B&RHeat Manual
B&RHeat Manual
X20CP1484
(IRAD Part # E53-X20CP1484)
with 512 MB Silicon Systems Compact Flash
(IRAD Part # L75-ICF-1001-512MB)
General information
Based on state-of-the-art Intel Celeron processor technology, the X20 CPUs cover a wide
spectrum of demands. They can be implemented in solutions ranging from standard applications
to those requiring the highest levels of performance.
USB and Ethernet are included in every CPU. In addition, every CPU has a POWERLINK
connection for real-time communication.
In addition, there are up to three multi-purpose slots for additional interface modules.
Order data
1) 1)
CP1484, CP1485, CP1486 CP3484, CP3485, CP3486
Technical data
S/E LED
The status/error LED is a green/red dual LED. The status LEDs can have different meanings
depending on operating mode.
With Automation Studio Version V 2.5.3 and later, the interface can be operated as a purely
Ethernet TCP/IP interface.
Ethernet POWERLINK V1
Status LED
Green Red Status of the POWERLINK station
On Off The POWERLINK station is running with no errors.
Off On A fatal system error has occurred. The error type can be read using the PLC logbook. It concerns an
irreparable problem. The system cannot properly carry out its tasks. This status can only be changed
by resetting the module.
Blinking alternately The POWERLINK managing node failed. This error code can only occur in controlled node operation.
This means that the set station number lies within the range $01 - $FD.
Off Blinking System failure. The red blinking LED signals an error code (see section "System failure error codes"
on page 148).
Ethernet POWERLINK V2
Table 9: X20 CPU status/error LED as error LED - Ethernet POWERLINK V2 operating mode
Table 10: X20 CPUs status/error LED as status LED - Ethernet POWERLINK V2 operating mode
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
Table 10: X20 CPUs status/error LED as status LED - Ethernet POWERLINK V2 operating mode
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
The error is displayed via the red error LED using four switch-on phases. The switch-on phases
are either 150 ms or 600 ms long. Error code outputs are repeated cyclically after 2 seconds.
Table 11: X20 CPUs status/error LED as error LED - system failure error codes
Table 12: X20 CPUs - status display for integrated power supply
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
Exchangeable
fan (CP1486)
IF1 - RS232
Figure 50: X20 CPUs - operating elements for CP1484, CP1485, and CP1486
Exchangeable
fan (CP3486)
IF1 - RS232
Ethernet IF2 - Ethernet Battery IF4 - USB Slots for Terminal block for CPU
station address IF3 - Ethernet IF5 - USB interface and I/O feed,
POWERLINK modules RS232 connection
Figure 51: X20 CPUs - operating elements for CP3484, CP3485, and CP3486
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
Program memory is required to operate the CPUs. The program memory is CompactFlash. It is
not included with the delivery of the CPUs, instead it must be ordered as an accessory.
Information:
The CompactFlash card cannot be removed during operation.
CPU supply
A power supply comes integrated in the X20 CPUs. It is equipped with a feed for the CPU, the
X2X Link, and the internal I/O supply. The feed to the CPU/X2X Link supply is electrically
isolated.
Redundancy of the X2X Link supply possible by parallel operation of multiple supply modules.
Pin assignments
r e
SI
Reserved
Reserved Reserved
GND GND
Connection examples
PS
+24 VDC
GND
Figure 54: X20 CPUs - connection example with two separate supplies
PS
Jumper
+ I/O
_ supply
+24 VDC
GND
Figure 55: X20 CPUs - connection example with one supply and jumper
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
The RS232 interface is not electrically isolated. It can be used as an online interface for
communicating with the programming device.
r e
SI
TX RX
GND
IF2 is an Ethernet interface. The connection is made using a 10/100 BASE-T Twisted Pair RJ45
socket.
The INA2000 station number for the Ethernet interface is set with both hex switches.
Information:
The Ethernet interface (IF2) is not suited for POWERLINK (see interface IF3 on
page 155).
Pin assignments
Pin Assignment
1 RxD Receive data
2 RxD\ Receive data\
3 TxD Transmit data
4 Termination
5 Termination
6 TxD\ Transmit data\
7 Termination
8 Termination
Ethernet POWERLINK V1
Station numbers are permitted between $00 and $FD. The station number can be set using
software.
Station numbers are permitted between $01 and $F0. The station number can be set using
software.
Table 16: X20 CPUs station number Ethernet POWERLINK V2 (EPL profile support)
Starting with Automation Studio Version V 2.5.3 and with Automation Runtime V 2.90, the
interface can be operated purely as an Ethernet TCP/IP interface.
The INA2000 station number can be set using the B&R Automation Studio software.
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
Pin assignments
Pin Assignment
1 RxD Receive data
2 RxD\ Receive data\
3 TxD Transmit data
4 Termination
5 Termination
6 TxD\ Transmit data\
7 Termination
8 Termination
Table 17: X20 CPUs pin assignments for Ethernet POWERLINK interface (IF3)
IF4 and IF5 are USB interfaces. The connection is made using a USB 1.1 interface.
The USB interfaces can only be used for devices which have been released by B&R (e.g. floppy
disk drive, DiskOnKey or dongle).
Information:
The USB interfaces cannot be used as online communication interfaces.
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
The CPUs are equipped with one or three slots for interface modules.
The X20 System can be connected to various bus or network systems by selecting the
appropriate interface modules..
Exchangeable fan
The X20 CPUs CP1486 and CP3486 are delivered with exchangeable fans. Therefore, they can
be used throughout the full temperature range from 0 - 55°C. A fan is not necessary up to 45°C.
2) Insert new fan into CPU until the lock clicks into place.
Overtemperature shut-off
Table 18: X20 CPU log book entries for overtemperature shut-off
The CPUs are equipped with a backup battery. The following areas are buffered:
• Remanent variables
• User RAM
• System RAM
• Real-time clock
Battery monitoring
The battery voltage is checked cyclically. The cyclic load test of the battery does not considerably
shorten the battery life, instead it gives an early warning of weakened buffer capacity.
The status information "Battery OK" is available from the system library function "BatteryInfo"
and the CPU's I/O mapping.
The battery should be changed every 4 years. Change intervals are recommended by B&R and
refer to average life span and operating conditions. It is not the maximum buffer duration.
The CPUs are equipped with a lithium battery. The lithium battery is placed in a separate
compartment and protected by a cover.
Model number
4A0006.00-000 1 pcs.
0AC201.9 5 pcs.
Short description Lithium battery, 3 V / 950 mAh, button cell
Storage temperature -20 to +60°C
Storage time Max. 3 years at 30°C
Relative humidity 0 to 95% (non-condensing)
The product design allows the battery to be changed with the PLC switched either on or off. In
some countries, safety regulations do not allow batteries to be changed while the module is
switched on. To prevent data loss, the battery must be changed within 1 min. with the power off.
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
1) Touch the mounting rail or ground connection (not the power supply!) in order to discharge
any electrostatic charge from your body.
2) Remove the cover for the lithium battery. To do this, slide the cover down from the CPU.
Figure 61: X20 CPUs - removing the cover for the lithium battery
3) Remove the battery from the holder (do not use pliers or uninsulated tweezers -> risk of short
circuiting). The battery should not be held by its edges. Insulated tweezers may also be
used for removing the battery.
4) Insert the new battery with correct polarity. To do this, the battery is laid with the "+" side up
on the right part of the battery holder under the USB interface IF4. Then secure the battery
in the holder by pressing above the left part of the battery holder.
5) Replace cover.
Information:
Lithium batteries are considered hazardous waste. Used batteries should be
disposed of accordingly.
General information
The CPUs are delivered with a default B&R Automation Runtime (with limited functions) already
installed. This runtime system is started in Boot mode (operating mode switch position BOOT,
no or invalid CompactFlash inserted). It initializes and operates the serial RS232 onboard
interface, allowing a runtime system download via INA2000 protocol.
This runtime system download is carried out during the commissioning of the CPU. The runtime
system is stored in the program memory (CompactFlash) of the processor. The runtime system
can be updated later by performing a runtime system update or using the B&R Automation
Studio PVI Transfer Tool.
X20 System CPUs are supported with B&R Automation Studio V 2.5.2.7 or later.
When installing the runtime system (runtime system download) the following procedure must be
carried out:
1) Insert CompactFlash and switch on the power to the PLC. If the switch is in BOOT position,
or if a new or invalid CompactFlash card is inserted, the CPU is now in BOOT mode.
2) Establish an online connection between the programming device (PC or Industrial PC) and
the CPU. A runtime system download is only possible using the serial RS232 onboard
interface.
4) Start the download procedure by selecting the Services command from the Project menu.
Select Transfer Operating System... from the menu shown. Now follow the instructions
from B&R Automation Studio.
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
5) A dialog box is displayed for configuring the runtime system version. The runtime system
version is already preselected by the user's project settings. Using the drop-down menu, the
runtime system versions stored in the project can be selected. Clicking on the Browse button
allows the selected runtime system version to be loaded from the hard drive or from the CD.
Pressing Next > opens a pop-up window, which allows the user to select whether the
modules should be downloaded with SYSTEM ROM target memory using the following
runtime system download. Otherwise, modules can also be transferred later with an
application download.
Pressing Next > brings the user to a control box where the current settings are displayed.
Information:
User flash is cleared.
7) To operate the runtime system, the operating mode switch must be turned to 4 when the
download procedure is completed. Reset the CPU or turn off and then on again if necessary.
When updating the runtime system (online runtime system update), the following procedure
must be carried out:
1) An online runtime system update is only possible if a valid operating system is located on the
CompactFlash.
2) Establish an online connection between the programming device (PC or Industrial PC) and
the CPU. An online runtime update is now possible using the interfaces configured as an
online interface.
The runtime system update can be completed using either a serial online connection
(INA2000 protocol), a CAN network, or an ETHERNET network, depending on the system
configuration.
4) Start the update procedure by calling the Services command from the Project menu. Select
Transfer Operating System... from the menu shown. Now follow the instructions from B&R
Automation Studio.
5) A dialog box is displayed for configuring the runtime system version. The runtime system
version is already preselected by the user's project settings. Using the drop-down menu, the
runtime system versions stored in the project can be selected. Clicking on the Browse button
allows the selected runtime system version to be loaded from the hard drive or from the CD.
X20 System modules • X20 CPUs • CP1484, CP1485, CP1486, CP3484, CP3485,
Pressing Next > opens a pop-up window, which allows the user to select whether the
modules should also be downloaded with SYSTEM ROM as the target memory during the
following runtime system update. Otherwise, modules can also be transferred later with an
application download.
Pressing Next > brings the user to a control box where the current settings are displayed.
6) The update procedure is started by pressing Finish. The update progress is shown in a
message box.
Information:
User flash is cleared.
2) In the dialog box that appears, select Generate complete transfer list and activate the
option Include operating system. Continue by clicking on OK.
3) In the Tools menu, select the command PVI Transfer Tool. This starts the PVI Transfer
Tool. For further steps, please refer to the Help for the PVI Transfer Tool (Tools - Create
CompactFlash).
X20 System modules • Bus controllers • BC0083
BC0083
General information
The BC0083 bus controller makes it possible to connect X2X Link I/O nodes to ETHERNET
Powerlink V1 and V2. It is also possible to operate the X2X Link cycle synchronously 1:1 or
synchronous to Powerlink using a prescaler.
ETHERNET Powerlink is a standard protocol for Fast Ethernet with true real-time properties. The
ETHERNET Powerlink Standardization Group (EPSG, www.ethernet-powerlink.org) ensures
that the standard remains open and is continually developed.
Order data
Technical data
Product ID BC0083
Short description
Bus controller ETHERNET Powerlink Controlled Node (EPL CN)
Fieldbus
Type ETHERNET Powerlink 100 Base-T (ANSI/IEE 802.3)
Design Internal 2x hub, 2 x shielded RJ45 port
Cable length Max. 100 m between two stations (segment length)
Transfer rate 100 MBit/s
General information
Status indicators Module status, bus function
Diagnostics
Module status Yes, with status LED and software status
Bus function Yes, with status LED and software status
Electrical isolation
Fieldbus - X2X bus Yes
Fieldbus - I/O Yes
Power consumption - bus 2.0 W
Certification CE, C-UL-US (in development), GOST-R (in development)
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 37.5 +0.2 mm
Note Order standard terminal block 1 x X20TB12 separately
Order supply module 1 x X20PS9400 separately
Order bus controller base 1 x X20BB80 separately
Product ID BC0083
Fieldbus
Controller EPL MAC
Processor 32-bit RISC processor
Memory 512 KB
General information
B&R ID code $1F1E
Status LEDs
S/E LED
The Status/Error LED is a green/red dual LED. The color green (status) is superimposed on the
color red (error).
Table 47: BC0083 - Status/Error LED lit red: LED indicates error
Table 48: BC0083 - Status/Error LED lit green: LED indicates operation
X20 System modules • Bus controllers • BC0083
Terminal block
for bus controller
and I/O supply
The station number for the Powerlink station is set using both number switches. Station numbers
are permitted between $01 and $FD.
RJ45 ports
Pin Assignment
1 RXD
2 RXD\
3 TXD
4 Termination
5 Termination
6 TXD\
7 Termination
8 Termination
SG3
SG4
The firmware update takes place automatically. The firmware is a component of the PLC
operating system of B&R Automation Runtime™ (with AR version V2.85 or higher).
X20 System modules • Bus module • BM01
BM01
General information
The BM01 bus module is the base for all X20 supply modules.
Order data
Technical data
Product ID BM01
Short description
Bus module Supply bus module, internal I/O supply is isolated to the left
General information
Power consumption
Bus 0.13 W
I/O internal -
Certification CE, C-UL-US, GOST-R
Product ID BM01
Operational conditions
Operating temperature
Horizontal installation 0°C to +55°C
Vertical installation 0°C to +50°C
Relative humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Potential control
+24 VDC
GND
BM11
General information
The BM1 bus module is the basis for all X20 I/O modules.
Order data
Technical data
Product ID BM11
Short description
Bus module Standard bus module, the internal I/O supply is interconnected
General information
Power consumption
Bus Typ. 0.13 W
I/O internal -
Certification CE, C-UL-US, GOST-R (in development)
Product ID BM11
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Potential control
BM15
The decentralized X2X Link backplane, which connects the individual I/O modules with each
other, is set up to be self-addressing. It is not necessary to set the node numbers. The module
address is assigned according to its position in the X2X Link line.
For this purpose, there are modules in both the X20 System and the X67 System with node
number switches, which allow you to set the X2X Link address. All subsequent modules refer to
this offset and are addressed again automatically.
X20 System
X67 System
#10 #11 #12 #30 #31 #20 #21 #22 #50 #51 #52
X2X Link
With the new X20 bus modules BM05 and BM15, fixed addresses can be set using a node
number switch. One of these modules placed at the beginning of an X20 block always creates a
unique address. The following module addresses are automatically set in ascending order
starting at this address. With this simple feature, the flexibility of applications is increased
considerably.
Another advantage: Addresses can be set independently of certain I/O modules; the
corresponding bus module is all that is required - which provides logistical advantages with
respect to cost and the number of parts.
• The BM15 is the basis for all X20 24 VDC I/O modules
• The internal I/O supply is interconnected
• Manual node number assignment
• Independent of electronics module
• Manual and automatic addressing can be mixed as desired
Order data
Technical data
Product ID BM15
Short description
Bus module Bus module, the internal I/O supply is interconnected,
manual node number assignment
General information
Power consumption
Bus 0.13 W
I/O internal -
Certification CE, C-UL-US (in development), GOST-R
Operational conditions
Operating temperature
Horizontal installation 0°C to +55°C
Vertical installation 0°C to +50°C
Relative humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Potential control
DI6371
General information
The DI6371 module is equipped with six inputs for 1 or 2-wire connections. The X20 standard
6-pin terminal block can be used for universal 1-line wiring. Two-line wiring can be implemented
using the 12-pin terminal block. The DI6371 designed for sink input wiring.
• 6 digital inputs
• Sink connection
• 2-wire connection
• 24 VDC for sensor supply
• Software input filter can be configured for entire module
• 1-wire connection type with 6-pin terminal block
Order data
Technical data
Product ID DI6371
Short description
I/O module Six 24 VDC digital inputs for 1 or 2-wire connections
Digital inputs
Rated voltage 24 VDC
Input filter
Hardware ≤100 µs
Software Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals
Input circuit Sink
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run error Yes, with status LED and software status
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus Typ. 0.16 W
I/O internal Max. 0.78 W
Certification CE, C-UL-US, GOST-R (in development)
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Note Order standard terminal block 1 x X20TB06 or X20TB12 separately
Order standard bus module 1 x X20BM11 separately
Product ID DI6371
Digital inputs
Input voltage 24 VDC (-15 % / +20 %)
Input current at 24 VDC Typ. 3.75 mA
Input resistance Typ. 6.4 kΩ
Switching threshold
Low <5 VDC
High >15 VDC
Isolation voltage betw. channel and bus 500 Veff
General information
B&R ID code $1B93
Status LEDs
Pin assignments
r e
X20 DI 6371
1 2
3 4
5 6
DI 1 DI 2
DI 3 DI 4
DI 5 DI 6
Connection example
DI
Sensor 1 Sensor 2
Sensor 3 Sensor 4
Sensor 5 Sensor 6
Input x
VDR
GND
I/O status
LED (green)
Input status
PTC GND
24 V
24 V
Digital inputs
Unfiltered
The input status is registered with a fixed offset with respect to the network cycle and is
transferred in the same cycle.
Filtered
The filtered status is registered with a fixed offset with respect to the network cycle and is
transferred in the same cycle. Filtering takes place asynchronous to the network in a 200 µs grid
with a network-related jitter of up to 50 µs.
Value Filter
0 No SW filter
2 0.2 ms
4 0.4 ms
: :
250 25 ms - higher values are limited to this value
B&R ID code
The minimum cycle time is the minimum time needed for the bus cycle to be shut down without
a communication error occurring. It should be noted that very fast cycles have reduced the idle
time needed for handling monitoring, diagnostics and acyclic commands.
The minimum I/O update time refers to the minimum time it takes for the bus cycle to shut down,
so that in each cycle an I/O update takes place.
AT6402
General information
The AT6402 module is equipped with six inputs for J, K, N and S thermocouple sensors. The
module has an integrated terminal temperature compensation.
Order data
Technical data
Product ID AT6402
Short description
I/O module 6 inputs for thermocouples
Thermocouple temperature inputs
Input Thermocouple
Digital converter resolution 16-bit
Filter time Configurable between 1 ms and 66.7 ms
Conversion time
1 channel 80.4 ms at 50 Hz filter
n channels (n + 1) x 40.2 ms at 50 Hz filter
Output format INT
Basic accuracy
Type J ±0.10 % at 25 °C 1)
Type K ±0.11 % at 25 °C 1)
Type N (Rev. ≥D0) ±0.11 % at 25 °C 1)
Type S ±0.17 % at 25 °C 1)
Measurement area
Sensor temperature
FeCuNi: Type J -210 °C to +1200 °C
NiCrNi: Type K -270 °C to +1372 °C
NiCrSi: Type N (Rev. ≥D0) -270 °C to +1300 °C
PtRhPt: Type S -50 °C to +1768 °C
Terminal temperature 0 °C to +85 °C
Raw value ±65.534 mV
Terminal temperature compensation Internal
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run error Yes, with status LED and software status
Inputs Yes, with status LED and software status
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus Typ. 0.01 W
I/O internal Typ. 0.91 W
Certification CE, C-UL-US, GOST-R (in development)
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Product ID AT6402
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Note Order standard terminal block 1 x X20TB12 separately
Order standard bus module 1 x X20BM11 separately
Product ID AT6402
Thermocouple temperature inputs
Sensor standard IEC/653/225/DIS
Resolution
Sensor temperature 1 LSB = 0.1 °C
Terminal temperature 1 LSB = 0.1 °C
Raw value output with respect to gain 1 LSB = 1 µV or 2 µV
Gain setting - see section 12.5.16 "Sensor type" on page 356
Standardization
Type J -210.0 °C to +1200.0 °C
Type K -270.0 °C to +1372.0 °C
Type N (Rev. ≥D0) -270.0 °C to +1300.0 °C
Type S -50.0 °C to +1768.0 °C
Terminal temperature -25.0 °C to +85.0 °C
Monitoring
Open inputs $7FFF
Wire break $7FFF
Below lower range limit $8001
Above upper range limit $7FFF
General error $8000
Conversion method Sigma Delta
Linearization method Internal
Input filter Low pass 1st order / cut-off frequency 500 Hz
Maximum gain drift <0.0247 % per °C, based on the current measurement value
Maximum offset drift
Type J <0.0025 % per °C, based on the entire measurement range
Type K <0.0031 % per °C, based on the entire measurement range
Type N (Rev. ≥D0) TBD
Type S <0.0092 % per °C, based on the entire measurement range
Product ID AT6402
Terminal temperature compensation
precision
with natural convection ±2 °C after 10 min
with artificial convection ±4 °C after 10 min
Common-mode rejection
DC >77 dB
50 Hz >77 dB
Synchronized zone ±15 V
Cross-talk between channels -70 dB
Non-linearity TBD
Isolation voltage betw. channel and bus 500 Veff
General information
B&R ID code $1BA9
Status LEDs
Pin assignments
r e
X20 AT 6402
1 2
3 4
5 6
TC+ 1 TC+ 2
TC- 1 TC- 2
TC+ 3 TC+ 4
TC-
DI 13 TC-
DI 24
Geber
TC+1 24V+
5 Geber
TC+2 24V+
6
TC-
GND5 TC-
GND6
Connection example
AT
+ +
TC 1
TC 2
_ _
+ +
TC 3
TC 4
_ _
+ +
TC 5
TC 6
_ _
+LB
Internal terminal
J temperature measurement
TC + x
Channel 1
Multiplexer
AC/DC Input value
converter
TC - x Channel 6 I/O status
-LB
LED (green)
J Internal terminal
temperature measurement
Analog inputs
The converted analog values are output by the module in the registers. The sensor type
configured will affect the value ranges.
If a sensor type other than J, K, N, or S, then the terminal temperature must be measured on at
least one input. On the basis of this value, the user must perform a terminal temperature
compensation.
Timing setting
The timing setting for data acquisition is made using the converter hardware. All switched on
inputs are converted during each conversion cycle. A terminal temperature measurement also
takes place (not in function model 1).
If an input is not necessary, it can be switched off, thereby reducing the refresh time. Inputs can
also be only temporarily switched off. The measurement of the terminal temperature is switched
off in function model 1.
X20 System modules • Temperature modules • AT6402
Conversion time
The conversion time depends on the number of channels and on the function model. For the
formulas listed in the table, 'n' corresponds to the number of channels that are switched on.
Examples
Example 1 Example 2
Function model 0 Function model 1 Function model 0 Function model 1
Switched on inputs 1 1 1-6 1-6
Input conversion times 40.2 ms 20 ms 241.2 ms 241.2 ms
Conversion time for the terminal 40.2 ms - 40.2 ms -
temperature
Total conversion time 80.4 ms 20 ms 281.4 ms 241.2 ms
Compensation temperature
For each module you can set the compensation temperature used for measurement correction.
Input filter
The filter time for all analog inputs is defined using the input filter parameter.
Sensor type
The module is designed for various sensor types. The sensor type must be specified because of
the different adjustment values.
Channel deactivation
The default setting for all channels is ON. To save time, individual channels can be switched off
Code Description
0 Channel x: Switched off
1 Channel x: Switched on
Input status
The module's inputs are monitored. A change in the monitoring status generates an error
message.
Code Channel x
0 No error
1 Below lower limit value
2 Above upper limit value
3 Wire break
Digital Input Module DI4371
4 digital inputs
Sink connection
3-wire connection
24 VDC and GND for sensor supply
Software input filter can be configured
for entire module
75
rn er
X20 DI 4371
1 2 DI
3 4
Sensor 1
DI 1 DI 2 Sensor 2
GND GND
Sensor 3
Sensor 4
DI 3 DI 4
Required Accessories
X20TB12 X20 standard terminal 12x
X20BM11 X20 standard bus module
with power bus interconnected
X20 System modules • Temperature modules • AT6402
"StatusInput01" register
Bit Description
0-1 Channel 1:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
2-3 Channel 2:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
4-5 Channel 3:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
6-7 Channel 4:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
"StatusInput02" register
Bit Description
0-1 Channel 5:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
2-3 Channel 6:
00 ... No error
01 ... Below lower limit value
10 ... Above upper limit value
11 ... Wire break
4-7 0
In addition to the status info, the error type also sets the analog value to the following
values:
IOCyclicCounter
The cyclic counter increases after all input data have been updated.
B&R ID code
The minimum cycle time is the minimum time needed for the bus cycle to be shut down without
a communication error occurring. It should be noted that very fast cycles have reduced the idle
time needed for handling monitoring, diagnostics and acyclic commands.
The minimum I/O update time refers to the minimum time it takes for the bus cycle to shut down,
so that in each cycle an I/O update takes place.
For the formulas listed in the table, 'n' corresponds to the number of channels that are switched
on.
DO8332
General information
The DO8332 module is equipped with eight outputs for 1-wire connections. The rated output
current is 2 A.
The output supply is fed directly on the module. An additional supply module is not needed.
There is no connection between the module and the I/O supply potential on the bus module.
Order data
Technical data
Product ID DO8332
Short description
I/O module Eight 24 VDC digital outputs for 1-wire connections
Digital outputs
Rated voltage 24 VDC
Rated output current 2.0 A
Total current 8.0 A
Output circuit Source
Output protection Thermal cutoff for over-current and short circuit, integrated protection for switching inductances,
reverse polarity protection of the supply protection.
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run error Yes, with status LED and software status
Outputs Yes, with status LED and software status (output error status)
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus Typ. 0.21 W
I/O internal -
I/O external Typ. 0.69 W
Certification CE, C-UL-US, GOST-R (in development)
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Note Order standard terminal block 1 x X20TB12 separately
Order standard bus module 1 x X20BM11 separately
Product ID DO8332
Digital outputs
Type FET positive switching
Switching voltage 24 VDC (-15 % / +20 %)
Diagnostics status Output monitoring with 10 ms delay
Leakage current when switched off 5 µA
Residual voltage <0.5 V @ 2.0 A rated current
Short circuit peak current <12 A
Switching on after overload or short circuit Approx. 10 ms
cutoff (depends on the module temperature)
Switching delay
0→1 <300 µs
1→0 <300 µs
Switching frequency
Resistive load Max. 500 Hz
Inductive load See section 9.7.9 "Switching inductive loads" on page 241 (with 90 % duty cycle)
Braking voltage when switching off Typ. 50 VDC
inductive loads
Isolation voltage betw. channel and bus 500 Veff
General information
B&R ID code $1B9D
Status LEDs
Pin assignments
r e
X20 DO 8332
1 2
3 4
5 6
7 8
DO 1 DO 2
DO 3 DO 4
DO 5 DO 6
DO
DI 17 DO
DI 28
Geber
+241VDC
24V+ Geber
+242VDC
24V+
GND GND
Connection example
DO
Actuator 1 Actuator 2
Actuator 3 Actuator 4
Actuator 5 Actuator 6
Actuator 7 Actuator 8
_
+
+24V ext. GND
External supply
24 V GND
Reverse
24 V polarity
External supply protection
High-Side 1 GND
Output status
Logic
Output x
VDR
External
24 V
supply
GND
1 24 V
External supply
24 V
monitoring
100 H 10 H
500
1H
100 mH
100
Coil resistance
Coil inductance
[W]
10 mH
12
0.1 1 10 100
Operation with 2 A
The DO8332 outputs can handle up to 2 A. With a total current of 8 A, no more than 4 channels
are operable at full load. To ensure optimal use of the module, it is important to assign the
channels properly, and to keep in mind a potential derating.
Correct channel assignment is important, since the eight outputs are divided between two output
drivers. The channels operated with 2 A must therefore be evenly divided between both output
drivers.
The following table provides an overview of the number of fully used channels, the resulting best
distribution, and a potential derating.
Modules next to the DO8332 can have a maximum power consumption of 1.5 W.
1.5
0
0 35 55
Digital outputs
The output status is transferred to the output channels using a fixed offset to the network cycle.
The output states for the outputs are compared to the set values on the module. The control for
the output driver is used for the set states.
A change in the output status resets the monitoring for this output. The status of each individual
channel can be read. A change in the monitoring status generates an error message.
The module's output supply is monitored. An I/O supply voltage of <20.4 V is displayed as a
warning.
Additional function - switch digital outputs with delay using switching mask
In function model 1 the digital outputs can be operated with a timer on a 100 µs basis and with
your choice of switching mask. After the delay time has expired, the digital outputs are adjusted
according to the switching mask and the delayed output pattern.
Sequence
B&R ID code
The minimum cycle time is the minimum time needed for the bus cycle to be shut down without
a communication error occurring. It should be noted that very fast cycles have reduced the idle
time needed for handling monitoring, diagnostics and acyclic commands.
The minimum I/O update time refers to the minimum time it takes for the bus cycle to shut down,
so that in each cycle an I/O update takes place.
DO9322
General information
The DO9322 module is equipped with twelve outputs for 1-wire connections. The DO9322
designed for source output wiring.
• 12 digital outputs
• Source connection
• 1-wire connection
• Integrated output protection
Order data
Technical data
Product ID DO9322
Short description
I/O module Twelve 24 VDC digital outputs for 1-wire connections
Digital outputs
Rated voltage 24 VDC
Rated output current 0.5 A
Total current 6.0 A
Output circuit Source
Output protection Thermal cutoff for over-current and short circuit, integrated protection for switching inductances.
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run error Yes, with status LED and software status
Outputs Yes, with status LED and software status (output error status)
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus Typ. 0.21 W
I/O internal Typ. 0.99 W
Certification CE, C-UL-US, GOST-R (in development)
Operational conditions
Operating temperature
Horizontal installation 0 °C to +55 °C
Vertical installation 0 °C to +50 °C
Humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of environmental temperature by 0.5 °C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25 °C to +70 °C
Humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Note Order standard terminal block 1 x X20TB12 separately
Order standard bus module 1 x X20BM11 separately
Product ID DO9322
Digital outputs
Type FET positive switching
Switching voltage 24 VDC (-15 % / +20 %)
Diagnostics status Output monitoring with 10 ms delay
Leakage current when switched off 5 µA
Residual voltage <0.3 V @ 0.5 A rated current
Short circuit peak current <12 A
Switching on after overload or short circuit Approx. 10 ms
cutoff (depends on the module temperature)
Switching delay
0→1 <300 µs
1→0 <300 µs
Switching frequency
Resistive load Max. 500 Hz
Inductive load See section 9.9.9 "Switching inductive loads" on page 256 (with 90 % duty cycle)
Braking voltage when switching off Typ. 50 VDC
inductive loads
Isolation voltage betw. channel and bus 500 Veff
General information
B&R ID code $1B9A
Status LEDs
Pin assignments
r e
X20 DO 9322
1 2
3 4
5 6
7 8
9 10
11 12
DO 1 DO 2
DO 3 DO 4
DO 5 DO 6
DO
DI 17 DO
DI 28
Geber
DO1 924V+ Geber
DO210
24V+
DO
GND11 DO
GND12
Connection example
DO
Actuator 1 Actuator 2
Actuator 3 Actuator 4
Actuator 5 Actuator 6
Actuator 7 Actuator 8
Actuator 9 Actuator 10
Actuator 11 Actuator 12
GND GND
GND 1
24 V
High-Side
Output status
Logic
Output x
VDR
100 H 10 H
1000
1H
Coil resistance
Coil inductance
[W] 100 mH
100
10 mH
50
0.1 1 10 100
Digital outputs
The output status is transferred to the output channels using a fixed offset to the network cycle.
The output states for the outputs are compared to the set values on the module. The control for
the output driver is used for the set states.
A change in the output status resets the monitoring for this output. The status of each individual
channel can be read. A change in the monitoring status generates an error message.
B&R ID code
The minimum cycle time is the minimum time needed for the bus cycle to be shut down without
a communication error occurring. It should be noted that very fast cycles have reduced the idle
time needed for handling monitoring, diagnostics and acyclic commands.
The minimum I/O update time refers to the minimum time it takes for the bus cycle to shut down,
so that in each cycle an I/O update takes place.
PD0011
General information
The potential distributor module PD0011 provides 12 x ground (from the internal I/O supply) on
the terminal points. The module is equipped with an exchangeable microfuse between the GND
potential on the terminal block and the X20 System I/O supply. The function of the fuse is
monitored. This provides additional possibilities for wiring actuators and sensors.
Information:
The wired load must be supplied with 24 VDC!
Order data
Technical data
Name PD0011
Short description
Potential distributor module 12x ground on the terminal points
I/O supply output
Rated output voltage Ground from the internal I/O supply
Fuse Integrated T 6.3 A, exchangeable
Permitted contact load 10.0 A
General information
Status indicators Operating status, module status
Diagnostics
Module run/error Yes, with status LED and software status
Fuse monitoring Yes, with status LED and software status
Power consumption1)
Bus 0.12 W
I/O internal -
I/O external 1.0 W
Certification CE, C-UL-US (in development), GOST-R
Operational conditions
Operating temperature
Horizontal installation 0°C to +55°C
Vertical installation 0°C to +50°C
Relative humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Comment Order terminal block 1x X20TB12 separately
Order bus module 1x X20BM11 separately
Name PD0011
I/O supply output
Behavior if a short circuit occurs Integrated fuse
General information
B&R ID code $267D
Status LEDs
Pin assignments
r e
X20 PD 0011
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
Connection example
PD
Load Load
Load Load
Load Load
Load Load
Load Load
Load Load
B&R ID code
DI6553
General information
The DI6553 module is equipped with six inputs for 1-wire connections. It is designed for an input
voltage of 120 VAC.
• 6 digital inputs
• 120 VAC inputs
• 50 Hz or 60 Hz
• 1-line connection
• Special color
• 240 V coded
Order data
Technical data
Product ID X20DI6553
Short description
I/O module 6 digital inputs for 100 - 120 VAC, 1-line connections
Digital inputs
Rated voltage 100 - 120 VAC
Rated frequency 47 - 63 Hz
Input filter
Hardware
01 15 ms
10 30 ms
Software Default 1 ms, can be configured between 0 and 25 ms in 0.2 ms intervals
Connection type 1-line connections
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run/error Yes, with status LED and software status
I/O external supply Yes, with software status (typical threshold 85 VAC)
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus 0.21 W
I/O internal -
I/O external 0.68 W
Certification CE, C-UL-US, GOST-R
X20 module
Operating conditions
Operating temperature
Horizontal installation 0°C to +55°C
Vertical installation 0°C to +50°C
Relative humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Protection type IP20
Storage and transport conditions
Temperature -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Comment Order terminal block 1x X20TB32 separately
Order bus module 1x X20BM12 separately
Product ID DI6553
Digital inputs
Maximum input voltage 132 VAC
Input current
120 VAC / 60 Hz 10 mA
120 VAC / 50 Hz 8.5 mA
Switching threshold
Low <20 VAC
High >79 VAC
Isolation voltage betw. channel and bus 1 minute 1500 VAC
General information
B&R ID code $256F
Status LEDs
Pin assignments
r e
X20 DI 6553
1 2
3 4
5 6
DI 1 DI 2
DI 3 DI 4
DI 5 DI 6
L L
L L
N N
Connection example
X20 module
DI
Sensor 1 Sensor 2
Sensor 3 Sensor 4
Sensor 5 Sensor 6
L L
N N
Input status
Input x
Diagnostic status
L U ok
Voltage
monitoring
B&R ID code
DO4623
General information
The DO4623 module is a digital output module that is equipped with 4 SSR outputs with zero
cross-over switches and uses 2-line connections. The module also has integrated full-wave
control (see section "Integrated full-wave control" on page 666). The supply (L and N) is fed
directly to the module.
• 4 digital outputs
• Outputs with integrated snubber circuit
• 100 - 240 VAC outputs
• L switching
• 50 Hz or 60 Hz
• 2-line connection
• Integrated full-wave control
• Special color
• 240 V coding
Order data
X20 module
X20DO4623 X20 digital output module, 4 outputs, 100 - 240 VAC,
0.5 A, source, 240 V coded, with 2-line connections
Required accessories
X20TB32 X20 terminal block, 12-pin, 240 V coded
X20BM12 X20 bus module, 240 V coded, internal I/O supply is
interconnected
Technical data
Name DO4623
Short description
I/O module 4 digital SSR outputs 100 - 240 VDC with 2-line connections
Digital outputs
Design SSR
Wiring L switching
Rated voltage 100 - 240 VAC
Rated frequency 47 to 63 Hz
Rated output current 0.5 A
Total current 1.0 A
Surge current 7 A (20 ms), 2 A (1 s)
Connection type 2-line connections
Zero cross-over switches Yes
General information
Status indicators I/O function per channel, operating state, module status
Diagnostics
Module run/error Yes, with status LED and software status
Outputs Yes, with status LED
Electrical isolation
Channel - Bus Yes
Channel - Channel No
Power consumption
Bus 0.52 W
I/O internal -
I/O external 0.38 W
Certification CE, C-UL-US, GOST-R
Operating conditions
Operating temperature
Horizontal installation 0°C to +55°C
Vertical installation 0°C to +50°C
Relative humidity 5 to 95%, non-condensing
Mounting orientation Horizontal or vertical
Installation at altitudes above sea level
0 - 2000 m No derating
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Protection type IP20
Name DO4623
Storage and transport conditions
Temperature -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Mechanical characteristics
Spacing 12.5 +0.2 mm
Comment Order terminal block 1x X20TB32 separately
Order bus module 1x X20BM12 separately
Name DO4623
Digital outputs
Output voltage
Max. 264 VAC
Min. 75 VAC
Leakage current Max. 1.5 mA at 240 VRMS
Residual voltage (on-state voltage) Max. 1.6 VRMS
Switching delay at 50 Hz at 60 Hz
01 11 ms 9.3 ms
10 11 ms 9.3 ms
Protective circuit
Internal Snubber circuit (RC element)
External Generally a varistor or fuse
X20 module
Isolation voltage betw. channel and bus 1 minute 2500 VAC
Overvoltage protection between L and N Yes
Voltage monitoring L - N No
General information
B&R ID code $267C
Status LEDs
Pin assignments
r e
X20 DO 4623
1 2
3 4
DO 1 DO 2
DO 3 DO 4
N N
N N
L L
N N
Connection example
X20 module
DO
Actuator Actuator
L L
N N
SSR
Output x
zc
Output status
I/O status
(LED orange)
Electrical
isolation
L
external
Zero supply
N
Full-wave control is used to control power for electrical power consumers that are operated with
AC voltage. Temperature control is a typical application
Unlike phase-angle control, the sine wave oscillation form of the mains voltage is not changed
during full-wave control. This significantly reduces system perturbation.
The output voltage (channel) is switched on and off at a certain ratio. This switches the multi-
cycle packets. A multi-cycle packet consists of a number of complete sine waves throughout a
cycle. The relationship between the power-on duration and the cycle duration results in the
desired effect of reduced power consumption by the connected power consumer.
X20 module • Digital output modules • DO4623
With the full-wave control that is integrated in the module, a maximum of 24 full waves can be
provided on the outputs per cycle. Control takes place in 4% steps.
Settings Full waves
SW% % 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
0 0
4
8
12
16
20
24 25
28
32
36
40
44
48 50
52
56
60
64
68
72 75
76
80
84
88
92
96 100
DO4623 - Full-wave control in 4% steps
X20 module
Example of full-wave control (8%):
Uchannel
1 cycle
(24 complete waves)
B&R ID code