BOLTCALC v6.

10 Results Summary Joint Analysis Problem 5

FASTENER INFORMATION
Thread Details: M10 x 1.5 Coarse Thread Property Class/Grade: 10.9 Thread Stress Area: 57.990 mm²
Proof Load: 48131 N Min. Yield Strength: 940.00 N/mm² Min. Tensile Strength: 1040.00 N/mm²
JOINT ASSEMBLY DETAILS
Head Condition: Dacromet Finish Head Friction Values: 0.120
Thread Condition: Dacromet Finish Thread Friction Value: 0.120
Outer friction dia: 18.70 mm Inner friction dia: 13.00 mm Effective friction dia: 15.850 mm
Tightening Torque: 71.90 Nm Prevailing Torque: 1.10 Nm Tightening Factor: 2.60
Minimum Preload: 15020 N Maximum Preload: 39007 N
DETAILS OF APPLIED FORCES
Axial Force: 0 N Lower value of the applied axial dynamic force: 0 N (Used in fatigue analysis.)
Direct Shear Force: 5000 N Clamp Force required to prevent joint shear movement: 10000 N
Force required for functional reasons (e.g. clevis pull up, gasket prestress, etc.): 1000 N
PRELOAD ANALYSIS
Joint clamp force reduction: 0 N Preload Loss from Embedding: 3588 N (0.0290 mm loss)
Minimum Preload Required: 3588 + 10000 + 1000 = 14588 N
Maximum Preload Required: 14588 x 2.60 = 37886 N
Factor of Safety = 39007 / 37886 = 1.03 Conclusion: The fastener will provide sufficient preload.
FASTENER OVERLOADING ANALYSIS
Maximum Fastener Force: 39007.13 N Direct Force that would Yield the Fastener: 54510.20 N
Factor of Safety = 1.40 Conclusion: The maximum fastener force is below yield.
FASTENER FATIGUE ANALYSIS
Fastener Fatigue Endurance Limit: 52.50 N/mm² Induced Alternating Stress in the Fastener: 0.00 N/mm²
Factor of Safety > 1000.00 The fastener should not sustain fatigue failure.
SURFACE PRESSURE ANALYSIS
Maximum Surface Pressure: 154.12 N/mm² Compressive Strength for the Material: 200.00 N/mm²
Factor of Safety = 1.30 Conclusion: The surface pressure is acceptible.
THREAD STRIPPING ANALYSIS
Maximum Tension-Torsion Fastener Failure Load: 64466.508 N
Minimum External Thread Stripping Force: 127580.445 N
Minimum Internal Thread Stripping Force: 116114.822 N
Factor of Safety - Internal Thread: 1.801 Factor of Safety - External Thread: 1.979
Thread stripping should not occur based upon the data entered.
OVERALL CONCLUSIONS
All safety factors are greater than unity, the defined fastener/joint is capable of sustaining the applied forces
entered by the user.

Date: 25/10/2013 at 08:19 PM

BOLTCALC v6.10 Thread Stripping Analysis Results Summary Joint Analysis Problem 5

EXTERNAL THREAD INFORMATION

Thread Details: M10 x 1.5 Coarse Thread Property Class/Grade: 10.9
Proof Load: 48131 N Min. Yield Strength: 940.00 N/mm²
Min. Tensile Strength: 1040.00 N/mm² Maximum Tensile Strength: 1230.00 N/mm²
Ratio of the shear to tensile strength: 0.600 Minimum Shear Strength: 624.00 N/mm²
No chamfer on the end of the thread is present.
Thread Condition: Dacromet Finish
Thread Friction Value: 0.120 Thread Stress Area: 57.990 mm²
Maximum Major Diameter: 9.968 mm Minimum Major Diameter: 9.732 mm
Maximum Pitch Diameter: 8.994 mm Minimum Pitch Diameter: 8.862 mm
Maximum Minor Diameter: 8.344 mm Minimum Minor Diameter: 7.938 mm

INTERNAL THREAD INFORMATION Minimum Major Diameter: 10.000 mm

Maximum Pitch Diameter: 9.206 mm Minimum Pitch Diameter: 9.026 mm
Maximum Minor Diameter: 8.676 mm Minimum Minor Diameter: 8.376 mm
Note: The maximum size of the minor diameter has been used to determine the shear area of the internal thread.
Thread Engagement Length: 15.00 mm
Bellmouthing Ratio: 1.03 mm Length of Bellmouthing: 5.00 mm
Material: Steel
Ratio of the shear to tensile strength: 0.600 Minimum Tensile Strength: 650.00 N/mm²
The hole is not countersunk. Minimum Shear Strength: 390.00 N/mm²

RESULTS
Effective Length of Thread Engagement: 15.000 mm
Shear Area of the Internal Thread per mm: 21.477 mm² Shear Area of the Internal Thread: 322.154 mm²
Shear Area of the External Thread per mm: 15.580 mm² Shear Area of the External Thread: 227.933 mm²
Internal to External Thread Strength ratio: 0.88336 Boss/Nut Dilation Factor: 1.00000
External Thread Bending Factor: 0.89700 Internal Thread Bending Factor: 0.92419
Minimum Tensile Force to fail the Fastener: 57634 N Maximum Tensile Force to fail the Fastener: 72599 N
Minimum Tension-Torsion Failure Load: 50829 N Maximum Tension-Torsion Failure Load: 64467 N
Minimum External Thread Stripping Force: 127580 N Minimum Internal Thread Stripping Force: 116115 N
Factor of Safety - Internal Thread: 1.80 Factor of Safety - External Thread: 1.98
Note: The Tension-Torsion Failure Load is the result of the torsional stress from thread friction surpressing the load at which the fastener fails.
Thread stripping should not occur based upon the data entered.

Date: 25/10/2013 at 08:23 PM

BOLTCALC v6.10 Tightening Results Summary Joint Analysis Problem 5

FASTENER THREAD DETAILS

Thread Details: M10 x 1.5 Coarse Thread Fastener Diameter: 10.000 mm
Thread Pitch: 1.500 mm Fastener Shank Diameter: 10.000 mm
Thread Basic Pitch Diameter: 9.026 mm Thread Basic Root Diameter: 8.160 mm

ADDITIONAL THREAD/FASTENER DETAILS

Fastener Clearance Hole Diameter: 10.50 mm Inner friction dia: 13.00 mm
Outer friction dia: 18.70 mm Effective friction dia: 15.850 mm
Diameter related to the Thread Stress Area: 8.593 mm Thread Stress Area: 57.990 mm²
Thread Root Area: 52.292 mm² Fastener Shank Cross Sectional Area: 78.540 mm²
Bearing Area under Nut/Bolt Head: 141.914 mm²

FASTENER STRENGTH DETAILS

Property Class/Grade: 10.9 Proof Load: 48131 N
Min. Yield Strength: 940.00 N/mm² Min. Tensile Strength: 1040.00 N/mm²

JOINT ASSEMBLY DETAILS

Thread Condition: Dacromet Finish
Thread Friction Value: 0.120
Head Condition: Dacromet Finish
Head Friction Values: 0.120

FASTENER TIGHTENING ANALYSIS

Tightening Torque: 71.90 Nm Fastener Preload: 39007 N
Tightening Torque specified by the user: 71.900 Nm Direct Force that would Yield the Fastener: 54510.20 N
Torque needed to extend the fastener: 9.312 Nm Torque needed to overcome thread friction: 24.392 Nm
Torque needed to overcome nutface friction: 37.096 Nm Prevailing Torque: 1.10 Nm

MAXIMUM STRESSES INDUCED INTO THE FASTENER

Percentage of the yield strength utilised: 88.15 % Von-Mises Equivalent Stress: 828.64 N/mm²
Tensile Stress due to Preload: 672.66 N/mm² Torsional Stress due to the applied torque: 279.39 N/mm²
Surface Pressure under the Fastener Face: 154.12 N/mm²

Date: 25/10/2013 at 08:23 PM