CHECK LIST FOR: Form No:

MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00

( TESTING & COMMISSIONING REPORT)
Page : 1 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

BUSBAR TORQUE TEST

Temp:…..…. ºC

PANEL No.

REMARKS
R Y B

INSTRUMENT NAME:…………………………………………………………………………………...

SERIAL NO :…………………………………………………………………………………..

CALIBRATION DATE: ………………………………………………………………………………….

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 2 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

BUS BAR CONTACT RESISTANCE MEASUREMENT

Applied Current : 100 A DC Temp :………ºC

MEASURED RESISTANCE IN MICRO OHMS

PANEL N0. REMARKS
R Y B

INSTRUMENT NAME :………………………………………………………………………………….

SERIAL NO :…………………………………………………………………………………..

CALIBRATION DATE: …………………………………………………………………………………..

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 3 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

CIRCUIT BREAKER CONTACT RESISTANCE MEASUREMENT

Applied Current: 100 A DC Temp:………ºC

MEASURED RESISTANCE IN µΩ
PANEL N0. CB Serial No. REMARKS
R Y B

INSTRUMENT NAME :………………………………………………………………………………….

SERIAL NO :…………………………………………………………………………………..

CALIBRATION DATE: …………………………………………………………………………………..

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 4 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

CURRENT TRANSFORMER

Panel No. :

Name plate rating details of the equipment

Type Insulation level :

Serial No R: Y: B:

Core Class VK/VA Ratio Used for

a) Insulation Resistance Measurement : ( 500 V megger )

Temp:…........ºC

Test IR Value Measurement in Ω

CT cores combination & R Phase Y Phase B Remarks
Test point Phase
Core-1 1S1 to Earth

Core-2 2S1 to Earth

b) Polarity Test :

Secondary
CT Cores R Y B
Terminals
Core-1 1S1 to 1S2 & 1S3

Core-2 2S1 to 2S2 & 2S3

c) Winding Resistance Test :

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 5 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

CT Core Phase Terminals Resistance Remarks

1S1 – 1S2
R
1S1 – 1S3
1S1 – 1S2
1
Y 1S1 – 1S3
1S1 – 1S2
B
1S1 – 1S3
2S1 – 2S2
R
2S1 – 2S3
2S1 – 2S2
2 Y
2S1 – 2S3
2S1 – 2S2
B
2S1 – 2S3

d) Ratio Test :

Applied
Measured Measured Secondary Current in A
Core No Actual Ratio Primary
Terminals R Y B
current in A
1S1 -1S2
1
1S1 – 1S3

2S1 – 2S2
2
2S1 – 2S3

INSTRUMENT NAME :………………………………………………………………………………….

SERIAL NO :………………………………………………………………………………….

CALIBRATION DATE: …………………………………………………………………………………..

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 6 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

FUNCTIONAL CHECKS
11 kV Circuit Breaker Local Operations & Interlocks

ITEM TO
WHAT TO CHECK COMMENTS REMARKS
CHECK

BREAKER - CAN RACK IN & OUT SMOOTHLY

- EARTH SWITCH CANNOT BE CLOSED
- VCB CLOSED: BKR CANNOT BE RACK OUT
SERVICE
POSTION - VCB OPENED: BKR CAN BE RACK OUT
- MAIN DOOR CANNOT BE OPENED
- VCB CAN BE CLOSED
- VCB CLOSED: BKR CANNOT BE RACKED IN
TEST
POSITION - CONTROL PLUG CAN BE REMOVED
- EARTH SWITCH CAN BE CLOSED

INTERMEDIATE
- VCB CANNOT BE CLOSED
POSITION

- CAN OPEN & CLOSE SMOOTHLY

EARTH SWITCH
- PADLOCK FACILITY PROVIDED

CB PLUG - WITH OUT CB PLUG CB NOT POSSIBLE TO RACK IN

VT SHUTTER
- SMOOTH OPENING & CLOSING
PT SHUTTERS
CB ON/OFF BY -ON COMMAND
ELECTRICAL
COMMAND -OFF COMMAND

CB ON/OFF
-ON & OFF CHECKED
MANUAL

INSTRUMENT NAME :………………………………………………………………………………….

SERIAL NO :………………………………………………………………………………….

CALIBRATION DATE: ………………………………………………………………………………….

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 7 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

VOLTAGE TRANSFORMER

TYPE :

RATED VOLTAGE :

RATIO :

OUTPUT (VA) :

PURPOSE :

SERIAL No. : R……………………….Y………………………B…………………….

YEAR OF MANUFT :

INSULATION, RATIO, POLARITY & RESISTANCE TEST

1. INSULATION TEST ( )

MEGGER
WINDING R Y B
(V)
PRIMARY TO EARTH 5000

PRIMARY TO SECONDARY-1 1000

PRIMARY TO SECONDARY-2 1000

SECONDAY -1 TO EARTH 500

SECONDAY -1 TO EARTH 500

SECONDAY -1 TO SECONDARY - 2 500

a) Polarity Test :

Secondary
CT Cores R Y B
Terminals
Core-1 a1 – n1

Core-2 a2 – n2

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 8 of 17
SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

VOLTAGE TRANSFORMER
3. RATIO CHECK:

APPLIED PRIMARY MEASURED MEASURED

PHASE
VOLTAGE (V) VOLTAGE (V) ON VOLTAGE (V) ON
PRIMARY
SECONDARY-1 SECONDARY-2

RY

YB

BR

RN

YN

BN

4. VT WINDING RESISTANCE: TEMP:……. ºC

PHASE PRIMARY(K) SECONDARY-1 (m) SECONDARY-2 (m)

R

INSTRUMENT NAME:………………………………………………………………………………….

SERIAL NO :………………………………………………………………………………….

CALIBRATION DATE: …………………………………………………………………………………

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 9 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

PROTECTION RELAY TESTING

RELAY DETAILS

TYPE :……………………. MAKE :………………………………

AUX. VOLTS :……………V SERIAL NO :…………………………

GENERAL INSPECTION AND CHECKS

Sl.No. Checks Result

1 Installation and wiring correct to relevant drawings

2 Model number or rating information is correct

3 Output contacts are operating properly

4 LED Indication operation

a. Measurement:

CT RATIO :……………………………

Phase Phase R Phase Y Phase B Earth

Current Injected(A)
Current displayed
on Relay(A)

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
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SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

b. O/C & E/F Function

Characteristic Curve = NI
Setting Current Is> Pickup Current Drop off Current
Phase Remarks
Amps. Amps Amps.

R 1.0
Y 1.0
B 1.0
E/F 1.0

Characteristic Curve = NI
Setting Injected =2 x Is Injected=5 x Is
TMS
Phase Current
(A) Expected Time Sec. Actual Time Sec. Expected Time Sec. Actual Time Sec.
R 1.0 0.1
Y 1.0 0.1
B 1.0 0.1
E/F 1.0 0.1

C . Testing definite time stages

High set stage I >>

Test element Relay setting Current injected

Time setting (Sec) Operating time (Sec)
I >> (A) (A)

R 1 2

Y 1 2

B 1 2

E/F 1 2
Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
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SUBCONTRACTOR CONTRACTOR
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SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

d. Final settings for O/C & E/F Function

Setting Injected =2 x Is Injected=5 x Is

TMS
Phase Current
(A) Expected Time Sec. Actual Time Sec. Expected Time Sec. Actual Time Sec.
R
Y
B
E/F

INSTRUMENT NAME:…………………………………………………………..………………………….

SERIAL NO :……………………………………………………………………………………….

CALIBRATION DATE: ………………………………………………………………………………….……

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 12 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

HIGH VOLTAGE TEST

1. INSULATION RESISTANCE TEST

Test Voltage: 5 kV DC Ambient Temp:………ºC

Voltage Applied Between BEFORE HV ( Ω) AFTER HV ( Ω)

R to Y+B+ Earth

Y to R+B+ Earth

B to R+Y+ Earth

2. HIGH VOLTAGE TEST

Applied Voltage: 22.4 kV AC for 60 SEC

Voltage Applied Between Leakage Current (mA) Result

R to Y+B+ Earth

Y to R+B+Earth

B to R+Y+Earth

INSTRUMENT NAME:………………………………………………………………………………….

SERIAL NO :…………………………………………………………………………………

CALIBRATION DATE: …………………………………………………………………………………

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 13 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

PRIMARY INJECTION TEST ON CT CIRCUIT

PRIMAR
CT RATIO PHASES Y ENTER DETAILS OF MEASURING POINTS AND PHASES
& PUROSE INJECTED CURREN
SWGR SWGR
T (Amps)
TERMINAL BLOCK - SA1 SWITCH

CORE -1 X311 X312 X313 X314 2 6 10 1

Ratio -
R–E

Metering R–Y

R–B

PRIMAR
CT RATIO ENTER DETAILS OF MEASURING POINTS AND PHASES
PHASES Y
&
INJECTED CURREN
PUROSE SWGR SWGR.
T (Amps)

AMMETER DISPLAY

CORE -1 R Y B
Ratio - R–E

R–Y
Metering
R–B

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 14 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

PRIMARY INJECTION TEST ON CT CIRCUIT

PRIMARY
CT RATIO ENTER DETAILS OF MEASURING POINTS AND PHASES
PHASES INJECTED CURRENT
& PUROSE (Amps) SWGR
SWGR
TERMINAL BLOCK TEST PLUG
X301 X302 X303 X304 1/22 23/24 25/26 27/28
CORE -2
Ratio - R–E

PROT. R–Y

R–B

PRIMARY
CT RATIO ENTER DETAILS OF MEASURING POINTS AND PHASES
PHASES INJECTED CURRENT
& PUROSE (Amps) SWGR
SWGR
RELAY RELAY DISPLAY
49 51 53 56 R Y B N
CORE -2
Ratio - R–E

PROT. R–Y

R–B

INSTRUMENT NAME:………………………………………………………………………………….

SERIAL NO :………………………………………………………………………………….

CALIBRATION DATE: …………………………………………………………………………………

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 15 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

PRIMARY INJECTION TEST ON CT CIRCUIT

PRIMARY
CT RATIO
PHASES INJECTED CURRENT ENTER DETAILS OF MEASURING POINTS AND PHASES
& PUROSE (Amps) SWGR SWGR
TERMINAL BLOCK - TEST PLUG
X301 X302 X303 X304 21/22 23/24 25/26 27/28
CORE -1
Ratio - R–E

Protection. R–Y

R–B

PRIMARY ENTER DETAILS OF MEASURING POINTS AND PHASES

CT RATIO
PHASES INJECTED CURRENT
& PUROSE (Amps) SWGR SWGR

RELAY RELAY DISPLAY

49 51 53 56 R Y B N
CORE -1
Ratio -
R–E

Protection R–Y

R–B

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 16 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

PRIMAR Y INJECTION TEST ON CT CIRCUIT

PRIMARY
CT RATIO
PHASES INJECTED CURRENT ENTER DETAILS OF MEASURING POINTS AND PHASES
& PUROSE (Amps) SWGR SWGR
TERMINAL BLOCK - SA1(SELECTOR SWITCH)
X311 X312 X313 X314 2 6 10 1
CORE -2
Ratio - R–E

Metering R–Y

R–B

PRIMARY
CT RATIO ENTER DETAILS OF MEASURING POINTS AND PHASES
PHASES INJECTED CURRENT
& PUROSE (Amps)
SWGR

AMMETR DISPLAY

R Y B N
CORE -2
Ratio -
R–E

Metering R–Y

R–B

INSTRUMENT NAME:………………………………………………………………………………….

SERIAL NO :…………………………………………………………………………………

CALIBRATION DATE: …………………………………………………………………………………

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 17 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

VOLTMETER FUNCTIONAL TEST

1. INSTRUMENT DETAILS

MAKE :…………………………….

RANGE : ………………………………..

MODEL/TYPE :…………………………….

VT RATIO :…………………………….

2. SECONDARY INJECTION

Expected Measured
Applied Voltage
Sl. No. Reading (KV) Reading (KV) % Error
(V)
[s] [ns]
1
2
3
4
5

(ns – s)
% Error = --------------------- x 100
(Full scale value)

3. EQUIPMENT USED :

INSTRUMENT NAME
MAKE / MODEL SERIAL NO. CAL DUE DATE

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :

 CHECK LIST FOR: Form No:
MEDIUM-VOLTAGE SWITCHGEAR TESTING AND COMMISSIONING Rev. No : 00
( TESTING & COMMISSIONING REPORT)
Page : 18 of 17
SUBCONTRACTOR CONTRACTOR
X
SECTION OF WORK: Electrical LOCATION:
LEVEL: WIR No.:

Tested By : Supplier/Sub-contractor Witnessed By Contractor Witnessed By Consultant Approved By : Client

Signature : Signature : Signature : Signature :

Name : Name : Name : Name :

Date : Date : Date : Date :