Experimental Investigation and Numerical Analysis of Optimally Designed
Experimental Investigation and Numerical Analysis of Optimally Designed
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(Received January 14, 2020, Revised September 16, 2020, Accepted September 22, 2020)
Abstract. Composite beams with corrugated steel webs represent a new innovative system which has emerged in the past
decade for medium span in the construction technology. The use of composite beams with corrugated steel webs results in a
range of benefits, including flexible spaces and reduced foundation costs in the construction technology. The thin corrugated
web affords a significant weight reduction of these beams, compared with hot-rolled or welded ones. In the current research, an
optimal designed I-girder beam with corrugated web has been proposed to improve the structural performance of continuous
composite girder under bending moment. The experimental program has been conducted for six simply supported composite
beams with different loading conditions. The tested specimens are designed by using one of the stochastic techniques called
hunting search algorithm. In the optimization process, besides the thickness of concrete slab and studs, corrugated web
properties are considered as design variables. The design constraints are respectively implemented from Eurocode 3, BS-8110
and DIN 18-800 Teil-1. The last part of the study focuses on performing a numerical study on composite beams by utilizing
finite element analysis and the bending behavior of steel girders with corrugated webs experimentally and numerically verified
the results. A nonlinear analysis was carried out using the finite element software ANSYS on the composite beams which were
modelled using the elements ten-node high order quadrilateral type.
Keywords: composite structures; corrugated web beams; load carrying capacity; structural optimization; failure modes
of beams; finite element analysis
Concrete
𝐼𝑖′ = 𝐼𝑖 + 𝑟 MML ( 𝐼𝑖𝐿 − 𝐼𝑖 ) 𝑖 = 1,….,n (2) i Shear Connertors
xc i+1
Where; IiL
is the position value of the leader for i-th Mi Vi
D3
Dc Vi+1 T -T M i+1
variable. Then, position correction-cooperation between Ti
xct i 2
T3
hunters is done in the fourth step. After moving toward the
leader, hunters tend to choose another position to conduct D
400
350
300
Load (kN)
250
200 Fig. 8 Details of test set up for OGKK_415 composite
OGKK-330-TEST2 beams
150
100 OGKK-330-TEST1
50 OGKK-330-AVRG
0
0 30 60 90 120 150
Displacement (mm)
Fig. 7 The Load-deflection graphics for OGKK_330
5.2 Tests on composite corrugated web beams Fig. 9 Flexural bending on composite OGKK_415
In the first part of the tests, two optimally designed
composite corrugated beams fabricated from OGKK_330 600
sections are tested to find out ultimate load capacities of
such beams. These two simply supported composite test 500
beams which have the same dimensions are subjected to
400
two-point loading. The test set up for OGKK_330 section is
Load (kN)
300 OGKK-500-TEST2
OGKK-500-TEST1 average values of yield strength are respectively determined
200
OGKK-500-AVRG as 240 MPa, 235 MPa and 220 MPa for OGKK_330,
100 OGKK_415 and OGKK_500 steel sections. In addition to
these values, Poisson ratio is taken as 0.3 for each steel
0
0 50 100 150
section. Modulus of elasticity, Poisson ratio, yield and
Displacement (mm) ultimate strength values found at tensile tests are used in
FEA of corrugated beams.
Fig. 13 The Load-deflection graphics for OGK_500 After the compression tests, ultimate load capacities of
tested cylindrical concrete samples are determined as 386.2
kN, 383.3 kN and 343.8 kN, respectively. The average
Afterwards, installing a reinforced concrete slab over value of compressive strength is determined as 371.1 kN on
these beams increases the capacities of such beams %221.9 the basis of test of cylindrical samples.
and %239.3, respectively. The results obtained from tests on
OGKK_415 section beams demonstrate that all of the beams
failed from flexural bending as revealed in Fig. 10.
In the last part of tests, optimally designed composite
beams fabricated from OGKK_500 are tested to find out
load capacities of such beams. These two simply supported
composite test beams which have the same dimensions are
subjected to single concentrated loading at the middle part
of the composite beam. The test set up for OGKK_500 is
illustrated in Fig. 11.
Fig. 12 shows that the results obtained from tests on
OGKK_500 beams demonstrate that beams have failed
under the applied values of 561.05 kN and 587.84 kN,
Fig. 14 Tension and compression tests on OGKK
respectively.
specimens
Ultimate load capacities of OGK_500beams are found
as 277.04 kN and 294.21kN at the member tests on steel
8 Ferhat Erdal, Osman Tunca and Ramazan Ozcelik
6. Finite element analysis of composite corrugated 3-D target surfaces for the contact surface elements.
web beams
6.2 Mesh generations on composite corrugated web
The objective of this section is to carry out non-linear beams with ANSYS
finite element analysis of the composite corrugate web
beams that were considered in the experimental study in In this study, automatically generated, tetrahedrons and
order to determine their ultimate load capacity for hex-dominant meshing types are tested for FEM of
comparison. FE method has been used to predict their entire composite corrugated web beams to compare their created
response to increasing values of external loading until they nodes and elements for the same mesh sizing. In this
lose their load carrying capacity. These finite element purpose, OGKK_330 type beam is used to mesh with these
models are used to simulate the experimental work in order generation types. Mesh size is taken as 100 mm for each
to verify of test results and to investigate the non-linear method. It is observed from Table 3 that when all meshing
behavior of failure modes of OGKK_330, OGKK_415 and methods give different values for nodes and elements.
OGKK_500 type composite corrugate web beams. Finite When the mesh type is taken as automatically-generated
element analysis was carried out on composite beams with for 100 m mesh size, beam consists of 25300 elements and
corrugated webs using the finite element software ANSYS- 53732 nodes. For the same mesh size, hex–dominant
Workbench in this study. Three-dimensional finite element consists of 22616 elements and 55116 nodes. In comparison
models of these beam specimens are built to determine with other types, tetrahedron meshing provides better size
maximum values and locations of stress, strain and distribution for the beam across the model with 29531
displacement concentrations under loading conditions. The elements and 56957 nodes. Therefore, tetrahedron meshing
objective of these analyses is to determine stress, strain and option is selected for solving the all models. Consequently,
displacements in the OGKK and to compare experimental an accurate simulation of the nonlinear behavior is
results with the results of observed nonlinear analyses. obtained. Mesh sizing is important for accurate stress and
Based on these analyses, proper locations for the instalment displacement values. For this purpose, tetrahedron mesh
of transducers in the OGKK sections are determined. divides various sizing mesh starting from 300 mm. When
the stress and displacement values are stable, this mesh
6.1 Element and material modelling on ANSYS sizing can be applicable for FEM analysis. Fig. 16
program illustrates that mesh sizing is important to find exact stress
values.
During FEA process, structure is divided into small Fig. 16 also demonstrates that maximum stress values
elements to calculate individual deformation easily. (325.55 MPa and 336.39 MPa) on the corrugated web beam
Tetrahedron volume is selected in the modelling of are nearly the same as the taken mesh sizes of 25 mm and
composite corrugated web beams. These elements are 10 mm. It means 10 mm mesh size can be used for FEM
composed of 10-node high-order element types and every analysis of these beams shown in Fig. 17.
node of this volume has three degrees of freedom. In this
study, this element has also quadratic displacement behavior
and is well suited to model irregular meshes comparing Table 3 The number of nodes and elements for different
with other types. For 3-D analysis of beams, one of the mesh types
contact surface elements CONTA-174 is selected to Number Number
represent contact and sliding between 3-D target surfaces Mesh Type
of Nodes of Elements
and a deformable surface given that it is defined as a Automatically
53732 25300
higher-order element. The element is applicable to 3-D Generated
structural and coupled field contact analyses. This element Hex-Dominant 55116 22616
is defined by eight nodes and is located on the surfaces of 3- Tetrahedrons 56957 29531
D solid or shell elements with mid-side of nodes. For the
target segment, TARGE-170 is selected to represent various
Experimental investigation and numerical analysis of optimally designed composite beams with corrugated steel webs 9
400
350
300
Load (kN)
250
200
OGKK-330-TEST2
150
OGKK-330-TEST1
100 OGKK-330-AVRG
50 OGKK-330-FEA
0
0 30 60 90 120 150
Displacement (mm)
Fig. 21 Load-deflection curve for experimental and FEA results on OGKK_330
600
500
400
Load (kN)
300
200 OGKK-415-TEST2
OGKK-415-TEST1
100 OGKK-415-AVRG
OGKK-415-FEA
0
0 30 60 90 120 150
Displacement (mm)
Fig. 25 Load-deflection curve for experimental and FEA results on OGKK_415
700
600
500
Load (kN)
400
300 OGKK-500-TEST2
OGKK-500-TEST1
200 OGKK-500-AVRG
OGKK-500-FEA
100
0
0 50 100 150
Displacement (mm)
Fig. 29 Load-deflection curve for experimental and FEA results on OGKK_500
Experimental investigation and numerical analysis of optimally designed composite beams with corrugated steel webs 13
The maximum stress and force values shown in Figs. the reasonable range. Finally, obtained failure loads from
28(a) and 28(b) for OGKK_500 slab and reinforcement experimental tests are also compared with FEA values for
mesh are found as 19.98 MPa and 17.34 kN under applied OGKK_500. The load-deflection diagrams related with
point loading. According to Fig. 29 the average value of OGKK_500 type composite corrugated web beam
experimental results, 576.65 kN, is compared with those of illustrated in the study reveal that average deflection values
nonlinear solution values, 602.82 kN, it is found that obtained from experimental tests for lower flange of
average load values obtained in OGKK_500 is 4.53% less OGKK_500 under 576.65 kN load is 4.53% less than from
than the nonlinear displacement value. It is also shown in FEA results which is the closest value obtained between
Fig. 29 that the result obtained from the finite element them. These results demonstrate that the nonlinear analysis
analysis for OGKK_500 is so close the one from the results correlate well with experimental ones and the
experimental results. discrepancies are within 10%. This approximation is within
the acceptable accuracy and it is concluded from the
verification study that the proposed finite element
7. Conclusions modelling is completely capable of predicting the behaviour
of the composite corrugated web in the study.
In this research, a combination of experimental and
finite element analysis method was applied to study the
performance of optimally designed composite corrugated Acknowledgments
web beams under the action of different loadings in a self-
reacting frame. The tested beams are designed by using This paper is partially based on researches supported by
hunting search optimization method. A total of six the Akdeniz University Research Funding (FBA-2018-
composite beams varying in the corrugation profiles and 3668) and Scientific Research Council of Turkey
dimensions were tested under two-point, single point and (TUBITAK Research Grant No: 213M656) which are
partially distributed loading, respectively. It means that the gratefully acknowledged.
compression flange of the corrugated web beams is
sufficiently restrained by the floor system. In construction
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