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01-Api WPS CPM 2007

The document provides specifications for a welding procedure using gas tungsten arc welding and shielded metal arc welding. It details requirements for the joint design, filler metals, welding positions, preheat and interpass temperatures, and electrical characteristics.

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richard masau
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© © All Rights Reserved
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0% found this document useful (0 votes)
95 views

01-Api WPS CPM 2007

The document provides specifications for a welding procedure using gas tungsten arc welding and shielded metal arc welding. It details requirements for the joint design, filler metals, welding positions, preheat and interpass temperatures, and electrical characteristics.

Uploaded by

richard masau
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

f-.

WELDING PROCEDURE SPECIFICATION (WPS,\


MAIN PROCEDURE
: PT.CITRA PANJI MANUNGGAL Page : 1of 1
: 011 API/WPS/CPM/2007 Date : 15 AGUST2007
,"~ WPS No.
PQR No. : 01/API/PQR/CPM/2oo7 Revision :0
~
~~ •• W."", p~Name (~)
~,,,CompanY : GTAW - SMAW Type(s) : Manual
Ucable Code/SDeC. : API 1104 - 2005 and GS-EP-PLR-420 Rev.OS
DESIGN OF JOINT
[Type Butt Joint-Single V Groove Weld
Backing ~
Backing Material ~
Back Gouging
Method
: ~
: NLA

M
Number of passes ( Z ) :4 - 6

~
APl5L X 65
\/~
-.J
API 5L X 65

:
1
SNU\W
GTAW

r- t
~z
1.5- 2 mm
2.5-5mm ~
GROUP
5.08
A.5.1
100:::;00::325
ER
ESAB.0K.12.64
API
'"
BASE 52.4
GROUP
J1LA 705.6
-7.62
5Lmm
METALSC
C to
X65 mmGROUP
to ~API
( WELDING
Ys 65.000 :SMAW
5LC X65 :::
ESAB.OK.48.08
Psi
PROCESS 3 mm
)'"E.7018-G
A.5.5
3.2
talRange
group
ange,
Spec. (Pipe)
Groove
METAL
I
trenght Group No I POSmON
~pec.Minimum Yield

Position of groove 5G
Position of fillet ~
Vertical Progression Up, Hill

PREHEAT

Preheat Temp. Min : 100 0 C


Intervass Temp. Max : 195 0 C
POSTWELD HEAT TREATMENT

Temperature ~ °c
Time NLA

ELECTRICAL CHARACTERISTICS GAS

,Current AC or DC Shielding
DCEN : GW } Gas
Amon I Mixture
99.9 % I 10Flow rate
-1S It/Min
DCEP :[i]
Trailing :~
Backing :NLA
[Tungsten Electrode (GfAW)
Size 2.4mm Gas Cup Size :7.6mm
Type EWTH-2
Other N/A
~ECHNIQUE

Stringer or Weave bead Both


Multi Passor Single Pass (per side) Multiple
Number of Electrode Single
Tack Weld
~me &
rrype Lapse
Removal
Between
of line-up
Root and
clamp
Hot Pass 3 Minutes RIa"
Interpass Cleaning Chipping,Grinding and/or Brushing

I I WELDING PARAMETER

,
Dia. ~
ER 705.6
5G
Process
ERemarks
7018-6
5G
SMAW
2.38
2.46
3.16
GfAW
SMAW
GTAW Rller Metal
HeatInput
AWS Class
Travel
FO/INT/QLY 1.61
1.03
1.12
/'0_
(KJ / mm) .n
~
PT.CPM
Weld I I
Position

~
Ii] - •
(37Ir
\/
..30>
:~ :: ..

I
oEWTH-2
[Y]
0.15%
2.4mm
API
08"
SUMITOMO
A.5.1
GROUP
Butt
99.9%
0.318
.....t-
--1Gas
2.17
2.24
2.88
2.81
2.75
45UpHill
GROUP 100
195
ESAB.OK.12.64
N/A
ER
6,35 2.4
5G
70S.6
API
64
84
83
5Argon
81
62 5L
N/ADC
N/A E
ER
DCEN
mm
112
110mm
.25
.76
.75
95
Type% C
X65
SMAW
DCEP
I.7914
82
80-
10 :to
7018-G
7018-6
705.6
5L
Volt
GTAW
.15
85 62
78
22
C5G
5G
58,
DCAmp.
Dia.
I(mm/min)
2.4•-:::to
-Process
& X
3.2
-110
128
122
125
Joint-Single
Mixture
Range
Polarity
Range
Speed
AWS CE
WELDING
Class
GROUP
:65
lit
(-15ft/Min
Ys
Position
100 211)J2K5340
015API65.000
of
Manual
(KJ V Groove
Travel
litAGUST
0.06
HeatInput
mm)
6.35mm
1.5mm
...
:::Flow
:C:Intemass
3IISL X65
7.6
N/A
N/A:Remarks
mm
Psi)
%2007 :o
:SMAW
Weld
Time
POSTWELD E.7018-G
Current
(rate
Temperature
Preheat
PROCESS C A.5.5
3 mm
)Temn.
3.2
ESAB.OK.48.08
Temp.
API -CMetal
Max
HEAT
Rller
Min
1104 : :Tack
-: 200S :: Both
TREATMENT Weld
Multiple
Single
3 and POSITION
Gas CupProgression
Position
Vertical
Revision
Date
Chipping,Grinding
: GS-EP-PLR-420
PT.CITRA
:Minutes
01/API/WPS/CPM/2007 Page
Type(s)
max Size
of fillet
groove
and/or
PANJI
01/API/PQR/CPM/2OO7
Runs Brushing
MANUNGGAL
Rev.OS
( Number I
Sequence)
lit I...
GAS
PREHEAT
Shielding

8
aterial
ling
on
mpgroup
( %Pass
side)
acking
d Hot ) 3.35 mm SMAW
PROCEDURE OUALIFICATION : GTAW -RECORD
SMAW ( POR )
UE
METAL
Strenght Group
Stringer or Weave
DESIGN
Size No
WELDING
bead
I
OF JOINT
~
PARAMETER TO
Trailing
Spec. Minimum Yield
1"3mmGTAW
BASE METALS

No. R.eg.

Tangga! :
API
TIN ,
r-.••••
- - 07 - 1235
SPECTROMETER
7CARBON011104
MANGANESE
POSHORUS
SULFUR
SILICON
NICKLE
260
JUNE
CHROMIUM
COOPER
WOLFRAM
LEAD :2013
MOLIBDENUM
VANADIUM
TITAN
ANTIMONY
ZIRCON
NIOBIUM
ALUMINIUM
IRON
ZINK C &
0,00948
0,27729
0,66779
2(98&/
Room)
,2007
0,07530
-0,00139
0,00006
0,01370
0,01787
1,31989
0,07415
0,02506
0,00763
0,05898
0,01786
0,00957
0,01406
0,00104
0,00160
0,00191
974,055
01/ :0,07579
GS-EP-PLR-420Rev.5
Test
-ROOT Item2(Mn)
0,03794
0,00729 11.5
232.30No
N8-2
20.2
of
(Sn)No
((Zn)
(S)
(Si)
(Cu)
(Cr)
(W)
Pb)
(Ti)
(Nb)
(Sb)
(Zr)
(Fe)
(Ni)
(Mo)
API/PQR/CPM/2007(P)
(C)
(V)
(AI 28
CAP
WPS11.1
N/A NB-1
No : 01 IAPIIWPS/CPM/2007
222.00
20.0 ((MPI
Discontinuity
)Discontinuity
Accepted
IAPIIWPS/CPM12007
Report No.
No. :: 02/RT/CPMlWPSIVI/07
RTOUALIFICATION
Report 07/MT/CPMIWPSII07) )
Rev.O
ANALYSIS RESULT:
ation Ta~"
PQR
AUG
9
2007!
Page
No : 01/APUPQRlCPMl2007
/
Visual
01/APUPQRlCPM/2007
of} /f(().~/20f>7
-0,01794
1,47627
0,00970
0,74863
0,01826
0,05008
0,01269
0,01141
0,00425
0,00037
0,00183
0,00802
0,00087
0,00038
0,00020
0,00105
975,189
Examination
(See attached
PROCEDURE RECORD (POR)
Report 84T No. 7-01-07-1235 date June 9,2007 Sheet no: 5 of 82)
"c.o,.","O"-

__ m_·_·. __ MAIN PROCEDURE


de
ard

Sample Identification Sample Identification

Ni.1:. Rt'g.
108 I:
35.000
35.000
129
100
8.005
1118
2
4.990
8.005
8.000
25.005
8.000
5.010
8.000
57
988.010
94
110 2
-29 22
Ultimate
98
25.4
Thickness 168
171
177
158
169
156
161
187
177
195
199
172
169
:5.000
8.000
1
-29OC
5.000
8.000
10482 161
30f3
mm
164
175
180
1
3mm2
-29OC
5.005
8.005
8.000
5000
Width
9850
10250
7.3 10
°c
7.3
Width
-29 01/API/PQR/CPM/2007
°c mm
24.9 I
Area
Face
Root
Remarks
181.77
185.40
1nlCKneSS
-29 OC
164
1
162
157
153
151
152
512
168
169
167
162
160
155
15061
65
-Type
165
168
167
169
Line
-29
Tensile
54.2
Broke
55.3
Base
171
Base
Pace
AcceDted
25.4 150
153
151
158
175
164
160
155
152
Ultimate °c
Line2
atI
1Failure
50
155
153
151
158
183
180
175
182
172
Type I I
&
Fusion
Result
10600
-290C
Stress
Location
Bend
156 Metal
Metal
of
Remarks
-29
Discontinuity 120
8.000
-29
0c114
-29 Une
8.005
5.005
94
Weld
Fusion
°c
OC
5.000
109
49 Fusion
Metal
Weld I,
I +Line
2
-29 161I -29
107
mm
Line
68
OC
Metal
ogoo °c
OCNo.
,
JOO,!.~otP
\..the1"test weld were1JfJ;
No. J.J -
(kgf) Accepted
No
(kglmrn'(MPa)
~ ,~
(See
Accepted
(See attached
attached
••PROCEDURE
Report
Report
Klio M.TRrk'ANTo
. A'
B4T
B4T
.J~~",~:::
No. 7-01-07-1235
No.
\
7-06 - 07Rev.O
FO/IN IQLYOUAUFICATION
~~~,
datedate
- 0266 June 9.
9, 2007
June
\}>•.
9. 2007
RECORD
rr~Suy~rtono,M. (POR\
Sheet no no
Sheet :no
Sc.3
7
6 :of1
4 5 82
/l7
82) )
of 5.2
~ 5) of 5.3 of 5.4 of 5 )
'--
/Pf$l-/.,!Jt; h7-
est Temperature
Vickers Hardness Value HV 5. kgf/mm2 0, ~ ..., IJJ
Spieimen
RDNESS TEST No. Specimen
Specimen No.
_~\~~J~":/'
......,.,....lb','f Z.
MAIN PROCEDURE
l-\-:f;t--,: I~'
See \Drawing "" of locations test
•••.••••••.
~A ~ ~;("~1> "",,,,,••••.
'~ W
~TOTA"" \ e , v:,\~ngkUngan Miga,
-
7
VI\/ '-
2.75
30
21
122
83
62 --1.79
- API 45L-.. X112
65 API 5L- -c:
22·
22
21
1.75
82
782.24
2.81
84
110
10095
110
22·
30
14
30
81
62
80
6
128 3 22.4
195
178
7.14
6.31
1.76
2.88
08.42
125 3
308.28
3.2
208.11
508.45
1.25
5.04
08.31
3.2
E
408.19
E ER --70S.6
08.52
7018-G
3.2
E5.35
7018-G- ::5G
7018-G
08.17 ::8"
6.35
PIPE
0
N/A
687.6
1.5
100°
1.5
ZAINAL
30
PIPE -X
DCEN-DCEP
60" 50
UpHill mm
52
C 65 &
31Volt
8"mm &&
01/APIIWPS/CPM12007
ER MAY (2007
01/APIIPQR/CPM/2007
2.5
MILLER
GTAW
0.5
GRIND
PT.CITRA
TACK
10-15
ARGON
: ESAB
API 5001104
705.6
-5L OK
mm
AmD
mm
-&
LUmin
WELD
X 5MAW
12.64
SUMARSONO
99.9
6.35GS-EP-PLR-420
E%mm)
7018-0
BRUSHING
PANJI
65 & MANUNGGAL
ESAB Rev 1.15
OK48.08 14 - 2.17 WPS
58
85
05 PQR
Sub No.
Pabrik
Pembersihan
Pemanasan
Tinggi
Bentuk No.
Kontraktor
Las Klem SEQUENCE
Akhir
Muka
Kampuh I Backing
3 3.35:(BUTT
6.35mm Workshop JOINT)
rrm DEPARTEMEN
5MAW CPMlPGM Handil
ENERGI DAN 07.58
2.4 Tanggal
Tebal
Voltage
Ampere
No.
Serbuk
Arah
Melepaskan
1 SUMBER
08.08
7.12 DAYA
149
Pengujian
Dinding
Ujian
Pengelasan
3 LasAkar
Pelindung :Back Weld99.9
ARGON %
MINERAL REPUBLIK INDONESIA
ung dan
gelasan L
~ t
DIREKTORAT
RAN PENGUJIAN 3rrmGTAW JENDERAL MINYAKLAS
KUAUFIKASI PROSEDURlJURU DAN GAS BUMI
I OPERA TOR LAS
u Las

4( 5-1
DEP ARTEMEN PERINuUSTRIAN RI

. ,:4.~', BADAN PENELITIAN DAN PENGEMBANGAN INDUSTRI


BALAI BESAR BAHAN DAN BARANG TEKNIK
n. Sangkuriang No. 14 Bandung 40135 JAW A BARA T - INDONESIA
....
" .:'f:
'-1f •..
OU5~ ~,
Telp. 022 - 2504088,2510682,2504828,2507626
E-mail: [email protected]
Fax. 022 - 2502027
: http://www.Mt.go.id

LAPORAt~ PENGUJIAN
Test Report

NO. LAPOP.AN
7-01-07 - 1235
Report No.

KOMODITI
. WELDING PIPE & PLATE
Commodity

DIBUAT UNTUK PT. CITRA PANJI MANUNGGAL


Executed for

KLIEN
Client

DITERIMA T ANGGAL
June 7, 2007
Received QIi

T ANGGAL PENGUJIAN
June 9, 2007
Tested on" ..

MESIN UJI
AMSLER 50 T()N, T()KY() TESTING MACHINE, FRANK 30 Kpm &: SPECTROMETERI
Testing Machine

SUHU
26°C (Room) & - 29°C
Temperature

ST ANDAR ACUAN API 1104 - GS-EP-PLR-420 REV 05, AWSD1.l- GS STR 301 REV 05 &
Test Standard ASA4E SECT.IX - GS PVV 611 PJY.04

HASIL PENGIJJ!AN 1'erlamDir


Test Result (Attached)

DITERBiT:-'..AN T ANGGAL june 9,2007


P..jblished On

DAN BARANG TEKNIK


Teknik,

~.

Sheet no : 1 of 82

~/
~ KH JA j'W
t' Keterangan:
D~U I Labor~~orium
PTen~uJlany~g ini.~iregi.strasi§~ ~~mite ~editas~
~:~.ap'0r~antel:m:~laKS~aK~ Nasionaipersya~atan
se~uaI de~g~ (KAN) No.re~lstrasl.
L~-OO~-IDN I
Lnl);)rnlorlul11 PO/l(JIIJI bersangkutan ..
LP·001..jDN
l<o'\1t1Q I\kroull(l~1 NiI$II>II\\! II HasIl yjG....1..umUmKan, Gan nanya lJenaku untuK conton yang
penguJlan mI tldaK~ltuK ..•.
Laporan ini tid1ik boieh diperbanyak kecuaii secara keseluruhan.
I
DEPARTEMEN PERINDUSTRIAN RI
BADAN PENELITIAN DAN PENGEMBANGAN INDUSTRI
2 BALAI BESAR BAHAN DAN BARANG TEKNIK
J1. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
Te1p. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]

TEST REPORT

Report No. : 7-01-07-1235 Test Method : SPECTROMETER

Commodity : WELDING PIPE - API 5L X65 TO


'2 API 5L X65, \'2)8" x 635 mm THK. Temperature : 26°C (Room)
c:
.~ Executed for : PT. CITRA PANJI .MA~lJNGGAL Test standard : -API I 104
c: .S'
rn 0)
- c: -GS-EP-PLR-420 REV.OS
:J Q)
~a. Received on : June 7, 2007
c: c:
rn
en
rn
~
~ 0
Q) a.
00 rn Tested on : June 9, 2007 Sheet no. : 2 of 82
0):=
c: en
rn .-
>-.c
o 2
.c
:J CHEMICAL ANALYSIS RESULT:
C
o
-a;
en
u _ Chemical content in weight percent %
, rn
.c :J Sample identification WPS NO: 01/APIiWPS/CPM12007
.9 E
c: Q) PQR NO: OIlAPIIPQRlCPM/2007
8 E
-"

"E
en
:J Ii :J
ro 8.
~ ~.! Manganese
No
1.
Tin 0.01826
Nickle
Wolfram
Titan
Molibdenum
Chromium
Vanadium
0.00183
1.47627
Posohorus
Cooper 1
I!i,,,
0.00763
0.01786
0.27729
0.05898
0.00948
0.01269
(:arbon
Sulfur 0.01406
0.00970
0.05008 I! .
0.02506
0.07415
0.07579
0.01794
0.00729
0.03794
0.748630.01370
0.01787
0.07530
0.00425
0.011411.31989
0.66779
Test item
IN
lTi)
( i)
(P)
(Cu)
(Mn)
(Mo)
(V)
(8n)S )i. (Si)
(Cr)
(C)I
(W) 1
CAP ! ROOT

:J .c
:J -
-" rn
rn 0)
- :J
Q; .~
00 :J
rn a.
>-
c: a.
rn rn
rn

.c -"
c:
rn _
:J
"0 c:
Q)
C:oO •
J)1E~
E rn ~
- Q)
:J rn -"
E "0
:J
0)
c: c:
'6 .gj ~
-" rn
:J "0 :::
- :J "0
c: en _
:J -" rn 0.00957 0.00802
-"
rn
rn
E .s:
>- 14. ! Atuminum (At) I - 0.00006 - 0.00037
~ ~ :~ 16. Antimonv (Sb) 0.00160 - 0.00038
"2
.-
0>
c: "0
Co
~17 Lead
N' b' (PO)
(N}') 0.00191 ---
- 0.00020
c:
:~
Q) c:
~ ~
:J rn '0)
0) a. rn
tt-i . !O !Urn
}13.. Zin:QD •• _,
(Zr) O,OO} 04 0,000137
19. I Zink (Zn) 0.00139 0.00105
~
a.
""
~
~en 97.4055 97.5189
20. I Iron (Fe:
~ ro .9-
(tI
.c 00 0)
::) "5 I Note: The chemical composition was done bv sub. contract
== E c: !
en Q) Q)
~.. ~ ~
<I: en
I W1TNESSED BY:
z I ~
<I:
!
~
:r: c-_
0::
w
a..

I~
'1.

j
/
MINISTRY OF INDUSTRY REPUBLIC OF INDONESIA
AGENCY FOR RESEARCH AND DEVELOPMENT OF INDUSTRIAL
INSTITUTE FOR MATERIAL AND TECHNICAL PRODUCT
J1. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
Telp. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]

TEST REPOR'J'

Report No. : 7-01-07-1235 Testing machine : AMSLER 50 Ton


max. capacity
Cross Head
Separation Rate : 1.3 -1.5 mmlminute
: WELDING PIPE - API 5L X65 TO
Comrodity
API 5L X65, 0 8" x 6.35 mm THK. Temperature : 16°C (Room)

Executed for : PT. CITRA PANJI MANUNGGAL Test standard : -API 1104
-GS-EP-PLR-420 REV.OS
Received on : June 7, 2007

Tested on : June 9, 2007 Sheet no. :30f82

TENSION TEST RESULT:

WPS NO : 011APIIWPS/CPM/2007
PQR NO: 01/API/PQR/CPM/2007
Tl . T2
24.9 x 7.3 25.4 x 7.3
181.77 185.42

9850 10250
54.2 {532 55.3 {542

BASE METAL BASE METAL

I WITNESSED BY:

I --
I
I c.-

I~ J~ Iu~_ (:,
1"'~lQl7 /t?i~Y.b,.
'1"'''' , I'••,
l~ ~-\--~'''1t''V1rt.
I
F. 63 aiO'1

~ICAN
This Laboratory is registered by the National Accreditation Committee (KAN), Reg. No. LP-007-IDN
The test(s) reported here in have been performed in accordance with its term of registration.
Komlto AkrodltDl1 NOllonAI This report not for publication and the result here in are for the submitted sample only.
Laboratorium pengujl This report shall not be reproduced except in full.
LP·007-IDN
MINISTRY OF INDUSTRY REPUBLIC OF INDONESIA
AGENCY FOR RESEARCH AND DEVELOPMENT OF INDUSTRIAL
INSTITUTE FOR MATERIAL AND TECHNICAL PRODUCT
J1. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
Telp. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]

TEST REPORT

RepQrtNo. : 7-0j-07-j235 Testing machine : TOKYO TESTING


MACHINE

Commodity : WELDING PIPE - API 5L X65 TO


API 5L X05, 0
8" x 6.35 mm THK. Temperature : 26°C (Room)

Executed for : PT. CITRA PAJ~JI MA~'UNGGAL Test standard : -API 1104
-GS-EP-PLR-420 REY05
Received on : June 7, 2007

Tested on : June 9, 2007 Sheet no. : 4 of 82

BENDING TEST RESULT:

WPS NO : 01/API/WPS!CPM!2007
Samples Identitication
PQR NQ : OllAPIJPQR!CPM/2007

IS' N FBI FB2 RBI RB2


I peclmens 1 o.

25.4 x 7.3
I mm/width x thickn€ss, mm
l
31;1"
I Pin diameter of bending
t

I Bend angle GUIDED BEND TEST JIG API 1104


I -

Test result No Discontinuity I No Discontinuity I No Discontinuity I No Discontinuity .


- , - I - I - I

! WITNESSED BY:

I
I ~'~1 /'h'h
L-

I~ M):t~
l~ "F l-p\Jf /Q,+
~.

F.62ai07

~KAN
This Laboratory is registered by the National Accreditation Committee (KAN), Reg. No. LP-007-IDN
The test(s) reported here in have been performed in accordance with its term of registration.
Komite Akreditasi Nasional This report not for publication and the result here in are for the submitted sample only.
Laboratorium penguji This report shall not be reproduced except in full.
LP-007-IDN
MINISTRY OF INDUSTRY REPUBLIC OF INDONESIA
AGENCY FOR RESEARCH AND DEVELOPMENT OF INDUSTRIAL
INSTITUTE FOR MATERIAL AND TECHNICAL PRODUCT
n. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
Telp. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]

TEST REPORT

Report No .. 7-01-07-1235 Testing machine : A..\1SLER 50 Ton


max. capacity

Commodity : WELDING PIPE - API 5L X65 TO


API 5L X65, 0 8" x 6.35 mm THK. Temperature : 26°C (Room)

Executed for : PT. CITRA PANJI MANUNGGAL Test standard : -API 1i04
-GS-EP-PLR-420 REV.05
Received on : June 7, 2007

: June 9, 2007 Sheet no. : 5 of 82


Test~d on

NICK BREAK TEST RESULT:

WPS NO : D1/API/WPS/CPM/2007
Samples Identification
PQR NO: 01/i\PlIPQR/CPM/2007

Specimens No. NB-1 NB-2

20.0 20.2
I Neck Vo/1dth of nick, mm
r

I Weld thickness mm 11.1 11.5

f '

I Area section. mm2 222.00 232.30


I .
I
No Di~o!1ti!1\lity No Dj~9Q!1tj!1\lity
I T~~t f~~\l!t

Bandung June 9,2007


.L PRODUCT
NG

fM~ ~ fi,h-J

rINmm.,
~
~,
t!f-.
A\-
toh"rd(jJ~
/fI/J:j,
r--f"'~
/e;~QtY>{.

~KAN
This Laboratory is registered by the National Accreditation Committee (KAN), Reg. No. LP-007-IDN

The test(s) reported here in have been performed in accordance with its term of registration.

Komite Akreditasi Nasional This report not for publication and the result here in are for the submitted sample only.
Laboratorium Penguji This report shall not be reproduced except in full.
LP-007-IDN
~~RTl:11
MINISTRY OF INDUSTRY REPUBLIC OF INDONESIA
Q<vt'x.1
•••. #j:'
;~. ~
1-
AGENCY FOR RESEARCH AND DEVELOPMENT OF INDUSTRIAL
INSTITUTE FOR MATERIAL AND TECHNICAL PRODUCT
'0 _c ,:..
J1. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
7'~
"'A• •••
"'ous"(~
If:": ' Te1p. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]

TEST REPOKT

Report No. : 7-01-07-1235 Testing machine : FRANK 30 Kpm

Commodity : WELDING PIPE - API 5L X65 TO


API 5L X65, 0 8" x 6.35 mm THK Temperature : - 29"C

Execpted for : PT. CITRA PA.~JI MAl'IlIN"GGAL Test standard : -API 1104
-GS-EP-PLR-420 REV.05
Received on : June 7, 2007

Tested on : June 9,2007 Sheet no. : 6 of 82

CHARPY IMPACT TEST RESULT:

I WPS NO: OllAPVWPS/CPI\.1I2007


I Samples Identification PQR NO: OllAPI/PQR/CPM!2007
I
! . - WELD METAL
! Specimens No.
I 2 3 1
r Width x thickness under the 5.000 5.005 5.010 5.000
x x x x x x
I notch, mm
8.000 8.005 8.010 8.000 8.000 8.005
I ...
I Area section under the !
I notch, cm2 I
I Impact energy, kgfm (Joule) !
,

I·Aver-age impact energy, 6.9 (68) 9.5 (94) !I


kgfm (Joule) .
j

I La~eral exp,msion, mm I I
I (mIlls) I j

I Shear' fracture percentage, % I I


r ' j

*~.
I WITNESSED BY: Le 9, ODUCT
2007 '!~
.~
I

1Gb W h/;ft ---


I
I
!
I

I~
I 4M- -r;q
to/l'N~Q1 ~
OW\,~ /' .

I
I

l j

~KAN
Komite Akreditasi Nasional
This Laboratory

The test(s) reported


is registered by the National Accreditation

here in have been performed


This report not for publication
Committee

in accordance
and the result here in are for the submitted
(KAN), Reg. No. LP-007-IDN

with its term of registration.


sample only.
laboratorium penguji This report shall not be reproduced except in full.
LP-007-IDN
MINISTRY OF INDUSTRY REPUBLIC OF INDONESIA
q",RT~
AGENCY FOR RESEARCH AND DEVELOPMENT OF INDUSTRIAL

••""
Q ./; .. I·.·!)' ~
«,~•
• .., 0;
~. ~
, ,;j""':;~
~> "t-
INSTITUTE FOR MATERIAL AND TECHNICAL PRODUCT
J1. Sangkuriang No. 14 Bandung 40135 JAWA BARAT - INDONESIA
7~"" ••.•• ~
~~
Telp. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
4t 0 U 5"( ~ Website: www.b4t.go.id E-mail: [email protected]

TEST REPORT

Report No. : 7-01-07-1235 Testing machine : FRA,~K 30 Kpm

Commodity : \\lELDING PIPE - API 5L X65 TO


API 5L X65, 0 8" x 6.35 mm THK. Temperature :- 2goC

Executed for : PT. CITRA PANJI MA~uNGGAL Test standard : -API 1104
-GS-EP-PLR-420 REV,OS
Received on : June 7, 2007

Tested on : June 9, 2007 Sheet no, :70f82

CHARPY IMPACT TEST RESULT:

I WPS NO: 01lAPIlWPSlCPMl2007


I Samples Identification PQR NO : 01lAPI/PQRlCPM/2007
I
FUSION LINE FUSION LINE+2 mm
I". N
I Specimens o. 2 i 3 I 1 I 2 ~I 1 ! 2 I 3
I Width x thickness under the 5,000 5.000 I 4.990 I 5.005 I 5,005 5.000 I 5.010 I 5.000 I 5.000
I notch, mm II .:'. _ I .:'._ I

I Area section under the


notch, cm2

I Impact energy, kgfm (Joule) II

I Average impact energy,


kgfin (Joule)

i Latera! expansion, mm
I ( '11 '\
I !
I mi. SI 1 j

I Shear fracture percentage, % ! I


I v j
I WITNESSED BY:
I ~g JunePRODUCT
9,2007 ~ J,
~NG I
er, I

I~
I r#b..;
I I..L.
I J.J €¥'A
f:[;
M -1A\j()f11;;,
f"C/(f"rt / Q
h'ht
~.
~
~I
I
!
!
I

~KAN
This Laboratory is registered by the National Accreditation Committee (KAN), Reg. No. LP-007-IDN
The test(s) reported here in have been performed in accordance with its term of registration.
Komite Akreditasi Nasional This report not for publication and the result here in are for the submitted sample only.
Laboratorium penguji This report shall not be reproduced except in full.
LP·007-IDN
DEPARTEMEN PERINDUSTRIAN RI
BADAN PENELlTIAN DAN PENGEMBANGAN INDUSTRI
BALAI BESAR BAHAN DAN BARANG TEKNIK
.II. Sangkuriang No.14 Bandung 40135 JAWA BARAT - INDONESIA
Telp. 022 - 2504088,2510682,2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

TEST REPORT
Report No. : 7-06-07-0266 Testing : NIKON CAMERA
equipment

Commodity : WELDING PIPE TO PIPE


Mat: API 5L X65. Temperature : 24°C (Room)
o 8" X 6.35 mm THK.
Welding Process: GT A W + SMA W

Executed for : PT. CITRA PANJI MANUNGGAL Test standard : API 1104 &
'c
c SPECT :
,~ GS-EP-PLR-420 REV 05
S'
, OJ
cc
2(j)
::Jo. Received on : June, 2007
.xc
g'~
(\) 0 Sheet no. : I of 5
(/)0. Tested on : June 9,2007
ill (\)
..0=
OJ'~ MACROSCOPIC TEST RESULT:
CJ::
(\)
>,'-::J
J::.2 WPS NO : 0 IIAPI/WPS/CPMl2007 PQR NO: 0 II APIIPQRlCPMl2007
o (j)
c(/)
0-
u (\) , ::J
J::E
.8(j)
§u E(/)
"",,2
::J ro
cJ::
::J ,- (\)
::JOJ
""" ::J
rn ,~
;::c
(j) ::J
..00.
(\) (\)
>,0.
C co
(\)..>::
J:: ::J
cc
co (j)
"0..0
C E
~.!'2
E co (/)
::J "0 rn
E c ill
__ "0
::Jco-""

"0 "0 OJ
-""::Jc
::J (/) ~
c~~
CO'-
::J
E"O -
(\)c
-""
co Test location
E ~,~
,- C (/) Magnification :x 3
oS: (j) ,-
Etching : 2% Nital
c"O c
co c ,~
:=. co OJ DescriDtion : See macro etch test reoort
::J 0. co
OJ:;:; ..0
(j) ::J (j)
0.-"" (J) WITNESSED BY:
~ ro ·S
co ::J ::J
J:: ..0 OJ
..!..Ec
'in (j) (j)
IC022
..

~ ~t~#
~
,~ ~ I .
~C!J

Z ~ ~~ ju"#r
«
I~
0:::
W
CL

Industrialis.asi Menuju Kehidupan Yang Lebih Baik


DEPARTEMEN PER1NDUSTRIAN R1
BADAN PENELlT1AN DAN PENGEMBANGAN 1NDUSTR1
BALAI BESAR BAHAN DAN BARANG TEKNIK
JI. Sangkuriang No.l4 Bandung 40135 JA\VA BARAT - INDONESIA
Telp. 022 - 2504088, 2510682, 2504828 fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

TEST REPORT
Report No. : 7-06-07-0266 Testing : NIKON CAMERA
equipment

Commodity : WELDING PIPE TO PIPE


Mat: API 5L X65. Temperature : 24°C (Room)
o 8" X 6.35 mm THK.
Welding Process: GT A W + SMA W

Executed for : PT. CITRA PANJI MANUNGGAL Test standard : API 1104 &
-c
SPECT :
c
-~ GS-EP-PLR-420 REV 05
-S'
- OJ
c
2C::Jo. <J)
Received on : June, 2007
.xc
g'~
ro 0 Sheet no. : 2 of 5
(f)o. Tested on : June 9, 2007
Q5~
.0 --
OJ-~ MACROSCOPIC TEST RESULT:
c.r;:
» •....
ro ::J

.r;:..:2
o (f) <J)
WPS NO: 01/API/WPS/CPMl2007 PQR NO: 01/ API/PQRlCPMl2007
-

oc_ro
U ::J
..cE
.8<J)
cE
o
U
(f)
::J
..:<: •....
::J ro
c.r;:
::J ro.-
::JOJ
..:<:::J
ro --
-;::c
<J) ::J
.Do.
ro ro
»0.
c ro
co.x
.r;:::J
cC
ro <J)
'0.0
C E
ro -ro
.x
E ro (f)
::J '0 ro
E c (jj
::Jro.x
._ '0
'0 '0 g'
.x ::J ro
::J (f) ••••.
c~~ J
ro--
:J
c:'O
~ •... "-
06
roero Test location
is
-- ~_S'
e (f) Magnification :x 3
e <J)-- Etching : 2% Nital
-~ '0
ro c--
§ : See macroetch test reoort
:=., ro OJ Description
::J 0. co
OJ:;:: .0
(j) :J (j)
o..x (f) WITNESSED BY:
~ro ~·S
-' ::J
.r;: .0 OJ
-!..Ee
'(jj <J) <J)

J:ro22
__
~co

~
~ ~~/~
J:
0:::
W
a.

Industrialis.asi Menuju Kehidupan Yang Lebih Baik


DEPARTEMEN PERINDUSTRIAN RI
BADAN PENELITIAN DAN PENGEI'vIBANGAN INDUSTRI
BALAI BESAR BAHAN DAN BARANG TEKNIK
.n. SangkuriangNo.l4 Bandung 40135 JA\VA BARAT - INDONESIA
TeTp. 022 - 2504088, 2510682. 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

TEST REPORT
Report No. : 7-06-07-0266 Testing : NIKON CAMERA
equipment

Commodity : WELDING PIPE TO PIPE


Mat: API 5L X65. Temperature : 24°C (Room)
o 8" X 6.35 mm THK.
Welding Process: GT A W + SMA W

Executed for : PT. CITRA PANJI MANUNGGAL Test standard : API I 104 &
'c
c SPECT :
.~ GS-EP-PLR-420 REV 05
s-
. 0)
cc
,8Q)
:Jo. Received on : June, 2007
.o.:c
~~
ro 0
(/)0. Tested on : June 9,2007 Sheet no. : 3 of 5
Q5~
..c .-
O).~ MACROSCOPIC TEST RESULT:
C..c:
ro :J
>,'-
..c:.2 WPS NO: 01/API/WPS/CPM12007 PQR NO: 01/API/PQRlCPMl2007
o Q)
C (/)
0-
u, ro
:J
..c:i=
o -
-Q)
§o E(/)
.0.:2
:J ro
c..c:
:J ro 0-

:JO)
.o.::J
ro '-
-cC
Q) :J
..co.
ro ro
>,0.
C ro
ro.o.:
..c: :J
cC
ro Q)
-o..c
C E
.0.:-
ro ro

E ro en
:J -0 ro
E c Qj
:Jro.o.:
__ -0
" " 0)
.o.::Jc
:J (/) ~
c~.!!1
:J ro·- Test location 09
-'"
E" 0-

ro c ro Magni fication :x 3
~ ~.~
.- c (/) Etching : 2% Nital
.S Q)'- : See macroetch test report
c-oc Description
ro c·5!!
:=., ro 0)
:J a. ro
0>:';:: ..0
Q) :J Q)
0.-'" (/)
~
ro
..c:
CO
:J :J
...!..Ec
..c 0)
'(ij Q) Q)
J: ..
~co
ro::2:::2:
.g.

WIlNESSED BY: ~ l' h .f't1


~
J:
~~ ~~~
;1~/~. 1!dL
'{. 'If""'"
0:::
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(L

Industrialis.asi Menuju Kehidupan Yang Lebih Baik


f>-RT£ttt DEPARTEMEN PERINDUSTRIAN RI

••.
«} ~~.~
BADAN PENELITIAN DAN PENGEIvlBANGAN INDUSTRI

;s.,,~
~

~~~+
+OUS
~ BALAI BESAR BAHAN DAN BARANG TEKNIK
Sangkuriang No.l4 Bandung 40135 JAWA BARAT - INDONESIA
.11.
Telp. 022 - 2504088, 2510682, 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

TEST REPORT

Report No. : 7-06-07-0266 Testing : Profile Projector


equipment "P J 300"

Commodity : WELDING PIPE TO PIPE


Mat: API 5L X65. Temperature : 24°C (Room)
o 8" X 6.35 mm THK.
Welding Process: GTA W + SMA W
E
c
.~ Executed for : PT. CITRA PANJI MANUNGGAL Test standard : API 1104 &
5'
• 0") SPECT :
2c:J ca. CD
GS-EP-PLR-420 REV 05
.Y.c
c •....
O")<u
0
<u
cno. Received on : June, 2007
Qj~
..c .-
O").~ Sheet no. : 4 of 5
C.!:: Tested on : June 9, 2007
<u :J
>, •....
.!::~
o
-cn CD
MACROETCHING TEST RESULT:
c_
o <u
U :J
l::.E
.BCD
c E None II WPS 06
Description None
None
Good
NO:
09 12 uu
uu 01lAPI/WPS/CPMl2007
Single V-Groove
V-Groove
I Single None
8 cn
Good
V-Groove
.Y. 2 PQR NO: 011APlIPQRlCPMl2007
:J <u
C.!::
:J ro..
:JO")
.Y. :J
ro .~
-c c
CD :J
..co.
ro ro
>,0.
c ro
ro.Y.
.!:: :J
cc
<u CD
<:J..c
c E
~~
E ro cn
:J'Oro
E c Qj
._'0
:Jro..>::

<:J <:J g'


.Y.:J<U
:J cn •....
c~~
:J ro·-
.Y.
E<:J •.
<ucro
::g ~.~
.- c cn
.S CD'-
c<:Jc
ro c·~
:=. ro 0") Note: The macro section has been observed usin
:J a. ro
0"):;:: ..c
CD :J CD
o..Y. cn WITNESSED BY:
~ ro ..§-
:J :J
~~~ 'h16k
<u
.!:: ..c 0")
...'..Ec
'(jj CD CD

<U22
I ..
~(!J
Z
«
fi
I0::
~
~
f~~ /f2fL
~~~-fJ<n.
w
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Industrialisasi Menuju Kehidupan Yang Lebih Baik


DEPARTEMEN PERINDUSTRIAN Rl
BADAN PENELlTIAN DAN PENGEMBANGAN LNDUSTRI
BALAI BESAR BAHAN DAN BARANG TEKNIK
.II. Sangkllriang NaJA Bandllng 40135 .IAWA BARAT - INDONESIA
Telp. 022 - 2504088, 2510682. 2504828 Fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

TEST REPORT
Report No. : 7-06-07-0266 Testing : "ZWICK"
machine

Commodity : WELDING PIPE TO PIPE Temperature : 24°C (Room)


Mat: API 5L X65.
08" X 6.35 mm THK. Test standard : API 1104 &
Welding Process: GT A W + SMA W SPECT :
GS-EP-PLR-420 REV 05

'c Executed for: PT. CITRA PANJI MANUNGGAL


c
.~
s- Received on : June, 2007
. 0)
2::Jc c(j)0. Tested on : June 9, 2007 Sheet no. : 5 of 5
.x.c
g>~
C1J 0
CfJo.
HARDNESS VICKERS TEST RESULT:
(jj~
.0 .- --'--
165
161
164
162
158
161
164
156
175
165
157
168
150
177
187
180
169
172
195
199
172
169
168
177 - 212
-160
Line
171 Line
155
153
171
158
150
175
151
158
153
180
164
155
167
169
152
172
175
160
156
182
152
156
161151
183 0600 13 Test
11 09 uu 12 No.
14
~ "0 ) \
SEE APPENDIX \ _\d,
O).~
C.s::; Hardness Test Location
Vickers Hardness Value, HV 5 kgf/mm2 ~iIWI.&s
>,'-
C1J ::J

S~ •.··-><·'ip.090004322
~.~~
June 1I, 2007
'
[!~~.~
~~ EpH.;·~SEP ~RACHMAT
MANAGER
~~

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-
o (j) CfJ
c_
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1:.E
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C1J
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2 C1J

c.s::;
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C1J'~
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C1J

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C1J

C1J
C1J.x.
.s::; ::J
cc
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-0.0
C E
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C1J
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E C1J CfJ
::J -0 C1J

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-""
c-o
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C1J C C1J

::g ~.~
.- c CfJ

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C1JC·-
§
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:J 0. C1J
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Industrialis.asi Menuju Kehidupan Yang Lebih Baik


DEPARTEMEN PERINDUSTRIAN RI
BADAN PENELlTIAN DAN PENGEMBANGAN INDUSTRI
BALAI BESAR BAHAN DAN BARANG TEKNIK
.11.Sangkuriang No.l4 Bandung 40135 .1A\VABARAT - INDONESIA
Tclp. 022 - 2504088, 25 10682, 2504828 fax. 022 - 2502027
Website: www.b4t.go.id E-mail: [email protected]@b4t.go.id

[-~ : 7_=Q_~_- 0 7 - 0 2 ~J>_


------------------~
_J3._~_~O~TNO ----=J

I
I-~
_~---
_ _rpFJ?rrIJ)CArrIONS
SPEC NO : API 1104 OF & VICKI~HS
GS-EP-PLR-420HARDNlDSS REV. OS
1-------------------------------------------------------------------~-------------------I .

I WPS NO : OljAPljWPSjCPMj2007 I
'c I PQR NO : 01/API/PQR/CPM/2007 J
c
.~
s- WELD CENTRELINE
c. c0)
E<]) A
:Jo.
.xc
g'~0
ro
(/)0.
0~
1
j
.0 .- I/==---.+ -.
+ ~--\3':'45Tf:W
't"•••.•.
O).~
C..c
>,'-:J
ro

..c.2 ~ 12 \ '\.....8;.
0<])
0-
c::(/)

U
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g
u E
, ro

(/)
:J .r
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.x2
:J ro
c::..c
:J ro..
:JO) ENLARGEMENT OF AREA A
.x :J
ro .~
-;::c
.00.:J
CIJ
/------
ro ro
>,0.
c ro -~~~
ro.x
..c:J LINE ~
cC::
ro
-0.0 <])

C E
~~
E ro (/)
:J -0 ro
E c 0
:Jro.x
._ -0
-0 -0 0)
'::':::Jc
::1 (() ~
c~.£Q A1.H mm
ro·-
:J E-o
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ro c ro

.- ~.f
::g
c (/)
.S CIJ'-
C -0 C
ro c·~
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0):;:: .0
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Cl..x (/)
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ro :J :J
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Industrialis~siMenuju Kehidupan Yang Lebih Baik

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