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1.2.4 Tolerance Analysis Template

The document discusses tolerance analyses performed to determine the dimensions of batteries, including width, height, and length. It analyzes components that contribute to the dimensions and their tolerances to calculate a worst case size. For each analysis it lists nominal and tolerance values for components, uses the root sum of squares method to determine the maximum tolerance, and calculates a worst case dimension and percent difference from nominal. Graphs and tables show the results of the tolerance analyses for determining battery width, height, length and the tolerance analysis of a shoe.

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259 views12 pages

1.2.4 Tolerance Analysis Template

The document discusses tolerance analyses performed to determine the dimensions of batteries, including width, height, and length. It analyzes components that contribute to the dimensions and their tolerances to calculate a worst case size. For each analysis it lists nominal and tolerance values for components, uses the root sum of squares method to determine the maximum tolerance, and calculates a worst case dimension and percent difference from nominal. Graphs and tables show the results of the tolerance analyses for determining battery width, height, length and the tolerance analysis of a shoe.

Uploaded by

kuehlteg000
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Tolerance Analysis to Determine Battery Width

Component Dimension

1 Safety Air Gap


2 Logic Board
3 Wall to Logic Board
4 Housing Width
5 Wall Thickness
6 Safety Air Gap
7 Battery Width
Nominal Battery Width (mm)

RSS MAX (mm)

Worst Case Battery Width (mm)

Tolerance Analysis to Determine Battery Height


Component Dimension
1 Battery Adhesive
2 Housing Wall
3 Housing Height
4 Screen Adhesive
5 Safety Air Gap
6 Battery Height

Step 2 Nominal Battery Height (mm)


Step 3 RSS MAX (mm)

Step 4 Worst Case Battery Height (mm)

Step 5 %Difference

Tolerance Analysis to Determine Battery Length


Component Dimension
1 Battery Chrg Cir Board
2 Speaker
3 Wall Thickness
4 Phone Length
5 Wall Thickness
6 Camera Length
7 Battery Length

Nominal Battery Length (mm)

RSS MAX (mm)

Worst Case Battery Length (mm)


%Difference

Tolerance Analysis of Shoe


Component Dimension
1
2
3
4
5
6
7

Nominal Glue Thickness (in)

RSS MAX (in)

Worst Glue Thickness (in)

%Difference
https://www.youtube.com/watch?v=7ZKKEVQc7AA&list=PPSV

Nominal Value (mm) Tolerance (mm)

0.40 0.20
21.20 0.50
11.00 0.60
-71.50 0.20
0.50 0.50
0.40 0.20
? 1.00
38.00

36.59

34.80

Nominal Value (mm) Tolerance (mm)


0.40 0.1
2.20 0.3
-8.20 0.4
-0.40 0.1
1.00 0
? 1

5.00
3.87

3.10

25%

Nominal Value (mm) Tolerance (mm)


4.50 0.80
25.40 0.10
1.00 0.30
-140.00 0.20
1.00 0.30
30.10 0.80
1.00

78.00

76.42

74.50
2.57%

Nominal Value (in) Tolerance (in)


watch?v=7ZKKEVQc7AA&list=PPSV

Tolerance^2 (mm^2)

0.04
0.25
0.36
0.04
0.25
0.04
1.00

Tolerance^2 (mm^2)
0.01

0.09

0.16

0.01

0.00

1.00
Tolerance^2 (mm^2)
0.64
0.01
0.09
0.04
0.09
0.64
1.00
Tolerance^2 (in^2)

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