Risk Assesment & Disaster Management Plan
Risk Assesment & Disaster Management Plan
&
DISASTER MANAGEMENT PLAN
By:
1.1.1.1 Hazard Identification and Risk Assessment (HIRA) for Integrated Cement Project
Cement manufacturing industry is labor intensive and uses large scale and potentially
hazardous manufacturing processes. The industry experiences accident rates that are high
compared with some other manufacturing industries. Cement industries experiences risk of a
number of hazards inherent to the cement production process. Following hazards may occur:
Exposure to High temperatures;
Physical Hazards;
Events pertaining to Manufacturing Process;
Fire;
Explosion;
Electrocution;
Natural and Manmade hazards
These mainly impact on those working within the industry, although health hazards can also
impact on local communities. The potential hazardous areas and the likely accidents with the
concerned area have been enlisted below:
The principal exposures to heat in this sector occur during handling of hot raw meal
(Powdered limestone, laterite additives etc. heated in a pre-heater cyclone), hot clinker and
operation and maintenance of kilns or other hot equipment. Recommended prevention and
control techniques include the following:
Shielding surfaces where workers proximity and close contact with hot equipment is
expected,
Using personal protective equipment (PPE), as needed (e.g. insulated gloves and shoes);
Minimizing the work time required in high temperature environments by implementing
shorter shifts at these locations.
Physical Hazards
Injuries during Project operation are typically related to slips, trips, and falls; contact with
falling / moving objects; and lifting / over-exertion. Other injuries may occur due to contact
with, or capture in, moving machinery (e.g. dump trucks, front loaders, forklifts). Activities
related to maintenance of equipment, including crushers, mills, mill separators, fans, coolers,
and belt conveyors, represent a significant source of exposure to physical hazards. Such
hazards may include the following:
Falling / impact with objects
Hot surface burns
Transportation
Contact with allergic substances.
Management measures to prevent the physical hazards in the plant are as follows:
Any person working on equipment with moving parts will personally ensure the
equipment is de-energized, isolated and locked/tagged out.
Any person working from a position with the potential risk for a fall from height will use
fall protection.
Any person doing flame welding, cutting or brazing in the proximity of any flammable
material will obtain PPE.
Safety helmets to be used to protect workers below against falling material.
Barriers like a toe boards or mesh guards are being / will be provided to prevent items
from slipping or being knocked off the edge of a structure.
An exclusion zone is to be created beneath areas where work is taking place.
Danger areas are to be clearly marked with suitable safety signs indicating that access is
restricted to essential personnel wearing hard hats while the work is in progress.
In case of any accident immediate and proper medical care shall be provided at the plant
site.
The following areas are identified as hazard prone incase of Integrated Cement Plant where
Disaster management plan is required.
(i) Handling of Coal
1. The coal will be received and stored in Covered Stockpile. The possible hazards are
envisaged due to the slipping of wagon during unloading.
2. During summer season, there is chance of coal catching fire due to spontaneous
heating.
3. Effective sprinkling systems should be provided all round the coal storage yards.
(ii) Handling of Fine Dust
The hot raw meal (Powdered limestone, laterite additives etc will be heated in a multi -
stage pre heater cyclone) will be stored in the raw meal silos. It is very common that the
hot raw meal gets jammed in the chute and screw conveyors. During the maintenance
process, the operator generally works in the pre-heater cyclone and other areas. Always
there is a possibility of hazard that the jammed material falls on the workers and due to
hot temperature of the material, possibility of injury may occur to the workers.
Sufficient care should be taken in the maintenance operations.
(iii) Handling of Hot Clinker
The hot clinker will be transported by chain conveyors to the top of the silo or closed
stock pile for storage. During this operation, there is a possibility of spill out of hot
clinker. Proper care for the conveyor system and the bund wall for the clinker stock pile
should be provided.
(iv) Handling of Cement
Cement is the fine dust which requires proper care in handling, storage and packing to
avoid any health hazards.
(v) Fire
Fire can be observed in the boiler area, Coal storage yard, Fuel spillage, Electrical rooms,
Transformer area etc. due to accidental failure scenario.
(vi) Explosion
Explosion may lead to release of heat energy and Pressure waves. Table below shows
tentative list of Damages envisaged due to different heat loads.
This Disaster Management Plan (DMP) explains the code of conduct of all personnel in the
plant along with the actions to be carried out in case of an Emergency. This plan gives the
guidelines for employees, contractors, transporters, etc. It not only defines responsibilities
but also informs about prompt rescue operations, evacuations, rehabilitation, co-ordination
and communication.
The preparation and practice of the On-Site Emergency Plan (OEP), with detailed disaster
control measures and keeping it up-to-date is the legal responsibility of the occupier of the
factory as per Section 41-B (4) of the Factories Act, 1948 .
The structure of the revised Plan is based on the Schedule XI of Rule 13(1) of the Manufacture,
Storage & Import of Hazardous Chemicals (MSIHC) Rules, 1989 and Elements of the On-site
Emergency Plan suggested in the Guidelines on Chemical (Industrial) Disasters issued in May
2007 by the National Disaster Management Authority, set up under the Disaster Management
Act, 2005.
The aim of Disaster management plan is concerned with preventing accidents through
following guidelines of good design practice, operation, maintenance and inspection, by
which it is possible to reduce the risk of an accident. Since it is known to all it is not possible to
eliminate entire risk since, absolute safety is not achievable.
• Quick relief and rescue operation without delay contain the effects of the incident
• Ensure that each member of the emergency operation including response team and
employees are aware of their precise role in an emergency
The objective of Disaster Management plan is to give a broad framed layout to tackle
emergency situation that may lead to a hazardous situation. It defines detail organizational
responsibilities, actions, reporting requirements, broad and specific key roles and
responsibilities of personal with Organogram and organisation charts. The overall objectives
of the emergency plan will be:
• To minimize and reduce the effects of the accident on people and property.
• To prevent injuries by following proper onsite, offsite emergency plans that can protect
personnel from the hazard
The Plan takes into account the transition from normal operations to emergency operations
and the delegation of authority from operations personnel to emergency response personnel.
For this purpose, it identifies an emergency response organisation with appropriate lines of
authority and the way response management would come into action. It also identifies
position, mission, duties, and reporting relationships of each responder.
The Emergency Response Organisation is deployed even during those periods when the Plant
is operating in shifts with reduced personnel. Therefore, the responsibility of co-ordinating the
emergency response action lies with the Shift In-charge until he is relieved by higher-ranking
personnel, such as Section Head/HOD.
The Emergency Response Plan is plan for dealing with emergencies are to be implemented
immediately whenever there is a fire, explosion, or release of a hazardous substance that
threatens human health or the environment. The emergency response plan is to be reviewed
and immediately amended whenever:
It is the Frame work of addressing the emergency situation arose due to failure scenario.
H.O.D (Process)
Plant
Manager
(FH) Medical Co-
Section ordinator
In charge
Site Main
Controller
Fire & Occupational
Officer Safety
Site
Controller
Communication Communication
Officer Co- ordinators
• Security
• The factory is headed by Unit (Head), who will get overall responsibility, and identified as
Site Main Controller (SMC). Each Plant unit will have separate Functional Heads(FH). For
smooth functioning of emergency organisation these heads will assigned as alternate Site
Controller (SC) and would always in Emergency Control Centre (ECC) during emergency.
All Information to be conveyed to Central Control Centre (CCR).In absence of SMC, the
Functional Head of the Plant area, where emergency has taken place would be SMC and
other FH would help him in mitigating the emergency.
Incident Controller
• HOD –Process (ECL)
Alternate: SH (Process-Kiln)
• HOD – Packing (ECL)
Alternate: SH (PP-Operations)
• HOD – Opr. (CPP)
Alternate: SH (CPP-Operations)
• HOD – Opr. (Mines)
Alternate: SH (Operations)
Engineering Control
Coordinator
(Concern plant)
Figure 7.2: Emergency Team
Note:
* Site Main Controller for (Mine, Cement CPP) three plants. In his absence respective plant
functional head (FH) would act as Site Main Controller. In emergency functional head should
rush to the Emergency Control Centre
* Shift In-charge of the incident area will work as Incident Controller till arrival of designated
incident controller as indicated above.
• To assess the magnitude of the situation and decide whether a major emergency exists or
is likely to develop,
• To exercise direct operational control over areas in the plant other than those affected
• Assess the magnitude of the situation and decide if staff needs to be evacuated from the
AP to identified safe places
• To continuously review and direct shutting down of plants or sections of the plant in
consultation with other key personnel
• To liaise with senior officials of Police, Local Government, Fire Brigade, Medical, Pollution
Control Board, Factories Inspectorate, Civil Defence, BARC, CCE, etc. and pass on
information on possible effects on the surrounding areas, outside the factory premises.
• To control rehabilitation of the affected persons and the affected areas after the
emergency
• To initiate emergency control actions under the direction of the Site Main Controller
• To assess the scale of emergency in consultation with the Deputy Site Incident Controller.
• To preserve all evidences so as to facilitate any inquiry into the cause and circumstances
and to arrange photographs, video, etc.
• After the emergency, assess damage and environmental/ toxicity levels before giving all
clear
• To direct all operations within the affected areas giving due priorities for safety of
personnel
• Efforts of minimising damage to plant, property and environment and loss of materials.
• Provide advice and information to fire, medical, safety officers and the local Fire Services,
as and when they arrive.
• To ensure that all non-essential workers and staff within the affected areas are evacuated
to appropriate AP/safe location
• To set up communication points and establish coordination with ECC
• In the event of failure of electricity establish Public Address System (PAS) Report all
significant developments to the On-site Chief Controller and Site Incident Controller
C) Fire Co-ordinators
• Activate emergency alarm connected to ECC, Security, Telephone Exchange, Fire Water
Pump House, etc.
• To assess the firefighting team and provide support for effectively combating the fire
• To arrange external resources from near-by industries with directions of Chief Controller
• Coordinate with statutory authorities in consultation with Chief Controller through HR co-
ordinator (Public Relation).
• To Arrange round-the-clock safety personnel for co-ordination with site incident controller
• To convey and coordinate details of incident, injured and casualties in co-ordination with
chief controller and medical co-ordinator.
• To Help and guide in the use of protective and other emergency safety appliances
E) Security Co-ordinators
• To Co-ordinate the team with maintenance Dept. to assist the site incident controller in all
possible aspects
• To Help in arranging water, power supply, cutting sets & other miscellaneous
requirements
G) Medical Co-ordinators
• To send ambulance with staffs, emergency-kit and first aid to the site of emergency
• To arrange for the first aid team at the plant
H) Materials Co-ordinators
• Get the stores opened for requirement of the Firefighting/safety and other materials,
which may be required during emergency.
• Assess the situation in consultation with SMC and IC for any material requirement help at
the affected site.
• Arrange issue of materials from store round-the-clock during the emergency period.
Other Functions
1. Transport Co-ordinators
• Mobilize all available company vehicles for emergency use, along with the drivers.
• Arrange for the duty rota of the drivers to meet with the emergency situation.
• Get the necessary information and latest status of the incident and affected persons.
• Under the directions of the On-site Chief Controller liaise with various press/TV media and
release written statements to the media.
• Inform State and Central Government and statutory bodies of the nature and magnitude
of the incident, number of casualties etc. in consultation with safety and environment co-
ordinator
• To ensure that the casualties receive adequate attention and to arrange additional help
(Pension, ex-gratia payments, etc.) if necessitates
3. Telecommunication Co-ordinators
• To liaise with the local meteorological office to receive early notification of changes in
wind direction and weather conditions, and report to ECC
• To supervise communications between the On-Site Chief Controller and Site Incident
Controller and other co-coordinators
• To arrange communication facilities to canteen, main gate, incident site, rehabilitation
centre, control rooms etc.
• To maintain a log of the timings about the various communications received and passed
from the emergency control
4. HR Co-ordinators (Administration)
5. Finance Co-ordinators
• Finances (cash / cheques etc.) to all co-ordinators as directed by the chief controller
• Liaise with Insurance Company. Assess the damage and prepare the preliminary
estimates.
6. ETP Officer
• Arrange all available resources for efficient housekeeping and cleanliness work of
affected site after the emergency is over.
An Emergency Control Centre (ECC) will be established from which emergency operations are
directed and co-ordinated. Centre will be activated as soon as on-site emergency is declared.
The ECC will consist of one room, located in an area that offers minimal risk being directly
exposed to possible accidents. During an emergency, the Emergency Management Staff,
including the main controller will gather in the ECC. Therefore, the ECC will be equipped with
adequate communication systems in the form of telephones and other equipments to allow
unhampered organization and other nearby facility personnel.
The ECC will provide shelter to its occupants against the most common accidents; in
addition, the ECC’s communication systems will be protected from possible shutdown.
The ECC will have its own emergency lighting arrangement and electric communication
systems operation. The ECC will always be ready for operation and provided with the
equipment and supplies necessary during the emergency such as:
• Hazard identification chart, All Emergency response plans
• Hotline connection to district collector, police control room, fire brigade, Hospital etc.
• Note pads and ball pens to record message received and instructions
• The blown up copy of Layout plan showing areas where accident has Occurred
• The names, phone number, and address of external agencies, response organizations and
neighbouring facilities
• Emergency lights
• List of fire extinguishers with their type no. and location, capacity, etc
• Safety helmets
• Clock
• Several maps of the facility including drainage system for surrounding area showing:
- Plant layout
- Plot plans of storage tanks, routes of pipelines, all water permanent lines etc.
- Assembly areas
• Assistant to SMC
• Telephone Attendant
• Three Messengers
Following will be the facilities to be provided at the control room of Ms. Emami Cements Ltd
to tackle the emergency failure scenarios:
• VHF base station with a range of 25 km and VHF handsets of range 5 km is to be installed
for ready communication in emergency
The area is vulnerable to earthquake, flood and storm. For quick response to such natural
events a Disaster Management Team has been formed in the factory. The team mainly
consists of fire, security and medical (first-aid trained persons), etc. Section Head (Security &
Fire) would lead the team. Under his guidance team would work during such eventualities.
Functions:
A) Team Leader
i) Guide the team members to handle the crisis due to natural calamities.
ii) Allocate the team members to different locations and brief them about their
responsibility.
iii) Passing of information to senior officers about the warning so that everybody can
take necessary steps to avoid losses/preserve important documents, computers, etc.,
if they are in low-lying areas.
iv) Confirm whether the dewatering pumps are in good working condition and sufficient
fuel oil is available for running them when required.
v) In case of cyclone warning, collect information from the Collector office about data.
B) Team Members
i) Know, understand and follow the operation process to evacuate the people from the
place.
ii) Always consult and take guidance from the Leader.
1.1.7.1 Location wise likely Emergencies, their Control Measures and Action Plan
High explosives of slurry cartridge of 83/125 mm shall be used as a prime& column charge,
where in 20% is prime charge & balance 80% is column charge.
• The storage will be bonded and well protected area at a remote place far from population
• The storage building will be fenced and guarded round the clock
• The storage area will be not provided with any type of electrical fittings
• Two watch towers always manned and powerful siren will be provided at the site Four
security guards are being deployed at the magazine area
In case of emergency
• On hearing the siren, the mines shift in-charge immediately rushes to the site for rescue
operations.
• He will also inform the on duty Security Shift Supervisor at main gate about the
emergency.
• Shift in-charge will get in touch with IC over phone. If emergency will like to make a major
emergency, IC will contact SMC and inform him about declaration of emergency.
B. Explosion in boiler
In case of emergency
• Close the main stream stop valve and isolate the boiler.
• maintain the drum level to 50 % till steam temperature comes down to100°C
• hand over boiler for maintenance after furnace and steam temperature comes down to
50°C
In case of emergency
• Isolate the steam line from boiler; open all drains of the line and ensure that line will
isolated by checking drains and hand over for maintenance.
• In case of steam line of turbine, stop the turbine by tripping from CCR.
• Isolate the steam line from high pressure steam header and open all drains and ensure
that line is drained and hand over for maintenance.
• Check the area for any incidence of fire and inform the security dept. immediately.
In Case of Emergency
• isolate area
• Absorb liquid in sand and collect absorbed material in a protected container for disposal.
Locations Description
• The storage areas are fenced at specified safe distance and protected free from all grass
growth, waste materials and rubbish
• The drainage arrangements with dyke will be provided adequately to ensure that no
stagnation of water is feasible
• Adequate number of suitable fire extinguishers will be provided near the storage areas
In case of Emergency
• The personnel noticing any sort of fire at these storages, shall immediately inform the
Main gate security at phone no. 339 and reveal the location and nature of the fire
• The concerned Process Shift In-charge will immediately rush to the affected site. If the
emergency is of major type and depending upon the gravity of the situation he will inform
the concerned IC.
• The IC will arrive at the site and if situation is beyond control and likely to develop major
emergency, he will inform SMC and then SMC will decide, in consultation with IC about
declaration of emergency.
G. Coal Hoppers, Storage Area & Bag Filters (Fire and Explosion )
• If the Filters CO level exceeds 450 ppm, alarm shall get actuated in the CCR.
• If the Fine coal bins temperature exceeds 75°C, alarm shall be actuated in the CCR.
• Carbon Di-oxide fire-extinguishing system is provided for extinguishing the fire in the
Hoppers and bag filters which will operate in manual mode in both the above cases.
Incase of Emergency
• The CCR staff on hearing to the audiovisual alarm for CO increase levels shall immediately
contact the on duty maintenance staff and inform the problem. They will also inform to
the concerned or his designee for taking suitable action.
• The maintenance staff on receipt of the information shall charge the CO2 gas through the
system provided and inform the CCR.
• If the CO levels are in the acceptable limits, the CCR shall start the circuit duly taking
clearance from the mechanical department.
• Incase the magnitude of the problem is severe; the mechanical staff shall assess the
intensity of the problem by opening the inspection doors of the filters and further
execute for the extinguishing of the fire.
• After quenching the fire and bringing the temperature under control, the bags shall be
inspected and the burnt bags if any shall be replaced and the system is re-started.
• Incase of Fine coal hoppers, CO2 gas will be charged further to stop the rise in the
temperature.
• Depending upon the gravity of the situation the process Shift In-charge will immediately
rush to the affected site. If the emergency is of major type he will inform IC and SMC. IC
will get in touch with SMC, if emergency may take place as major emergency, SMC will
declare the on-site emergency.
• The ESP shall trip if the CO levels increases beyond 0.6% in either stream and actuates
alarm in the Central Control room and as soon as the CO level decreases by 0.4%, the ESP
gets charged automatically
• The outlet temperature and inlet pressure will set predetermined values and deviation in
the same shall actuate alarm in CCR.
• During the operation, all the ESP doors shall be in closed condition
In case of Emergency:
• In case of any explosion, the CCR operatives shall immediately isolate the power supply to
the ESP.
• Depending upon the gravity of the situation the process Shift In-charge will immediately
rush to the affected site. If the emergency is of major type he will inform to the On-duty
Security Shift Supervisor for help and inform IC and SMC and in consultation with IC he
will inform security at CCR to blow the emergency. IC will take permission from SMC to
declare emergency.
I. Fall From Height
• If the fall to anybody is noticed the first observer immediately inform to ECC.
• Members of rescue team and security in-charge. After getting the information of Fall
from Height the rescue team member will start their operation with all the tools &
tackles of rescue Kit & security In-charge will inform HOD (Personnel), and rush the
Emergency Rescue Team on the location of fall from height.
• After rescue the victim by the Work at Height rescue team the trained First aider will
check the victim & under the care of First aiders the person is taken to OHC, looking into
severity of the Accident the Injured person will be referred to the Hospital for further
Treatment.
• All cyclones on the Pre Heater towers Phase I & II are connected with online draught
indicators at the central control room.
• Abundant compressed air lines will be provided to the cyclones with periodic purging of
the air.
• Heat resistant clothing, shoes and head visors will be provided to the operatives working
in these areas.
In case of emergency:
• Any deviations in draught conditions below the predetermined values shall immediately
give rise to the alarm in the CCR
• The CCR operatives on hearing the alarm shall immediately stop the feed to the kiln and
rush to the spot
• The CCR operatives along with the shift staff shall assess the jamming condition by
inspecting the cyclones through the inspection holes provided
• In case of considerable jamming tendency noticed, air lancing is executed to release the
jamming with skilled personnel duty taking care of all the safety precautions and using the
respective personal protective wear keeping safe distance.
• In case of excessive jamming tendency the help of HOD (Process) and HOD (Quality
Control) with senior colleagues and safety officer is taken who will take the situation
under their control and personally supervise the operations.
• HOD (Process) and HOD (Quality Control)shall ensure that the spilled material is removed
to mitigate the environment impacts that may be associated.
• Depending upon the gravity of the situation, the process Shift In-charge will immediately
inform On-duty Shift Supervisor in turn he will inform IC and SMC and if situation demands
then SMC declare the on-site emergency and asked security at CCR to blow siren.
• Fire hydrant lines will be provided near the bag storage building The storage area is
declared as non-smoking zone
• The electrical fittings will be located in elevated places and the control is given from
outside the storage area
• Suitable fire extinguishers will be provided near the storage Inside smoke detectors are
provided
In case of emergency:
• Incase of major fire, the shift persons shall inform the main gate securityimmediately.
Depending upon the gravity of the situation the Shift In-charge will immediately rush to
the affected site.
• Before the arrival of security staff, the personnel available at the spot shall try to
extinguish the fire with help of fire extinguishers available at the location.
• On hearing the information, the security staff shall immediately rush to the spot with
necessary equipment and extinguish the fire with the help of fire extinguishers or fire
hydrants depending on the impact of the situation
• The security and safety officers shall personally supervise the relief operations
• If the emergency is of major type he will inform IC and SMC. IC will get in touch with SMC,
if it is major emergency he will ask IC to declare on site emergency by blowing the siren.
• Rubber mats are provided in front and rear portions of the MCC Panel Suitable fire
extinguishers are provided in all the sub-stations
In case of emergency:
• The person noticing any short circuit and fire shall immediately contact Electrical Shift
room to isolate the power and inform the main gate security at incase of fire.
• The Electric Shift staff shall immediately arrange for isolation of power and keep their
immediate superior informed.
• Depending upon the gravity of the situation the Electrical Shift In-charge will immediately
rush to the affected site. If the emergency is of major type he will inform IC. If it is major
type SMC in consultation with IC will declare emergency.
• The LPG Godown will be constructed as per the norms of the respective legislations.
In case of emergency:
• Any person noticing fire or explosion in these areas shall immediately inform the Main
gate Security at phone no. 339.
• After the security In-charge has ascertained the gravity of the fire and if the emergency is
of major type, he will inform the Security at CCR to blow siren to declare the onsite
emergency.
A siren (with 5 km range) will be provided under the control of time office in the plant
premises to give warning. The warning signal for emergency follows:
To establish method of systematic, safe and orderly evacuation of all the occupants in case of
fire or any emergency, in the least possible time, to a safe AP through nearest safe means of
escape. Additionally to use available fire appliances provided for controlling or extinguishing
fire and safeguarding of human life.
• Facility staff will be notified of evacuation by one or more of the following method(s):
Verbal, Intercom, Portable Radio, Alarm, Other
• Staff will follow predetermined evacuation routes and assemble at designated areas.
Evacuation maps must be displayed throughout the facility.
The initial response by individual to an emergency situation will make the difference, as
seconds count. The people in the departments are trained for using of the fire extinguishers. If
anybody notices the fire or any other emergency they should act as follows:
• Inform immediately about the fire to the concerned process control room and to the
Security Department. Also make the announcement about the fire on PA system, if
available.
• Try to extinguish the fire with the help of fire extinguisher/ fire hydrant system/ CO2 total
flooding valve/deluge valve. Take the help from others if required.
• If the fire is extinguished at its initial stage inform Safety Department and Security
Department.
If a hazardous substance spill has been released to soil, surface water, drains or air the
following notifications (within 24-hours) are to be performed:
• Fire Department (any release that poses an immediate threat to human health, property
or the environment)
• Water/Wastewater Management
Following control measures listed in Table below reduce risk of failure at different plant sites.
2 Raw Material mill, 1. Use of tag in/tag out system during maintenance
Homogenization, Raw meal 2. Use of closed circuit surveillance system
storage
3. Use of dust suction system
9 Fuel storage tanks 1. Only allowing personnel with valid work permit
for working near fuel storage
2. Training to personnel
3. Use of hoists
Sl. No. Unit/ Area Name General Mitigation measure
2. Training to personnel
3. Foam system
Fire protection system for will be designed in accordance with the requirements of OISD,
Tariff Advisory Committee (TAC) of India, NFPA standards. Design requirements and safe
engineering practices and will have full capability for early detection and suppression of fire.
List of extinguisher as per requirement for case and site specific emergency are given in the
below respective Tables.
2 Fuel Oil Use: Water spray, foam, dry powder or carbon dioxide
8 Bunkers, Silo, enclosed dust CO2 type, N2 type, automatic sprinkler, fixed spray
collector nozzle(unless water reactive)
Personal protective equipments play a vital role in overcoming major disastrous situation
saving life during onsite emergency. List of recommended Personal Protective equipment
(PPE) is given below.
Table 7.7: Summary of Recommended Personal Protective Equipment according to Hazard onsite
Eye and face Flying particles, molten metal, Safety glasses with side-shields, protective
protection liquid chemicals, gases or vapors, shades, etc.
light radiation
Head Falling objects, inadequate height Plastic helmets with top and side impact
protection clearance, and overhead power protection
cords
Foot Failing or rolling objects, points Safety shoes and boots for protection
protection objects. Corrosive or hot liquids against moving and failing objects, liquids
and chemicals
Respiratory Dust, fogs, fumes, mists, gases, Facemasks with appropriate filters for dust
protection smokes, vapors removal and air purification (chemical, mists,
vapors and gases). Single or multi-gas
personal monitors, if available
Body / leg Extreme temperatures, hazardous Insulating clothing, body suits, aprons etc. of
protection materials, biological agents, appropriate materials
cutting and laceration
Contact with Fuel Oil storage and Fuel Handling Canister type gas mask. PVC or Rubber.
HSD Goggles giving complete protection to eyes.
Eye wash fountain with safety
Fly Ash Fly ash handling and storage Wear dust-proof goggles and rubber or PVC
gloves.
All the fire extinguisher system will be controlled by the Security DepartmentSafety
department will consist of qualified safety manager, safety officer and supporting staff. First-
aid firefighting extinguishers (Portable) of various types will be provided in sufficient quantity
all over the plant areas at strategic locations to combat any fire Incident / accident.
• Fire Hydrant system –A well laid out network of automatic Fire Hydrant system will be
provided in plant areas.
• CO2 battery systems for fine coal bins and coal hoppers.
• Adequate medical facilities will be provided within the plant to facilities the workers.
A first aid centre with adequate facilities is to be provided. It is to be maintained round the
clock by a compounder cum dresser and a doctor. An ambulance is to be available with plant
same and also be used at site to carry affected people to hospital.
The persons, those are not part of immediate response teams, would evacuate their work
area after announcement/informed by section head and report at the designated Assembly
Point (AP). The decision to evacuate the work area will be taken by SMC after getting
feedback from the Incident Controller. Evacuating visitors would be the responsibility of the
concerned officer. Department Head should take care to evacuate any handicapped person in
his area.
The above Point in charges will decide by the time office under the guidance of FH-HR and act
as Emergency Wardens. In case of disaster they should take the roll call and ensure safety of
personnel. If the wind direction for a particular AP is not favorable, the concerned AP point in-
charge would have to take on the spot decision for shifting the personnel under their control,
to a safer location. In case someone is suspected to have been entrapped in the emergency,
they should immediate inform to SMC and IC through personal mobile or use nearest contact
point.
After all clear siren, the all AP in-charge will report to ECC with list of all roll call one by one.
1.1.11.1 Training
On job training to the engineers on various stages of risk analysis and preparedness during
emergency to reflect in the operation of terminal, especially from the safety stand point. The
fire team belonging to the fire fighting department are to be intensively trained for the use of
all equipment and in various fire fighting methods for handling different types of fires.
• The plant is to ensure that a mock drill of the on-site emergency plan is conducted every
six months.
• A detail report of the mock drill conducted will be made immediately available to all the
concerned authority
• Also, Major Fire and Minor Fire mock drills will be conducted once in three months and
one month respectively.
Either way, the plan must identify an emergency coordinating officer who would take overall
command of the off-site activities. Consideration of evacuation may include the following
factors:
• In the case of a major fire but without explosion risk (e.g. an oil storage tank), only houses
close to the fire are likely to need evacuation
• If fire is escalating very fast it is necessary to evacuate people nearby as soon as possible
• In acute emergency people are advised to stay indoors and shield themselves from the
fire.
EnvironmentalHealth
& SafetyDepartment
Plant Level
District Level Emergency
Emergency Committee
Committee EMERGENCY
Police/Traffic Fire
Department Departmen
EmergencyControl Center
Chief Co - Ordinators
1.1.12.1 Organization
Details of availability and location of heavy lifting gear specified fire-fighting equipment,
fireboats etc. to be planned in consultation with senior officials (SMC, SC & FH) and Helping
Aids.
NGO’s could provide a valuable source of expertise and information to support emergency
response efforts. Members of NGOs could assist response personnel by performing specified
tasks, as planned during the emergency planning process.
Details of the hazardous substances (MSDS information) and a summary of the risks
associated with them will be made available at respective site.
Transport, evacuation centres, emergency feeding, treatment of injured, first aid, ambulances,
temporary mortuaries are to be made systematic.
• Reviewing the efficiency and effectiveness of all aspects of the emergency plan.
Local Authorities like Panchayat, Sabha, Samity, municipalities can help in combating
emergency situation after assessing the impact scenario in rescue phase.
The police is to assist in controlling of the accident site, organizing evacuation and removing
of any seriously injured people to hospitals.
• Co-ordination with the transport authorities, civil defence and home guards
• Co-ordination with army, navy, air force and state fire services
The fire brigade will be organized to put out fires and provide assistance as required during
emergency.
1.1.12.13 Media
• The media will have ready and continuous access to designated officials with relevant
information, as well as to other sources in order to provide essential and accurate
information to public throughout the emergency and to avoid commotion and confusion.
• Efforts are made to check the clarity and reliability of information as it becomes available,
and before it is communicated to public.
• Public health authorities are consulted when issuing statements to the media concerning
health aspects of chemical accidents.
• Members of the media are to facilitate response efforts by providing means for informing
the public with credible information about accidents involving hazardous substances.
• Hospitals and doctors must be ready to treat all type of injuries to causalities during
emergency.
• Co-ordinate the activities of Primary Health Centres and Municipal Dispensaries to ensure
required quantities of drugs and equipments.