Module 7 - Complete
Module 7 - Complete
WATER TECHNOLOGY
Engineering Chemistry
(BCHY101L)
the hardness.
Types of Hardness
Heat
Mg(HCO3)2 Mg(OH)2 + 2CO2
Insoluble Precipitate
b) Permanent:
9
Module 2: Water Treatment
3. Desalination
It is a process in which Lime (Ca(OH)2) and soda (Na2CO3) are added to the hard water to convert
the soluble calcium and magnesium salts to insoluble compounds by a chemical reaction. The
CaCO3 and Mg(OH)2 so precipitated are filtered off and removed easily.
12
Zeolite (Permutit) method of Softening of Water
Zeolite is a Hydrated Sodium Alumino Silicate (HSAS),
capable of exchanging reversibly its sodium ions for
hardness producing ions in water.
Natrolite
Artificial Zeolite
Used for softening purpose. These are porous and
glassy and have greater softening capacity. They are
prepared by heating together with china clay,
feldspar and soda ash.
China clay
Zeolite softener
Hard water in
Zeolite bed
Gravel
Injector
Softened water
NaCl storage To
sink
16
Process of softening by Zeolite method
For the purification of water by the zeolite softener, hard water is passed through the zeolite bed at a
specified rate. The hardness causing ions such as Ca2+, Mg2+ are retained by the zeolite bed as CaZe
and MgZe respectively; while the outgoing water contains sodium salts. The following reactions takes
place during softening process
17
Limitations of Zeolite process
1. If the water is turbid ---- then the turbidity causing particles clogs the pores of the Zeolite and
makes it inactive
2. The ions such as Mn2+ and Fe2+ forms stable complex Zeolite which can not be regenerated that
easily
3. Any acid present in water (acidic water) should be neutralized with soda before admitting the water
to the plant
1. Soft water contains more sodium salts than in lime soda process
2. It replaces only Ca2+ and Mg2+ with Na+ but leaves all the other ions like HCO3- and CO32- in
the softened water (then it may form NaHCO3 and Na2CO3 which releases CO2 when the water
is boiled and causes corrosion)
3. It also causes caustic embitterment when sodium carbonate hydrolyses to give NaOH
18
19
Ion-Exchange Resin (or) Deionization (or) Demineralization Process
Based on the above fact the resins are classified into two
types
1. Cation exchange resin (RH+)
2. Anion Exchange resin (ROH-)
21
Structure of Cation and Anoin exchange resins
¯H SO3¯H
SO3 +
+
RH+ ROH-
SO3 ¯H SO3¯H
+
+
22
Ion-Exchange Purifier (or) Softener
Hard
water
Gravel
Cation exchange Resin Anion exchange Resin bed
Injector
Injector
Acid solution
for Wastages to
regeneration sink Alkaline solution for
of resin Wastages to
regeneration of resin
sink
pump
Soft water 23
H2O
24
Process of softening
H+ + OH- H2O
25
Regeneration of ion exchange resins
R2Ca2+ + 2H+ (dil. HCl (or) H2SO4) 2 RH+ + Ca2+ (CaCl2, washings)
Advantages
1. The process can be used to soften highly acidic or alkaline waters
2. It produces water of very low hardness of 2ppm. So the treated waters by
this method can be used in high pressure boilers
Disadvantages
1. The setup is costly and it uses costly chemicals
2. The water should not be turbid and the turbidity level should not be more
than 10ppm
26
Softening of Water by Mixed Ion Bed Deionizer
Description and process of mixed bed deionizer
1. It is a single cylindrical chamber containing a mixture of anion and cation exchange resins bed
2. When the hard water is passed through this bed slowly the cations and anions of the hard water comes in to
contact with the two kind of resins many number of times
3. Hence, it is equivalent to passing the hard water many number of times through a series of cation and anion
exchange resins.
4. The quality of water obtained from mixed bed is appreciably higher than the water produced from two bed
plants.
5. The soft water from this method contains less than 1ppm of dissolved salts and hence more suitable for boilers
Hard water
c a c a Anion exchange
resin
c Mixed bed Mixed resin
a deionizer a bed
a
c a cc Cation exchange
resin
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Demineralised
The outgoing water from the mixed-bed contains even less than 1 ppm of
dissolved salts
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Regeneration of Mixed Bed
NaOH wash
R
C
C C
C
RC R R
R C R
H2SO
R
C
R
C
C
R
C
R
C C
R
C
R
C
C C C
R
C
C C C R C C
RCC C C R
R
C
C R R R R
RCC
R
C
R
C
RR C R C RCC
R
C
R
C
R C R C
R
C
R
C
RR
R
C
R R R RR
R
Compressed Air
Back wash water
Forcing with
R
C
C C
C Compressed air
RC R
for mixing
R
C
R
R
R
C
R
C
C
C
R
C
R
C
R C C
C C R
R R
R
C
C C RCC
R
C
C R C
R
C
R
C
RCC
R
C
C R R RR
R
R
C
R RR
After wash it is regenerated
Regenerated Mix bed read for use
Regeneration:
The mixed bed is back washed by forcing water in the upward
direction. This separate the cation and anion exchanges from the
mixed bed. Being lighter the cation resin occupies upper part and
the denser on at the bottom.
Now they layers will be washed with NaOH and H2SO4 respectively
to regenerate anion and cation exchange resins. After regeneration
again they are mixed by forcing compressed air.
Generally soften water (eg RO, etc) will be further purified by this method
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Advantages & Disadvantages of ion-exchange process
o Advantages:
- Can be used for highly acid and highly alkaline water
- Residual hardness of water is as low as 2 ppm.
- Very good for treating water for high pressure boilers
o Disadvantages:
- Expensive equipment and chemicals
- Turbidity of water should be < 10 ppm. Otherwise output will
reduce; turbidity needs to be coagulated before treatment.
- Needs skilled labour
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Specifications of different materials in drinking water (ICMR and WHO)
S.No. Parameter/Material WHO Standards/ppm ICMR/BIS Standards/ppm
7 Calcium 75 75
8 Chlorides 200 200
9 Sulphates 200 200
10 Fluoride 0.5 1.0
11 Mercury 0.006 0.001
12 Cadmium 0.003 0.01
13 Arsenic 0.01 0.02
14 Chromium as hexavalent 0.01 0.1
15 Lead 0.01 0.01
16 E.Coli No colony Should be present in No colony Should be
100 mL water present in 100 mL water
Different filtration processes
A. Ultrafiltration:
o An ultrafiltration filter has a pore size around 0.01 micron.
o A microfiltration filter has a pore size around 0.1 micron, so when water undergoes
microfiltration, many microorganisms are removed, but viruses remain in the water.
Ultrafiltration would remove these larger particles, and may remove some viruses.
o Neither microfiltration nor ultrafiltration can remove dissolved substances unless they
are first adsorbed (with activated carbon) or coagulated (with alum or iron salts).
B. Nanofiltration
o A nanofiltration filter has a pore size around 0.001 micron.
o Nanofiltration removes most organic molecules, nearly all viruses, most of the natural
organic matter and a range of salts.
o Nanofiltration removes divalent ions, which make water hard, so nanofiltration is often
used to soften hard water.
C. Reverse osmosis
o Reverse osmosis filters have a pore size around 0.0001 micron.
o After water passes through a reverse osmosis filter, it is essentially pure water. In
addition to removing all organic molecules and viruses, reverse osmosis also removes
most minerals that are present in the water.
o Reverse osmosis removes monovalent ions, which means that it desalinates the water.
Reverse Osmosis
oThis phenomenon can be reversed by making the solvent to flow in the opposite
direction by applying hydrostatic pressure on the concentrated side (Reverse
Osmosis)
oThe water gets forced through the semipermeable membrane leaving behind the
dissolved solids.
oBoth ionic and non-ionic impurities as well as colloidal impurities are left behind.
38
MODULE-7
FUELS, PROTECTIVE COATINGS
AND CORROSION CONTROL
1
OUTLINE OF THIS MODULE
Calorific value - Definition of LCV, HCV
2
Fuel
What is fuel?
a combustible substance, upon burning in air/O2 gives large amount of heat.
Ex. wood, charcoal, petrol, LPG, etc.
What is combustion?
a process in which a substance burn in air/O2 with evolution of heat.
3
Fuel
When you burn hydrocarbons in air/O2, C-combusted to CO2 and H to
H2O with simultaneous release of heat.
4
Classification of fuels
Fuels
6
Calorific Value (CV) of a fuel
7
Calorific Value (CV) of a fuel
Calorific Value
(CV)
8
Gross/Higher Calorific Value (GCV/HCV)
GCV = Quantity of heat evolved by complete combustion of unit mass of
fuel + latent heat of condensation of steam
9
Net/Lower Calorific Value (NCV/LCV)
NCV = Quantity of heat evolved when unit mass of fuel is burnt
completely and the products are permitted to escape.
10
Characteristics of a good fuel
High calorific value
12
Apparatus-Bomb Calorimeter
Bomb Calorimeter – used to determine CV
value of solid & non-volatile liquid fuels
13
14
Working Procedure-Bomb Calorimeter
Known mass (1 g) of fuel taken in crucible.
15
Working Procedure-Bomb Calorimeter
Calorimeter vessel - placed in insulating
jacket.
17
Calculation-Bomb Calorimeter
Heat liberated by fuel = Heat absorbed by water, calorimeter
mθ = (W+w) (t2-t1) x SHC
θ = GCV of fuel
m = mass of fuel taken
W = weight of water
w = water equivalent
t1 = initial temp. of water
t2 = final temp. of water
18
Water Equivalent in Bomb Calorimeter
Water Equivalent - heat capacity of bomb
expressed in terms of thermal equivalence of
water.
19
Calculation Correction-Bomb Calorimeter
Corrections: For accurate results, the following correction are applied.
Acid correction (tA): Fuel containing S and N are oxidized to H2SO4 and
HNO3, under high pressure and temperature of ignition.
20
Calculation Correction-Bomb Calorimeter
Formation of these acids are exothermic reactions. So, the measured heat
also includes the heat given out during the acid formation.
Cooling correction (tC): Time taken to cool the water in calorimeter from
maximum temperature to room temperature is noted, let it be (u) and
rate of cooling dt°/min, then cooling correction = u x dt° This should be
added to the observed raise in temperature.
22
Calculation-Bomb Calorimeter
NCV can be calculated if the % of hydrogen in the fuel is known. Let the
% of hydrogen be n
27
5. On burning 0.83 of a solid fuel in a bomb calorimeter , the temperature of 3,500g of water
increased from 26.5 oC to 29.2 oC. Water equivalent of calorimeter and latent heat of steam are
385.0g of and 587.0 cal/g respectively. If the fuel contains 0.7% hydrogen, calculate its gross
and net calorific value.
Solution. Here wt. of fuel (x) = 0.83 g of ; wt of water (W) = 3,500 g; water
equivalent of calorimeter (w) = 385 g ; (t2 - t) = (29.2oC - 26.5oC) = 2.7oC ;
percentage of hydrogen (H) = 0.7% ; latent heat of steam = 587 cal/g
Diesel is hard to vaporize than petrol. This is why the two are not
interchangeable in car engines.
32
Knocking
Gasoline - fuel in motors. Inside internal combustion engine (ICE) number
things happen to gasoline…
piston
Normal combustion
After ignition flame spread rapidly and
smoothly through gas mixture. The expanding
gas drives the piston down the cylinder.
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Knocking
Iso-octane has very little knocking, hence its anti-knock value (octane
number) is arbitrarily taken as 100.
39
Octane number
Octane number of any fuel is just comparison of its knocking value with
knocking value of iso-octane - n-heptane mixture.
They are added to motor fuel eg. about 0.5 ml/L of TEL is added to
gasoline as anti-knocking agent.
43
Anti-knocking agents
Disadvantage of TEL
PbO formed is harmful to engine life. In order to eliminate PbO from the
engine a small amount of C2H4Br2 is also added with TEL in gasoline.
C2H4Br2 removes PbO as volatile PbBr2 with the exhaust gases. These
lead halides are poisonous to human beings and animals.
46
Cetane number
Working of diesel engine
Diesel is a mixture of hydrocarbons ranging from C10 to C18 and boiling
range is 250-320 °C
In diesel engine, air is only first compressed to about 30-50 kg/cm2, its
temp. raises to 500-600 °C.
At this stage diesel is injected in the form of spray in to the hot air. Diesel
vapourises, attains self-ignition temp.
48
Cetane number
In high speed diesel engine (HSD) combustion takes place in about
1/500th of a second.
Fuel used must have self-ignition temp. at least 30 °C below the temp. of
the compressed air.
Long ignition lag cause large portion of fuel to get injected and
accumulated into the cylinder in vapour state before ignition is initiated.
This result in diesel vapor and air to get ignited with explosion and
violent combustion and sudden increase in temp. and pressure causing
rough and bumpy run – diesel knock.
51
Cetane number
2-methyl naphthalene has very long ignition lag as compared to any
commercial diesel oil. So it has very bad knocking. Hence, its cetane number is
taken as 0
CN of high speed, medium speed and low speed diesel engine should be at
least 45, 35 and 25 respectively. 52
Cetane number
CN of an oil can be improved by adding substances (called dopes) like
EtNO2, EtNO3, isoamyl nitrite and acetone peroxide.
Dopes are added only in small amounts (2%) and they are not effective
on low CN fuels.
An oil of high octane number has low CN and vice versa i.e
hydrocarbons which are poor gasoline fuel are good diesel fuels. 53
THANK YOU
54
Mod. 7: CORROSION AND COATINGS
The secret of effective engineering lies in controlling
rather than preventing corrosion, because its is
impossible to eliminate corrosion.
-Michael Henthorne
Natural Abundance of Metals
The iron pillar of Delhi is a structure 23 feet 8 inches (7.2 metres) high with 16
inches (40.64 cm) diameter that was constructed by Chandragupta II (reigned
c. 375-415 CE).
The iron pillar in India was manufactured by the forge welding of pieces of
wrought iron.
R. Balasubramaniam of the IIT Kanpur explains how the pillar's resistance to
corrosion is due to a passive protective film at the iron-rust interface.
The presence of second-phase particles (slag and unreduced iron oxides) in the
microstructure of the iron, that of high amounts of phosphorus in the metal, and
the alternate wetting and drying existing under atmospheric conditions are the
three main factors in the three-stage formation of that protective passive film
Corrosion and It’s Classification
Classification
• Dry or Chemical Corrosion
• Electrochemical Corrosion
Protective coatings
oProtective coating provide a physical barrier between the metal
and the environment.
oThey not only give corrosion protection but also add to the
decorative value of the article.
i) metallic coatings
ii) chemical conversion coatings
iii) organic coatings and linings 9
Protective coatings
The most important step before protective coatings are applied to metals
is surface preparation.
o Surface preparation is a process to remove rust, oxide scales, oil,
grease, dust etc.
o If these materials are not removed, the protective coating will not be
smooth, uniform, cohesive and will not adhere to the metallic surface.
o Hence, mechanical and electrical methods are used to prepare the
surface of the metallic article to be coated clean and free of these
impurities.
o Mechanical cleaning, sandblasting, solvent cleaning, alkali cleaning,
acid pickling and etching are normal processes followed for surface
preparation of the article to be coated.
a) Mechanical cleaning:
o Useful for removing loose scales and rust.
o Hammering, wire brushing, grinding, pneumatic blasting, polishing are
the methods commonly used.
11
SURFACE CLEANING
b) Sandblasting:
o Fine sand or abrasive material along with air stream at a pressure of
25-100 atm. is impinged on the metal surface.
c) Solvent cleaning:
o Solvent cleaning is mainly used to remove oil, grease and rust from
the base metal.
a) Anodic coatings
b) Cathodic coatings
15
Protective coatings
5b) Cathodic coatings:
o Cathodic coatings are given on anodic metals using metals which are
more cathodic.
o Coating of tin, chromium, nickel on iron surface are cathodic coatings.
o If there is a discontinuity in the coating, then galvanic couple will form
with base metal as anode and the coated metal as cathode.
o Then the process of corrosion will start by the base metal ions going
into solution and the metal deteriorating.
o To avoid this, the article is checked and re-plated periodically so that
there is no discontinuity in the coating.
16
Anodic vs. Cathodic Coating
Anodic Coating Cathodic Coating
Protects the underlying base metal ‘sacrificially’ Protects the underlying base metal, due to its noble
character and high corrosion-resistance
Electrode potential of coating metal is lower than that of Electrode potential of coating metal is higher than that of
the base metal the base metal
If pores, breaks or discontinuities occur in such coating, If pores, breaks or discontinuities occur in such a coating,
the base metal is not corroded till all the coating metal is the corrosion of the base metal is speeded up
consumed
a) Hot dipping
b) Physical Vapor Deposition
a) Thermal Vapor Depsosition
b) Sputtering
c) Ion-Implantation
c) CVD
a) Hot dipping:
i) Galvanizing: Dipping the base metal iron in molten zinc metal solution
ii) Tinning : Dipping the base metal iron in molten tin metal solution.
18
Galvanising and Tinning
Hot dipping is also a technique of metallic coating
Two types of hot dipping techniques are known
Eg. Tin coated steel containers for storage of food stuff such
as Fruit pulp etc.
Illustrations for Metallic Coatings
Tinned Cans
Physical Vapour Deposition
o This is a process of depositing some material by atom by atom or
molecule by molecule or ion by ion.
Applications:
1. This process is widely used to produce decorative coatings on plastic
parts those are resembling shiny metal.
Sputtering is done either using DC voltage (DC sputtering) for metals or using AC voltage
(RF sputtering) for dielectric materials and polymers.
The gas atoms are ionized and they
bombard the material to be coated.
• The argon ion (Ar+) will move toward to cathode with high speed and sputter the
target material (use target as cathode).
• The target atom or molecular will be hit to substrate surface and condense as a
film.
• Instead of heat melting in evaporation method, the plasma Ar+ ion hit and sputter
the target is the main mechanism in plasma sputtering method.
• The target atom is knocked out by Ar+ ion, the knock force is so big and can
accelerate target atom a high speed. With such velocity, the target atom can hit
and attach to substrate surface deeply.
31
Sputtering offers the following advantages over other PVD methods used in
VLSI fabrication:
1) Sputtering can be achieved from large-size targets, simplifying the deposition of
thins with unifrom thickness over large wafers;
2) Film thickness is easily controlled by fixing the operating parameters and simply
adjusting the deposition time;
3) Control of the alloy composition, as well as other film properties such as step
coverage and grain structure, is more easily accomplished than by deposition
through evaporation;
4) Sputter-cleaning of the substrate in vacuum prior to film deposition can be
done;
5) Device damage from X-rays generated by electron beam evaporation is
avoided.
5. Sputter and ion plated coatings are used in design for very thin
films for electrical, optical and wear-resistant applications.
36
Applications
1. This process is widely used to produce decorative coatings on
plastic parts those are resembling shiny metal.
1
Three “Pillars” of Scientific Investigation
⮚ Experiment
⮚ Theory (analytical equations)
⮚ Computational Simulation
⮚ (“theoretical experiments”)
2
⮚Simulation is becoming a third pillar of science, along
with theory and experiment.
WHAT
do we calculate?
HOW
are the calculations carried out?
6
Advantages of Computational Studies
Performing “in silico” experiments that would be too
dangerous or too expensive (or simply impossible for
practical reasons)
Optimization of different parameters to identify promising
setups for experiments. It saves time and money.
Rationalizing the experimental conditions
Docking of ligand in receptor active sites and exact
measurement of geometric and energetic favor ability of
such interactions. Eg. Virus protein binding to cell
7
receptor
Theoretical/Computational
Chemistry
9
Overview of computational methodologies
Semi-empirical methods
o It uses approximations from empirical (experimental) data to
provide the input into the quantum chemical models.
o Accuracy depends on parameterization.
12
o DFT allows getting information about the energy, the structure and
the molecular properties of molecules at lower costs. It goes with
electron density instead of wave function. Accuracy varies with
functionals, however, there is no systematical way to improve the
accuracy.
13
Doing Chemistry with Computers
14
15
Using computational chemistry software you can in particular perform:
18
• The PES is the energy of a molecule as a function of the positions
(coordinates).
20
Potential Energy Surfaces and Mechanism
21
Conformational Analysis
22
⮚The identified conformation could be the local minimum,
global minimum, or any transition state between the
minima.
Local minima
23
Local minimum Local minimum
Global minimum
24
Ethane Conformations
25
26
27
28
Ramachandran plot: Peptide and Protein systems
• In a polypeptide, the main chain N-C and C-C bonds relatively are free to rotate. These
rotations are represented by the torsion angles phi and psi, respectively.
29
Geometry optimization
Or
Energy Minimization
To Find
32
Methods of Optimization
Energy only:
• Simple methods