ConditionMonitoring Package

CMP

Description TECHNICAL DATA

The ConditionMonitoring Package CMP is an
online measuring system which is used for Hydraulic data
determine particle contamination, water CMPxxxx-1 CMPxxxx-2 CMPxxxx-4 CMPxxxx-5
saturation and the fluid condition in hydraulic Maximum operating
and lubricating fluids depending on the sensor pressure
equipment. PIN (IN) -0.4 … 0.5 -0.4 … 120 -0.4 … 80 -0.4 … 4
Depending on the version, the bar bar bar bar
ConditionMonitoring Package CMP is POUT (OUT) 5 bar 5 bar 5 bar 0.5 bar
comprised of motor, pump and sensor Leak oil (LEAKAGE) - 0.5 bar - -
connection block and can thereby be Hydraulic connections
integrated hydraulically without difficulty in fluid PIN (IN)
circulation systems of existing machines. In G¼ G¼ G¼ G¾
acc. to ISO 228-1
addition, optional data storage and network POUT (OUT)
communication modules as well as terminal G¼ G¼ G¼ G½
acc. to ISO 228-1
boxes for electrical installation enable optimum Drain/leakage oil
transfer of the measured values to data entry (LEAKAGE) - G¼ - -
and evaluation systems. acc. to ISO 228-1
The CMP thus presents itself as a compact
Permissible viscosity 10 … 3000 10 … 3000 2 … 1000 12 … 20,000
and easy-to-retrofit condition monitoring
range for operation mm²/s mm²/s mm²/s mm²/s
solution for fluids.
Permissible viscosity
10 … 1000 10 … 1000 2 … 800 12 … 20,000
range for the
mm²/s mm²/s mm²/s mm²/s
measurement operation
Fields of application Flow rate ≈ 130 ml/min ≈ 180 ml/min ≈ 280 ml/min ≈ 6 l/min
• Monitoring of hydraulic and lubrication @50 Hz @50 Hz @50 Hz @50 Hz
systems in the marine, paper, steel, ≈ 160 ml/min ≈ 215 ml/min ≈ 340 ml/min ≈ 7 l/min
cement and energy industries @60 Hz @60 Hz @60 Hz @60 Hz
• Component cleanliness monitoring in test Permissible fluids Hydraulic and lubrication fluids based on mineral oil
benches
- - Diesel fuels -
• Monitoring of oil cleanliness in tanks Pump type Gear pump
(depressurized) and pressure lines
Permitted fluid
0 … 70°C 0 … 85°C
temperature range
Your benefits Electrical data
• System for flexible combination with Power consumption ≤ 370 W
different fluid sensors (depending on ≤ 180 W @ 50 Hz / @ 50 Hz /
o ContaminationSensor CS1000 for motor type and operating ≤ 210 W @ 60 Hz ≤ 440 W
measuring solid particle contamination conditions) @ 60 Hz
o AquaSensor AS1000 or AS3000 for Protection class IP55
measuring the water saturation General data
o MetallicContamination Sensor Dimensions See corresponding version/drawing
MCS1000 for determination of the Empty weight See corresponding version
metallic wear Permissible ambient
o HYDACLab HLB1400 for determination 0 … 40°C
temperature range
of the fluid condition Permitted storage
• Approved solution for measurement tasks -40 … 80°C
temperature range
with low system pressure Relative humidity maximum 90%, non-condensing
• Also available for pumps with high inlet Environmental conditions
pressures
Emission sound
• Perfect tool for implementing modern < 70 dB(A)
pressure level LPA
maintenance strategies

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Model code CMP 121 0 4 - 1- N/AB/N60/AB60- AS /-071 Scope of delivery
CMP 100 0 – 4 – X - W/N/X60/O60 – AS1C /-000 • CMP, ready for connection
• Installation and Maintenance Instructions
Type
CMP = ConditionMonitoring Notes:
Package • Reg. CMP4xxx-Z-x-x/-xxx:
Please note that for the CMP4xxx
ContaminationSensor with inductive metal particle counter
121 = CS1000 -> ISO / SAE without display, 4-20 mA MCS 1000 and without integrated pump,
122 = CS1000 -> ISO / SAE with display, 4-20 mA the volume flow conditioning is carried
131 = CS1000 -> ISO / SAE / NAS without display, 4-20 mA
out using orifices. These are not part of
132 = CS1000 -> ISO / SAE / NAS with display, 4-20 mA
the scope of delivery and must be
431 = MCS1000 -> 70µm / ¼”, RS485
designed according to the predominant
432 = MCS1000 -> 70µm / ¼”, RS485 (Modbus RTU)
437 = MCS1000 -> 70µm / ¼”, RS485, Ethernet (Modbus TCP) operating conditions in the respective
441 = MCS1000 -> 100µm / ½”, RS485 application.
442 = MCS1000 -> 100µm / ½“, RS485 (Modbus RTU) • Reg. CMP1xxx-Z-x-x/-xxx:
447 = MCS1000 -> 100µm / ½“, RS485, Ethernet (Modbus TCP) Alternatively, we recommend the use of
451 = MCS1000 -> 200µm / 1”, RS485 the product series
452 = MCS1000 -> 200µm / 1”, RS485 (Modbus RTU) HYDAC FluidMonitoring Module FMM
457 = MCS1000 -> 200µm / 1”, RS485, Ethernet (Modbus TCP)
Fluid Accessories
0 = mineral oil Designation Part no.
1 = phosphate ester (CS and AS only)
Pump type Supply voltage
Z = without pump (for sensors and data logger)
1 = gear pump, standard (CS only)
PS5
2 = gear pump,
power supply 100 – 240V
inlet pressure-stability with drain line (CS only)
AC, 50-60 Hz, 1.1 A,
4 = gear pump, magnetically coupled,
IP40; female connector 3399939
inlet pressure-stability without drain line (CS only)
M12, 5-pin, power supply
5 = gear pump, P(IN) = max. 4 bar,
recommended for data
Q = 6 l/min (only MCS1000 -> 70µm)
logger CSI-C-11
Electrical interface ZBE47S-05
Z= defined via standard interface(s) of the connection cable,
installed sensors (male connector, pin assignment) socket plug 5 pin with 3527626
X= on request (customized) cable, open cable end,
C11 = ddata logger and network interface CSI-C-11 length= 5m
ZBE42S-05
Pump supply voltage connection cable,
W/N/X60/O60 = 230V, 50 Hz, 3 Ph. / 265V, 60 Hz, 3 Ph. socket plug 8 pin with 3281239
400V, 50 Hz, 3 Ph. / 460V, 60 Hz, 3 Ph. cable, open cable end,
(other supply voltage types length= 5m
on request)
M= 230V, 50 Hz, 1 Ph.
U= 24 V DC Connection cable, sensors
Z= without pump
ZBE43-05
Additional sensor connection cable,
3281240
AS1C = AquaSensor AS1000 with 2x analogue output 4 … 20 mA coupling / plug
AS12 = AquaSensor AS1000 with 2x switching output (configurable) 8 pin, length = 5m
AS35 = AquaSensor AS3000 with 2x switching output (configurable) ZBE30-05
and 1x analogue output (configurable); connection cable,
6040852
no digital interface coupling / plug
HLB10 = HydacLab HLB1400 with 2x output (switching output / 5 pin, length = 5m
analogue output - freely selectable / configurable)
HLB11 = HydacLab HLB1400 with RS485 (2 wire)
HLB12 = HydacLab HLB1400 with 2x output (switching output / Network cable (LAN)
analogue output - freely selectable / configurable) and ZBE 45-05
RS485 (2 wire) network cable (patch),
HLB 13 = HydacLab HLB1400 with CANopen interface socket plug 4 pin, 3346100
Z(AS) = without additional sensor, prepared for AS d-coded / male connector
Z(HL) = without additional sensor,prepared for HLB RJ45, length = 5m
ZBE 45-10
Modification number network cable (patch),
000 = standard socket plug 4 pin, 3346101
d-coded / male connector
RJ45, length = 10m

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Dimensions (preferred models that are selected) Preferred models
Designation Part no.
CMP with magnetically coupled gear pump ( inlet pressure-stability), fluid sensors
CS1000 and HLB1400 and data logger/ network interface CSI-C-11 CMP1220-4-C11-
W/N/X60/O60-HLB10/
Model code: CMP1220-4-C11-W/N/X60/O60-HLB10/-000 -000
Weight: ~22 kg with sensors CS 1220 4512707
(display), and HLB 1400,
pump with inlet pressure
stability, 3-phase motor,
data logger CSI-C-11
CMP1220-4-C11-M-
HLB10/-000
with sensors CS 1220
(display), and HLB 1400, 4512706
pump with inlet pressure
stability, 1-phase motor,
data logger CSI-C-11
CMP1220-4-Z-
W/N/X60/O60-HLB12/
-000
with sensors CS 1220 4512711
(display), and HLB 1400,
pump with inlet pressure
stability, 3-phase motor
CMP1220-4-Z-M-HLB12/
CMP with gear pump, fluid sensors MCS1310 and HLB1400 and data logger/ -000
network interface CSI-C-11 with sensors CS 1220 4512709
(display), and HLB 1400,
Model code: CMP4310-5-C11-W/N/X60/O60-HLB10/-000 pump with inlet pressure
Weight: ~27 kg stability, 1-phase motor
CMP4310-5-C11-
W/N/X60/O60-HLB10/-
000
with sensors MCS 1310, 4512713
and HLB 1400, pump,
3-phase motor,
data logger CSI-C-11
CMP4310-5-C11-M-
HLB10/-000
with sensors MCS 1310, 4512712
and HLB 1400, pump,
1-phase motor,
data logger CSI-C-11
CMP4310-5-Z-
W/N/X60/O60-HLB12/-
000
4512795
with sensors MCS 1310,
and HLB 1400, pump,
3-phase motor
CMP4310-5-Z-M-HLB12/-
CMP without motor pump assembly, fluid sensors MCS1310 and HLB1400 and data 000
logger/ network interface CSI-C-11 with sensors MCS 1310, 4512714
Model code: CMP4310-Z-Z-Z-HLB12/-000 and HLB 1400, pump,
1-phase motor
Weight: ~10 kg CMP4310-Z-C11-Z-
HLB10/-000
with sensors MCS 1310, 4512796
and HLB 1400,
without pump,
data logger CSI-C-11
CMP4310-Z-Z-Z-HLB12/
-000
with sensors MCS 1310, 4512797
and HLB 1400,
without pump
All dimensions in mm

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Dimensions (preferred models that are selected) Hydraulic circuit (Examples)
CMP1xxx-1-Z-W/N/X60/O60-x/-000 and
CMP without motor pump assembly, fluid sensors MCS1310 and HLB1400 and data CMP1xxx-4-Z-W/N/X60/O60-x/-000
logger/ network interface CSI-C-11
Model code: CMP4310-Z-C11-Z-HLB10/-000
Weight: ~12 kg

Item Designation
IN Inlet
All dimensions in mm OUT Outlet
1 Electric motor
2 Gear pump
IT System Connection (Connectivity) 3 Pressure relief valve
4 Counter balance valve
CMP Sensor direct, IT Device, 5 Sensor 1 (ContaminationSensor)
Data logger, Server/ Cloud 6 Strainer
Interface Sensor 2
9
(AquaSensor or HYDACLab)
11 Pressure gauge

CMP1xxx-2-Z-W/N/X60/O60-x/-000

Item Designation
IN Inlet
OUT Outlet
LEAK Outlet (drain line)
1 Electric motor
2 Gear pump
3 Pressure relief valve
4 Counter balance valve
5 Sensor 1 (ContaminationSensor)
6 Strainer
Sensor 2
9
(AquaSensor or HYDACLab)
11 Pressure gauge

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 Condition Monitoring packages (application examples) Hydraulic circuit (Example)
The following application examples show typical sensor configurations based CMP4xxx-5-Z-W/N/X60/O60-x/-000
on the HYDAC ConditionMonitoring Package CMP for a fluid-based machine
condition monitoring solution. However, it should be noted that the sensor
selection must always be adapted to the particular application or condition
monitoring task and may differ from the examples listed below

Hydraulic power & Lubrication Units Industrial Gearboxes (Lubrication)

Economy
CMP1220-4-C11-W/N/X60/O60- CMP4310-5-C11-W/N/X60/O60-
Item Designation
HLB10/-000 (4512707) HLB10/-000 (4512713)
1 Electric motor
Fluid conditioning unit with pump (pre- Fluid conditioning unit with pump and 2 Gear pump
pressure stable) as well as optical inductive particle counter MCS 1310, 3 Pressure relief valve
particle counter CS 1220, fluid fluid condition sensor HLB 1400 and Sensor 1 (MetallicContamination
condition sensor HLB 1400 and data data logger CSI-C-11 4
Sensor)
logger CSI-C-11 5 Strainer
Standard 6 Suction port (IN)
7 Return-line connector (OUT)
CMP1220-4-Z-W/N/X60/O60-HLB12/- CMP4310-5-Z-W/N/X60/O60-HLB12/- Sensor 2
000 (4512711) 000 (4512795) 8
(AquaSensor or HYDACLab)
Fluid conditioning unit with pump (pre- Fluid conditioning unit with pump and
pressure stable) as well as optical inductive particle counter MCS 1310,
particle counter CS 1220 and fluid fluid condition sensor HLB 1400 and
condition sensor HLB 1400 data logger CSI-C-11
CSI-C-11-0-0-1/-000 (4247534) CSI-C-11-0-0-1/-000 (4247534)
Data logger CSI-C-11 with analogue Data logger CSI-C-11 with analogue
interface for connection of max. 4 interface for connection of max. 4
additional analogue sensors additional analogue sensors
ZBE CSI 60 (4420372) ZBE CSI 60 (4420372)
Sensor connection adapter for Sensor connection adapter for
connecting max. 4 analog sensors to connecting max. 4 analog sensors to
CSI-C-11-0-0-1/-000 CSI-C-11-0-0-1/-000
HPT 506-C-05.0-A-000 (925317) HPT 506-C-05.0-A-000 (925317)
Filter differential pressure Filter differential pressure
measurement measurement
EVS 3106-A-0300-000 (909812) Current consumption/power of
coupled drive  no sensor
Measurement of the volume flow
(pump) (Measured variable processed as
4-20 mA signal)
HDA 4846-A-400-000 (922154)
System pressure measurement
ENS 3216-3-0520-000-P (908671)
Level measurement

Measurement data storage and analysis:

In the above examples, measurement data can be stored locally on the HYDAC
CSI-C-11 data logger, in higher-level data acquisition systems or in a cloud - for
example HYDAC CMX. Using the optionally available HYDAC CMX, measurement
data can not only be stored and visualised, but also analysed, processed and made
available to different user groups in an action-oriented manner.

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 Hydraulic power & Lubrication Units Industrial Gearboxes (Lubrication)

Premium
CMP1220-4-Z-W/N/X60/O60-HLB11/ CMP4310-5-Z-W/N/X60/O60-HLB11/-
-000 (4512900) 000 (4449963)
Fluid conditioning unit with pump (pre- Fluid conditioning unit with pump as
pressure stable) as well as optical well as inductive particle counter MCS
particle counter CS 1220 and fluid 1310 and fluid condition sensor
condition sensor HLB 1400 HLB 1400
MCMS2233-2-0-0/-000 (4444482) MCMS2233-2-0-0/-000 (4444482)
Data logger Data logger
VS3110-1-0-0/-000 (4350671) VS3110-1-0-0/-000 (4350671)
Vibration measurement on high Vibration measurement at the bearing
pressure pump of the transmission drive input shaft
VS3110-1-0-0/-000 (4350671) VS3110-1-0-0/-000 (4350671)
Vibration measurement on high Vibration measurement at the bearing
lubrication pump of the transmission output shaft
HPT 506-C-05.0-A-000 (925317) VL 2 GW.0 /-V-113 (1285170)
Filter differential pressure Filter differential pressure and
measurement system pressure measurement
HFT 2136-C-0035-0110-7-S-0-000 HSS210-3-050/-000 (923193)
(909405)
Speed measurement at
Measurement of the volume flow gearbox input shaft
(high pressure pump)
HFT 2136-C-0035-0110-7-S-0-000 HNT 1226-C-0520-000 (923717)
(909405)
Level measurement
Measurement of the volume flow
(lubrication pump)
HDA 4846-B-400-000 (922203) Current consumption/power of
coupled drive  no sensor
Measuring the pre-charge pressure at
the hydraulic accumulator (Measured variable processed as
4-20 mA signal)

HDA 4846-B-400-000 (922203) Note:

System pressure measurement 1 The information in this brochure relates to the
operating conditions and applications
HDA 4846-B-400-000 (922203) described.
In the event of deviating applications and/or
System pressure measurement 2 operating conditions, please contact the
HNT 1226-C-0520-000 (923717) respective department concerned.
Subject to technical modifications.
Level measurement

Measurement data storage and analysis: HYDAC FILTER SYSTEMS GMBH

Industriestraße
In the above examples, measurement data can be stored temporarily on the HYDAC 66280 Sulzbach / Saar
MCMS 2000 data logger or on the HYDAC FluMoS expert Server (SQL database) Germany
included in the scope of delivery, as well as in higher-level data acquisition systems
or in a cloud - for example HYDAC CMX. The measurement data can be stored, Telephone: +49 (0)6897 / 509-01
analysed, visualised and being provided to different user groups in an action- Fax: +49 (0)6897 / 509-9046
oriented manner using the optionally available HYDAC CMX or the HYDAC Internet: www.hydac.com
FluMoS expert PC software suite included in the scope of delivery. Email: [email protected]

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