DT5
DT5
PREFACE
4. fIDIF7ICATldN NOTICE
A Darts b u l l e k i n w i l l be sent t o you on a l l occasions when changes i n parts
occur, Including interchangeable mrJllfications between new parts and old ones.
When it b e m e s necessary t o r e p l a c e p a r t s on SUZLKI OUTBOARD MOTORS, always
use WUKI GENUINE PPRTS which have passed a strict inspection which guarantees
q u a l i t y and performwce.
_5 _, -There are some
NOTE
5-1. d i f f e r e n t p a r t s from t h o s e o f production models among
T N s p a r t s catalo g u e Covers t h e list o f a l l s e r v i c e parts f o r SLJZUKI DT5 QD.
s p h p~a r t s for the atministrative reeesms and carmon use of than with
other models.
D f 5 QD €3 -1-
nr4 nn ~3 - 2 -
c
1
FIG.l (B- 2) CYLINDER
Q’TY
REF.NO. PART NO. DESCRIPTION REMARdS
1 09462-00074 SPARK PLUG (BP6HS) 2
2 14141-98502-024 COVER, exhaust 1
30 3 14151-98502 GASKET 1
4 01107-06208 BOLT 6
5 01107-06168 BOLT 1
6 08321-21068 LOCK WASHER 7
7 08322-21068 WASHER 7
8 11411-98500 HOUSING, upper oil seal 1
9 11413-98500 GASKET 1
10 02112-06168 XREW 4
11 09283-20006 O I L SEAt, upper crank shaft 1
12 33883-98101-02M STAY, high tensim cord 1
13 19151-9810Q02M RETAINER, startor 1
14 09119-06047 BALL, pivot 1
15 19172-98100 STOPPER, retainer 1
16 09320-05010 CUSHION, retainer stopper 1
17 02112-05128 SCREW 2
18 09l6&050& WASHER 2
19 09404-06413 CLAMP 1
23 01411-06558 STUD BOLT 1
21 11111-98502-02M CYLINDER kEAD J.
22 11141-98502 GASKET 1
23 01107-08358 BOLT 6
24 08321-21088 LOCK WASHER 6
25 m322-iioe8 WASH3 6
26 11301-98590-02M CYLIN)ER/CRAM<CASE ASSY 1
27 01107-06608 .BOLT 1 2
28 011G7-06508 .BOLT 2 2
29 01107-06308 .BOLT 3 4
30 09100-1)6038 .HILT 4 2
31 04215-09109 .DOWEL PIN 2
32 08321-21068 .LOCK wAs
m 10
33 11400-98861 GASKET SET 1 .om
M5 QO DT58D E3
2
FIGS2 (6- 3) CRMWT
. Q'TY
REF.NO. PART NO. DESCRIPTION RENARKS
&
8 09263-16016 .BWUIING 2
6-
9 12211-98300 .PIN 2
10 12221-98500 .C R M H A F T , upper 1
14 11 12231-98500 .W HEEL, upper crankshaft 1
12 12232-98501 .WEEL, lower crankshaft 1
13 12240-98501 .CRANKSHAFT, lower 1
14 08113-62040 .BEARING 3
15 09209-22004 .OIL SEAL 1
16 09283-200315 O I L SEAL 1
17 09283-10003 O I L SEAL 1
16 11431-98501 H3.lSING, lower oil s e a l 1
19 11433-98500 GASKET, lower oil seal 1
20 09100-06020 BOLT 2
21 09162-0m1 LOCK WASHER 2
76
19
DT5 QD
D T g D E3
3
FIG.3 (R- 4) REED VAL&
. Q'7Y
REF.NO. PART NO. DESCRIPTION REMARKS
1 13150-98500 V k V E PSSY, reed 1
2 13122-98501 GASKET 1
3 13111-98501-024 CASE 1
4 Ol517-06258 BOLT 3
5 08316-16068 NT 2
6 U121-98500 W K E T 1
7 01411-06258 STUD BOLT 2
8 1312598300 GASKET, carburetor 1
9 01421-06166 STW BOLT 1
10 08316-16068 NUT 2
11 01411-06558 S W BOLT 1
11
4
DT5 QO
D T S D E3
4
FIG.4 (B- 5) CAREWETOR
. Q'TY
REF.NO. PART NO. DESCRIPTION REPIARKS
&d
13-2 09491-90004 JET, main (90) 1 @K
13-3 09491-21012 JET, main (165) 1 OPT
14 13631-93500 KNOB, starter 1
15 09305-04005 BUSHING, starter k n b 1
P
4
5
DT5QD E3
. . . . I
5
FIG.5 (B- 6) FUEL WP
Q'TV
REF. NO. ' PART NO. DESCRIPTION REflARKS
... . .
1'0
6
6
FIG.6 (8- 7 ) WATER f4MP
. Q'TY
7 REF.NO. PART NO. DESCRIPTION REMARKS
I
1 17563-98500 GRMET 1
. 2-1 17561--98510 TUBE, water 1 StYW
2-2 17561-98520 TEIE, water 1 LtYW
3 1741598500 BUSHING 1
4 09289-10002 O I L SEAL 1
5 09108-@6025 STUD BOLT 4
6 09140-06004 MIT 4
7 09162-06001 LOCK W A S E R 4
8 17411-98504 CASE, water pump 1
9 09420-03002 KEY 1
10 17461-98hO2 IMPELLER 1
11 17471-98502 PLATE 1
12 17472-98502 GASKET 1
13 55130-98502 MUSING, drive s h a f t 1 SAtype
14 09289-10005 . O I L SEAL 1
15 09202-04008 WWEL PIN 2
20
16 56132-98504. GASKET 1
la 17 09108-06032 STUD BOLT 1
17 18 09162-06001 LOCK WASHER 1
19 08331-41309 CIRCLIP 1
20 0914&06004 NUT 1
15
rrrm
D T S D E3
7
FIG.7 (C- 2) STARTER
(Q'TY
REF.NO. ' PART NO. DESCRIPTION REPIARKS
I
1 181OL3-98112-291 STARTER ASSY, recoil 1
2 18121-98100 .REEL 1
3 18344-98100 .
PIN 1
4 18142-98300 .SPRING, recoil 1
5 1625598300 .BUSHING 2
6 1825598301 .
CIRCL I P 1 '
7 18271-98100 .SPRING, f r i c t i o n 1
8 19261-98100 .PINION 1
9 18291-98102 .WIDER, cable 1
10 18283-98101 .SPACER 1
11 18284-96100 .SFRING, retum 1
12 18280-98101 .STOPPER 1
13 18335-98100 .WASHER 1
14 18332-9aioo .BOLT 1
15 18200-98100 .GRIP m y , starter 1
16 ic3210-93001 ..UIP b
17 09160-05010 WASHER 1
18 01421-06 128 STUD BOLT 1
19 08316-26368 rarr 1
1 -- 20 16630-98100 CABLE, inter lock 1
4
21 18642-98100 d L D E R , cable - 1
, \ \ 22 18650-98100 ARM, inter lock 1
2
DT5 QD DT5!Jfl D
8
FIG.8 (C- 3) CLUTCH LEVER
Q'TY
REF.NO. .PART NO. DESCRIPTION REMARKS
1 21110-98101-0% LEVER, Clutch 1
2 09260-10003 BALL, c l u t c h notch 1
3 09440-07lX1 SPRING, clutch notch 1
4 22511-99000 GREASE NIPPLE 1
5 21210-98502 SHAn, c l u t c h lever 1
6 09280-09m3 0 RING 2
7 09162-1)8003 LOCK WASHER 1
8 09140--08003 PUT 1
9 09204-01001 COTTER PIN 2
10-1 23111-98510 ROD, c l u t c h 1 StYpe
10-2 23111-98520 ROD, c l u t c h 1 L t Y P
11 (39305-066008 BUSHING, s h i f t i n g rod 1
12-1 25111-98510 ROD, s h i f t i n g 1 StYP
12-2 25111-98520 ROD, s h i f t i n g 1 L t Y P
13 09128-06014 BOLT 1
14 23311-SOU1 COWECTOR, c l u t c h rod 1 1
15 23321-9Mo1 C O W C T O R , c l u t c h rod 2 1
16 09160-06015 WASm 1
4 17 09204-01m1 COTTER PIN 1
18 25222-93000 BOOT 1
19 25211-98501 WIDE 1
20 09280-06004 0 RING 1
21 09280-16005 0 RIiG 1
22 08212-06201 WASHER 1
23 08310-flE)68 NJT 1
5
24 25311-93100 CAM, s h i f t i n g 1
25 09139-135003 SCREW 1
26 09168-86002 WKE
T 1
OT5 QD DTsQo E3
9
fIG.9 (C- 4 ) M O T T L E CONFIOL
. Q'TY
REF.NO. PART NO. DESCRIPTION REFlARKS
1
d 67463-95200 COtSECTOR, startor l i n k 1
2 C8310-11058 NUT 3 1
3 19171-98100 LINK, s t a t o r 1
7 4 09385-05004 CLIP 3
5 09163-05010 WASHER 3
6 093& 050M BUSHING 2
7 19111-98501 LIMK 1
8 19191-9810EMM LEVER 1
9 6322593200 BUSHING 2
10 19174-98500 SHAFT 1
11 63222-93200 EIRUM 1
12 63,227-932m PIN 2
Lo
RI
c
DT5QD E3
10
FIG.10 (C- 5) MACNET0
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
i
1 32101-98121 STATER ASSY 1
2 3214s98110 .COIL my,i g n i t i o n 1
3 02112-05258 .SCREW 2
4 08321-21058 .LOCK WASHER 2
5 32150-98101 .SENSOR 1
6 02112-04108 .SCREW 2
7 08321-21048 .LOCK WASHER 2
8 32102-98112 ROTOR 1
9 08310-22128 KIT 1
10 08321-31128 LOCK WASHER 1
11 08322-11128 WI-wEi? 1
12 68341-31039 KEY 1
13 M122-05128 SCREW . 2
13
5
11
FIG.11 (C- 6) ELECTRICAL
. Q'TY
REF.NO. PART NO. DESCRIPTION REMARUS
1
I
DT5 QO D T g D E3
12
FJ.G.12 (D- 2) CLAMP BRACKET
Q’TY
REF.NO. . PRRT NU. DESCRIPTION REMARKS
1 41111-98512-024 BRACKET, clamp RH 1
2 41121-98513-024 BRACKET, Clamp LH 1
4
3 09100-10148 BOLT 1
4 09160-10040 wAsm 1
5 09160-1m50 WEB 2
6 09159-10832 NJT 1
7 41221-93001 KMOB 1
8 0920203015 PIN 1
9 09300-12009 BUSHING 1
10 0920-12001 PIN 1
11 41311-98100 PLATE 1
12 09125-06mo SCREW
13 41213-98100 PLATE
14 41211-98501 mw
15 09205-05001 PIN
16 4l212-99000-02M W L E
13
16
=
2
OT5 QD DTsQo E3
13
FIC.13 CD- 3) SWIVEL B W E T
. Q'TY
REENO. PART NO. DESCRIPTION REMARKS -
1 43113-98183-02M BRACKET, ~ ~ i v e l ' 1
2 43410-98101 MCUSTER, steering 1
3 43712-98502 PLATE 1
4 437l3-985EI PIECE 4
5 43711-98100 BUSHING 1
6 22511-?9000 C;RE&E NlPPLE 2
7 0910(3-06097 BOLT 4
8 09162-CWO1 LOCK w.I\sm 4
9 09100-060l5 WASHER (6.5xl3xl) 4
lo 09440-mI.2 SPRING 1
11 09119-om0 BOLO 1
12 43121-98101-02M COVER 1
13 43721-98503 BUSHWG 1
14 (39200-08026 PIN 1
15 09204-01c#31 COTTER PIN 2
16 45212-98500 SR?ING 1
17 45231-98501 ARM 1
18 45411-S8501-G"LI.iWCX, thr-t 1
19 45211-98502 SPRING, rack lever 1
20 W139-05003 SCREW, sack lever 1
21 0930W8005 BUSHING, sack lever 2
22 45110-985 01 EVER, rack 1
23 45700-98Mo SHALLOW 'MIVEASSY 1 OFT
24 45713-98501 .mK 1 om
25 09443-06038 .SFRING 1 OFT
f
1
25 I
23
I
I I
I I
I I
I I
rn
I I
I
I
I
I
I 3
I
DT5 QO I
DTSD D
34
REF.NO. ' BART NO. DESCRIPTION REMARKS
1 09108-08036 sra BOLT 2
2 09162-08003 LOCK W AS
m 6
3 09140-08003 bur 2
4-1 52110-9a5U-CQM IQUSING, drive shaft 1 StYW
4-2 521i0-98524-02M WUSUG, drive shaft 1 LtYP
5 0920205001 .PIN 1
6 52113-98500 GASKET, drive shaft houslng 1
7 09100-08112 BOLT 4
8 09160-08015 WASHER, 8x30 4
9 0910&05002 STUD BOLT 2
10 5211698500 GPSKET 1
11 52115-98500-02M COVER, clutch 1
12 09145-05001 MJT 2
13 mo6-11006 SPACGt 2
I 71
12
-
4
DT5 QD
D T N D E3
15
FIG.15 (0- 5 ) I;EAR CASE
. Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 55110-98502-OaM CASE, 1
2 09263-14010 BmmG, pinion 1
3 08113-60040 BEARING, gear 1
4 55320-93142 ZINC, prctectian 1
5 09248-1UOO4 PUG, drain 3
6 09168-10022 GASKET 3
7 09100-08112 BOLT (8x301 4
8 09162-08C03 LOCK W A S H 3 4
9 55112-9850&0B4 COVER, gear case side 1
10 55114-98502 COVER, gear case lower . 1 '
11 R3112-04109 SCREW 4
12 56110-98502-02M WUSING, bearing 1
13 09289-14002 .ox SEAL 1
14 08113-60040 .BEARING, reverse gear 1
15 09280-48003 0 RWG 1
16 09100-06020 BOLT 2
17 09162-06a#)1 LOCK WASHER 2
18 55300-95500 ZINC ASSY, protection 1 OPT
1
18
.
I
5
DT5 QD OTS@ E3
i
16
FIG.16 (0- 6) PAOPELLER
. Q’TY
REF. NO. PART NO. DESCRIPTION RERARKS
PP
6
, QTS QO DTsQD €3
17
FIG.17 (D- 7) T R W E S M N
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
11
D T X D E3
DT5 OD
18
FIG.18 ( E - 2) WE
R COVER
. Q’TY
REF-NO. PART NO. DESCRIPTION REMARKS
1 6llll-981132-MM COVER, engine lower 1
2 61112-98101 RUBBER 1
3 61113-98500 SEAL 1
4 0910O-cJ6aZO BOLT 5
5 09160-06015 WASHER 6
6 09250-08008 PLUG, i n t e r lock hole 1
7 09250-10001 PLUG, r m m shaft hole 1
2
I 14
8 39669-93502 CAP, socket 1
*
9 01107-86108 BOLT 1
10 08322-21068 WASH3 1
11 6181-38100 M#)K, lower c o k r 1
12 09164-DO05 :W%ER, wave 1
13 09306-13002 BllSHING, hook lever 1
1.4 61633-96082-02M LEVER, hod< 1
15 61521-96000 H)LDER, shear pin 1
16 o9aoo-ai2oo TOOL SET 1
“i
3
?6
M5 QO
DTsQD E3
19
FIG.19 (E- 3) ENGINE COVER
. Q'TV
REF-NO. PART NO. DESCRIPTION WEMARUS
6 - 7
m
3
D T a D E3
20
FIG.20 (E- 4) W L E
5 Q’7Y
REF.NO . ’ PART NO. DESCRIPYSON REHARKS
1
2 65510-98506 .CAP ASSY 1
3 65561-!W 02 .. WXET 1
4. 65871-93010 .G&K€T 1
5 658!j0-98103 .WE B Y 1
6 65853-93001 ..CAP fuel gauge 1
7 65854-933iK)l ..[3AsKET, fuel gauge 1
8 65864-95200 ..FLOAT, fuel 1
9 65740-95500 . .RUG, connector x
10 65830-95500 ..FILTER 1
11 02112-04108 .m . B Y 2
12 02112-06168 .SCREW 4
13 OIZ 112-044 08 .!xRw 1
14 09168-060(32 .WASHER 3
15 (38322-21068 .wASm 1
16 65880-98500 OUTLET ASSY 1
17 65830-93391 .FILVER
. 3.
-1 18 02112-05088 .SCREW 1
19 oem-zio5a .LOCK wfim 1
20 08325-21058 .y\IBsHER 1
21 65700- 98506 HOSE, tank - con!Iector 1
22 65750-98505 . s O m 1
23 65790-99702 . W P , sgyeeze 1
24 65781-98500 .CLIP 3
25 89401-09402 .CLIP 1
26 6570&95271 HCSE, fuel joint 1 OFT
27 65720-98590 PLUG, fuel connector l o r n
O T W E3