Gate Flix Process-Calculation
Gate Flix Process-Calculation
For
CHEMICAL ENGINEERING
PROCESS
CALCULATIONS
SYLLABUS
Steady and unsteady state mass and energy balances including multiphase, multi-
component, reacting and non-reacting systems. Use of tie components; recycle, bypass
and purge calculations; Gibb’s phase rule and degree of freedom analysis.
ANALYSIS OF GATE PAPERS
1.1 Introduction
1.2 Physical Quantity
1.3 Fundamental and Derived Quantities
1.4 Fundamental and Derived Units
1.5 Standards of Length, Mass and Time
1.6 Dimensions of a Physical Quantity
1.7 Applications of Dimensional Analysis
1.8 Limitations of Dimensional Analysis
1.9 Significant Figures
1.10 Order of Magnitude
1.11 Errors of Measurement
2. CHEMICAL CALCULATIONS AND GAS LAWS 36-69
2.1 Introduction
2.2 Structure of Atom
2.3 Basics of Concentration
2.4 Gas Laws and Its Applications
3.1 Introduction
3.2 Phase
3.3 Component
3.4 Degree of Freedom
3.5 Derivation of Phase Rule
3.6 Phase Reaction for Chemical Equation Equilibrium
3.7 Phase Diagram
3.8 Phase Diagram & Features of One-Component System
3.9 Phase Diagram & Features of Two-Component System
3.10 Phase Diagram & Features of Three-Component System
3.11 Applications of Phase Rule
4. FUELS 93-126
4.1 Introduction
4.2 Classification of Fuel
4.3 Some Important Types of Fuel
4.4 Solid Fuels
4.5 Liquid Fuels
4.6 Gaseous Fuels
5. COMBUSTION 127-140
5.1 Introduction
5.2 Factors Affecting Rate of Combustion
5.3 Calorific Value
5.4 Flue-Gas Analysis – Orsat’s Method
6.1 Introduction
6.2 System
6.3 Process
6.4 Material Balance Without Chemical Reaction or Non-Reactive
System
6.5 Material Balance With Chemical Reaction or Reactive
System
6.6 Material Balance on Single Unit Without Chemical Reaction
6.7 Material Balance on Multiple Unit Without Chemical Reaction
6.8 Material Balnce With Chemical Reaction
Introduction
Dimensional analysis offers a method for reducing complex physical problems to the
simplest (that is, most economical) form prior to obtaining a quantitative answer.
Bridgman (1969) explains it thus: "The principal use of dimensional analysis is to
deduce from a study of the dimensions of the variables in any physical system certain
limitations on the form of any possible relationship between those variables. The
method is of great generality and mathematical simplicity"
Physical Quantity
A quantity which can be measured and by which various physical happenings can be
explained and expressed in form of laws is called a physical quantity. For example
length, mass, time, force etc.
On the other hand various happenings in life e.g., happiness, sorrow etc. are not
physical quantities because these can not be measured.
Measurement is necessary to determine magnitude of a physical quantity, to compare
two similar physical quantities and to prove physical laws or equations.
A physical quantity is represented completely by its magnitude and unit. For example,
10 meter means a length, which is ten times the unit of length 1 kg. Here 10 represents
the numerical value of the given quantity and meter represents the unit of quantity
under consideration. Thus in expressing a physical quantity we choose a unit and then
find that how many times that unit is contained in the given physical quantity, i.e.
Physical quantity (Q) = Magnitude × Unit = n × u
Where, n represents the numerical value and u represents the unit. Thus, while
expressing definite amount of physical quantity, it is clear that as the unit (u) changes,
the magnitude (n) will also change but product ‘nu’ will remain same.
1
i.e. n u = constant, or n1u1 = n 2 u 2 = constant; n
u
i.e. magnitude of a physical quantity and units are inversely proportional to each other
. Larger the unit, smaller will be the magnitude.
Types of Physical Quantity
(1) Ratio (numerical value only): When a physical quantity is a ratio of two
similar quantities, it has no unit.
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Unit and Dimensions
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Unit and Dimensions
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Unit and Dimensions
In mechanics Length, Mass and time are arbitrarily chosen as fundamental quantities.
However this set of fundamental quantities is not a unique choice. In fact any three
quantities in mechanics can be termed as fundamental as all other quantities in
mechanics can be expressed in terms of these. e.g. if speed and time are taken as
fundamental quantities, length will become a derived quantity because then length will
be expressed as Speed / Time and if force and acceleration are taken as fundamental
quantities, then mass will be defined as Force / acceleration and will be termed as a
derived quantity.
Fundamental and Derived Units
Normally each physical quantity requires a unit or standard for its specification so it
appears that there must be as many units as there are physical quantities. However, it
is not so. It has been found that if in mechanics we choose arbitrarily units of any three
physical quantities we can express the units of all other physical quantities in
mechanics in terms of these. Arbitrarily the physical quantities mass, length and time
are chosen for this purpose. So any unit of mass, length and time in mechanics is called
a fundamental, absolute or base unit. Other units which can be expressed in terms of
fundamental units, are called derived units. For example light year or km is a
fundamental units as it is a unit of length while s 1 , m 2 or kg / m are derived units as
these are derived from units of time, mass and length respectively.
System of units: A complete set of units, both fundamental and derived for all
kinds of physical quantities is called system of units. The common systems are given
below –
(1) CGS system: The system is also called Gaussian system of units. In it length, mass
and time have been chosen as the fundamental quantities and corresponding
fundamental units are centimeter (cm), gram (g) and second (s) respectively.
CGS System
Physical Quantity Unit of Physical Quantity Symbol
Length Centimeter cm
Mass Gram gm
Time Second s
(2) MKS system: The system is also called Giorgi system. In this system also length,
mass and time have been taken as fundamental quantities, and the corresponding
fundamental units are meter, kilogram and second.
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Unit and Dimensions
MKS System
Physical Quantity Unit of Physical Quantity Symbol
Length Meter m
Mass Kilogram kg
Time Second s
(3) FPS system: In this system foot, pound and second are used respectively for
measurements of length, mass and time. In this system force is a derived quantity with
unit poundal.
FPS System
Physical Quantity Unit of Physical Quantity Symbol
Length Foot ft
Mass Pound lb
Time Second s
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Unit and Dimensions
1015 peta P
1012 tera T
109 giga G
106 mega M
103 kilo k
10 2 hecto h
101 deca da
10 1 deci d
10 2 centi c
10 3 milli m
106 micro
10 9 nano n
1012 pico p
10 15 femto f
10 18 atto a
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Unit and Dimensions
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Unit and Dimensions
Since this time varies from day to day, average solar day is calculated by takin g average of the duration of all
the days in a year and this is called Average Solar day.
1 Solar year = 365.25 average solar day
1
or average solar day = part of solar year
365 .25
(iv) Sedrial day : It is the time taken by earth to complete one rotation about its axis with respect to a
distant star.
1 Solar year = 366.25 Sedrial day = 365.25 average solar day
(v) Shake : It is an obsolete and practical unit of time.
1 Shake = 108 sec
Dimensions of a Physical Quantity
When a derived quantity is expressed in terms of fundamental quantities, it is written
as a product of different powers of the fundamental quantities. The powers to which
fundamental quantities must be raised in order to express the given physical quantity
are called its dimensions.
Dimensions of some standard physical quantities
Sr. Physical Quantity Unit Dimension
No.
1 Length m L
2 Mass kilogram kg M
3 Time s T
4 Electric Current A A
5 Temperature K
6 Amount of Substance mole mol
7 Luminous Intensity cd cd or J
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Unit and Dimensions
23 Stress N / m2 M1L1T 2
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Unit and Dimensions
28 Frequency (n) Hz M 0 L0 T 1
Heat Transfer
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Unit and Dimensions
Electricity
newton Joule
or
ampere meter ampere meter 2
M1L0 T 2 A 1
volt second
11 Magnetic induction (B) or or Tesla
meter 2
12 Magnetic Intensity (H) Ampere/meter M0 L1T0 A1
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Unit and Dimensions
()
16 Electric dipole moment C oulom b m eter M 0 L1T1A 1
(p)
17 Conductance ohm 1 M 1L2 T 3A 2
(G) = (1/R)
18 Conductivity ohm 1meter 1 M 1L3T 3A 2
( )= (1/ )
19 Current density (J) Ampere/ m2 M 0 L2 T 0 A 1
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Unit and Dimensions
l / g, m/ k, R / g where l = length M 0 L0 T1
12
g = acceleration due to gravity, m = mass, k = spring
constant
V2 q2
I2Rt, t, VIt, qV, LI2 , , CV2
R C ML2T 2
14 where I = current, t = time, q = charge,
L = inductance, C = capacitance, R = resistance
W MLT 2 L ML2 T 2
Therefore, its units in C.G.S. system is gcm2 /s2 . It is also called as “erg”, while in M.K.S.
a P V 2 ML1T 2 L6 ML5 T 2
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Unit and Dimensions
x bt 2 b
x
2
Unit of b km / s2 .
t
Ans: c
To find dimension of physical constant or coefficient:
As dimensions of a physical quantity are unique, we write any formula or equation
incorporating the given constant and then by substituting the dimensional formulae
of all other quantities, we can find the dimensions of the required constant or
coefficient.
(i) Gravitational constant: According to Newton’s law of gravitation
m1m 2 Fr 2
FG or G
r2 m1m 2
Substituting the dimensions of all physical quantities
MLT2 L2
G M1L3T2
M M
E
(ii) Planck constant: According to Planck E hV or h
v
ML2T2
Substituting the dimensions of all physical quantities h ML2T1
T
1
Examples
Q.1 If X 3YZ , find the dimension of Y in (MKSA) system, Where X and Z are the
2
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Unit and Dimensions
Sol: X 3YZ 2
Y 2
X
M 1L2 T 4 A 2
M 3 L2 T 8 A 4
Z 2 1 2
MT A
Ans: d
1
Q.2 Dimensions of where symbols have their usual meaning, are
0 0
1 1
Sol: We know that velocity of light C C2
0 0 0 0
1 1 2
LT L T
2 2
0 0
Ans: d
To convert a physical quantity from one system to the other:
The measure of a physical Quantity is nu = constant
If a physical quantity X has dimensional formula Ma LbTc and if (derived) units of that
physical quantity in two systems are M1a Lb1T1c and M a2 Lb2 T2c respectively and n1 and n 2
be the numerical values in the two systems respectively, then
n1 u1 n 2 u 2
Where M1,L1 andT1 are fundamental units of mass, length and time in the first (known)
system and M2,L2 andT3 are fundamental units of mass, length and time in the second
(unknown) system. Thus knowing the values of fundamental units in two systems and
numerical value in one system, the numerical value in other system may be evaluated.
Example:
(1) Conversion of Newton into Dyne
The Newton is the S.I. unit of force and has dimensional formula MLT 2
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Unit and Dimensions
M L T
2 2 2 gm
cm sec gm
1N 10 Dyne
5
Examples
Q.1 A physical quantity is measured and its value is found to be nu where
n=numerical value and u =unit. Which of the following relations is true?
1
(a) n u2 (b) n u (c) n u (d) n
u
1
Sol: We know P nu constant n 1 u 1 n 2 u 2 or n .
u
Ans: d
Q.2 In C.G.S. system, the magnitude of the force is 100 dynes. In another system
where the fundamental physical quantities are kilogram, meter and minute, the
magnitude of the force is
(a) 0.036 (b) 0.36 (c) 3.6 (d) 36
Sol:
n 1 100, M 1 g, L1 cm, T1 sec and M 2 kg, L 2 meter, T2 minute,
x = 1, y = 1, z = 2
By substituting these values in the following conversion formula
x y z
M L T
n 2 n1 1 1 1
M2 L2 T2
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Unit and Dimensions
1 1 2
gm cm sec
n 2 100 meter minute
kg
1 1 2
gm cm sec
n 2 100 3 2 3.6
10 kg 10 meter 60 minute
Ans: c
To check the dimensional correctness of a given physical relation:
This is based on the ‘principle of homogeneity’. According to this principle, the
dimensions of each term on both sides of an equation must be the same.
If X A BC DEF,
2
Then according to principle of homogeneity
If the dimensions of each term on both sides are same, the equation is dimensionally
correct, otherwise not. A dimensionally correct equation may or may not be physically
correct.
Example:
mv 2
(1) F
r2
By substituting dimension of the physical quantities in the above relation –
MLT2 M LT1 / L
2 2
As in the above equation, dimensions of both sides are not same; this formula is not
correct dimensionally, so can never be physically.
(2) S ut 1 at 2
2
By substituting dimension of the physical quantities in the above relation –
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Unit and Dimensions
Examples
Q.1 From the dimensional consideration, which of the following equation is
correct?
R3 GM GM R2
(a) T 2 (b) T 2 (c) T 2 (d) T 2
GM R3 R2 GM
Sol:
R3 R3 R
T 2 2 2 As GM gR 2
GM gR 2 g
T 2
L
T
LT
L.H.S. = R.H.S. i.e., the above formula is Correct.
Ans: a
Q.2 A highly rigid cubical block A of small mass M and side L is fixed rigidly onto
another cubical block B of the same dimensions and of low modulus of rigidity
such that the lower face of A completely covers the upper face of B. The lower
face of B is rigidly held on a horizontal surface. A small force F is applied
perpendicular to one of the side faces of A. After the force is withdrawn block,
A executes small oscillations. The time period of which is given by
M L ML M
(a) 2 (b) 2 (c) 2 (d) 2
L M L
M
1/2 1/2
M
T 2 1 2 T
L ML T L
L.H.S. = R.H.S. i.e., the above formula is Correct.
Ans: d
As a research tool to derive new relations:
If one knows the dependency of a physical quantity on other quantities and if the
dependency is of the product type, then using the method of dimensional analysis,
relation between the quantities can be derived.
Example:
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Unit and Dimensions
T M L
x y z
LT 2
or M 0 L0T1 M x Lyz T 2z
1
So the required physical relation becomes T K
g
1
T 2
g
(ii) Stoke’s law: When a small sphere moves at low speed through a fluid, the viscous
force F, opposing the motion, is found experimentally to depend on the radius r, the
velocity of the sphere and the viscosity of the fluid. So, F f ,r,
L
x y z
M LT 2 M L 1T 1 LT 1
Or MLT 2 M x L x y z T x z
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Unit and Dimensions
Examples
Q.1 If the velocity of light (c), gravitational constant (G) and Planck's constant (h)
are chosen as fundamental units, then the dimensions of mass in new system is
(a) c1/ 2 G1/ 2 h1/2 (b) c1/2 G1/ 2 h 1/2 (c) c1/2 G 1/ 2 h1/2 (d) c 1/2 G1/ 2 h1/2
m c 1/ 2 G 1/ 2 h 1/ 2
Ans: c
Q.2 If the time period (T) of vibration of a liquid drop depends on surface tension
(S), radius (r) of the drop and density () of the liquid, then the expression of
T is
L
x y z
M 0 L0 T 1 K MT 2 M L3 M x z Ly 3z T 2 x
By equating the power of M, L and T in both sides x z 0, y 3z 0, 2x 1
By solving above three equations x 1 / 2, y 3 / 2, z 1 / 2
r 3
Therefore, the time period can be given as, T KS1/2 r 3/21/2 K .
S
Ans: a
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Unit and Dimensions
1
(2) Numerical constant having no dimensions [K] such as ,1 or π etc. cannot
2
be deduced by the methods of dimensions.
(3) The method of dimensions can not be used to derive relations other than
be derived by using this theory (try if you can). However, the dimensional
correctness of these can be checked.
(4) The method of dimensions cannot be applied to derive formula if in mechanics
a physical quantity depends on more than 3 physical quantities as then there
will be less number (= 3) of equations than the unknowns (>3). However still
we can check correctness of the given equation dimensionally. For example
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Unit and Dimensions
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Unit and Dimensions
ii 3.1421
0.214
0.09 has 2 decimal places
3.4731 answer should be reported to 2 decimal places
Ans: 3.47
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Unit and Dimensions
i 142.06
0.23 (two significant figures)
32.6738 (answer should have two significant figures)
Ans : 33
ii 51.028
1.31 three significant figures
66.84668
Ans : 66.8
0.90
iii 0.2112676
4.26
Ans : 0.21
Order of Magnitude
In scientific notation the numbers are expressed as, Number Where M is a number lies
between 1 and 10 and x is integer. Order of magnitude of quantity is the power of 10
required to represent the quantity. For determining this power, the value of the
quantity has to be rounded off. While rounding off, we ignore the last digit which is
less than 5. If the last digit is 5 or more than five, the preceding digit is increased by
one. For example
(1) Speed of light in vacuum
(2) Mass of electron
Examples
Q.1 Each side a cube is measured to be 7.203 m. The volume of the cube (in m3 ) up
to appropriate significant figures is
(a) 373.714 (b) 373.71 (c) 373.7 (d) 373
In significant figures, volume of cube will be 373.7 m3 because its side has four
significant figures.
Ans: c
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Unit and Dimensions
Q.3 The length, breadth and thickness of a block are measured as 125.5 cm, 5.0 cm
and 0.32 cm respectively. Which one of the following measurements is most
accurate?
(a) Length (b) Breadth (c) Thickness (d) Height
Sol: Relative error in measurement is minimum, if quantity is minimum. Therefore,
measurement of thickness is most accurate.
Ans: c
Q.4 The mass of a box is 2.3 kg. Two marbles of masses 2.15 g and 12.39 g are added
to it. The total mass of the box to the correct number of significant figures is
(a) 2.340 kg (b) 2.3145 kg (c) 2.3 kg (d) 2.31 kg
Sol: Total mass = 2.3 + 0.00215 + 0.01239 = 2.31 kg
Total mass in appropriate significant figures be 2.3 kg.
Ans: c
Q.5 The length of a rectangular sheet is 1.5 cm and breadth is 1.203 cm. The area of
the face of rectangular sheet to the correct no. of significant figures is:
Q.7 Taking into account the significant figures, what is the value of 9.99 m + 0.0099
m?
(a) 10.00 m (b) 10 m (c) 9.9999 m (d) 10.0 m
Sol:
9.99 m + 0.0099 m = 9.9999 m = 10.00 m (In proper significant figures)
Ans: a
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Unit and Dimensions
Q.8 The value of the multiplication 3.124 4.576 correct to three significant
figures is
(a) 14.295 (b) 14.3 (c) 14.295424 (d) 14.305
Sol:
3.124 4.576 14.295 14.3 (Correct to three significant figures).
Ans: b
6
Q.9 The number of the significant figures in 11.118 10 V is
(a) 3 (b) 4 (c) 5 (d) 6
6
Sol: The number of significant figure is 5 as 10 does not affect this number.
Ans: c
Q.10 If the value of resistance is 10.845 ohms and the value of current is 3.23
amperes, the potential difference is 35.02935 volts. Its value in significant
number would be
(a) 35 V (b) 35.0 V (c) 35.03 V (d) 35.025 V
Sol: Value of current (3.23 A) has minimum significant figure (3) so the value of
potential difference V (=IR) have only 3 significant figure. Hence, its value be
35.0 V.
Ans: c
Errors of Measurement
The measuring process is essentially a process of comparison. In spite of our best
efforts, the measured value of a quantity is always somewhat different from its actual
value, or true value. This difference in the true value of a quantity is called error of
measurement.
(1) Absolute error:
Absolute error in the measurement of a physical quantity is the magnitude of
the difference between the true value and the measured value of the quantity.
Let a physical quantity be measured n times. Let the measured value be a1 , a 2 , a 3 ,......a n .
a 1 a 2 ....a n
The arithmetic mean of these values is a m
n
Usually, a m is taken as the true value of the quantity, if the same is unknown otherwise.
By definition, absolute errors in the measured values of the quantity are
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Unit and Dimensions
a 1 a m a 1
a 2 a m a 2
............
a n a m a n
The absolute errors may be positive in certain cases and negative in certain other cases.
(2) Mean absolute error:
It is the arithmetic mean of the magnitudes of absolute errors in all the
measurements of the quantity. It is represented by a .
Thus;
a1 a 2 .... a n
a
n
Hence, the result of measurement may be written as a a m a
This implies that any measurement of the quantity is likely to lie between
a m
a and a m a
(3) Relative error or Fractional error:
The relative error or fractional error of measurement is defined as the ratio of
mean absolute error to the mean value of the quantity measured.
Thus,
a
Percentageerror 100%
am
Propagation of Errors
(1) Error in sum of the quantities: Suppose x = a + b
Let a = absolute error in measurement of a
b = absolute error in measurement of b
x = absolute error in calculation of x i.e. sum of a and b.
The maximum absolute error in x is x = ±( a + b)
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Unit and Dimensions
a b 100%
Percentage error in the value of x
a b
(2) Error in difference of the quantities: Suppose x = a – b
Let a = absolute error in measurement of a,
b = absolute error in measurement of b
x = absolute error in calculation of x i.e. difference of a and b.
The maximum absolute error in x is x = ±( a + b)
a b 100%
Percentage error in the value of x
a b
(3) Error in product of quantities: Suppose x a b
Let a = absolute error in measurement of a,
b = absolute error in measurement of b
x = absolute error in calculation of x i.e. product of a and b.
x a b
The maximum fractional error in x is
x a b
Percentage error in the value of x
= (Percentage error in value of a) + (Percentage error in value of b)
a
(4) Error in division of quantities: Suppose x
b
Let a = absolute error in measurement of a,
b = absolute error in measurement of b
x = absolute error in calculation of x i.e. division of a and b.
x a b
The maximum fractional error in x is
x a b
Percentage error in the value of x = (Percentage error in value of a) +
(Percentage error in value of b)
am
(5) Error in quantity raised to some power: Suppose x
bn
Let a = absolute error in measurement of a,
b = absolute error in measurement of b
x = absolute error in calculation of x
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Unit and Dimensions
x a b
The maximum fractional error in x is m n
x a b
Percentage error in the value of x
= m (Percentage error in value of a) + n (Percentage error in value of b)
Note: The quantity that have maximum power must be measured carefully because
its contribution to error is maximum
Examples
Q.1 A physical parameter a can be determined by measuring the parameters b, c, d
and e using the relation a b c / d e . If the maximum errors in the
measurement of b, c, d and e are b1%, c1%, d1% and e1%, then the maximum
error in the value of a determined by the experiment is
(a) b1 c1 d1 e1 % (b) b1 c1 d1 e1 %
(c) b1 c1 d1 e1 % (d) b1 c1 d1 e1 %
Sol: a b c / d e
So, maximum error in a is given by
a b c d e
100 100 100 100 100
a max b c d e
P F l
100 100 2 100 4% 2 2% 8%
P max F l
Ans: d
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2 CHEMICAL CALCULATIONS AND GAS LAWS
Introduction
All matter is made of particles. At one time, it was thought that the tiniest particle was
the atom; the word comes from the Greek word meaning ‘indivisible’.
We now know that atoms can be split and that there are smaller particles than atoms,
the so-called sub-atomic particles, electrons, protons and neutrons. You will need to
know something about these particles, which make up the different kinds of atoms.
However, you must understand that chemistry is all about rearrangements of atoms
that do not themselves change.
Atoms are very small. The hydrogen atom, the smallest and lightest of all atoms, has a
diameter of about 120 pm. 1 g of hydrogen contains about 6.02 1023 atoms. It is
very difficult to ‘see’ an individual atom and to find its mass.
An atom is the smallest, electrically neutral, particle of an element that
can take part in a chemical change.
A molecule is the smallest, electrically neutral, particle of an element or
compound that can exist on its own.
An ion is an atom, or group of atoms, which carries an electric charge.
You need to know these definitions by heart, but you also need to be able to recognize
the formulae of atoms and molecules when you see them. Li, O, Cl, C are all formulae
which represent atoms. Some of these can exist on their own, but not all of them.
Oxygen, for example, always exists as oxygen molecules, O2, which contain two atoms,
unless it is combined with something else. Water contains only one atom of oxygen but
here it is combined with two hydrogen atoms.
Make sure that you really understand these ideas:
• A single oxygen atom, O, cannot exist on its own
• A single oxygen atom can exist when it is combined with something else, but then it
is part of a molecule
• An oxygen molecule O2 has two oxygen atoms
• A few elements exist as single atoms: for these elements, an atom is the same as a
molecule.
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Chemical Calculations and Gas Laws
The atom is mostly empty space. It has a solid core or nucleus, the center that contains
the protons and neutrons. The electrons circulate round the nucleus in specific orbits
or shells.
We can picture the hydrogen atom - the simplest of all atoms with one electron, and
one proton in the nucleus - by considering a pea placed in the center of a football pitch,
to represent the nucleus with its proton. On this scale the electron will revolve in a
circular orbit round the goal posts. Between the electron and the nucleus is empty
space.
Atoms are the particles whose symbols are found in the periodic table given on next
page
You can see there are only about 100 of them. The middle part of the atom, the nucleus,
contains one or more protons. It is the number of protons that make the atom what it
is. An atom with one proton is always a hydrogen atom; one with two protons is a
helium atom and so on.
There are more substances in the world than the 100 or so different kinds of atom. The
other substances are made by combining atoms in various ways to make molecules.
When a chemical reaction takes place the atoms are rearranged to make different
molecules but no atoms can be made or destroyed. To show this you have to be able to
find a method of counting the atoms that take part in a reaction and its products.
The mass of an individual atom is very small and it is much more convenient to
measure atomic masses as relative masses.
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Chemical Calculations and Gas Laws
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The mole
When chemists measure how much of a particular chemical reacts, they measure the
amount in grams; or they measure the volume of a gas. However, chemists find it
convenient to use a unit called a mole. You need to know several definitions of a mole
and be able to use them.
• The mole is the amount of substance, which contains the same number of particles
(atoms, ions, molecules, formulae or electrons) as there are carbon atoms in 12 g of
carbon -12
• This number is known as the Avogadro constant, L, and is equal to
6.02 10 23 mol –1 .
• The molar mass of a substance is the mass (in grams) of one mole of that substance.
• The molar volume of a gas is the volume occupied by one mole at room
temperature and atmospheric pressure (r.t.p). It is equal to 24 dm 3 at room
temperature and atmospheric pressure (r.t.p).
Avogadro’s Law
It states that equal volumes of all gases, under the same conditions of temperature and
pressure contain the same number of moles or molecules.
When you talk about moles, you must always state whether you are dealing with atoms,
molecules, ions, formulae etc.
Relative atomic mass A r :
The mass of a single atom on a scale on which the mass of an atom of carbon-12 has a
mass of 12 atomic mass units. The relative atomic mass does not have units.
The Difference between Atomic Weight and Atomic Mass
Atomic mass (ma) is the mass of an atom. A single atom has a set number of protons
and neutrons, so the mass is unequivocal (won't change) and is the sum of the number
of protons and neutrons in the atom. Electrons contribute so little mass that they
aren't counted.
Atomic weight is a weighted average of the atomic mass of all natural isotopes of an
element.
Both atomic mass and atomic weight rely on the atomic mass unit (a.m.u), which is
1/12th the mass of an atom of carbon-12 in its ground state.
Atomic Mass of Carbon is 12 a.m.u
Atomic Weight of Carbon is 12.0107 a.m.u
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Chemical Calculations and Gas Laws
Molecular weight of a compound is the sum of the atomic weights of atoms that
constitutes a molecule of the compound.
Equivalent weight is defined as the ratio of atomic weight or molecular weight to its
valence. The valence of an element or a compound depends on the hydroxyl ions
OH donated
or the hydrogen ions H
accepted for each atomic weight or
molecular weight.
The mass of a single molecule on a scale on which the mass of an atom of carbon-12
has a mass of 12 atomic mass units.
Relative Molecular Mass or Molar Mass of a molecule is calculated by adding together
the relative atomic masses of the atoms in the chemical formulae.
• The molar mass of a substance is the mass (in grams) of one mole of that substance.
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Chemical Calculations and Gas Laws
molecules, it cannot have relative ‘molecular’ mass. However, the principle is the
same: add the relative atomic masses of sodium (23) and chlorine (35.5) to give 58.5,
the relative formula mass of NaCl.
Note: Relative atomic mass, Molar Mass and relative formula mass have
no units
Calculations involving the use of moles:
(1) Calculation of the number of moles of material in a given mass of
that material:
Examples
Ans: d
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Chemical Calculations and Gas Laws
Q.2 Calculate the number of moles of chlorine molecules in 142 g of chlorine gas.
Ans: a
Q.3 Calculate the number of moles of CuSO4 5H2O in 100 g of the solid.
(a) 2.008 (b) 4.008 (c) 8.008 (d) 16.0008
Sol:
Ans: b
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Chemical Calculations and Gas Laws
Examples
pressure.
Examples
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Chemical Calculations and Gas Laws
Remember you do not need to work out the molar mass to do this calculation,
as it does not matter what gas it is.
Examples
Q.1 Calculate the number of moles of hydrogen molecules in 240 cm 3 of the gas.
(a) 0.010 (b) 0.012 (c) 0.101 (d) 1.010
Sol:
Ans: a
Q.2 How many moles of a gas are there in 10 00 cm 3 of the gas?
(a) 0.0142 (b) 0.0154 (c) 0.0147 (d) 0.0247
Sol:
Ans: c
(5) Calculation of the volume of a given mass of gas:
This calculation require you to apply the skills covered in the previous examples
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Chemical Calculations and Gas Laws
Example
3
Q.1 Calculate the volume (in dm ) of 10 g of hydrogen gas.
(a) 12 (b) 120 (c) 1200 (d) 1.2
Sol:
This is a two-stage calculation
a) You need to calculate how many moles of hydrogen gas are present, and
b) You need to convert this to a volume.
Ans: b
(6) Calculation of the mass of a given volume of gas:
This calculation require you to apply the skills covered in the previous examples
Example
Q.1 Calculate the mass (in gram) of 1000 cm 3 of carbon dioxide.
(a) 1.288 (b) 2.83 (c) 3.283 (d) 1.833
Sol:
Again this is a two-stage calculation
a) You need to calculate the number of moles of carbon dioxide and then
b) Convert this to a mass.
Ans: d
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Chemical Calculations and Gas Laws
(7) Calculation of the molar mass of a gas from mass and volume data
for the gas:
Calculations of this type require you to find the mass of 1 mole of the gas, i.e.
24000 cm 3 . This is the molar mass of the gas.
Example
Q.1 Calculate the Relative Molecular Mass of a gas for which 10 0 cm 3 of the gas at
room temperature and pressure, have a mass of 0.0667 g.
Ans: a
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Chemical Calculations and Gas Laws
Basics of Concentration
Concentration Units
The concentration of a chemical substance expresses the amount of a substance
present in a mixture. There are many different ways to express concentration.
Chemists use the term solute to describe the substance of interest and the
term solvent to describe the material in which the solute is dissolved. For example,
in a can of soda pop (a solution of sugar in carbonated water), there are approximately
twelve tablespoons of sugar (the solute) dissolved in the carbonated water (the
solvent). In general, the component that is present in the greatest amount is termed
the solvent.
There are many ways to express concentrations. Some of the more common
concentration units are:
Mass per unit volume: Mass per unit volume is handy when discussing how soluble
a material is in water or a particular solvent. For example, "the solubility of substance
X is 3 grams per liter".
Commonly used Mass per unit volume units are milligrams per milliliter (mg/mL) or
milligrams per cubic centimeter mg/cm3 . Note that 1 mL 1 cm 3 and that cm 3 is
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Chemical Calculations and Gas Laws
Examples
Q.1 What is the molarity of a solution if 1.47 moles of sugar is dissolved into 2.31 L
of solution?
moles moles moles moles
(a) 0.636 (b) 0.236 (c) 0.436 (d) 0.836
L L L L
Sol:
1.47 moles of sugar moles
Molarity M 0.636
2.31 litres of solution L
Ans: a
Q.2 How many grams of NaCl will be needed to make 1.50 Liters of an aqueous
0.500 M solution?
(a) 43.8g (b) 23.4 g (c) 0 .4 38 g (d) 0 .3 8 6 g
Sol:
The equation for Molarity must be rearranged to solve for the moles of solute
(NaCl). The moles of solute can then be converted into grams.
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Chemical Calculations and Gas Laws
moles
moles of solute Molarity L of solution
L
0.500 1.5 0.750 moles
Now, convert the moles of solute into grams by using the molar mass of NaCl.
gram
grams of NaCl 0.750 moles 22.99 35.45 43.8 gram
mole
Ans: a
Molality: Molality is the number of moles of solute dissolved in one kilogram of
solvent.
Note: Notice the two key differences between molarity and molality. Molality uses
mass rather than volume and uses solvent instead of solution.
Example
Q.1 Determine the molality of a solution prepared by dissolving 28.60 g of glucose
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Chemical Calculations and Gas Laws
Normality is generally only used when a substance has more than one sub-species that
can participate in a specified reaction such as a proton for acid/base reactions, an
electron for oxidation/reduction reactions, or in precipitation reactions.
For example, sulfuric acid has two ionizable protons H which can participate in the
Example
Q.1 Find the normality of 0.1MH2SO4 (sulfuric acid) for the reaction:
H2SO4 2 NaOH Na2SO4 2 H2O
(a) 0.35 m (b) 0.23 m (c) 0.463 m (d) 0.635 m
Sol:
According to the equation, 2 moles of H ions (2 equivalents) from sulfuric acid
react with sodium hydroxide (NaOH) to form sodium sulfate (Na2SO4 ) and water.
Using the equation:
Normality M olarity Equivalents 0.1 2 0.2 N
Ans: d
Mass Percent: The mass percent is used to express the concentration of a solution
when the mass of a solute and the mass of a solution is given:
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Chemical Calculations and Gas Laws
Mole Percent: The mole percent is used to express the concentration of a solution
when the mole of a solute and the mole of a solution is given:
Parts per million (ppm): Parts per million works like percent by mass, but is more
convenient when there is only a small amount of solute present. PPM is defined as the
mass of the component in solution divided by the total mass of the solution multiplied
by 1 0 6 (one million).
Specific Gravity: It is the ratio of the density (mass of a unit volume) of a substance
to the density of a given reference material at a given temperature and pressure. For
liquid, reference material is taken as water and for gases reference material is taken as
Air. It is also known as Relative density.
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Chemical Calculations and Gas Laws
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Chemical Calculations and Gas Laws
Ideal Gas
An "ideal gas" is a gas in which
All collisions are totally elastic (particles always bounce off each other)
There are no intermolecular attractions (a particle can only change direction
when it collides with another particle)
The molecule is infinitely small (particles will come all the way together before
they collide)
What does this mean?
An ideal gas is a collection of super-small bouncy-balls that never stop bouncing.
There are three gas laws that can be used to determine how the pressure, volume, and
temperature of an ideal gas are related to each other.
Note: The Kelvin scale must be used for the gas laws.
Boyle's Law
Boyle's Law from 1662. Robert Boyle (1627-1691) was an Irish-born gentleman
philosopher who did research and investigation in physics, chemistry, alchemy, and
theology. Boyle was one of the original Fellows of the Royal Society. His opus magnum
is The Sceptical Chymist, 1661. Boyle concentrated intently on the quiet study of
science, rather than the wealth or praise he could have attained from his studies. Boyle
is known as the founder of modern chemistry because he believed in the intrinsic value
of chemistry, developed the rigorous experimental scientific method, and defined the
element. Boyle worked at Oxford University, along with Robert Hooke, who stated
Hooke's Law, relating the force of elasticity. Boyle, in his study of gas, conceptualized
the gas particle as a spring. He also expanded on the assumptions of René Descartes,
who said pressure is due to the "restless agitation" of the air particles. Boyle proved his
law for both great and small pressures, using the now-famous Mercury U-Tube
experiment. Boyle's study of gases also helped lead to the development of atomic
theory. He, along with others in his time, discussed the role of distinct "corpuscles" in
the application of his Law. He published what is now known as Boyle's Law in 1662.
“Boyle's law states that the volume of a given amount of gas held at
constant temperature varies inversely with the applied pressure when
the temperature and mass are constant.”
1
Mathematically; P or PV = C or P1V1 = P2 V2
V
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Chemical Calculations and Gas Laws
“Charles' Law states that the volume of a given mass of gas varies
directly with the absolute temperature of the gas when pressure is kept
constant.”
The absolute temperature is temperature measured with the Kelvin scale. The Kelvin
scale must be used because zero on the Kelvin scale corresponds to a complete
stoppage of molecular motion.
V V1 V2
Mathematically; V T or =C or =
T T1 T2
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Chemical Calculations and Gas Laws
inside the hot container may be super-heated. This is why it is always best to open
hot containers away from your body and face.
Avogadro's Law
Avogadro's Law from 1811. Amedeo Avogadro (1776-1856) was an Italian physicist
and lawyer. He taught physics in Turin, Italy. Avogadro published two memoirs, once
in 1811, and the second in 1814. Both were published in French. Ampere stated
Avogadro’s Law separately in 1814, and the two are generally interchangeable,
historically speaking.
It is seen that Gay-Lussac's work directly influenced the research of Amedeo Avogadro
in the formation of Avogadro's Law.
Avogadro's Law is widely regarded as a significant contributor to the determination of
atomic and molecular weights. Gaudin and Cannizzaro used Avogadro's law to
determine atomic weights. Avogadro suggested the diatomic nature of many
"elementary" gases, as did Dumas using Avogadro's Law. The Law also contributed to
the determination of molecular formulae by demonstrating the ratios of combinations
of gases, such as in the gases of water, hydrogen chloride, ammonia, and nitric oxide.
Cannizzaro also used Avogadro's Law to "simplify the teaching of chemistry" and
present a unified system consistent for chemical and physical observations.
Avogadro's Law contributed to the development of the kinetic theory of matter.
Avogadro's Law can also be applied to osmosis, which, in turn, allows the
determination of molecular weights by osmotic pressure.
“Avogadro's Law states that the volume of a gas is directly proportional
to the number of moles (or number of particles) of gas when the
temperature and pressure are held constant.”
V V1 V2
Mathematically; V n or =C or =
n n1 n2
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Chemical Calculations and Gas Laws
PV P1V1 P2 V2
Mathematically; C or =
T T1 T2
Any units will work here for pressure and volume but the temperature must be
absolute (Kelvin).
Real World Applications
Car (combustion) engines
Breathing
Projectiles (guns, cannons)
Cooking
Balloons
The Ideal Gas Law
Émile Clapeyron (1799–1864) is able to combine the laws of Boyle, Charles and
Avogadro into a form known as the ideal gas equation.
“The Ideal Gas Law states that the ratio between the pressure-volume
product and the number of mole(s)-temperature product of a system
remains constant”
PV P1V1 P2 V2
Mathematically; R or PV nRT or =
nT n1T1 n 2T2
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Chemical Calculations and Gas Laws
Where n is the number of moles of gas and R the universal gas constant.
Universal gas constant
The value of the universal gas constant 'R' depends on the units used for
pressure, volume and temperature.
Most frequent used value of universal gas constant is
R 8.3145 J / mol·K 8.3145 kJ / kmol·K
R 0.0821 liter·atm / mol·K
Specific Gas Constant
A related factor is the specific gas constant or individual gas constant. This may be
indicated by R gas . It is the universal gas constant divided by the molar mass (M) of a
pure gas or mixture. This constant is specific to the particular gas or mixture (hence
its name), while the universal gas constant is the same for an ideal gas.
universal gas constant R
Specific gas constant R gas
Molar Mass M
Example
Q.1 Suppose that an “empty” aerosol spray-paint can has a volume of 0.406 L and
contains 0.025 mol of a propellant gas such as CO 2 . What is the pressure in
atm of the gas at 27°C?
(a) 1.21 (b) 1.62 (c) 2.51 (d) 1.51
Sol: Using Ideal gas equation;
nRT 0.025 0.08206 300
PV nRT P 1.51 atm
V 0.406
Ans: d
Q.2 Which is lighter than dry air?
(a) Moist air (b) SO 2 (c) Cl2 (d) O2
Sol: Air contains N 2 , O2 and H 2 O etc. Drying the air reduces the composition of
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Chemical Calculations and Gas Laws
Raoult's Law
In the 1880s, French chemist François-Marie Raoult discovered that when a substance
is dissolved in a solution, the vapor pressure of the solution will generally decrease.
This observation depends on two variables:
1. the mole fraction of the amount of dissolved solute present and
2. the original vapor pressure (pure solvent).
At any given temperature for a particular solid or liquid, there is a pressure at which
the vapor formed above the substance is in dynamic equilibrium with its liquid or solid
form. This is the vapor pressure of the substance at that temperature. At equilibrium,
the rate at which the solid or liquid evaporates is equal to the rate that the gas is
condensing back to its original form. All solids and liquids have a vapor pressure, and
this pressure is constant regardless of how much of the substance is present.
Raoult's law states that the vapor pressure of a solvent above a solution is equal to
the vapor pressure of the pure solvent at the same temperature scaled by the mole
fraction of the solvent present:
o
Psolvent is the vapour pressure of the pure solvent at a particular temperature.
χ solvent is the mole fraction of the solvent. That is exactly what it says it is - the
fraction of the total number of moles present, which is solvent.
moles of solvent
χ solvent
total number of solvent
Limitations on Raoult's Law
Raoult's Law only works for ideal solutions. An ideal solution is defined as one which
obeys Raoult's Law.
In practice, there's no ideal solution. However, very dilute solutions obey Raoult's Law
to a reasonable approximation.
In an ideal solution, it takes exactly the same amount of energy for a solvent molecule
to break away from the surface of the solution as it did in the pure solvent. The forces
of attraction between solvent and solute are exactly the same as between the original
solvent molecules - not a very likely event!
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Chemical Calculations and Gas Laws
Example
Q.1 1.5 moles of cherry Kool-Aid are added to a pitcher containing 2 liters of water
on a nice day at 25o C . The vapor pressure of water alone is 23.8 mm Hg at
25o C . What is the new vapor pressure of Kool-Aid?
(a) 23.3 mm Hg (b) 23.8 mm Hg (c) 25.24 mm Hg (d) 18.4 mm Hg
Sol: PH 2O 23.8 mm Hg
To solve for the mole fraction, you must first convert the 2 L of water into moles:
1 L = 1000 mL = 1000 g
Knowing this, you can convert the mass of water (2000 g) into moles:
2000 g / 18.02 g (molar mass of water) = 110.9 moles H 2 O
Ans: a
Henry’s Law
Henry’s Law states that the solubility of a gas in a liquid is directly proportional to
the partial pressure of the gas above the liquid. Henry’s law can be written as
follows:
S1 S2
P1 P2
S1 and P1 are the solubility and the pressure at an initial set of conditions; S2 and
P2 are the solubility and pressure at another changed set of conditions.
“The pressure above a liquid affects the solubility of a gas in the liquid and hence the
solubility of a gas in a liquid is directly proportional to the partial pressure of the gas
above the liquid.”
PA k H X A
PA is the partial pressure of the solute A above the solution
X A is the concentration of the solute A in the solution (in one of its many units)
k H is the Henry's law constant, which has units such as L·atm/mol, atm/mole fraction
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Chemical Calculations and Gas Laws
p * . This is true for pairs of closely related substances, such as benzene and toluene,
which obey Raoult's law over the entire composition range (such mixtures are called
ideal mixtures). The general case is that both laws are limit laws, and they apply at
opposite ends of the composition range. The vapor pressure of the component with
largest concentration by far, such as the solvent for a dilute solution, is proportional
to the mole fraction, and the proportionality constant is the vapor pressure of the pure
substance (Raoult's law). The vapor pressure of component with the smallest
concentration by far, such as the solute in a dilute solution, is also proportional to the
mole fraction, but the proportionality constant is the Henry's law constant which must
be determined experimentally (Henry's law).
In mathematical terms:
p p
Raoult 's law : lim p Henry 's law : lim k H
x 1
x x 0
x
Example
Q.1 The solubility of a certain gas in water is 0.745 g/L at standard pressure. What
is its solubility when the pressure above the solution is raised to 4.50 atm?
The temperature is constant at 20°C.
(a) 3.35 g/L (b) 2.25 g/L (c) 5.25 g/L (d) 1.35 g/L
Sol: Applying Henry’s law
S1 × P2 0.745 g/L 4.50 atm
S2 3.35 g/L
P1 1.00 atm
Ans: a
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Chemical Calculations and Gas Laws
Dalton's Law
Dalton's Law of Partial Pressures from 1801. John Dalton (1766-1844) was born in
Eaglesfield, England, in Cumberland. His father was a weaver; his mother came from
landowners. Raised as a Quaker, Dalton had the opportunity to work for a Quaker of
scientific persuasion, Elihu Robinson, at the age of ten. Robinson introduced Dalton
to mathematics. At age twelve, Dalton taught in a village school, and, in 1793, attained
a professorship at New College in Manchester, where he taught math and natural
philosophy. After the college moved to York, Dalton stayed in Manchester and worked
as a private tutor. John Dalton was directly influenced by Newtonian physics and
highly fascinated by meteorological sciences. Dalton initiated the chemical atomic
theory that still holds ground in modern science, created a new system of chemical
symbology, and determined a composition of the atmosphere close to the
atmosphere's true composition. Dalton was a member of the Literary and
Philosophical Society and theorized on colorblindness, a condition by which he was
afflicted. He determined the Law of Partial Pressures by adding water vapor to dry air
and observing the effect on pressure.
“Dalton’s Law, or the Law of Partial Pressures, states that the total
pressure exerted by a mixture of “Non-reacting gases” is equal to the sum
of the partial pressures of the gases in the mixture.”
Mathematically; PTotal P1 P2 + P3
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Chemical Calculations and Gas Laws
Example
Q.1 Which one of the following mixtures of gases at room temperature does not
obey Dalton’s law of partial pressure?
(a) He and O 2 (b) NH 3 and HCl (c) H 2 and He (d) N 2 and He
Sol: Dalton’s law of partial pressure apply for the mixture of non-reacting gases.
Ans: b
Q.2 A sample of air contains only N 2 , O2 and H 2 O . It is saturated with water
vapours and the total pressure is 640 torr. The vapour pressure of water is 40
torr and the molar ratio of N 2 : O 2 is 3:1. The partial pressure of N 2 in the air is
PN2 n N2 3 1
PO2 PN2
PO2 n O2 1 3
Therefore,
1
Pair PN 2 + PH2O + PO2 640 PN2 40 PN 2
3
4
PN 600 PN 2 450 torr
3 2
Ans: b
Q.3 The partial pressure of dry gas is ________ that of wet gas.
(a) less than (b) greater than (c) equal to (d) None
Sol: As per Dalton’s law of partial pressure
Pwet gas Pdry gas + Pvapour
Ans: a
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Chemical Calculations and Gas Laws
Real Gases
The ideal gas equation PV nRT provides a valuable model of the relations between
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Chemical Calculations and Gas Laws
RT
Vm : is the molar volume, Vm idealgas : is the molar volume of the corresponding
P
ideal gas, P is the pressure, T is the temperature and R is universal gas constant.
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Chemical Calculations and Gas Laws
P
Z
ρR specificT
R
Where is the density of the gas, R specific , M is the molar mass.
M
In most engineering work, the compressibility factor is used as a correction factor to
ideal behavior. Thus, Vreal Z Vid is used to calculate the actual volume, Vreal , as the
product of the compressibility factor and the ideal gas volume, all at the same pressure
and temperature.
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Chemical Calculations and Gas Laws
Here, Pc , Vc , Tc and Zc are critical Pressure, Critical Volume, Critical Temperature and
Critical Compressibility factor respectively. Practically, the value of critical
3
compressibility factor Zc is not possible; it is slightly less.
8
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Chemical Calculations and Gas Laws
Example
Q.1 The compressibility factor for a real gas at high pressure is
Pb Pb RT
(a) 1 (b) 1 + (c) 1 (d) 1
RT RT Pb
Sol: at high pressure, the compressibility factor Z is greater than 1.
Ans: b
Q.2 At high temperature, the Vander wall’s equation (for one mole) becomes
a
(a) Z 1 (b) PV = RT + Pb
RTV
a Pb
(c) PV = RT + (d) Z = 1
V RT
Sol: at high temperature, a is negligible
Ans: b
Q.3 At moderate pressure, the Vander wall’s equation becomes
(a) PVm RT (b) P Vm b RT
a RT a
(c) P + 2 Vm RT (d) P = 2
Vm Vm Vm
Sol: at moderate pressure, b is negligible
Ans: c
Q.4 Which one of the following can be most readily liquefied?
Given value of Vander wall’s constant ‘a’ for NH 3 4.17, CO 2 3.59,
SO 2 6.71, Cl 2 6.49
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3 PHASE RULE
Introduction
The phase rule is a generalization given by Willard Gibbs (1874), which seeks to
explain the equilibria existing in heterogeneous system. It may be stated as: “provided
the equilibrium between any number of phases is not influenced by gravity, or
electrical, or magnetic forces or by surface action and only by temperature, pressure
and concentration, then the number of degrees of freedom (F) of the system is related
to number of components (C) and of phases (P) by the phase rule equation for any
system at equilibrium at a definite temperature and pressure.
Phase (P)
A phase is defined as “ an homogeneous, physically distinct and mechanically
separable portion of system, which is separated from other such parts of the system
by definite boundary surfaces”
Homogeneous system
A system consisting of only one phase is said to be homogeneous. Air constitutes a
single phase only as it contains a mixture of nitrogen, oxygen, carbon dioxide, water
vapour etc.
Heterogeneous system
A system consisting of more than one phase is said to be heterogeneous. When various
phases are in equilibrium with one another in a heterogeneous system, there can be
no transfer of energy or mass from one phase to another. This means that at
equilibrium, the various phases must have the same temperature and pressure and
their respective compositions must remain constant all along.
Liquid phase
The number of liquid phase depends on the number of liquids present and their
miscibility.
If two liquids are immiscible, they will form two separate liquid phases.
Example : benzene and water
If two liquids are miscible, they will form one liquid phase only. Example : alcohol
and water
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Phase Rule
Solid phase
Each solid forms a separate phase. The number of solid phase depends on the number
of solids present in it.
Example: Many forms of Sulphur can exist together, but these are all separate phases.
Gaseous phase
Since a gaseous mixture are thoroughly miscible in all proportions, it will form one
phase only.
Example: a mixture of N 2 and H 2 forms one phase only.
Component (C)
Component is defined as “the smallest number of independently variable constituents,
by means of which the composition of each phase can be expressed in the form of a
chemical equation”
Example:
Water system
The chemical component of all the three phases is H 2 O and therefore it is one
component system
Sulphur
Sulphur exists in four phases namely rhombic, monoclinic, liquid and vapour, but the
chemical composition of all phases is S. Thus, it is one component system.
A system of saturated solution of NaCl
A system of saturated solution of NaCl consists of solid salt, salt solution and water
vapour. The chemical composition of all the three phases can be expressed in terms
of NaCl and H 2 O . Therefore, it is a two-component system.
Degree of freedom
Degree of freedom is defined as the minimum number of independent variable factors
such as temperature, pressure and concentration of the phases, which must be fixed
in order to define the condition of a system completely. It is also known as Variance.
A system having 1, 2, 3 or 0 degrees of freedom is called univariant, bivariant,
trivariant and invariant respectively.
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Phase Rule
Example:
Water system
The three phases can be in equilibrium only at particular temperature and pressure.
Therefore, when all the three phases are present in equilibrium, then no condition
need to be specified. The system is therefore zero variant or invariant or has no degree
of freedom.
In this system if pressure or temperature is altered , three phases will not remain in
equilibrium and one of the phases disappears.
Consider a system consisting of water in contact with its vapour,
To define this system completely, we must state either the temperature or pressure
Thus degree of freedom is one and the system is univariant.
Consider a system consisting of water vapour only,
For a system consisting of water vapour phase only, we must state the values of both
the temperature and pressure in order to define the system completely. Hence, the
system is bivariant or has two degrees of freedom.
DERIVATION OF PHASE RULE
Consider a heterogeneous system having P phases and C components. Now according
to definition the degree of freedom (F) of the system is minimum of independent
variables, which must be fixed arbitrarily to define the system completely. However,
the number of these variables is equal to the total number of variable minus the
number of relations between them at equilibrium, since each relation diminishes the
number of independent variables by one.
Now let us calculate the total number of independent variables:
Temperature: At equilibrium, temperature of every phase is same, so there is only
one temperature variable for the entire system.
Pressure: At equilibrium, each phase has the same pressure, so there is only one
pressure variable for the entire system.
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Phase Rule
the mole fraction of all except one of the components. For example, it there are two
components A and B in one phase and if we know the concentration (or mole fraction)
of one (say A), the concentration of other (i.e. B) can be automatically found, because
the sum is always unity. Thus, if mole fraction of A is 0.4, that of B is known to be 0.6.
Similarly, if we have three components and if the composition of two is known that of
the third can be found out. Thus, if we have C components, we must know the
concentration of C 1 component. Therefore, for P phases the total composition
variable are P C 1 .
Hence,
Total number of variables
= 1(for temperature) + 1(for pressure) + P C –1 (for composition)
Now let us calculate the number of relations at equilibrium. We know that for a system
in a thermodynamic equilibrium, the chemical potential μ , which is related to
equilibrium: [ µi ] [ µi ] [ µi ] .
Consequently, there are two equilibrium relationships for each component if there are
3 phases , and .
Hence, for P phases, the number of such relationships for each component are P 1 ,
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Phase Rule
i.e. C N e – r
Hence, phase rule equation becomes:
F Ne r P 2
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Phase Rule
Example: Let us consider the reaction of oxygen with carbon producing a mixture of
carbon dioxide.
Thus;
C s O2 g CO2 g
1
C s O 2 g CO g
2
No. of phases at equilibrium (P) = (Solid phase due to carbon + Gaseous phase due to
CO 2 CO O 2 ) 1 1 2
No. of reactants (r) = (Carbon + oxygen) 1 1 2
No. of chemical substances present at equilibrium N e = Carbon CO2 CO O 2
1111 4
Degree of freedom (F) Ne – r – p 2 4 – 2 – 2 2 2
Phase Diagram
Phase diagram is a graph obtained by plotting one degree of freedom against another.
If the phase diagram is plotted between temperature against pressure, the diagram
is called P-T diagram. “P-T diagram is used for one component system”.
If the phase diagram is drawn between temperature against composition, the
diagram is called T-C diagram. “T-C diagram is used for two component system”.
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Phase Rule
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Phase Rule
The slope of the sublimation and vapourisation curves for all substances are positive.
The slope of the fusion curve for most substances is positive, but for some of the
substances e.g. water, it is negative.
T-V and P-V Diagram, are also important for the study of Pure substances.
Water system
The water system is a one-component system.
Since water exists in three possible phases such as solid, liquid and vapour, there are
three forms of equilibria:
Each equilibrium involves two phases. The nature of these phases which exist in
equilibrium at any time depends on the conditions of temperature and pressure.
These conditions have been determined and summarized in the pressure-
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Phase Rule
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Phase Rule
This equilibrium (i.e., line OA) will extend up to the Critical Point (Critical
temperature 374.15C , Critical Pressure 221.2 bar ). Beyond the critical
temperature, the equilibrium will disappear only water vapour will exist.
2. Curve OB
The curve OB is called sublimation curve of ice, it represents the
equilibrium between solid and vapour. At any point on the curve, the following
equilibrium will exist.
The curve OC is slightly inclined towards pressure axis. This shows that
melting point of ice decreases with increase of pressure.
The degree of freedom of the system is one. i.e., univariant.
4. Curve OB’
The curve OB’ is called metastable vapourisation curve, it represents the
equilibrium between liquid and vapour. The degree of freedom of the system is
one. i.e., univariant.
Areas
Three curves OA, OB and OC divide the diagram into three areas AOB, AOC and
BOC. Area AOC, BOC, AOB represent water, ice and vapour respectively. In order
to define the system at any point in the areas, it is essential to specify both
temperature and pressure. The degree of freedom of the system is two. i.e.,
Bivariant. This is predicted by the phase rule F C – P 2; F 1 –1 2 ; F 2
Triple point
The above three curves meet at the point O and is known as triple point. At triple
point all the three phases namely ice, water and vapour coexist. Thus, the value of
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Phase Rule
P is 3. Applying phase rule equation, the degree of freedom at this point is zero. It
means that three phases can coexist in equilibrium only at a definite temperature
and pressure. The values are 0.01C and 4.58 mm of Hg respectively.
At this triple point, neither pressure nor temperature can be altered even slightly
without causing the disappearance of one of the phases. The triple point is not the
same as the ordinary melting point of ice i.e., 0C . It’s value has been increased
due to the fact that 0C is the melting point of ice at 760 mm of mercury
and a decrease of 4.58 mm of mercury will rise the melting point to 0.01C .
Some salient features of the water system
There are various types of solid-liquid equilibria of which only two of them are taken
here.
Type-I
Those equilibria in which the components are completely miscible with one another in
liquid state. They do not form any compound on solidification. They give rise to merely
an intimate mixture known as Eutectic. Some examples of this system are
1) lead-silver system 2) Lead-Antimony system
3) Zinc-cadmium system 4) Potassium iodide- water system
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Phase Rule
Type-II
Those equilibria in which the components enter into chemical combination. They give
rise to one or more compounds. Some examples of this system are
1) Zinc-magnesium system
2) Calcium chloride – Potassium chloride system
3) Gold-Tellurium system.
Phase Diagram and features of two-component system
The two component systems are classified into the following three types
Simple eutectic formation
A system with two substances which are completely miscible in the liquid state, but
completely immiscible in the solid state is known as eutectic system. In this system,
the substances do not react chemically.
Among the mixtures of different proportions of two substances, the mixture, which
has the lowest melting point, is known as the eutectic mixture.
The temperature and composition corresponding to the point eutectic point is called
eutectic temperature and eutectic composition respectively. Here the pressure does
not have the considerable effect. Hence, the other two variables viz, temperature and
compositions are taken into account.
Characteristics of eutectic mixtures
The eutectic mixture possesses the following properties
It has a definite composition.
It has a definite lowest melting or freezing point.
The eutectic mixture is not regarded as a compound due to the following reasons:
The components of eutectic mixture are not in stoichiometric proportion.
The eutectic mixture reveals the existence of separate crystals under a
microscope.
Eutectic mixture is defined as a liquid mixture of two components, which has the
lowest freezing point, compared to all other liquid mixtures and on cooling
(freezing) such a mixture, both the components separate out as solid phases.
The heat of solution of eutectic mixture is the sum of heats of solution of the
components.
The composition of eutectic mixture changes with pressure.
Eutectic mixture increases the strength of alloy.
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Phase Rule
The eutectic mixture can keep its temperature constant for a long period, unless
one of the components completely disappears. That is why eutectic points, the
liquid state will disappear. That is why eutectics are used as 'temperature
standards'.
If the eutectic mixture is cooled below the eutectic point, the liquid state will
disappear and whole mass will solidify as a mixture of pure A and B. If temperature
is raised, the solids will melt.
The general phase diagram for eutectic system is shown in Fig
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Phase Rule
Curve BC: Along the curve BC, solid B is in equilibrium with the solution of A in B.
The number of phases along the curve AC are two. Since, the pressure is maintained
constant, Hence, according to reduced phase rule equation, degree of freedom (F) = 1
Point C: At point C, both the curves AC and BC intersects. The solution is saturated
with both A and B. Hence, at the point C , three phases, namely solid A, solid B and
solution coexists in equilibrium. Hence, according to reduced phase rule equation, at
the point C, degree of freedom (F) = 0, system in invariant.
Area ACB: In this area A and B are present as a homogeneous liquid solution. Hence,
there is only one phase. According to reduced phase rule equation, degree of freedom
(F) = 2, system in this area is bivariant.
Area ACD and BCD: Any point in these areas represents equilibrium between solid
A (Solid B) and liquid. System in this area is bivariant.
Area OO’DD’: As liquid phase can not exists below the eutectic temperature, in this
area only solid phase exists.
Some salient features of the simple eutectic system
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Phase Rule
The temperature at which such a compound melts is called the congruent melting
point.
Some common examples of this type of system are zinc-magnesium system, mercury-
thallium system, gold-tin system and ferric chloride-water system etc.
Zn-Mg system
Zn-Mg System is a two-component system and possess a congruent melting point. The
phase diagram of Zn-Mg system is shown in Fig
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Phase Rule
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Phase Rule
Examples of binary system that possess incongruent melting point system are Gold-
antimony system, Sodium-bismuth system, sodium-potassium system, Sodium
sulphate-water system etc.
Na-K System
This is a two-component system having incongruent melting point. The melting points
of sodium and potassium are 97.8°C and 63.8°C respectively, which are shown in the
phase diagram in Fig.
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Phase Rule
As the pressure does not have any effect on this type of equilibria hence the degree of
freedom for such a system is reduced by one, so, reduced phase rule is applicable on
the Na-K system, F' C P 1
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Phase Rule
any composition on one of these curves will crystallize the two phases on either side of
the curve.
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Phase Rule
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Phase Rule
With further cooling, the path of the liquid composition will intersect the boundary
curve at point 0. At the boundary curve crystals of A will then precipitate. The liquid
path will then follow the boundary curve towards point M. The bulk composition of
the solid phase precipitated during this interval will be a mixture of A + C in the
proportion shown by point P.
At point M, the bulk composition of the solid phases so far precipitated through the
cooling history lies at point N (the extension of the straight line from M through the
initial composition X). At this time the
distance MX
% solid 100
distance MN
distance XN
% liquid 100
distance MN
Note, however, that the solid at this point consists of crystals of A and crystals of C. So,
we must further break down the percentages of the solid. This is done as follows: The
percentage of the solid that is A will be given by the distance from C to N relative to
the distance between A and C; i.e. by the formula:
distance NC
%A in solid 100
distance AC
distance AN
%C in solid 100
distance AC
APPLICATIONS OF THE PHASE RULE
Phase rule has wide applications in electronic industries, pharmaceutical science,
medical science, etc. Some major applications of phase rule are as follows:
Solders
Solder is an alloy, which is homogenous mixture having melting point lower than
that of the corresponding metal pieces, which have to be joined together. Solders
have compositions somewhat different from the eutectics so that the freezing
occurs over a range of temperatures. The quality of solder depends upon the
formation of a surface alloy between the solder and parts of metals being used. The
selection of solder alloy is based upon the melting point desired and the pieces of
metals to be joined. Some essential qualities of the solder are as follows:
(1) Melting point of the solder should be less than the material to be soldered.
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Phase Rule
(2) Solder should spread in liquid form and form homogeneous mixture with the
metals.
Examples
Q.1 The system KCl NaCl H 2O and KCl NaBr H 2O should be regarded as ___
and ___ component systems, respectively.
(a) 1, 2 (b) 2, 3 (c) 3, 3 (d) 3, 4
Sol: We know, C N E
Where, C is number of component, N is number of possible species and E is the
number of independent equations relating their concentration, mole fraction
etc. Each independent chemical equilibrium involving the constituents counts
as one equation. The condition that a solution be electrically neutral also counts
as one if ions are considered constituents.
a) KCl NaCl H 2O
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Phase Rule
b) KCl NaBr H 2O
Number of components C N E 5 1 4
Q.2 The number of degree of freedom in liquid water and water vapour equilibrium
is_______.
(a) 0 (b) 1 (c) 2 (d) 3
Sol: From the Gibb’s Phase rule; F C P 2
Number of components (C) 1
Number of phases (P) 2
Hence, Degree of freedom (F) C P 2 1 2 2 1
Q.3 The number of degree of freedom in liquid water and water vapour equilibrium
at a pressure of 1 atm is_______.
(a) 0 (b) 1 (c) 2 (d) 3
Sol: Since, the pressure is held constant; the degree of freedom is reduced by one.
Hence, the phase rule equation becomes F C P 1
Number of components (C) 1
Number of phases (P) 2
Hence, Degree of freedom (F) C P 1 1 2 1 0
Q.4 Which one of the following system do not have Quadruple point in phase-
diagram?
(a) 1-component system (b) 2-components system
(c) 3-components system (d) 4-components system
Sol: For a quadruple point, the number of phases in equilibrium with one another
must be 4. From Gibb’s Phase rule; F C P 2 C 4 2 C 2
Degree of freedom can not be negative, therefore one component system is not
possible.
Q.5 Which one of the following is True for Red and Yellow phosphorus?
(a) 2-Phases, 1-component system (b) 2-Phases, 2-component system
(c) 1-Phases, 1-component system (d) 1-Phases, 2-component system
Sol: 2-Phases due to Red and Yellow Phosphorous
1-component system as Red and Yellow Phosphorous both have same
chemical formula
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4 FUELS
Introduction
Fuel is a combustible substance, containing carbon as a main constituent, which on
proper burning gives large amount of heat, which can be used economically for domestic
and industrial purpose.
Example:
Wood, charcoal, coal, kerosene, petrol, diesel, producer gas, oil gas etc.
During the process of combustion, carbon, hydrogen, etc., combine with oxygen with a
liberation of heat.
The combustion reaction can be explained as
C + O2 CO2 + 94 kcals
2H 2 + O2 2H 2O + 68.5 kcals
The calorific value of a fuel depends mainly on the amount of Carbon and Hydrogen.
Requirements of a Good Fuel
A good fuel should have the following characteristics:
High calorific value.
Moderate ignition temperature
Low contents of non-combustible matters.
Low moisture content.
Free from objectionable and harmful gases like CO, SOx , H2S.
Moderate velocity of combustion.
Combustion should be controllable.
Easy to transport and readily available at low cost.
Classification of Fuels
Fuels are classified into
(i) Primary or Natural fuels - These are found in nature.
(ii) Secondary or Artificial fuels - These are derived from primary fuels.
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Fuels
Primary and secondary fuels may also be divided into 3 classes namely solid, liquid and
gaseous fuels.
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Fuels
With the progress of coal, forming reaction, moisture content and oxygen content reduces
and % of carbon increases. Also calorific value increases from peat to bituminous.
Classification of solid fuels & its calorific values
Peat
Peat is the first stage in the formation of coal.
Its calorific value is about 4000-5400 k cal/kg.
It is an uneconomical fuel due to its high proportion of (80 -90%) moisture and
lower calorific value.
It is a brown fibrous mass.
Lignite
Lignite is an intermediate stage in the process of coal formation.
Its calorific value is about 6500-7100 k cal/kg
Due to the presence of high volatile content, it burns with long smoky flame
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Fuels
Bituminous coal
Bituminous coal is further sub-classified based on its carbon content into three types
as:
Sub- bituminous coal,
Bituminous coal and
Semi-bituminous coal.
Anthracite
Anthracite is the superior grade of coal.
Its volatile, moisture and ash contents are very less.
Its calorific value is about 8650 k cal/kg.
Here peat is the most immature coal, hence it is lowest in rank whereas anthracite is the
most matured coal, and hence it is highest in rank.
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Fuels
Analysis of Coal
In order to assess the quality of coal, the following two types of analysis are made
I. Proximate Analysis
It means finding out weight percentage of moisture, volatile matter, fixed carbon and ash
in coal. This analysis gives the approximate composition of the main constituents of coal.
It is useful in deciding its utilization for a particular industrial use.
Determination of moisture content in coal
About 1 gm of powdered, air-dried coal sample is heated in silica crucible at 100 to 105 °C
for one hour. Percentage of moisture can be calculated from the loss in weight of the coal
sample as
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Fuels
mainly of SiO2, Al2O3 and Fe2O3 with varying amounts of other oxides such as
Na2O, CaO, MgO etc.
Ash containing oxides of Na, Ca and Mg melt early. (Low melting ash). During coke
manufacture, the low melting ash forms a fused lumpy - expanded mass which block the
interspaces of the ‘grate’ and thereby obstructing the supply of air leading to irregular
burning of coal and loss of fuel.
High ash content in coal is undesirable because it (a) increases transporting, handling,
storage costs, (b) is harder and stronger, (c) has lower Calorific Value.
Fixed Carbon: It is the pure carbon present in coal. Higher the fixed carbon content of
the coal, higher will be its Calorific Value.
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Fuels
anhydrous CaCl2 and KOH , which absorb H2O and CO2 respectively.
The increase in the weight of CaCl2 tube represents the weight of water formed while
increase in the weight of KOH tube represents the weight of CO2 formed. % of carbon and
hydrogen in coal can be calculated as follows.
Let X - The weight of coal sample taken
Y - The increase in the weight of KOH tube
12
1 gm of CO 2 contains gms of carbon
44
12
Y gms of CO 2 contains Y gms of carbon
44
12 Y
% of C in coal 100 %
44 X
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Fuels
b) Hydrogen
1
H2 O 2 H 2O
2
2 16 18
18 gms of Water contains 2 gms of Hydrogen
2
1 gm of water contains gms of Hydrogen
18
2
Z gms of water contains Z gms of Hydrogen
18
2 Z
% of hydrogen in Coal = 100 %
18 X
heated with con H2SO4 and K2SO4 in a long necked flask (called Kjeldahl’s flask), there by
converting nitrogen of coal to ammonium sulphate.
When the clear solution is obtained (i.e. the whole nitrogen is converted into ammonium
sulphate), it is heated with 50% NaOH solution.
The ammonia thus formed is distilled over and is absorbed in a known quantity of
standard 0.1N HCl solution. The volume of unused 0.1 N HCl is then determined by
titrating against standard NaOH solution.
Thus, the amount of acid neutralized by liberated ammonia from coal is determined.
Let,
Volume of 0.1 N HCL = A ml
Volume of unused HCL = B ml
Acid neutralized by ammonia = (A - B) ml
We know that 1000 ml of 1 N HCl = 1 mole of HCL = 1 mole of NH 3 = 14 gms of N 2
14 A B 0.1
(A B) ml of 0.1N HCl = gms of N 2
1000 1N
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Fuels
14 A B 0.1
X gms of coal sample contains = gms of N 2
1000 1N
1.4 Volume of Acid consumed Normality
% of Nitrogen %
Weight of coal sample(X)
The acid extract is then treated with BaCl2 solution to precipitate sulphate as BaSO4 .
The precipitate is filtered, washed, dried, and weighed, from which the Sulphur in coal
can be computed as follows.
Let,
X = weight of coal sample taken
M = weight of BaSO 4 precipitate formed
S 2O 2 SO 4 BaSO 4
32 233
32
1 gm of BaSO 4 contains gms of Sulphur
233
32
M gms of BaSO4 contains M gms of sulphur
233
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Fuels
Nitrogen
Nitrogen does not have any calorific value, and its presence in coal is undesirable.
Good quality coal should have very little nitrogen content.
Sulphur
Though Sulphur increases the calorific value, its presence in coal is undesirable
because
The combustion products of Sulphur, i.e., SO 2 and SO3 are harmful and have
corrosion effects on equipment.
The coal containing Sulphur is not suitable for the preparation of metallurgical
coke as it affects the properties of the metal.
Oxygen
Lower the % of oxygen higher is its calorific value.
As the oxygen content increases its moisture holding capacity increases and the
calorific value of the fuel is required.
Carbonization of coal
Heating of coal in absence of air at high temperature to produce a residue coke, tar and
coal gas is called as carbonization.
Caking of coal
When coal is heated strongly, the mass becomes soft and coherent, and then it is called
caking of coal.
Coking of coal
Otherwise, if the mass produced is hard, porous and strong then it is called coking of coal.
Not all the caking coals form strong, hard and coherent residue coke. Hence, all the caking
coals are not necessarily coking coal but all the coking coals have to be necessarily caking
in nature.
Metallurgical Coke
When bituminous coal is heated strongly in absence of air, the volatile matter escapes out
and a lustrous, dense, strong, porous and coherent mass is left, which is called
metallurgical coke.
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Fuels
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Fuels
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Fuels
Coal is introduced in to the silica chamber and the chambers are closed. The chambers
are heated up to 1200°C by burning pre heated air and the producer gas mixture in the
interspaces between the chambers.
The air and gas are preheated by sending them through 2nd and 3rd hot regenerators.
Hot flue gases produced during carbonization are allowed to pass through 1st and 4th
regenerators are heated by hot flue gases, the 2nd and 3rd regenerators are used for
heating the incoming air and gas mixture.
For economical heating, the direction of inlet and flue gases are changed frequently. The
above system of recycling the flue gases to produce heat energy is known as the
regenerative system of heat economy. When the process is complete, the coke is
removed and quenched with water.
Time taken for complete carbonization is about 12 - 20 hours. The yield of coke is about
70 %.
The valuable by products like coal gas, tar, ammonia, H2S and benzene, etc. are removed
from the flue gas.
Recovery of by products:
Tar: The coke oven gas is first passed through a tower in which liquor ammonia is
sprayed. Tar and dust get collected in a tank below, which is heated by a steam coil to
recover back the ammonia sprayed.
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Fuels
Ammonia: The gas is then passed through the other tower where water is sprayed.
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Fuels
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Fuels
Fractional Distillation
The purified crude oil is heated in a furnace called oil heater where the temperature will
be around 400o C . Here the oil gets vaporized. The hot vapors are then sent to the
fractionating column.
It is a tall cylindrical tower consisting of a number of horizontal stainless steel tray at short
distances. Each tray is provided with a small chimney, which is covered with a loose cap.
The tower will be hot at the lower end and comparatively cooler at the upper end.
When the oil vapors go up in the tower, they become cool and condense. The heavier
compounds having higher boiling points get cooled first and condensed in the trays
whereas the fractions having lower boiling points condense near the top of the tower.
Lower fractions are used after purification while the high boiling point fractions are
subjected to cracking operation to get more useful lower fractions.
The gasoline obtained by this fractional distillation is called straight-run gasoline. Various
fractions obtained at different trays are given in Table below
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Fuels
C5 C9 ).
Its calorific value is about 11,250 kcals/kg.
It is used as fuel in ICE of automobiles and aero planes.
Its antiknock value can be improved by the addition of Tetra Ethyl Lead (TEL).
Uses: It is used as a fuel in IC engine and also used in dry cleaning and as a solvent.
Naphtha C9 C10 :
It is relatively a high boiling fraction obtained between 180 250 o C during fractional
distillation of petroleum. It is a mixture of hydrocarbons such as decane to hexadecane
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Fuels
approximate composition is C = 84%, H = 16%, > 0.1% S. Its calorific value is about 11,100
kcal/kg.
Uses: It is mainly used as a domestic fuel in stoves and lamps. It is also used as jet engine
fuel and for making oil gas.
It is also a high boiling fraction obtained between 250 320 o C during fractional
The left over portion of petroleum after distilling off all the lighter fractions are called
Fuel Oil. The approximate composition of fuel oil is C = 86%, H = 12%, S = 1%, H 2 O =
0.6%, sediments = 0.4%. Its calorific value is about 9200 kcal/kg.
The following fractions are obtained on further vacuum distillation of the fuel oil.
1. Light fuel oil = 350 420 o C
2. Heavy neutral oil = 420 500o C
Uses: It is used as fuel for ships and also used in metallurgical furnaces. Gasoline is also
obtained from oil by cracking process.
Asphalt:
Asphalts are obtained by
1. The oxidation of residual heavy oil in presence of air at higher temperature.
2. The deep vacuum distillation of residual heavy oil.
Asphalts are available in the market in liquid, semi-solid and solid forms.
Uses: It is used for road making and making water-proofing roofs. It is also used for the
manufacture of water proofing concrete and water proofing paints.
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Fuels
Cracking
Cracking is defined as “the decomposition of high boiling hydrocarbons of high molecular
weight into smaller, low boiling hydrocarbons of low molecular weight”
The crude oil on fractional distillation yields only about 15 - 20 % gasoline. This is known
as Straight Run Gasoline.
The quality of straight run gasoline is not so good. It contains mainly straight chain
paraffin’s, which ignite readily and more rapidly than any other hydrocarbons and hence
it produces knocking (unwanted sound) in IC engines.
In order to overcome these difficulties and also to improve the quality of gasoline, high
boiling fractions are cracked into more valuable low boiling fractions suitable for SI
engines. The gasoline obtained by cracking is called Cracked Gasoline.
During cracking
Straight chain alkanes are converted into branched chain hydrocarbons.
Saturated hydrocarbons are converted into mixture of Saturated and Unsaturated
hydrocarbons.
Aliphatic alkanes are converted into cyclic alkanes.
All hydrocarbons obtained by cracking have lower boiling point than the parent
hydrocarbons.
Types of cracking
There are two kinds of cracking
1. Thermal cracking
2. Catalytic cracking
1. Thermal Cracking:
When cracking is carried out a higher temperature and pressure without any catalyst, it
is called Thermal cracking. There are two types of thermal cracking:
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Fuels
600 650 0 C under a lower pressure of 10 20 kg/ cm . The yield of gasoline is about 70%.
2
This process is suitable only for those oils which are readily vapourised.
2. Catalytic Cracking:
When cracking is carried out at lower temperature and pressure in the presence of
suitable catalyst, it is called Catalytic Cracking. The Catalyst used are aluminium silicate
or alumina. There are two types of catalytic cracking.
i) Fixed bed catalytic cracking
The heavy oil vapour is heated to 420 450 o C in a preheated chamber. The hot vapours
are then passed through a catalytic chamber, maintained at 425 450 o C and 1.5 kg/ cm2
pressure, where catalyst (artificial clay mixed with zirconium oxide), are kept in fixed
beds. During this passage through the catalytic chamber about 40% of the heavy oil is
converted into gasoline and about 2-4% carbon is formed.
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Fuels
The carbon gets adsorbed on the catalyst bed. The cracked vapours are then passed
through the fractionating column, where heavy oil gets condensed at the bottom. The
vapours of gasoline are then sent through the cooler where gasoline gets condensed along
with some gases. The gasoline containing some dissolved gases is then sent to a stabilizer,
where the dissolved gases are removed and pure gasoline is recovered.
After 8-10 hours, the catalyst loses its activity due to the deposition of carbon. It is
reactivated by burning off the deposited carbon.
ii) Moving bed or Fluid bed catalytic cracking
In this process, the solid catalyst is finely powdered, so that it behaves as a fluid, which
can be circulated in oil vapour (as shown in figure below)
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Fuels
From the reactor, the cracked oil vapours are passed into the fractionating column, where
heavy oil settles down and the vapours are then passed through the cooler where gasoline
condenses along with some gases. The dissolved gases are separated from gasoline by
passing it through a stabilizer.
Manufacture of Synthetic Petrol
Any one of the following methods can synthesize petrol
1. Polymerization:
The gases produced in cracking contain C3 and C4 olefins (iso propylene, iso butylene etc)
and alkanes (methane, ethane, propane, butane). These gases undergo Polymerization in
Polymerization of cracked gases is carried out at 500 600C and 70 350 kg/ cm2
pressure. The product is the gasoline and gas oil mixture, from which gasoline is separated
by fractionation.
Catalytic Polymerization
This process is carried out in presence of catalyst like H3PO4 . By this method isobutylene
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Fuels
Bergius Process
The reaction products mainly contain mixture of hydrocarbons.
Since the reaction is exothermic, the vapours leaving the converter are condensed in the
condenser to give synthetic petroleum or crude oil.
The oil is then fractionally distilled to give
(i) Petrol (ii) Middle oil (iii) Heavy oil.
Middle oil is again hydrogenated in presence of solid catalysts to produce more amount
of gasoline. Heavy oil is used for making paste with fresh coal dust. Yield is about 60 %.
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Fuels
through Fe2O3 and to remove organic Sulphur compounds, the gas is again passed through
Since the reactions are exothermic, the vapours leaving the vessel are condensed in the
condenser to give petroleum. It is fractionally distilled to yield petrol and heavy oil.
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Fuels
3. Alkylation:
Replacement of hydrogen atom from a hydrocarbon by an alkyl group is known as
Alkylation.
Example: The reaction of isobutane and isobutene in the presence of anhydrous HF at
room temperature gives isooctane. This process is highly useful for the production of high
quality petrol.
The resulting disulphide (lead mercaptide) in gasoline are extracted by using suitable
solvent. After refining of gasoline, some inhibitors or antioxidants are added in order to
retard the oxidation of olefins (olefin peroxide) which cause the formation of gum on
storage.
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Fuels
Knocking
Fractions like petrol and diesel oil are used as engine fuels. Piston engines can be divided
into spark ignition (SI) and compression ignition (CI) engines. The former consumes
petrol and the latter operates on diesel oil.
SI Engines
In a four stroke SI engine, petrol vapour is mixed with air in the carburetor. It is sucked
into the cylinder during the suction stroke. The mixture is compressed by the piston in
the compression part of the cycle. Then the compressed mixture is ignited by an electric
spark. The product of combustion increases pressure and pushes the piston out, providing
an output of power.
In the last part of the cycle, the piston ascends and expels the exhaust gases from the
cylinder.
Knocking in SI Engines (Petrol Engines)
Normally the fuel - air mixture should burn smoothly and rapidly by sparking. In some
cases, as a result of compression, the fuel-air mixture may get heated to a temperature
greater than its ignition temperature and spontaneous combustion occurs even before
sparking. This is called pre-ignition.
Further, the spark also is emitted which makes the combustion of the rest of the mixture
faster and explosive. So, we have a sudden, badly controlled burning and explosion results
a characteristic metallic or rattling sound from the engine. This is called knocking or
detonation or pinking. Knocking lowers the efficiency of engine which results in loss of
energy.
Chemical Structure and Knocking
The knocking tendency decreases as follows:
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Fuels
the other hand, iso-octane (also a constituent of petrol) gives very little knocking, so its
anti-knock value has been given 100.
Percentage of iso-octane present in iso octane & n-heptane mixture, which matches the
same knocking characteristics of gasoline mixture test sample.
If a petrol, sample behaves like a mixture of 60% iso-octane and 40% n-heptane, its octane
number is taken as 60.
Leaded Petrol (or) Improvement of Anti-knock Value
Adding some additives in it increases octane number of petrol. In motor fuel about 1.0 to
1.5 ml tetra ethyl lead (TEL) is added per litre of petrol. Petrol to which TEL is added is
called leaded petrol.
Disadvantage of using TEL
TEL forms lead oxide, which deposits on spark plug and creates problems. So, to remove
it, ethylene dibromide is added. During burning lead bromide is formed which evaporates
away in the heat engines and goes out together with exhaust gases. This creates
atmospheric pollution for human beings. Hence, at present aromatic phosphates are used
instead of TEL.
It is also a high boiling fraction obtained between 250 320 o C during fractional
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Fuels
sudden ignition may occur and burn the whole of the oil. This delayed ignition results an
uncontrolled, excessive combustion produces ‘diesel knock’.
Therefore, in SI - engine, knocking is due to premature or too early ignition, While in CI
- engines, knocking is due to delayed ignition or ignition lag.
Cetane number (or) Cetane Rating
Cetane number expresses the knocking characteristics of diesel. Cetane C16H34 has a very
short ignition delay and hence its cetane number is taken as 100. On the other hand, α
methyl naphthalene has very large ignition delay and hence its cetane number is taken as
zero.
Cetane number is defined as “the percentage of cetane present in a mixture of α methyl
naphthalene and cetane”.
Octane numbers decreases in this order. Therefore an oil of high octane number has a low
cetane number and vice-versa. Consequently, petroleum crude gives petrol of high octane
number and diesel of low cetane number.
Diesel Index
The quality of a diesel oil is indicated by diesel index number using the following formula
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Fuels
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Fuels
Gaseous Fuels:
Natural Gas
Natural gas is always found above the oil in the oil wells. It is also called Marsh gas. It
consists of methane and other saturated hydrocarbons. The average composition of
natural gas is as follows:
Its calorific value varies from 12,000 to 14,000 kcal / m 3 .
Constituents Percentage (%)
Methane 88.5
Ethane 5.5
Propane 4.0
Butane 1.5
Pentane 0.5
If natural gas contains lower hydrocarbons like methane and ethane it is called lean or
dry gas. In the natural gas contains higher hydrocarbons like propane, butane along with
methane it is called rich or wet gas.
Uses:
1. It is used as a domestic and industrial fuel.
2. It is used as a raw material for the manufacture of carbon black and hydrogen.
3. It is also used for the generation of electricity by using it in fuel cells.
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Fuels
Due to exothermic reactions, the temperature of the bed rises and when the temperature
increases to 1000° C, air entry is stopped and steam is again passed. Thus steam and air
are blown alternatively. Therefore, the manufacture of water gas is intermittent.
Properties: It has high Calorific Value & burns with non- luminous flame. Its flame is
short but very hot.
Uses:
1. It is used for the manufacture of ammonia by Haber’s process.
2. Carbureted water gas (water gas + oil gas) is used for lighting and heating purposes.
3. Water gas is also used for welding purposes.
4. Used for the manufacture of methyl alcohol.
5. Used for the manufacture of synthetic petrol.
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Fuels
Producer Gas
It is prepared by passing air mixed with a little steam over a red hot coal (or) a coke bed
maintained at above 1100° C in a special reactor called ‘‘ Gas Producer’’.
Composition: It is a mixture of CO and N 2 . Its average composition is
N 2 = 50 %, CO = 30 %, H 2 = 10 %, CO 2 and CH 4 = rest.
Combustion zone: When a mixture of air and little steam is passed through a bed of
red-hot coal, carbon (of the coal) combines with oxygen (of the air) in the lower part of
the furnace to form CO 2 .
C + O2 CO2 + 97 kcals
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Fuels
Reduction zone: CO 2 so formed rises up through the red-hot coal and gets reduce to
CO during its passage
traces of CO 2 and hydrocarbons comes out through the exit at the upper end of the
producer.
Properties:
1. It is a poisonous gas.
2. Insoluble in water.
3. Heavier than air.
Uses:
1. It is used as fuel for heating open - hearth furnaces (used in steel and glass
manufacture), muffle furnaces (used in coal gas and coke manufacture).
2. It provides reducing atmosphere in certain metallurgical operations.
Liquefied Petroleum Gas (LPG)
It is a mixture of propane and butane. It is obtained as one of the top fractions in the
fractional distillation of petroleum. It is easily liquefied and so can be economically stored
and transported in cylinders.
Composition:
Its approximate composition is
n-Butane = 70 %, Isobutane = 17 %, n-Propane = 11 %, Butylene and Ethane = rest.
Calorific Value: Its Calorific value is 27,000 kcal/m 3
Uses:
1. It is used as a fuel for domestic cooking.
2. Used for heating industrial furnaces.
3. Used as an alternate for Gasoline in automobiles.
Biogas
These gases generally produced by the fermentation of bio wastes, sewage wastes etc., by
anaerobic bacteria. For example: natural gas is a Biogas, which results after a long
periodic decay of animal and vegetable matters buried inside the earth. The cheapest and
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Fuels
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5 COMBUSTION
Introduction
Combustion is an exothermic chemical reaction, which is accompanied by development
of heat and light at a rapid rate, temperature rises considerably. For example, combustion
of carbon in oxygen:
C(s) +O2(s) CO2(g) + 97 kcal
For proper combustion, the substance must be brought to its kindling (or) ignition
temperature, which may be defined as the minimum temperature at which the substance
ignites and burns without further addition of heat from outside.
Factors affecting the rate of combustion
The rate of combustion depends on the following factors:
1. The concentration of the fuel and air.
2. The nature of the combustible substance
3. The temperature
4. With increase in pressure or surface area of the fuel the rate of combustion can be
increased.
5. It increases with increase in pressure of air.
6. It Increases with preheating of fuel and air.
Calorific Value
It is the most important characteristic property of any fuel.
Calorific value may be defined as “the amount of heat liberated by the complete
combustion of a unit mass of a fuel”.
The following units can measure the quantity of heat: Calorie, Kilocalorie, British thermal
units, Centigrade heat units
Calorie
The amount of the heat required to raise the temperature of 1 gm of water through
1 C (15 to 16 C )
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Combustion
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Combustion
Procedure: A known weight of the fuel sample is taken in the crusible. A fine magnesium
wire, touching the fuel sample, is then stretched across the electrodes. The bomb lid is
tightly screwed. The bomb is filled with oxygen at 25 atmospheric pressure. The bomb is
kept in a copper calorimeter containing a known weight of water. Initial temperature of
the water in the calorimeter is noted after thorough stirring. The electrodes are then
connected to 6-volt battery. The current is switched on and the fuel sample in the crucible
burns with the evolution of heat. The heat liberated raises the temperature of water in the
calorimeter. The final maximum temperature of the water is noted. The calorific value of
the fuel can now be calculated as follows
Calculations of Gross Calorific Value:
Weight of the fuel taken in the crucible x gms
Weight of the water in the calorimeter W gms
Water equivalent of the calorimeter and stirrer w gms
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Combustion
G.C.V.
W w t 2 t1 cal/gm
x
Corrections:
To get more accurate results, the following corrections are made
1. Fuse wire correction:
The burning fuse wire in the bomb contributes additional heat to the bomb combustion.
Since the amount of fuse wire consumed in each test may vary, the energy contributed
by the fuse must be determined for each test and a correction applied to compensate for
this variance.
2. Acid Correction:
During ignition, S and N 2 present in the fuel get oxidized to the corresponding acids.
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Combustion
3. Cooling correction:
When the bomb calorimeter is allowed to cool from maximum temperature to room
temperature, some amount of heat is radiated. From the rate of cooling and actual time
for cooling, cooling correction is made and it is added to the temperature difference.
G.C.V.
W w t 2 t1 cooling correction Acid + Fuse wirecorrection cal/gm
x
Example
Q.1 The Net calorific value in kcal/kg of a coal having the following compositions
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Combustion
Again;
N.C.V. G.C.V. 0.09 H 587 kcal/kg
9797.71 G.C.V. 0.09 H 587 kcal/kg
G.C.V. 9797.71 0.09 H 587 kcal/kg
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Combustion
32 C
C parts by weight of carbon require parts by weight of O 2
12
Combustion of Hydrogen:
Oxygen when present in the fuel is always in combination with hydrogen. Therefore, the
quantity of hydrogen in combination with oxygen, which is present in the fuel, will not
take part in the combustion reaction. Therefore, the quantity of hydrogen in combination
with oxygen is deduced from the total hydrogen in the fuel.
O
Now, the quantity of hydrogen available for combustion reaction will be H , where H
8
is the total quantity of hydrogen and O is the total quantity of oxygen in the fuel. (In water
the quantity of hydrogen in combination with oxygen is one-eighth of the weight of
oxygen).
2H 2 O 2 2H 2 O
4 32 36 by weight
4 parts by weight of hydrogen require 32 parts by weight of oxygen for complete
combustion.
(or)
2 parts by volume of hydrogen require 1 part by volume of oxygen for complete
combustion.
32H
H parts by weight of hydrogen requires = parts by weight of O 2
4
However, some of the hydrogen is present in the combined form with oxygen (i.e, as H2O).
This combined hydrogen does not take part in the combustion reaction. Therefore, the
quantity of combined hydrogen must be deduced from the total hydrogen in the fuel.
O O
H part by weight of hydrogen requires 8 H parts by weight of O2
8 8
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Combustion
Combustion of Sulphur:
S + O 2 SO 2
32 32 64 by weight
32 parts by weight of Sulphur requires 32 parts by weight of oxygen for complete
combustion.
(or)
1 part by volume of sulphur requires 1 part by volume of oxygen for complete
combustion.
S parts by weight of sulphur requires = S parts by weight of O 2
Combustion of Nitrogen:
N2 is a noncombustible constituent. They do not burn and do not require any oxygen.
Theoretical amount of oxygen required for the complete combustion of 1kg
of solid or liquid fuel:
32 O
Theoretical minimum O2 C 8 H S kg
12 8
Theoretical amount of Air required for the complete combustion of 1kg of
solid or liquid fuel:
100 32 O
Air (theoretical) = C 8 H S kg
23 12 8
Excess air for combustion:
It is necessary to supply excess air for complete combustion of the fuel. It is found out
from the theoretical amount of air as follows. The amount of air required if excess air is
supplied, is given by
Theoretical amount of air
100 % of excess air
100
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Combustion
Example
Q.1 Calculate the minimum theoretical quantity of air needed for the combustion of 10
kg of coal, which is 95 % pure.
(a) 10.25 kg (b) 14.26 kg (c) 25.36 kg (d) 13.65 kg
Sol:
100 32
Air (theoretical) = 0.95 10 kg 110.14 kg
23 12
Q.2 Calculate the minimum amount of air required for the complete combustion of 150
kgs of fuel containing 70 % Carbon, 15 % hydrogen, 5 % Sulphur and the rest
nitrogen by weight.
(a) 2032.68 kg (b) 1058.25 kg (c) 1825.23 kg (d) 1256.36 kg
Sol:
100 32 O
Air (theoretical) = C 8 H S kg
23 12 8
100 32
Air (theoretical) = 0.70 8 0.15 0.05 150 kg 2032.68 kg
23 12
Volume of Air Required for Complete Combustion of Gaseous Combustible
Matters
Combustion of Hydrogen gas:
1
H 2 (gas) + O2 H 2O
2
1 Volume 0.5 Volume
1 volume of H 2 (gas) requires 0.5 vol. of oxygen
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Combustion
present in the fuel from the total or theoretical amount of O2 required by the fuel.
Theoretical amount of oxygen required for the complete combustion of 1-
Volume of gaseous fuel:
Theoretical minimum O2 required Total amount of O2 required O2 already present in the fuel
100
Minimum volume of air required Theoretical minimum O2 required
21
Excess air for combustion:
It is necessary to supply excess air for complete combustion of the fuel. It is found out
from the theoretical amount of air as follows. The amount of air required if excess air is
supplied, is given by
Theoretical amount of air
100 % of excess air
100
Example
Q.1 Calculate the volume of air (Volume % of O2 in air = 21) required for complete
combustion of 1 litre of CO
(a) 2.38 litre (b) 4.30 litre (c) 3.25 litre (d) 2.24 litre
Sol:
100 1 100 1
Minimum volume of air required Volumeof CO 2.38 litre
21 2 21 2
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Combustion
Q.2 What is the volume of air required in m3 for the complete combustion of 1m 3 of
7
C2H 6 O 2 2CO 2 3H 2 O
2
100 7
Minimum volume of air required 2 Vol. of CH4 Vol. of C2H6
21 2
100
21
2 0.75 3.5 0.25 11.309 m 3
x
x mm of Hg = kpa
7.501
It consists of a horizontal tube. At one end of this tube, a U-tube containing fused CaCl2
is connected through a 3-way stop cock. The other end of the tube is connected with a
graduated burette. A water jacket to keep the temperature of gas as a constant surrounds
the burette. The lower end of the burette is connected to a water reservoir by means of a
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Combustion
rubber tube. The level of water in the burette can be raised or lowered by raising or
lowering the reservoir.
The horizontal tube is also connected with three different absorption bulbs I, II and III
for absorbing CO2, O2 and CO.
I - bulb: It consists of ‘potassium hydroxide’ solution and it absorbs only
CO2
II - bulb: It consists of ‘alkaline pyrogallol’ solution and it absorbs only
CO2 and O2
III - bulb: It consists of ‘ammoniacal cuprous chloride’ solution and it
absorbs CO 2 , O 2 and CO.
Orsat’s apparatus
Working:
The 3-way stop cock is opened to the atmosphere and the reservoir is raised, till the
burette is completely filled with water and air is excluded from the burette. The 3-way
stop cock is now connected to the flue gas supply and the flue gas is sucked into the burette
and the volume of flue gas is adjusted to 100 cc by raising and lowering the reservoir.
Then the 3-way stopcock is closed.
Absorption of CO 2 :
The stopper of the absorption bulb-I, containing KOH solution, is opened and all the gases
is passed into the bulb-I by raising the level of water in the burette. The gas enters into
the bulb-I, where CO 2 present in the flue gas is absorbed by KOH.
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Combustion
The gas is again sent to the burette. This process is repeated several times to ensure
complete absorption of CO 2 . The decrease in volume of the flue gas in the burette
indicates the volume of CO 2 in 100 cc of the flue gas.
Absorption of O 2 :
Stop cock of bulb-I is closed and stop cock of bulb-II is opened. The gas is again sent into
the absorption bulb-II, where O2 present in the flue gas is absorbed by alkaline pyrogallol.
The decrease in volume of the flue gas in the burette indicates the volume of O2 .
Absorption of CO :
Now the stop cock of bulb-II is closed and stop cock of bulb-III is opened. The remaining
gas is sent into the absorption bulb-III, where CO present in the flue gas is absorbed by
ammoniacal cuprous chloride. The decrease in volume of the flue gas in the burette
indicates the volume of CO. The remaining gas in the burette after the absorption of
CO 2 , O 2 and CO
If the flue gases contain considerable amount of O2 , it indicates that complete combustion
is occurring and also it indicates that the excess of O2 is supplied.
Ignition Temperature:
It is defined as “the lowest temperature to which the fuel must be heated, so that it starts
burning smoothly”.
The ignition temperature of coal is about 300C . In the case of liquid fuels, the ignition
temperature is called the flash point, which ranges from 200 – 400C . For gaseous fuels,
the ignition temperature is in the order of 800C .
Spontaneous Ignition Temperature (SIT):
It is defined as the minimum temperature at which the fuel catches fire (ignites)
spontaneously without external heating.
If the ignition temperature of a fuel is low it can catch fire very quickly. On the other hand
if the ignition temperature is high it is difficult to ignite the fuel. If the heat evolved in a
system is unable to escape, temperature of the system goes on increasing and when SIT is
reached, the system burns on its own.
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Combustion
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6 MASS BALANCE
Introduction
Material balance involves calculations the quantities of all materials that enter and
leave any system or process which are based on the principle of the "law of
conversation of mass". This law states, “Matter is neither created nor destroyed
in the process and the total mass remains unchanged”.
The general principle of material balance calculations is to put and solve a number of
independent equations involve number of unknowns of compositions and mass flow
rates of streams enter and leave the system or process.
System
The system can be defined as any arbitrary portion of a process that you want to
consider for analysis. The system boundary must be fixed in each problem by drawing
an imaginary boundary around it as shown in the following figure
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Mass Balance
and no leave, hence the system is an unsteady state. This arrangement is useful when
the heat of reaction is large. The heat evolved can be controlled by regulating the rate
of addition of one of the reactants.
Input = Output
For example, the concentration of nitrogen in a river is in dynamic equilibrium.
For an unsteady state process, not all of the operating conditions in the process
(e.g., temperature, pressure, compositions, flow rate,… etc.) remain constant with
time, and/or the flows in and out of the system can vary with time, hence the
accumulation of materials within can be written as follows:
Each terms Input, Output, Generation, Consumption and accumulation must have
same unit (mass/time)
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Mass Balance
Pump
It changes the pressure of an input to that of the corresponding output without any
chemical reaction.
Reactor
It carries out a chemical reaction that converts atomic or molecular species in the
input to different atomic or molecular species in the output.
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Mass Balance
Dryer
It separates the moisture from the input to the system.
Distillation Column
It separates the materials on the nature of their volatility.
Evaporator
It vaporized the solvent or a part of solvent to make concentrated solute.
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Mass Balance
Crystallizer
Crystallization is a method of solid-fluid separation in which pure chemical crystals
are formed. Crystallizer is used to form the crystals, which is a solid material whose
constituents (such as atoms, molecules, or ions) arranged in a highly ordered
microscopic structure.
The crystals have water or formed from water is called Hydrated crystal. If the
water had driven out from the hydrated crystals, it becomes anhydrous
crystal.
molecular weight of anhydrous crystal
Purity of crystals xc
molecular weight of hydrated crystal
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Mass Balance
The species transferred to the liquid phase are referred to as solutes or absorbate.
Absorption involves no change in the chemical species present in the system.
Absorption is used to separate gas mixtures, remove impurities, or recover valuable
chemicals. The operation of removing the absorbed solute from the solvent is called
stripping. Absorbers are normally used with strippers to permit regeneration (or
recovery) and recycling of the absorbent. Since stripping is not perfect, absorbent
recycled to the absorber contains species present in the vapor entering the
absorber. When water is used as the absorbent, it is normally separated from the
solute by distillation rather than stripping.
Extraction
This operation is used for the separation of the components from the mixture with
the help of a suitable solvent as shown in the figure
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Mass Balance
Tie Component
The component which do not take participate in any chemical reaction and enters
and leave the system in a single stream without any like material being added to
or removed from it.
Example:
1) In the process of drying, as shown in the figure, Air is the tie component.
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Mass Balance
Examples
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Mass Balance
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Mass Balance
If a system have multiple units, we have to write the balance equation for zero degree
of freedom first.
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Mass Balance
Examples
Q.1 A dryer is fed with wet solid to reduce the moisture content from 50% to 15%.
The product leaving the dryer is admitted to an oven, which further brings down
the moisture to 2%. If the dryer can handle 1000 kg wet solid per day, then
percentage of original water which is removed in the dryer and the oven
respectively.
(a) 82.33%, 15.61% (b) 62.33%, 45.61%
(c) 52.33%, 25.61% (d) 42.33%, 85.61%
Sol:
OnNosolving
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part of this material equations (1) andwithout
be copied or reproduced PD
(2),permission 588.23 Kg, WD 411.77 kg
Mass Balance
Degree of Freedom = 2 – 2 = 0
For (Oven) Unit-2:
Number of independent variable = 3
Number of relationship between the variable = 2
Degree of Freedom = 3 – 2 = 1
Hence, we have to write the mass balance equation for the unit-1 first.
Mass balance equation for the (Dryer) unit-1:
Overall Material Balance:
1000 = WD + PD ... 1
(d) Assign the value to one variable and remove one equation, which was
wrongly assumed to be independent
Sol:
Degree of freedom (F) = Total number of independent variables No. of
relationships between these variables
Given That Degree of Freedom = 2 . So, n r = 2
To write the mass balance equation, we need degree of freedom to be zero.
a) Add two new independent equations from process model
r' r 2, F' n (r 2) n r 2 2 2 4
b) Remove two equations that have been wrongly assumed to be independent
r' r 2, F' n (r 2) n r 2 2 2 0
c) Assign the value of two variables in the process
n' n 2, F' n 2 r n r 2 2 2 4
d) Assign the value to one variable and remove one equation, which was
wrongly assumed to be independent
n' n 1, r' r 1, F' n 1 r 1 n r 2
Ans: b
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Mass Balance
Recycle
Recycle is a term denoting a process that returns material from downstream of a
process unit back to the process unit. We study the system at steady state. Recycling
is done to increase the yield of the product.
Recycle Ratio:
It is the ratio of the quantity of recycle stream to the quantity of fresh feed stream.
R
Recycle Ratio =
F
Combined Feed Ratio:
It is the ratio of the quantity of mixed feed stream to the quantity of fresh feed
stream.
M
Combined Feed Ratio =
F
Bypass
Bypass stream is a stream that skips one or more stages of the process and goes
directly to another downstream stage. Bypass is done to control the composition
and the properties of the final product.
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Mass Balance
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Mass Balance
Examples
Overall Process
Total Balance: 10000 D W
Benzene Balance: 10000 0.50 D 0.95 W 0.04
R 2950
Ratio 0.58
D 5050
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Ans: b
Mass Balance
beGateflix.
© Copyright Reserved in Stoichiometric proportion,
No part of this material should in without
be copied or reproduced the reaction
permission CH4 2O2 CO2 2H2O ?
Mass Balance
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Mass Balance
Selectivity
Selectivity measures how effective a reaction is in producing the desired product
relative to undesired products that result from side reactions.
moles of undesired product formed
Selectivity
moles of desired product formed
Examples
Q.1 Methane and steam are fed to a reactor in molar ratio 1:2. The following
reaction takes place
CH4 2H2O CO2 H2
CH4 H2O CO 3H2
Where CO2 is the desired product, CO is the undesired product and H 2 is the
bi-product. The exit stream has the following composition
Sol:
13.88
(1) The selectivity of desired product to the undesired product 6.22
2.23
(2) The fractional Yield of CO2
moles of CO2
moles of CO2 that would have been formed if there were no side reactions
and if complete conversion of the limiting reactant had taken place
13.88
0.53
No part of
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10.21
this 2.23 be copied or reproduced without permission
Mass Balance
Ans: (1) b
(2) c
(3) a
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7 ENERGY BALANCE
Introduction
As an engineer designing a process, one of your principal jobs would be
To account carefully for the energy that flows into and out of each process unit
and
To determine the overall energy requirement for the process
This can be done by writing energy balances on the process, in much the same way that
you write material balances to account for the mass flows to and from the process and
its units.
In process industries, wasting energy leads to reduced profits
Coal, natural gas and petroleum are the major energy sources being utilized.
Sun, winds, and tides; are sources for renewable energy
Nuclear power generation is feasible, but the need for safe disposal of radioactive
wastes from nuclear reactors is a serious unresolved problem.
The tremendous increase in fuel prices and the environmental problems associated
with the combustion of fossil fuel are the driving force for energy research.
Different forms of Energy
Kinetic energy
Energy due to the translational motion of the system as a whole relative to some
frame of reference (usually the earth's surface) or to rotation of the system about
some axis.
The Kinetic energy, E k J , of an object of mass m kg moving with velocity u m/s
E k mu
1 2
2
E k J/s may be thought of as the rate at which kinetic energy is transported into the
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Energy Balance
Examples
Q.1 Water flows into a process unit through a 2-cm ID pipe at a rate of 2.00 m3 /h .
Calculate E k for this stream in joules/second.
(a) 0.870 (b) 0.259 (c) 0.654 (d) 0.458
Sol: Given that,
Diameter, D = 2 cm = 0.02 m
2
Flow rate, q 2.00 m 3 /h = m 3 /s
3600
Density of water, 1000 kg/m3
2 5
Therefore, mass flow rate, m q 1000 kg/s = kg/s
3600 9
q 1
Velocity, u , A πD 2
A 4
1 1
A πD 2 π 4 104 π 10 4 m 2
4 4
q 2 104 50
u m/s
A 3600 π 9π
2
E k mu
1 2 1 5 50
0.868 J/s
2 2 9 9π
Ans: a
Potential energy
Energy due to the position of the system in a potential field (such as a gravitational or
electromagnetic field).
The gravitational potential energy of an object of mass m is
E p mgz
Where g is the acceleration of gravity and z is the height of the object above a reference
plane at which E p is arbitrarily defined to be zero.
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Energy Balance
The change in potential energy when a body or fluid moves from one elevation to
another,
E p 2 E p1 mg
z2 z1
Examples
Q.1 Crude oil is pumped at a rate of 15.0 kg/s from a point 220 meters below the
earth's surface to a point 20 meters above ground level. Calculate the attendant
rate of increase of potential energy in J/s.
(a) 35316 (b) 24614 (c) 12548 (d) 45789
Sol: E p mg
z2 z1 15 9.81 20 220
Ans: a
Internal energy
Energy due to the motion of molecules relative to the center of mass of the system, to
the rotational, vibrational motion and the electromagnetic interactions of the
molecules, and to the motion and interactions of the atomic and subatomic
constituents of the molecules.
The internal energy of a system depends almost entirely on:
The chemical composition,
State of aggregation (solid liquid or gas) and
Temperature of the system materials.
It is independent of pressure for ideal gases and nearly independent of pressure for
liquids and solids.
The internal energy will be represented by the symbol U.
Enthalpy
The enthalpy H of a system is defined by
H U PV
Change of Enthalpy of the system:
H = U + (PV)
Where P is the pressure and V is volume. Let’s think about the PV term. We know that
PA, where A is the area subjected to a pressure P, is the force acting on that area. If a
fluid inside a system is displaced through a distance d by the force PA, then the
resultant work W done on the system can be calculated as the product of this force
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Energy Balance
times the displacement. In other words, W = PAd. Now note that Ad = V, the volume
swept out by the displacement. Thus, an alternate way to write the displacement work
is W = PV. This type of work, where pressure results in the displacement of a fluid, will
be referred to as flow work. If an amount of fluid of volume V is inserted into a system
against a pressure P, the work required to accomplish this is PV. Enthalpy, therefore,
can be viewed as the sum of the internal energy of this fluid volume added to the
system plus the flow work performed on the system in order to insert the fluid.
Specific Properties and Enthalpy
The properties of a process material are either
Extensive (proportional to the quantity of the material) or
Intensive (independent of the quantity), T, P and ρ
A specific property is an intensive quantity obtained by dividing an extensive property
(or its flow rate) by the total amount (or flow rate) of the process material.
If
χ
χ is an extensive property and m is the mass flow rate, then χ̂ m
Where χ̂ is specific property of χ .
Hence, the equation for the enthalpy H U PV can be written as Hˆ Uˆ PVˆ
Where,
Ĥ is the specific enthalpy, P is the total pressure, Û is the specific internal energy and
is the shaft work, or rate of work done by the process fluid on a moving part within
Ws
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Energy Balance
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Energy Balance
Q U E k E p W
HEAT CAPACITIES
The heat capacity of a substance is the quantity of heat to be supplied to cause a
temperature rise of one degree. Thus,
dQ = C dT
Where C is known as heat capacity of the substance. The heat capacity of the unit mass
of a substance is also known as specific heat of the substance. Heat capacity depends
on the way in which the heat is supplied. When heat is supplied to a system at constant
volume, the system is unable to do any work and the quantity of heat required is given
by
Q = CV dT (constant volume)
Q
CV
T V
For a constant volume process, dU dQ
Therefore,
U
CV
T V
If heat is supplied to a substance at constant pressure, it is free to expand doing work
against the constant pressure. A part of the heat supplied to the system is utilized for
the work of expansion and more heat will be required to rise the temperature than that
required in a constant volume process for the same temperature change. The amount
of heat required is related to the temperature rise as
Q = CP dT (constant pressure)
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Energy Balance
Q
CP
T P
For a constant pressure process,
dU = δQ PdV
δQ = dU + PdV = dH (constant pressure)
Therefore,
H
CP
T P
Since for a given temperature change, the heat required is more in a constant pressure
process than that in a constant volume process, generally CP > CV . However, the
difference between CP and C V for solids and liquids are very small compared to that
for gases, as the change in volume of solids and liquids during heating is not very
significant.
dU = C V dT (constant volume)
dH = C P dT (constant pressure)
Q
C dt
T1
Cm
T2 T1 T2 T1
Heat Capacity of Mixtures of Gases
The heat capacity of an ideal gas mixture can be evaluated as the sum of the heat
capacities of the individual constituents each weighted according to the mole fraction
in the mixture. Thus
n
Cmixture yi Ci
i 1
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Energy Balance
501.88 J/g-atom K
Ans: b
ENTHALPY CHANGE OF PHASE CHANGES
A phase is "a homogeneous, physically distinct, and mechanically separable portion of
matter present in a nonhomogeneous physical-chemical system". For our purposes,
we can consider three phases of matter, solid, liquid, and gaseous.
Vaporization
Vaporization is the conversion of a liquid to a gas. Vaporization is an
endothermic process, since energy must be supplied to overcome the
intermolecular forces that hold molecules together as a liquid. The difference
in enthalpy per mole of molecules between the gaseous and liquid states of a
substance is called the enthalpy of vaporization.
H vapourisation H gaseous H liquid
Condensation
Condensation is the process of conversion of a gas to a liquid.
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Energy Balance
Fusion (Melting)
Fusion is the conversion of a solid to a liquid. Fusion, like vaporization, is
always an endothermic process, since energy must be supplied to overcome the
intermolecular forces that hold molecules together as a solid. The difference in
enthalpy per mole of molecules between the liquid and solid states of a
substance is called the enthalpy of fusion.
H fusion H liquid H solid
Freezing
Freezing is the process of conversion of liquid to the solid.
H freezing H fusion
Sublimation
Sublimation is the conversion of a solid directly to a gas without going through
the liquid state. Sublimation, like fusion and vaporization, is always an
endothermic process, since energy must be supplied to overcome the
intermolecular forces that hold molecules together as a solid. The difference in
enthalpy per mole of molecules between the gaseous and solid states of a
substance is called the enthalpy of sublimation.
H Sublimation H gaseous H solid
Note:
The change from a solid to a liquid, is not as drastic as the change from
a liquid to a gas, enthalpies of fusion are smaller than enthalpies of
vaporization for the same substance.
The change from a solid to a gas is a larger change than vaporization or
fusion; enthalpies of sublimation are larger than enthalpies of
vaporization or fusion for the same substance. In fact, the enthalpy of
sublimation is the sum of the enthalpies of vaporization and fusion.
H Sublimation H vapourisation H fusion
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Energy Balance
In the figure, the solid gains kinetic energy and consequently rises in temperature as
heat is added. At the melting point, the heat added is used to break the attractive
intermolecular forces of the solid instead of increasing kinetic energy, and therefore
the temperature remains constant. After all the solid has melted, once again, the heat
added goes to increasing the kinetic energy (and temperature) of the liquid molecules
until the boiling point. At the boiling point, once again, the heat added is used to break
the attractive intermolecular forces instead of supplying kinetic energy, and the
temperature remains constant until all liquid has been turned to gas.
Hess's Law
One of the key ideas of looking at state functions like the enthalpy is that the changes
are the same regardless of the process taken from the initial to the final state. This
allows us to take advantage of existing data to calculate the enthalpy changes for
reactions we may not have been able to perform or study. This is because even if we
cannot directly measure the change in the enthalpy, we can imagine a new process
which involves a number of steps that can (or have) been measured. The enthalpy
change for the overall process is the sum of the enthalpy change of the steps in the
process. This is known as Hess's Law and is given in the following equation
H reaction H1 H 2 H 3 H n
Enthalpy of formation
Enthalpy of formation (Sometimes also abbreviated as Heat of formation) is defined
as the enthalpy change when one mole of a compound is formed from the elements in
their stable states.
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Energy Balance
Standard enthalpy of formation Ĥ of is heat evolved/absorbed when one mole of a
compound is formed from its elements in a reaction beginning and ending at 25C
and at a pressure of 1 atm.
For example, the heat of formation of water vapor is defined by the reaction:
1
H2 g O2 g H2O g
2
Even though we generally want the coefficients of balanced reactions to be whole
numbers, the definition of heat of formation specifies one mole of the product, so we
leave the 1/2. This reaction releases 241.8 kJ of heat when one mole of water vapor is
produced. The heat of formation of water vapor is -241.8 kJ. (Why is this negative? -
heat is released!)
Enthalpy of Reaction
Enthalpy of reaction (Sometimes also abbreviated as Heat of reaction) is the change in
the enthalpy of a particular chemical reaction that occurs at a constant pressure. Heat
of a chemical reaction can therefore be defined as the heat evolved in the surroundings
or absorbed when the reaction takes place at constant pressure and temperature.
Note: The standard enthalpy of formation for an element in its standard state is
ZERO.
Examples
Q.1 What is the standard heat of reaction for the following reaction?
Zn s Cu 2 aq Zn 2 aq Cu s
H o
f for Cu 2 64.4 kJ / mol; H fo for Zn 2 –152.4 kJ / mol
(a) 216.8 kJ released per mole (b) 88.0 kJ released per mole
(c) 88.0 kJ absorbed per mole (d) 216.8 kJ absorbed per mole
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GATE QUESTIONS
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Q.1
100 kg of a feed containing 50 wt % of a solute C is contacted with 80kg of a solvent
containing 0.5 wt % of C in a mixer-settler unit. From this operation, the resultant extract
and raffinate phases contains 40 wt % and 20 wt % of C, respectively, If E and R denote the
mass of the extract and raffinate phases, respectively, the ratio E/R is
(GATE-2019)
(A) 1/4 (B) 1/2 (C) 2/3 (D) 1
Q.2
The ammonia NH3 oxidation process occurs over a catalyst as
4NH3 5O2 6H2O 4NO
Air supplied such that oxygen O2 is 20% in excess of that required for complete
conversion of NH3 . The mole fraction of O2 in inlet gas mixture NH3 air is ____________.
(rounded off to third decimal place)
(GATE-2018)
Q.3
An aqueous salt — solution enters a crystallizer operating at steady state at 25C . The feed
temperatures 90C and the salt concentration in the feed is 40 weight %. The salt crystallizes
as a pentahydrate. The crystals and the mother liquor leave the crystallizer. The molecular
weight of the anhydrous salt is 135. The solubility of the salt at 25C is 20 weight %. The
feed flowrate required for a production rate of 100 kg/s of the hydrated salt, rounded to the
nearest integer, is __________ kg/s.
(GATE – 2017)
Q.4
A liquid mixture of ethanol and water is flowing as inlet stream P into stream splitter. It is
split into two streams, Q and R as shown in the figure below
The flow rate of P, containing 30 mass % of ethanol is 100 kg/h. What is the least number of
additional specification(s) required to determine the mass flow rates and compositions
(mass %) of the two exit streams?
(GATE - 2016)
(A) 0 (B) 1 (C) 2 (D) 3
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Q.5
A binary liquid mixture of benzene and toluene contains 20 mol% benzene. At 350 K the
vapour pressures of pure benzene and pure toluene are 92 KPa and 35 KPa, respectively. The
mixture follows Raoult's law. The equilibrium vapor phase mole fraction (rounded off to the
second decimal place) of benzene in contact with this liquid mixture at 350K is__________
(GATE – 2016)
Q.6
A catalytic reforming plant produces hydrogen and benzene from cyclohexane by de-
hydroaromatization. In order to increase the production of hydrogen, the owner plans to
change the process to steam reforming of the same feedstock that produces hydrogen and
carbon dioxide. Stoichiometrically, what is the maximum ratio of pure hydrogen produced
in the process to that in the existing process?
(A)1 (B) 2 (c)5 (D)6
(GATE – 2016)
Q.8
The fraction f of the feed is bypassed and mixed with permeate to obtain treated water
having a fluoride concentration of 1mg/L. Here also the flow rate of the reject stream is 60%
of the flow rate entering the reverse osmosis unit (after the bypass). The value of f, upto 2
digits after the decimal point, is__________
(GATE-2013)
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Notations:
Molar flow rate of fresh B is FFB
Molar flow rate of A is FA
Molar flow rate of recycle gas is FRG
Molar fraction of B in recycle gas is YRB
Molar flow rate of purge gas is FPG
Molar flow rate of C is FC
Here, FFB 2 mol / s;FA 1 mol / s; FB / FA 5 and A is completely converted
Q.9
If YRB 0.3 , the ratio of recycle gas to purge gas YRB 0.3 is
(A) 2 (B) 5 (C) 7 (D) 10
(GATE – 2012)
Q.10
If the ratio of recycle gas to purge gas FRG / FPG is 4 then YRB is .
(A) 3/8 (B) 2/5 (C) 1/2 (D) 3/4
(GATE – 2012)
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Q.11
The single pass conversion for H2 in the reactor is 20%. The amount of H2 lost in the purge
as a PERCENTAGE of H2 in fresh feed is
(A) 10 (B)20 (C) 45 (D)55
(GATE – 2011)
Q.12
The following combustion reactions occurs when methane is burnt
CH4 2O2 CO2 2H2O
2CH4 3O2 2CO 4H2O
20% excess air is supplied to the combustor. The conversion of methane is 80% molar ratio
of CO to CO2 in the flue gas 1:3. Assume air to have 80 mol % of N2 and rest O2 . The O2
consumed as a percentage of O2 entering the combustor is
(A) 20 (B) 62.5 (C) 80 (D) 83.3
(GATE – 2011)
Q.13
The products of combustion of methane in atmospheric air 21% O2 and 79% N2 have the
following composition on a dry basis:
Products Mole%
CO2 10.00
O2 2.37
CO 0.53
N2 87.10
The ratio of the moles of CH4 to the moles O2 in the feed stream is
(A) 1.05 (B) 0.60 (C) 0.51 (D) 0.45
(GATE – 2010)
Q.14
The fractional yield of CO2 is (where fractional yield is defined as the ratio of moles of the
desired Product formed to the moles that would have been formed if there were no side
reactions and limiting had reacted completely)
(A) 0.7 (B) 0.88 (C)1 (D) 3.5
(GATE – 2008)
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Q.15
The fractional conversion of methane is
(A) 0.4 (B)0.5 (C)0.7 (D) 0.8
(GATE – 2008)
Q.16
A simplified flowsheet is shown in the figure for production of ethanol from ethylene. The
conversion Of ethylene in the reactor is 30% and the scrubber following the reactor
completely separates ethylene (as top stream) and ethanol and water as bottoms. The last
(distillation) column gives an ethanol-water Azeotrope (90 mol% ethanol) as the final
product and water as waste. The recycle to purge ratio is 34.
Q.17
A process flow sheet analysis results in the degrees of freedom having a value of -2, which
one of the following steps must be next carried out?
(A) Identify and add two new independent equation from process model
(B) Remove two equations that have been wrongly assumed to be independent
(C) Assign values of two variables in the process
(D) Assign value to one variable and remove one equation that was wrongly assumed to be
Independent
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(GATE – 2007)
Q.18
A metal recovery unit (MRU)of intake capacity 5000Kg/hr treats liquid products from a
plant and recovers 90% of the metal in the metal in the pure form. The unrecovered metal
and its associated liquid are sent to a disposal unit along with the untreated product from
the plant (see figure below). Find flow rate m6 and the weight fraction of the metal w 6 .
The liquid product flow rate is 7500 higher of composition 0.1(wt fraction), Assume steady
state.
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Note: Figure not to scale
(A) 1.285 (B) 2 (c) 0.751 (d)2.5
(GATE – 2005)
Q.20
A feed stream (S1) at 100 kg/hr and containing only A mixes with recycle stream (S5) before
entering the reactor (see figure below), where the reaction A B takes place. The operation
is at steady state. The stream S3 leaving the reactor is separated, without either phase or
composition change, into two streams S4 and 55. If the mass fraction of B in S4 is 0.95 and
total flow rate of S5 is 10 kg/hr, then the ratio of flow rates of streams (S3/55), and the flow
rate of A in S3 are, respectively.
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The reflux ratio is
(A) 0.5 (B) 1.0 (C) 0.6 (D) 2.0
Q.22
The weight fraction of methanol in an aqueous solution is 0.64. The mole fraction of
methanol XM satisfies.
(A) XM < 0.5 (B) XM = 0.5 (C) 0.5 XM 0.64 (D) XM 0.64
(GATE – 2004)
Q.23
6 g of carbon is burnt with an amount of air containing 18 g oxygen. The product contains
16.5 g CO2 and 2.8 g CO besides other constituents. What is the degree of conversion on the
basis of disappearance of the limiting reactant?
(A) 100% (B) 95% (C) 75% (D) 20%
(GATE – 2003)
Q.24
An aqueous solution of 2.45% by weight H2SO4 has a specific of 1.011. The compoition
expressed in normality is
(A) 0.2500 (B) 0.2528 (C) 0.5000 (D) 0.5055
(GATE – 2003)
Q.25
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Q.26
Na2SO4 , 10 H2O crystals are formed by cooling 100kgby weight aqueous solution of
Na2SO4 , 10 H2O . The final concentration of the solute in the solution 10%. The weight of
crystals is
(A)20 (B)32.2 (C)45.35 (D)32.2
(GATE – 2003)
Q.27
Methane is mixed with stoichiometric proportion of oxygen and completely combusted. The
number of additional specifications required to determine the product flow rate and
composition is
(A) 0 (B)1 (C) 2 (D) 3
(GATE – 2002)
Q.28
Fresh orange juice 12% (by weight) solids and rest water. 90% of the fresh juice is sent to
an evaporator to remove water and subsequently mixed with remaining 10% of fresh juice.
The resultant product contains 40% solids. The kg of water removed from 1 kg fresh juice is
(A) 0.4 (B) 0.5 (C) 0.6 (D) 0.7
(GATE – 2002)
Q.29
For the case of a fuel gas undergoing combustion with air, if the air/fuel ratio is increased,
the adiabatic flame temperature will
(A) Increase
(B) decrease
(C) increase or decrease depending on the fuel type
(D) not change
(GATE – 2001)
Q.30
A butane isomerization process produces 70kmol/h pure isobutene. A purge stream
removed continuously contains 85% n butane and 15% impurity (mole%). The feed stream
is n-butane containing 1% impurity (mole%). The flow rate of the stream will be
(A ) 3 kmol/h (B) 4 kmol/h (C) 5 kmol/h (D) 6 kmol/h
(GATE – 2001)
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SOLUTIONS
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(1) Ans: c
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4NH3 5O2 6H2O 4NO
Basis 4molNH3 entering thefeedstream
Forcompletecombustionof 4molNH3 O2 required 5mol
ExcessO2 tobesupplied 20%
O2 in feedstream 5 1.2 6mol
N2 entering with6molO2 in feedstream
79
6 22.57mol
21
FeedStreamcomposition
NH3______ 4mol
O2 ______ 6mol
N2______ 22.57mol
Total 32.57mol
6mol
y o2 0.184
32.57mol
Salt 5H2O
Mw 135 Hw 18
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135
Xc 0.6
135 5 18
Overall material balance
F=C+L+V
Assuming no water loss by evaporation (@ 25C )
F=C+L
Salt balance
FxF C xc LxL
FxF C xc F c XL
C 100kg / s , XF 0.4, Xc 0.6, XL 0.2
F 0.4 C 0.6 F C 0.2
F 0.4 0.2 C 0.6 0.2
0.4
F C 100 2 200
0.2
(4) Ans: B
Independent equation
1) Overall material balance P Q R
2) Component material balance Px1 Q y1 R y2
Degreeof freedom ndf nunknown nindepequations nconstraints
where, nunknowns 6 P, Q, R, x1 , y1,y2 , nindepequation 2,
nconstraints 1 Streamsplitting all massfractions are equal x1 y1 y2
ndf 6 2 1 3
Twovariablevaluesare already known
P 100kg / h
x1 0.3
ndf 3 2 1
for a completely defined problemndf 0
To make ndf 0 , we need to define one more var iable.
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(5) Ans: 0.40
pB XB PBvap pT xTPvap
T
P pB pT MixturefollowsRaoult ' s law
pB
YB
P
p Partial pressure
P Total pressure
xB pBvap
xBpBvap xTpvap
T
xB 0.2
xT 1 0.2 0.8
pBvap 92KPa
pTvap 35KPa
0.2 9.2
0.2 92 0.8 35
18.4
0.396 0.40
46.4
vapphasemol fractionof benzene 0.40
vapphasemol fractionof Toluene 0.60
(6) Ans: D
Process – 1: (Catalytic Dehydroaromatisation)
Process – 2:
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MolesH2 produceinprocessII / molof C6H12 18
6
MolesH2 producedinprocessI / molof C6H12 3
(7) Ans: 3.27 to 3.28
Basis:
100L feed entering the reverse osmosis unit
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Feed (F’) split in two stream one stream F 100L, CF 2mg / L
Entering RO unit and a bypass stream CQ 2mg / L mixing with permeate
F' F Q
F 1 f F '
Q f F '
1 f F ' F 100L 1
Overall massbalance P'=P+Q
P ' 40 f F '
fluoridebalance
PCp QCQ P ' Cp
40 0.1 f F '2 40 f F ' 1mg / L
4 2f F ' 40 f F '
or fF ' 40 4 36
F ' 36 / f 2
1 f F ' 100.......Eqn 1
F ' 36 / f .......Eqn 2
36
1 f 100
f
f 0.264
(9) Ans: B
FB
5 FB 5 1mol / s 5mol / s
FA
A is completely converted, n A 0
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FC 1 mol/s assuming that theseparatorseparatesallof C
nC 1 mol/s, nD 1 mol/s , nB ?
Making our overall material balance across the dashed line
FA FFB FC FPG
FPG FA FFB FC 1 2 1 2mol / s
Making material balance for component B at the point x
FFB YRB FRG FB
FB FFB 5 2
orFRG 10mol / s
YRB 0.3
YRB 0.3
10mol / s
FRG / FPG 5
2mol / s
(10) Ans: A
FRG
4
FPG
FRG 4 2 8mol / s
AgainFFB YRB FRG FB
F F 52 3
or, YRB B FB
FRG 8 8
(11) Ans: A
Basis=100 mol fresh feed
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Simplematerial balance
3
3 molH2 consumedin reactor toproduce 45mol
2
3
H2 exiting reactor n1 0.75 75 45 mol
2
H2 species balance around the splitting point
3
n1 0.75 75 45 n1 0.75 n2
2
3
or n2 75 45 7.5 mol
2
H lost in purgestream 7.5mol
% 2 100 10%
H2 in freshfeed 75mol
(12) Ans: B
Basis 1molCH4
CH4 2O2 CO2 2H2O ____ 1
2CH4 3O2 2CO 4H2O _____ 2
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reactor 1(1 0.8) 0.2 80% conversion
1 1 22 0.2
1
and moleratio CO / CO2 22 / 1
3
1 62
and1 62 22 0.2or 1 82 0.2
or82 0.8or 2 0.1, 1 0.6
O2 consumed 21 32 2 0.6 3 0.1 1.5
O2 supplied=2.4
O2 consumed / O2 supplied 1.5 / 2.4 0.625 62.5%
(13) Ans: D
Products Mol%
CO2 10.00 CH4 2O2 CO2 2H2 O
O2 2.37
3
CO 0.53 CH4 O2 CO 2H2O
2
N2 87.10
Methane air O2 , N2 CO, CO2 , unreactedO2 andN2
Basis: 100mol product of combustion
10molCO2 10molCH4 feed
0.5molCO 0.53mol CH4feed
10.53molCH4 burnt
O 10.53molCH4 feed
assuming allCH4 wasburnt
21molO2
O2 entered throughair 87.10molN2 inair
79molN2
23.153molO2 entered 23.153molO2 feed
CH4 feed 10.53mol
Ratio of 0.454mol
O2feed 23.153mol
(14) Ans: A
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Moles ofdesired product formed
Fractional yield
moles that would have been formed
If there were no side reactions and the limiting reactant had reacted completely
moles of desired product formed moles of CO2 formed 15.21 moles
Evaluation of the denominator
Moles of CO2 formed moles of CH4 consumed 15.21 mol
Moles of CO formed moles of CH4 consumed 2.17 mol
Moles of CH4 unreacted molesof CH4 consumed 4.35 mol
TotalCH4 in feed 21.73 mol
Total H2 in feed = 2 21.73 mol
43.46 mol
If 21.73 mol CH4 would have reacted to form CO2 only
then 21.73 mol CO2 would have been formed
15.21
Fractional yield 0.70
21.73
(15) Ans: C
Fractional conversion of methane
molesof CH4 reacted toformdesired product 15.21
= 0.7
molesof CH4 in feed 21.73
(16) Ans: C
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Ethanol product flowrate
500 0.9 450 mol / hr
Ethylene required to produce 450 mol / hr ethanol
450
= 1500 mol / hr 30%conversion
0.3
streamcontains
which required 450 mol / hr ethylene
450mol / hr ethanol
1500 450 1050 mol unreacted ethylene
and water not calculated
streamcontains 1050 mol unreacted ethylene
C
C D 1050 and 34 (given)
D
C 34 34
C D 34 1 35
34
C 1050 1020
35
(17) Ans: B
The degree of freedom of a process is given by
dF no of unknown no of independent equation
If dF is negative as here it is 2 , it means that two
equations have wrongly been assumed as independent
and they must be removed to make dF 0
(18) Ans: B
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m2 m4 m5
m2 w2 m4 w 4 m5 w5 w 4 1 (Pure metal)
90%of metal(i.e.m2w2 )is recovered in pure form m4 w 4
m4 w 4 0.9 m2w2 m5w5
or, m5w5 m2w2 1 0.9 0.1 m2w2
m5w5 0.1 5000 0.1 50kg / h
Now, m2 m4 m5
5000 450 m5 ,m5 4550 kg / h
w5 50 / 4550 0.01098
m6 m3 m5 2500 4550 7050kg / h
m6 w6 m3w3 m5w5 2500 0.1 50 300
w6 300 / 7050 0.04255
(19) Ans: A
F BM FB FM
B FM FM
8.5 3.1
1.742
3.1
F 1.742 1kg 1.742 kg
F B R E(Material Balance)
R F BE
1.742 1 1.2
R 1.542
R 1.542
1.285
E 1.20
(20) Ans: C
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S2 S1 S5 100 10 110Kg / h
S3 S2 110Kg / hr
XA4 0.05, XA5 0.05 andSA3 0.05
110
S3 / S5 11
10
Flow rateof Ain S3 S3 XA3 110 0.05 5.5 kg / h
(21) Ans: B
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F D W overall material balance
FxF DZD WXw Benzene balance
DxD (F D)x w
F xF xw D xD xw
D x F x w 0.5 0.05
0.5
F x D x w 0.95 0.05
D F 0.5 10000 kg / h 0.5 5000kg / h '
8000
Again 8000 L0 D Lo / D 1
D
L 8000
Reflux ratio= 0 1 0.6
D 5000
(22) Ans: B
MW of methanol = 32 kg /kmol
Water =18 kg/kmol
Basis =1 kg aqueous solution
0.64 kg Heat 0.64 / 32 kmol
0.36 kg water 0.36 / 18 Kmol
0.64 / 32 kmol Heat
XM 0.5
0.64 0.36
32 18 kmol mixture
(23) Ans: B
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(24) Ans: D
(25) Ans: C
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(26) Ans: D
(27) Ans: A
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(28) Ans:
(29) Ans: B
Excess air reduces Adriatic flame temperature (AFT) and is often introduced to complete
combustion and avoid excessively high flame temperature limited by the material of
construction of the chamber
(30) Ans: C
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