Clean Cooking:

Identification of Green Business

Potential in India
HIGHLIGHTS

Growth Forecast for Job potential for Occupational map for

Carbon Sinks sector Carbon Sinks sector Carbon Sinks sector
in India
P 24 P 28 P 33
Preamble
Through research and investment in cleaner cooking fuels and technologies, efforts are being made to provide
clean cooking solutions since mid-twentieth century. However, around 38% of the world’s population still
continues to be dependent on traditional biomass for cooking, majority of them staying in developing countries.
(IEA, World Energy Outlook 2016)

The world has taken note of serious impact traditional biomass cooking practice has on health, environment
and livelihoods. Past few years have witnessed initiatives, both at global and national levels, bringing together
government, industries, financial institutions and civil societies to collectively attempt at providing clean energy
for all.

In September 2015 at the United Nations Sustainable Development Summit, member nations adopted
‘Transforming our world: the 2030 Agenda for Sustainable Development’, a set of 17 Sustainable Development
Goals (SDG). Goal 7 of the SDGs aims to ensure access to affordable, reliable, sustainable and modern energy
for all. On 2nd October 2015 India announced its Intended Nationally Determined Contribution (INDC) for
reduction in greenhouse gas emissions. One of its main mitigation strategies is to create clean and efficient
energy systems with focus on promoting renewable sources and efficient use of energy.

With huge number of Indians still continuing to depend on traditional biomass for cooking, clean cooking
solutions will be instrumental in India’s efforts to fulfil its INDC commitments and achieve Goal 7 of the SDGs.
To accomplish this, availability of human resources with required skill sets will be equally crucial as presence
of scalable, practical and affordable solutions; accessible financing; and enabling policies for adoption of clean
cooking practices.

Skill Council for Green Jobs (SCGJ), an initiative of the Government of India aligned to the National Skill
Development Mission, is mandated to identify and develop required skills to enable India meets its potential
for Green Business including Clean Cooking. The concept note on Clean Cooking sector, published by SCGJ
critically looks at the present scenario in the cooking sector, the challenges and possible solutions. It forecasts
future trends and skilling requirements in clean cooking sector. The document specifically looks into Portable
Improved Cookstoves and Biogas sectors’ value chain, occupational map and job roles. It is hoped that the
document will be helpful to researchers, practitioners, and policy makers in their effort to secure clean cooking
solution for all and will act as a roadmap for building qualified and skilled human resource pool for the same.
Executive Summary
About 3 billion people, mainly in South Asia and Sub-Saharan Africa—are still relying on solid fuels for cooking
and heating (UNDP and WHO 2009; IEA 2012). In a business- as-usual scenario, it is estimated that about 2.5
billion of people will still depend on traditional biomass for cooking and heating in 2030 (IEA 2012).

Household air pollution (HAP) is a significant public health, environmental, gender, and livelihoods issue - 4.3
million premature HAP deaths occur globally every year. Solid fuel use and charcoal production results into
0.5–1.2 billion MT in carbon dioxide (CO2) and 25% of global black carbon emissions annually. Women and girl
children spend up to 5-8 hours per day on cooking activities, with 20% of that time devoted to the collection of
fuel impacting opportunities for their gainful employment and education (Global Alliance for Clean Cookstoves
2013). Furthermore WHO estimates around $ 90 billion will be saved globally every year with switch to clean
cooking practices.

250 million Indian households consume approximately 1104 TWh of energy for domestic cooking every year
(IESS, 2014). As per the 2011 Census figures, 87% of rural households and 26% of urban households still depend
on biomass for cooking. Around 25% of the 4.3 million global premature HAP deaths occur in India alone every
year. In fact, 400 million people in India (of which 90% are women) are exposed to the negative health impacts
associated with indoor air pollution from use of biomass, resulting in respiratory, pulmonary and vision
problems. This underlines the need for adoption and sustained use of clean cooking practices by all.

Today, there are wide range of options in clean cooking segment - portable improved biomass cookstoves,
biogas, ethanol/methanol based cookstoves, electricity based cooking and LPG/PNG. Government of India has
taken initiatives to promote clean cooking. It spent INR 4,15,470 million subsidizing household LPG
consumption in 2012-13. It has undertaken flagship programs for promotion of clean cookstoves and biogas.

However, penetration of clean cooking practices continue to be low in India due to lack of affordable, reliable
and accessible options. As per 2011 Census data, only 29% of households use LPG, 0.1% of households use
electricity and 0.4% of households depend on biogas as a primary source of cooking fuel. As per an estimate
only 0.25% of Indian households use improved biomass cookstoves (GIZ, 2014).

A strategy based on LPG alone to provide clean cooking solution to all would be very costly for the country. As
per the estimates of the International Energy Agency (IEA), 632 million people in India would continue to
depend on solid unprocessed biomass for cooking and space heating needs, even in 2030. Taking into
consideration the fact that India has one of the largest livestock population in the world totaling to 81 million
of milch animal (livestock census 2012), there are immense opportunities for improved biomass cookstoves
and biogas in the country. What is required from the government is initial public funding, conducive policy
environment and structural reforms to enhance innovation, ease of doing business and entrepreneurship for
promotion of clean cooking sector.

Cooking sector will witness a shift from traditional biomass based cookstoves to clean cooking solutions. In
urban areas this shift will be toward LPG, PNG and electricity whereas in villages people will switch to LPG,
improved cookstoves and biogas. Within improved cookstoves segment it is projected that over the years the
share of highly processed biomass based ICS and Ethanol / Methanol based ICS will increase over traditional
biomass based ICS.

Jobs in improved cookstove will increase initially but, due to higher automation in manufacturing in later years,
jobs will either increase at a lower rate or will decrease. This would also happen because it is assumed that
with growth and development, cooking fuel preferences in India will largely resemble developed nations of
today i.e. a mix of LPG, PNG and electricity. Hence, eventually demand for solutions like ICS and biogas will
decline.

Clean cooking sector is projected to become more organized and skill driven resulting in requirement of skilled
and professionally trained workers. This has been reflected in the occupational map and job roles for improved
cookstoves and biogas segments.
Clean Cooking Solutions

Chapter Contents Page No.

1 Introduction 1-7

2 Technological Options 8-15

3 Growth Forecast 16-25

4 Job Potential Estimates 26-29

5 Process Flow 30-32

6 Occupational Mapping 33-41

References 42
Chapter 1
Introduction
 Background
 The Case for Clean and Improved Cooking
 Global Campaign and Initiative
 Fuel Usage and Trends in India
 Cooking Fuels: Occupational Types and Social Groups
 Usage of Cooking Fuels: Inter State Variation
 National Programs with Respect to Energy Needed for Cooking

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Background
Solid fuels in the form of traditional biomass (wood, charcoal, crop residues, and animal dung) are used by
about 2.6 billion people, while solid fuels in the form of coal are used by about 0.5 billion people, mainly in
China and to a lesser extent in India and South Africa. 1.3 billion people lack access to electricity, more than
double that number—about 3 billion people, mainly in South Asia and Sub-Saharan Africa—are still relying on
solid fuels for cooking and heating (UNDP and WHO 2009; IEA 2012). In a business- as-usual scenario, it is
estimated that about 2.5 billion of people will still depend on traditional biomass for cooking and heating in
2030 (IEA 2012).

There is a new and growing global mobilization about household energy access issues. This is driven by the
realization that considerable health benefits can be gained by improving indoor air pollution with the use of
clean cook stoves and fuels. An important milestone of this mobilization is the launch of a public-private
initiative, the Global Alliance on Clean Cook stoves (GACC) led by the United Nations Foundation to help 100
million households adopt clean and efficient stoves and fuels by 2020 (United Nations Foundation 2010). The
recognition by the UN Sustainable Energy for All Initiative that providing efficient cook stoves and clean fuels
to poor households should be part of the broader objective of energy access for all by 2030 (United Nations
2012) created another impetus.

It is well documented that exposure to indoor air pollution (IAP) from the inefficient combustion of solid fuels
in low-quality stoves is a significant public health hazard (Smith and others 2009; Venkataraman and others
2010). Recent data indicate that about four million people die prematurely every year from illness attributable
to IAP from household solid fuel use (Lim and others 2012). By using clean cooking solutions, health-damaging
IAP exposures can be reduced by more than 90 percent in comparison to solid fuels (Smith, Rogers, and Cowlin
2005; MacCarty and others 2010).

With the rapid urbanization in many countries in Sub-Saharan Africa, South Asia, and Central America,
inefficient use of wood fuels and in some cases inefficient production of charcoal might be threatening forest
cover in the neighboring catchment areas (Arnold and others 2003). The reliance on fuel wood for cooking and
heating is increasingly drawing attention to the role in global warming of black carbon originating from
incomplete combustion of fossil fuels, particularly diesel, and other sources, including biomass. There is a
growing body evidence that black carbon acting alone might be the second most important factor affecting the
rise in global temperatures after carbon dioxide (CO2) (Ramanathan and Carmichael 2008; Gustafsson 2009;
Bond and others 2013).

Developing countries like India are confronting the vulnerabilities associated with the looming climate crisis on
one hand and the challenges of development and poverty alleviation on the other, which are closely associated
with providing energy access to the energy poor in the country. As per the National Sample Survey 68th round,
the dominant fuel mix in rural India still consists of firewood and chips, with around two thirds of the
households still dependent on them. However, the transition to cleaner cooking fuels has largely materialized
in urban India, with 68.4 per cent of the households using LPG (Government of India, 2015). The choice of fuel
is also contingent upon socioeconomic conditions. The factors that determine the selection of energy carriers
include affordability, physical access, physical availability and socio-cultural factors like conventional cooking
fuels, etc. Energy access also has severe gender implications, including the use of women’s time and their
health. Hence, the strategy of climbing the energy ladder means addressing energy development, poverty,
social justice, equity and gender issues as parts of the same political process of development.

While the Government of India is making impressive strides in expanding the usage of LPG for cooking among
the population, recent reports suggest that as many as 30 million households will continue to use solid fuel for
cooking in 2040, highlighting the importance of considering improved bio-mass cook stove solutions alongside
clean fuels like LPG. (Source: CSTEP, “Quality of Life for All: A Sustainable Development Framework for India’s
Climate Policy”, 2015). Improved Cook Stoves also play an important role since they allow people either to
make use of more modern fuels, or use traditional fuels much more efficiently, reducing or avoiding dangerous
indoor air pollutants.

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The Case for Clean and Improved Cooking

Environment Health Gender

 Solid fuel use and  Resulting exposure to air  Women and girls are at
charcoal production pollution due to solid fuel higher risks of negative
combustion to meet basic HAP-linked health
results into 0.5–1.2
outcomes and physical
billion MT in carbon household energy needs
injury due to their
dioxide (CO2) and 25% causes an estimated 4.5% proximity to cooking fires
of global black carbon of the global burden of all  Women spend up to 5-8
emissions annually the human diseases hours per day on cooking
 1.36 billion tons of wood  The use of solid fuels, activities, with 20% of
fuel used across the primarily for cooking, has that time devoted to the
been estimated to be collection of fuel
developing world
 Decreased educational
causing forest responsible for at least 4.3
and livelihood
degradation and million premature deaths opportunities for girl
deforestation annually and 110 million children and women as
disability-adjusted life they are primarily
years (DALYs) responsible for fuel
collection in many
cultures
Source: Global Alliance for Clean Cookstoves

Table 1: Benefits of Cleaner Cooking ($ billion per year)

Health-care savings 0.38
Time savings due to childhood and adult illnesses 1.46
prevented: school attendance days gained for
children and productivity gains for children and
adults
Time savings due to less time spent on fuel 43.98
collection and cooking: productivity gains
Value of deaths averted among children and adults 38.73
Environmental benefits 6.07
Total benefits 90.62
Source: WHO (2006)

Global Campaign and Initiative

Sustainable Energy for All

In September 2011, UN Secretary-General Ban Ki-moon shared his vision for making sustainable energy for all
a reality by 2030. He launched ‘Sustainable Energy for All’ as a global initiative that would mobilize action from
all sectors of society in support of three interlinked objectives:
 Providing universal access to modern energy services;
 Doubling the global rate of improvement in energy efficiency; and
 Doubling the share of renewable energy in the global energy mix

Governments from 106 countries and the European Union have partnered with ‘Sustainable Energy for All’ to
advance the three objectives on the country level. India is a partner in Sustainable Energy for All.

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Over 50 High Impact Opportunities (HIOs) have been identified, with a wide range of stakeholders undertaking
actions that will have significant potential to advance Sustainable Energy for All.

‘Universal adoption of Clean Cooking Solutions’ is one of the High Impact Opportunities.

Fuel Usage and Trends in India

Around 67% of overall Indian households rely primarily on solid fuel for cooking, in rural areas, this figure is
much higher at around 85% (Table 2).

Table 2: Fuel Usage Trend in India

Cooking Fuel India Urban Rural
Firewood 49% 20% 62%
Crop Residue & Cow 18% 6% 24%
Dung
Kerosene 3% 8% <1%
LPG 28% 65% 11%
Other 1% <1% 1%
Census: 2011

Source: Census of India 2011; Dalberg Analysis

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Cooking Fuels: Occupational Types and Social Groups

As per the report ‘Energy Sources of Indian Household for Cooking and Lighting’ published by National Sample
Survey office, Ministry of Statistics & Programme Implementation, Government of India in September 2012:

 The percentage of rural households using firewood and chips is 83-87% for the lowest six decile monthly
per capita expenditure (MPCE) classes. This percentage falls as MPCE level increases. By contrast, the
percentage of rural households using LPG for cooking rises steadily with increase in MPCE level, from
0.5% in the lowest MPCE class to 37% in the highest.
 For urban India the percentage of households depending on firewood and chips for cooking falls at a
rapid rate from 60% in the lowest MPCE class to only 0.6% in the highest. The percentage of urban
households using LPG rises steadily from 18% in the lowest MPCE class, reaching 83% in the highest
class.
 In rural India, firewood and chips were used by 89% of ST households, 81% of SC households, far more
than 66% of households of the ‘others’ category. Use of LPG was seen in only 4% of ST, 6% of SC, much
lower than 19% households of the ‘others’ group. In urban India, use of LPG for cooking was least frequent
among Scheduled Castes (48%) and also low among Scheduled Tribes (52%) compared to the all-groups
incidence of 64.5%.
 Among the different household types in rural India, the incidence of use of firewood and chips was
highest (88%) for agricultural labour households. LPG was used for cooking by 19% of those self-
employed in non-agriculture, and by only 3% of agricultural labour households. Household classified as
‘agricultural labour’ were found to be using mostly the cheapest forms of energy for cooking – firewood
and dung cake.
 Percentage of households using LPG as primary energy source for cooking was the highest among
regular wage/salary earners (77%) followed by the self-employed (68%), and least prevalent among
casual labour households (29%). Firewood and chips was the primary energy source for cooking for 49%
of casual labour households, being rare among regular wage/salary earning households (7%).
Above figures clearly indicate that economically and socially backward sections in the society, relatively
speaking, are lagging behind in access to clean cooking solutions. In India, in spite of high percentage of
electrification, use of electricity as main source of cooking is reported at 0.1% of households in both Rural and
Urban areas. Large electricity generation, transmission and distribution projects primarily benefit industry and
urban populations, while most rural and poor people depend on biomass (OECD, 2006b). This necessitates
effective, comprehensive policies to include the forms of energy used by the poor for cooking rather than
concentrate on provision of electricity alone as an end in itself (World Energy Outlook 2006, International Energy
Agency).

Usage of Cooking Fuels: Inter State Variation

 As per the report ‘Energy Sources of Indian Household for Cooking and Lighting’ published by National
Sample Survey office, Ministry of Statistics & Programme Implementation, Government of India in
September 2012, in rural areas the percentage of households depending on firewood and chips for
cooking exceeded 70% in all major states except Punjab and Haryana. In Chhattisgarh, 94% of the
households used firewood and chips for cooking, which is the highest among all major States, followed
closely by Rajasthan (92.5%) and Madhya Pradesh (90.5%). (Refer table below)
 Dung cake was the major fuel for cooking for 29% of rural households in Punjab, 20% in Uttar Pradesh,
18% in Haryana and 15% in Bihar.
 Compared to other states, incidence of LPG use was much higher for Punjab (34% households), Kerala
(26% households) and Tamil Nadu (25% households). However, in case of Kerala and Tamil Nadu, like all
other states, incidence of use of firewood & chips continued to be higher in spite of high LPG penetration
(70% households in both states).
 Use of LPG was least in Chhattisgarh (2% households), Jharkhand (2.5%), Bihar (3.5%), and Odisha (3.7%).
 In Andhra Pradesh, and Odisha, 4-5% households reported ‘no cooking arrangement’.

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Source: NSS Report No.542: Energy Sources of Indian Households for Cooking and Lighting

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Ten States account for nearly ~ 75% of all household solid fuel use in India

Source: Dalberg Analysis; Census of India 2011; Ministry of Statistics and Programme Implementation;
data.gov.in

National Programs with Respect to Energy Needed for Cooking

India is a partner in Sustainable Energy for All. On 2 October 2015, India communicated its Intended Nationally
Determined Contributions (INDCs) to the UN Framework Convention on Climate Change (UNFCCC), committing
to cut the emissions intensity of GDP by 33-35 per cent by 2030 from 2005 levels. In FY 2012-13, Indian
government spent INR 41,547 crore subsidizing household LPG consumption (Sharma et al.,2014). In Union
Budget 2016-17, the government announced its plan to extend LPG connections to 5 crore BPL families in the
next 3 years. However, there is a total of over 12 crore households without a clean cooking solution. Hence a
strategy based on LPG alone may be a costly and time consuming solution. Some of the other initiatives
undertaken by Government of India are promotion of biogas and clean cook stoves.

 Unnat Chulha Abhiyan (UCA) - This program launched by MNRE on June 27th 2014. Initially it was named
as National Biomass Cook stoves Initiatives to enhance use of improved biomass cook stoves. It aims to
develop and deploy improved biomass cook stoves for providing clean energy solution with a view to
reduce drudgery of women and children through reduce consumption of fuel wood, saving in cooking
time and reduction of emissions. The program has a target to disseminate 2.4 million household-level
improved cook stoves and 3.5 million community sized stoves by end of 2017 and has a budgetary outlay
of INR 294 Crores.

 National Biogas and Manure Management Program (NBMMP) - With the estimated possibility of more
than 12 million family size biogas plants in the country (MNRE, 2013) and the co-benefit of organic rich
fertilizer for farm use, biogas can be an important source of fuel for cooking in certain rural areas. Being
in implementation since 1981, the program has installed 45 lakh plants by 31st March 2013. In the twelfth
five year plan (2012-2017), INR 650 crore has been budgeted for setting up 6.5 lakh biogas plants across
the nation.

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Chapter 2
Technological Options
 Technological Options for Clean Cooking
- Improved Biomass Cook Stoves
- Ethanol / Methanol Based Cook Stoves
- Biogas
- Electricity Based Cooking
- LPG / PNG Based Cooking

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Technological Options for Clean Cooking
The technological options, which could potentially provide clean cooking energy to significant proportion of
population, are several and diverse. The table below is a representation of technological options/ devices for
clean cooking (Source: World Bank July 2015)

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Improved Biomass Cook Stoves
At present, traditional cook stoves are the most widely
used solutions for cooking in rural India. Data from
Policies and Programs Overview:
the 68th round of the National Sample Survey (NSS)
In 1983 National Program on Improved Chulhas
suggests that as of 2011-12, around 80% of the
Indian households used some form of traditional (NPIC) was launched with the objectives to
fuels to satisfy their cooking and heating needs (Jain reduce fuel wood consumption and removing /
et al., 2014). Traditional cookstoves typically exhibit reducing smoke from kitchens. It introduced ICS
very low thermal efficiency (of the order of 10% - to reportedly around 35 million households but,
15%) and produce harmful emissions as a result of failed at ensuring their sustained use. The key
inefficient combustion process whereas, improved reasons of failure were a) large government
biomass cookstoves (ICS) help in reducing the health subsidies with minimal user contribution which
impacts, due to better combustion efficiencies. resulted in the stove builders focusing on
complying with government specifications
‘Improved biomass cookstoves’ (ICS) is used as an only, b) lack of effective monitoring and
umbrella term that refers to an array of stove evaluation system, c) limited awareness raising
designs and technologies. There are multiple ways and training programs, and d) limited after
by which these stoves can be classified. One of the sales support. It is followed by National
widely used segregation is on the basis of the
Biomass Cookstoves Initiative (NBCI) with focus
‘mechanism of air augmentation inside the
on enhancing combustion efficiencies, which
combustion chamber’. On this basis the stoves can
be classified as natural draft and forced draft. On the could also lead to emissions and smoke
basis of portability, the stoves can be segregated reduction. It stressed on establishing state-of-
into fixed and portable types. On the basis of fuel the-art testing, certification and monitoring
used, the stoves can be classified as traditional facilities and strengthening R&D programs.
biomass based stoves and highly processed Recently NBCI was reshaped into the Unnat
biomass fuel based stoves. Chulha Abhiyan, which was launched in June
2014 (Dhamija, 2014; MNRE, 2014b).
In natural draft cook stove the air required for
combustion is circulated naturally whereas in forced
draft cook stove an external fan is attached to it which
run on external power from mains/ battery/ TEG for proper circulation of air for combustion.

For the fixed type cook-stoves, platform are prepared using brick and cement for increasing durability and ease
of operation. Two and three pot fixed type cook-stoves are provided with chimney made of cement pipes and
terracotta pipes depending on their suitability and affordability. This helps to reduce indoor air pollution and
results in achieving healthy environment.

The improved cook-stoves may be made of metal, ceramic and terracotta/ pottery (durable type) and
combination thereof. Based on this, the stoves can be categorized as metallic (MS, SS, cast iron and
combination thereof), metal clad ceramic/ pottery and ceramic types.

Bureau of Indian Standard has released a standard on Solid Biomass Chulha ‘IS Standard 13152 (Part I):2013’.
Table 3 below states the requirements of the standard.

Table 3: IS Standard on Solid Biomass Chulha

Sl. No. Type of Biomass Standard Performance Parameters
Cookstove Thermal Efficiency (%) CO (g/MJd) TPM (mg/MJd)
1 Natural Draft Type Not less than 25 ≤5 ≤ 350
2 Forced Draft Type Not less than 35 ≤5 ≤ 150

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Case studies:

Technology Informatics Design Endeavour In 2011 Greenway Grameen started selling

(TIDE), established in 1993, is a not-for- their smart stoves. Initially met with
profit organization which seeks to apply skepticism it was averaging 5,000 unit
appropriate technology to rural situations. sales per month within six months and in
It works through a network of extension 2016 Greenway Grameen has managed to
agents who learn about a new technology sell over three lakh units in India. Its
from TIDE and then set up a business to single-burner high-efficiency cooking
manufacture and market this technology in stove helps save 70 percent fuel cost (uses
a particular area. By the end of 2009, TIDE wood, agro-waste, cow-dung, and
and its entrepreneurs had supplied 11,840 charcoal), minimizes harmful emissions
small business stoves, 7,000 domestic (around 1.5 tons of CO2 per stove) and
stoves and 200 1–5 kW hydro-power plants, reduces cooking time by almost 304
which together represented wood savings productive hours per year on an average.
of nearly 65,000 tons/year and 116,000 The USP is also that it is durable, and
tons/year avoided CO2 emissions. Nearly portable with no moving parts. Today it is
121,000 people are now benefitting from India’s largest cook stove seller exporting
the stoves. to Nepal, Bangladesh and Mexico.

Community based cook stoves

Community based cook stoves replaces inefficient traditional cook stoves at community level like Mid-Day meal
school, Aganwadis, Gurudwara etc. Under UCA programme of Ministry of New & Renewable Energy a target
of 3.50 lakh community biomass improved cook stoves will be deployed by 2017. At present there are about 15
community cook stove models approved by MNRE.

Ethanol / Methanol Based Cook Stoves

Cookstoves based on ethanol and methanol can be used for cooking, water heating and heating of buildings.
The technology can be applied in households, institutions (e.g. schools) and industries where it is used for
boiler heating. Ethanol is produced from sugar plants or other sources of biomass and is safer and less polluting
than petroleum fuels. Methanol on the other hand is produced from synthesis gas (carbon monoxide and
hydrogen), itself derived from oil, coal or, increasingly, biomass. A well designed ethanol / methanol based
cookstoves produces no harmful emissions and are powerful generators of carbon credits.

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Case Study on use of ethanol based cook stove - Zanzibar, Tanzania

Observations Perceived Environmental Impacts

 Women reported enhanced safety  Forest resources are being depleted
for children who are in cooking area, rapidly, as wood collection and
reduced smoke exposure. charcoal production / sale are
 Fuel was reported to be consumed important sources of income-
too fast, and the price of fuel was generation and employment.
seen to be too high.  Indoor air pollution was reduced
 Women chose to use their ethanol with use of ethanol stove.
stoves in addition to (not instead of)  Resource utilization opportunity in
their existing stove; Ethanol stove the form of unused molasses from
was seen as status symbol. sugar factory, which is currently
viewed as a pollutant.

Highlighted Socio-Cultural Issues

 Commercialization challenges linked to restrictions on alcohol (imported alcohol is
taxed as beverage alcohol regardless of use).
 A successful carbon credit program is not established for this model, despite
institutional partner efforts to participate.
 While feed stocks are readily available, infrastructure for distribution and distillation
facilities need to be established.
 Unlike in India, religious traditions in the study did not emerge as an area for cultural
incompatibility.

Below diagram shows agricultural waste is converted into ethanol, which generates employment as well as a
sustainable source of efficient and safe cooking fuel. (Source: 2016 Meeting of the American Association of
Geographers (AAG), San Francisco, CA

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Biogas
Biogas is a clean, non-polluting fuel that contains about 55% to 75% methane (CH4), which has high calorific
value and is very similar to natural gas in combustion characteristics (National Academy of Sciences, 1977). It
can be produced from cattle dung, human waste and other
organic matter arising from household consumption
through anaerobic digestion in a biogas plant. The Policies and Programs Overview:
digested material or slurry, which comes out of the The National Project on Biogas Development
plant, is a form of enriched manure, when dried and can (NPBD) was launched in 1981 with the aim to
be used for soil enrichment in farms. bring clean cooking energy solutions to rural
areas. The NPBD was revamped into the
There are broadly two common types of digesters that National Biogas and Manure Management
are found; fixed dome and floating dome. A fixed-dome Programme (NBMMP) with the objectives of
plant consists of a digester with a fixed, non-movable
promoting biogas not just as a source of clean
gas holder, which sits on top of the digester. When gas
cooking but to reduce the drudgery of women
production starts, the slurry is displaced into the
engaged in collecting firewood, improving the
compensation tank. Floating-drum plants consist of an
underground digester and a moving gas-holder. The state of sanitation and waste management in
gas-holder floats either directly on the fermentation rural areas, reducing pressure on local forests,
slurry or in a water jacket of its own. The gas is collected the ability to impact GHG emissions arising from
in the gas drum, which rises or moves down, according better management of animal dung and the co-
to the amount of gas stored (UNDP, n.d.). benefits to soil fertility by the use of digested
products from a biogas plant (MNRE, 2014a).
The production and use of biogas is determined by two However, the program suffer from poor
important factors viz. ambient temperature and allocation of fund. In the last Five Year Plan
regularity of use. While the production can occur below (2007-12), the total expenditure over the period
20°C (psychrophilic conditions), the optimal conditions was a mere INR 440 Crore or 1% of the annual
for most methanogens, a type of bacteria that drives
(FY 2013-14) expenditure on LPG subsidy (Lok
the conversion, is between 20°C and 35°C (Minde,
Sabha, 2013).
Magdum, & Kalyanraman, 2013). This poses a challenge
in part of the country where temperature drops below
20°C during winter.

A little more than 1 million households in the country report the use of biogas as the primary source of cooking,
as per Census 2011. A total of ~ 4.6 million biogas systems have been installed so far (CSO, 2014) over the
course of the last three decades. Clearly, a large fraction of the installed systems are defunct and efforts to
promote biogas as a clean cooking energy solution have not yielded success. The main reasons for plants
becoming non-functional are structural and operational problems, non-availability of cattle/dung/water, easy
availability of other convenient fuels, chocking of inlet/outlet, corrosion/leakage in pipeline, scum formation in
digester slurry and water accumulation in gas pipe. At policy level government programs promoting biogas
have been top-down in approach driven by targets set by the central government. The prescribed structure is
designed around adoption of the technology with low consideration of people's needs particularly in rural
households. There were too many entities in the implementation chain in each state, which led to inefficiencies
in ground-level planning and roll-out. Funds available for training was insufficient and women who have been
prime user of biogas were not involved, leading to poor operation and maintenance. The subsidies provided
by the NBMMP required individual households to invest INR 6000–8000 towards the cost of sand and bricks
which was a significant financial outlay for most rural families. In absence of proper financial linkages, it became
a deterrent in uptake of biogas.

Page | 13
Challenges around implementation and sustainability of
biogas can be overcome through a revised bottom-up The Grameen Shakti initiative in Bangladesh
approach to policy, which highlights the contextual and provides a range of different economic models for
demand-side issues around adopting the technology. financial assistance to rural households to adopt
Training and education of householders, and particularly renewable energy technologies. The government
women, is needed in relation to the maintenance of encourages and partners with NGOs, micro-finance
digesters, feedstock suitability and the environmental and institutions and international donor agencies which
potential livelihood benefits. A pro-poor, multi- enables a wider reach to rural households and
institutional, partnership models, which include end-user
provides improved financial and implementation
microfinance, cooperatives and community funds are
strategies replacing the ‘technology push’ approach
needed to overcome the high start-up costs associated
with renewable energy technologies and its wider
adoption (Rahaa, et al., 2014)

Electricity Based Cooking

In the recent years, electricity based cooking is making inroads into the country, especially in urban areas. Due
to erratic power supply with frequent outages in most of the rural areas, electricity based cooking has not
witnessed any significant penetration in rural India. Electricity for cooking is used in many forms, from a simple
electric stove to induction-based cooking.

An electric stove or electric hot plate is a portable table-top stove that relies on electricity to power the
appliance. Heat generated in the heating elements of a hotplate is used for cooking the food. The heating
surface of a hotplate is made of a high performance, tubular element with a round cross section. Electric
stoves/hot plates are available in two variants – with uncovered heating element and having a sealed tubular
heating element. Induction cooktops operate on the principle of electromagnetic induction. On supply of
electricity, the induction coil within the stove generates a magnetic field causing circular current to be rapidly
created in the base of the cookware resulting in the generation of heat, which then gets directly transferred to
the food being cooked (Consumer Voice, n.d.).

LPG / PNG Based Cooking

LPG / PNG is natural gas supplied for cooking purpose. PNG is distributed through a pipeline network, providing
uninterrupted supply of gas for cooking to households whereas, LPG comes in cylinders of different sizes. As
of November 2014, around 2.5 million Indian households have PNG connections and 175 million LPG
connections. They are mainly methane with a small percentage of other higher hydrocarbons.

India has subsidized LPG for over three decades in order to facilitate a transition from unclean traditional
cooking fuels to modern and cleaner forms of cooking energy. Although the complete transition is only limited
to 20% of the population (Jain, Agrawal, & Ganesan, 2014), the rising subsidy outlay on domestic LPG and
excessive import dependence pose grand challenges in meeting the demand. India’s reliance on this imported
fossil fuel was as high as ~89% for the year 2012-13 (CSO, 2013).

Page | 14
 High Efficiency Gas Cookstoves
Conventionally blue flame high pressure gas
burners used in commercial kitchens and other Cooking on high efficiency gas burners leads to
industrial applications provide pressurized • Preserving nutrition in food
centric heat with low heat efficiency. While • No emission of carbon soot resulting in clean pot
using the technology, it is observed that the and pan. As a result water and detergent are
saved
equipment emits carbon soot and increases the
ambient heat. Safety is an eternal concern in • Device is safer as it operates under low gas
pressure
this technology.
• Saving of gas fuels over 30%
Agnisumukh an award-winning startup entity •
Lower ambient heat in kitchen
from Bangalore, manufactures commercial •
Faster cooking
kitchen equipment driven by energy efficient •
High thermal efficiency at 69% under IS: 14612
radiant heat gas burner which is flameless, •
No daily maintenance for cleaning the burner
smokeless and noiseless. The burners produce •
Heat can be given from top, down or any desired
uniform heat just like charcoal emitting far- direction

infrared rays and operate under low gas • Increased productivity – user can do multi-

pressure. Far infrared rays are more potent than

microwave and induction waves as it operates at a frequency of 300GHz to 30 THz. The frequency of
microwave and induction is between 300 MHz to 300GHz. Agnisumukh burners works on all forms of gas
- LPG, CNG and Bio-Methane.

Main constraints towards large scale adoption and sustainable use of clean cooking solutions are lack of
dependable, practical and affordable solutions. LPG, in spite of unstainable subsidy still remains unaffordable for
many whereas electricity is highly unreliable as a source of energy for cooking. Infrastructure for production and
distribution of ethanol and methanol is at nascent stage. High dependence on biomass for cooking and availability
of huge quantity of animal residue provide immense opportunities for promotion of improved biomass cookstoves
and biogas as clean cooking solutions. However, India’s experience at promotion of these options has been far
from encouraging. Both National Programme on Improved Chulhas (NPIC) and The National Project on Biogas
Development (NPBD) failed to achieve their goals. One of the key reasons of their failure was heavy dependence on
subsidy leaving little resources for monitoring, research and other key components of the project. Also a high
dependence on subsidies prevented the beneficiaries from developing a sense of ownership (Planning Commission,
2002).
At the initial stage, some level of public financing is usually required in any social development program however,
subsidized programs are not always sustainable in long run. A market-based approach in the promotion of clean
cooking solutions is often viewed as the best way to ensure their sustainability. What is required from the
government is initial public funding, conducive policy environment and structural reforms to enhance innovation
and ease of doing business.

Page | 15
Chapter 3
Growth Forecast
 Market Scenario for Clean Cooking Solutions in India (Demand
and Growth Projection)
 Projection of Primary Source of Energy for Cooking
 Demand Projection of Improved Cook Stoves
 Demand Projection of Biogas
 Business Model - HYDGAS

Page | 16
Market Scenario for Clean Cooking Solutions in India (Demand and
Growth Projection)
High dependence on traditional biomass as energy for cooking in rural India, provides opportunity for clean
cooking solutions penetration in rural market. As compared to urban market, potential is twice large in rural
areas. However, income levels in rural parts are lower than urban pockets. Hence, a key challenge will be to
ensure that clean cooking solutions are affordable enough for the end-consumer (either by bringing down the
price point or by enhancing the availability of consumer financing options)

Note: Excludes around 12 million households which use “other” fuels that are not identified by Census of
India 2011. Source: Dalberg Consumer Segmentation Database; NSSO 2004/2006 and 2009/2010 database;
Census 2011; Planning Commission of India.

Page | 17
Projection of Primary Source of Energy for Cooking
In February 2014 Indian Energy Security Scenarios 2047 (IESS) was launched by Planning Commission as an
energy scenario building tool. The tool has been so developed, that it can create hundreds of scenarios with
different combinations of levels/efficiencies of energy demand and supply sectors. Projection made by IESS
for cooking sector has been made at GDP growth rate of 7.4% Compound Annual Growth Rate (CAGR).
Further following assumptions have been made in making the projection –

• On an average a household needs 7 MJ of useful energy per day to cook.

• No distinction made between commercial cooking and cooking within the household as the average
useful energy needed is the same and both cooking is done to satisfy the needs of the same population.
• With growth and development, cooking fuel preferences in India will largely resemble developed nations
of today. Therefore the role of modern sources of energy will increase significantly in the coming years.
• The primary source of fuel accounts for most of the fuel used for cooking by the household. Therefore
stacking of fuels though present is assumed to be such that there is only one and not two or three
predominant sources of fuel.
• Implementation of cash transfer programs and similar subsidy programs will assist households in
choosing modern, more convenient fuels without costs being a barrier to uptake.
• The investment needed to switch to modern fuels or switch between modern fuels is not prohibitive.
• Urban households will switch from LPG to PNG due to convenience and efficiency concerns. This switch
will be aided by the fact that the piped gas network can be made easily available in densely populated
urban areas as it is more efficient, convenient than LPG. Even in rural areas, PNG networks could be
established in certain densely populated settlements, which could aid PNG penetration.
• Reliable hours of electricity supply may not be incentive enough for majority of urban and rural
households to switch to electricity. This is assumed based on a strong preference for gas based cooking
in India. Access to LPG in rural India is bound to increase from its current levels given the push from
government

IESS further draws four scenarios. Level One is the most pessimistic situation. Level Two is slightly less
pessimistic and takes into account some technological improvements. Level Three is more optimistic, and
considers government policy intervention towards a better future. Level Four is the most optimistic; it is an
ideal situation that is drawn from whatever is physically possible from today. For the purpose of this study,
only scenario 1 - the most pessimistic and scenario 2 - the most optimistic situations are considered.

IESS uses 2012 as the base year and forecasts energy use for 2017, 2022, 2027, 2032, 2037, 2042 and 2047.
Using compound annual growth rate following projections have been made for cooking sector.

Page | 18
 Urban India - Cooking Enenrgy Scenario
100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%
2012 2020 2030 2020 2030
Scenario 1 Scenario 2

LPG Electricity PNG Biomass Coal Kerosene

Table 4: Urban India - Cooking Energy Scenario

Scenario 1 Scenario 2
Year 2012 2020 2030 2020 2030
LPG 69% 63.8% 59.9% 55.2% 45.2%
Electricity 0% 4.6% 8.6% 11.2% 15.2%
PNG 1% 11.6% 24.9% 22.8% 39.6%
Biomass 23% 17.2% 6.6% 10.8% 0.0%
Coal 3% 0.4% 0.0% 0.0% 0.0%
Kerosene 6% 2.4% 0.0% 0.0% 0.0%
Source: IESS

By 2030 there will be complete elimination of coal and kerosene as source of energy for cooking in urban
India. Under both the scenarios, almost 85% HHs will be using PNG or LPG for cooking by 2030. However, in
scenario 2 HHs using PNG will be 60% higher than in scenario 1. In 2030, use of electricity as cooking solution
will be 50% higher in scenario 2 than in scenario 1. In scenario 1 almost 7% of the population will still be
using biomass for cooking in 2030 whereas in scenario 2 use of biomass will be completely eliminated from
urban areas (Table 4).

Page | 19
 Rural India - Cooking Enenrgy Scenario
100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0%
2020 2030 2020 2030
2012 Scenario 1 Scenario 2

LPG Electricity PNG Biomass Coal Biogas Kerosene

Table 5: Rural India - Cooking Energy Scenario

Scenario 1 Scenario 2
Year 2012 2020 2030 2020 2030
LPG 13.1% 21.6% 31.2% 33.2% 41.8%
Electricity 0.1% 3.8% 12.4% 10.4% 20.0%
PNG 0.0% 0.0% 0.0% 0.0% 0.6%
Biomass 84.9% 73.0% 52.8% 50.6% 26.4%
Coal 0.8% 0.0% 0.0% 0.0% 0.0%
Biogas 0.4% 1.6% 3.6% 5.8% 11.2%
Kerosene 0.6% 0.0% 0.0% 0.0% 0.0%
Source: IESS

There will be a shift from biomass to LPG, electricity and biogas as source of energy for cooking in rural India.
Between 2012 and 2030, use of biomass will come down from almost 85% HHs to 53% in scenario 1 and 26%
in scenario 2. Use of LPG and electricity will see an increase with about 44% and 62% HHs using them for
cooking in scenario 1 and 2 respectively. In scenario 2 almost 1/10th of the HHs will be using biogas as energy
for cooking by 2030. Kerosene as a source of cooking fuel will be eliminated in both the scenarios by 2020
(Table 5).

Page | 20
Demand Projection of Improved Cook Stoves

Households using Biomass (in million)

180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
2020 2030 2020 2030
2012 Scenario 1 Scenario 2

Total HHs using biomass Traditional CS Improved CS

Table 6: Households using Biomass (in million)

Scenario 1 Scenario 2
Year 2012 2020 2030 2020 2030
Total HHs using biomass 164.3 155.0 116.8 105.4 52.9
Traditional CS 157.7 109.5 33.4 48.7 2.1
Improved CS 6.6 45.5 83.4 56.7 50.8
Source: IESS

By 2030 number of households (HHs) using biomass as source of energy for cooking will see a decline of
almost 30% in scenario 1 and by 67% in scenario 2 in absolute terms. As a result number of HHs dependent
on biomass for energy for cooking will witness a fall from 164.3 million in 2012 to 105.4 million in scenario 1
and to 52.9 million in scenario 2.

Use of traditional cookstove will also see a decline. Amongst HHs using biomass, number of HHs using
traditional cookstove will come down from a high of 157.7 million in 2012 to 48.7 million in scenario 1 and to
just 2.1 million in scenario 2 by 2030. This will be below households using ICSs in 2030 - 56.7 million in
scenario 1 and 50.8 million in scenario 2 (Table 6)

Page | 21
 Distribution of Traditional and Improved Cookstove
(in %)
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
2020 2030 2020 2030
2012 Scenario 1 Scenario 2

Traditional CS Improved CS

Table 7: Distribution of Traditional and Improved Cookstove

amongst HHs using biomass fuel for cooking (in %)
Scenario 1 Scenario 2
2012 2020 2030 2020 2030
Traditional CS 96% 71% 29% 46% 4%
Improved CS 4% 29% 71% 54% 96%
Source: IESS

In percentage terms, HHs using traditional cookstove will come down from a high of 96% of HHs using
biomass for cooking in 2012 to 29% in scenario 1 and to 4% in scenario 2 by 2030 (Table 7).

Page | 22
 Households using Biomass / Biofuel Cookstove (in million)
180.0
160.0
140.0
120.0
100.0
80.0
60.0
40.0
20.0
0.0
2016 2020 2030 2016 2020 2030
Scenario 1 Scenario 2

Traditional CS Traditional Biomass ICS

Highly Processed Biomass ICS Ethanol/Methanol ICS

Traditional-ICS distribution in numbers

Scenario 1 Scenario 2
2016 2020 2030 2016 2020 2030
Traditional CS 147.5 109.5 33.4 94.2 48.7 2.1
Total HHs using ICS 14.3 45.5 83.4 32.1 56.7 50.8

75% 60% 35% 60% 30% 10%

HHs using traditional biomass ICS (%)

HHs using highly processed biomass 20% 30% 45% 30% 40% 30%
ICS (%)

5% 10% 20% 10% 30% 60%

HHs using ethanol/methanol ICS (%)
HHs using traditional biomass ICS (in
million) 10.7 27.3 29.2 19.3 17.0 5.1

HHs using highly processed biomass

ICS (in million) 2.9 13.6 37.5 9.6 22.7 15.2
HHs using ethanol / methanol ICS (in
million) 0.7 4.5 16.7 3.2 17.0 30.5
Source: IESS

For above calculation it is assumed that in coming years there will be –

1. Affordable ICSs in market which use highly processed biomass fuel, ethanol and methanol
2. Highly processed biomass fuel, ethanol and methanol will be easily accessible and affordable. Their
supply will be reliable
3. Government promotion of ICSs using highly processed biomass fuel, ethanol and methanol due to
better performance

Page | 23
As a result there will be a shift from traditional biomass based ICS to highly processed biomass fuel, ethanol
and methanol based ICS. Assumption regarding share of traditional biomass, highly processed biomass, and
ethanol/methanol based ICS in total number of HHs using ICS has been made in the (table 8).

Demand Projection of Kitchen Linked Biogas

Households using Biogas (in million)

25.0

20.0

15.0

10.0

5.0

0.0
2020 2030 2020 2030
2012 Scenario 1 Scenario 2

Households using Biogas (in million)

Scenario 1 Scenario 2

2012 2020 2030 2020 2030

Biogas 0.7 2.9 7.3 10.5 22.8

Source: IESS

There will be an increase in number of HHs using biogas as primary source of energy for cooking. From 0.7
million HHs in 2012, it will go up to 10.5 million in scenario 1 and 22.8 million in scenario 2 by 2030.

Page | 24
BUSINESS MODEL: HYDGAS
Overview: Hydgas is a cooktop that produces its own gas. It uses water as fuel and uses electricity to convert
it to hydrogen and oxygen and uses that to cook food. It produces gas as needed, so there is no
storage of any gases in Hydgas, which makes it completely safe compared to LPG.

Key Partners Key Activities Value Proposition Relationships Customer

 Household o Sustained ˃ Lucrative Social Segments
Consumers energy substitute to LPG engagement ∑ Restaurants
 Food services & production ˃ No emissions Customer ∑ Domestic
restaurants without fossil ˃ Judicious use of service consumers
 Retail storefronts fuel input environmental Dedicated ∑ Retail outlets
 Leisure & supply resources service for
Hospitality sector o Continual ˃ Creation of large scale
 Entrepreneurs innovation to green jobs buyers
enhance ˃ Service on Identify and
efficiency request retain frequent /
regularly ˃ Enhancement in large-scale
o Rigorous source users
marketing of segregation Attract more
product ˃ Sustainable citizens
o Collect feedback, business
suggestion and recognition to Channels
information high volume → Website
o Analyzing users → Mobile App for
consumer ˃ Detailed Android
demand and customer → Mobile App for
traffic segmentation iOS
analytics → Stores
Key Resources → Social Media
+ Employees (Facebook,
+ Raw materials Twitter)
→ Online
Advertisement
→ Regional Sales
and Support
Teams
→ Conferences

Cost Structure Revenue Streams

 Staff × B2B Sales
 Operational Expenditure × B2C Sales
 Capital Expenditure × Ad Revenue: Google Websites
 Brand Promotion × Advertising campaigns
 IT Infrastructure

Page | 25
Chapter 4
Job Potential Estimates
 Job Potential Estimates in Clean Cooking
- Improved Cook Stove
- Kitchen Linked Biogas

Page | 26
Job Potential Estimates in Clean Cooking - Improved Cook Stove
In 2015 total employment in India was 58,000 in ICS and 85,000 in biogas. 10 million ICS were manufactured
employing 76000 people in 2012 (Renewable Energy and Jobs Annual Review 2016).

Every 1 million increase in annual unit sales of solar lantern, ICS and portable biogas requires roughly:
 5000 new sales and service associates spread across rural areas
 500 Area sales and marketing managers in adjoining semi-urban areas
 50-100 highly skilled business development managers and product engineers in urban areas
(Skill Solutions for off grid clean energy; April 2015)

Assuming that 5600 additional jobs in sales and marketing will be equally distributed across solar lantern, ICS
and portable biogas sectors, every 1 million increase in unit sales of ICSs will require 7600 jobs in
manufacturing and 1867 jobs in marketing and sales.

IESS forecast has been used to calculate total HHs using ICS every year. From this annual increase in number
of HHs using ICS has been calculated. It is assumed that lifespan of an ICS will be five year and once out of
use, an old ICS will be replaced by another ICS. Annual ICS replacement thus calculated has been added to
annual increase in number of HHs using ICS to calculate total annual demand for ICS (Table 9)

Table 9: Annual Demand of ICS (in million)

Year Scenario 1 Scenario 2
2020 11.9 12.2
2030 15.1 6.8
Source: IESS

Further it is assumed that due to automation in production in coming years, number of jobs required in ICS
manufacturing will reduce as follows (Table 10). Rate of automation has been assumed to be higher in
scenario 2 due to more favourable conditions.

Table 10: Decrease in ICS manufacturing jobs due to automation

Year Scenario 1 Scenario 2
Percentage decrease No. of workers required Percentage decrease No. of workers required
in workers for manufacturing 1 in workers for manufacturing 1
requirement million ICSs requirement million ICSs
2020-25 5% 7220 20% 6080
2026-30 10% 6840 40% 4560

Based on this jobs projection for 2020 and 2030 in improved cookstove sector has been made (Table 11)

Table 11: Job in ICS (in million)

Year Scenario 1 Scenario 2
2015 0.058 0.058
2020 0.11 0.10
2030 0.13 0.04

Page | 27
 Jobs in ICS (in million)
0.14

0.12

0.1

0.08

0.06

0.04

0.02

0
2015 2020 2030

Jobs in ICS Scenario 1 Jobs in ICS Scenario 2

Jobs in ICS sector will increase in scenario 1 initially at a faster pace and then at a slower rate to reach 0.13
million in 2030. In scenario 2, jobs will increase initially and then will decline to reach 0.04 million in 2030
(Table 11). This would happen because it is assumed that with growth and development, cooking fuel
preferences in India will largely resemble developed nations of today i.e. a mix of LPG, PNG and electricity.
Also due to automation in manufacturing of cookstoves, job required in manufacturing of cookstoves will
decrease.

Job Potential Estimates in Clean Cooking - Kitchen Linked Biogas

As per as study by Department of Renewable energy, MPUAT, Udaipur on the economics of a biogas plant; for
constructing a family type biogas plant of capacity 3 to 4 m3 as estimated 36 maydays will be required. The
different job roles for these 36 maydays are given in Table 12 below

Table: 12 Labour requirement for

construction of kitchen linked biogas plant
Activity Mandays
required

Pit Digging 10
Construction Mason 5
Construction Labor 15
Dung Filling 5
Pipe Fitting 1
Total 36

Source: Department of Renewable Energy,

MPUAT, Udaipur, Study (Dr. Deepak Sharma)

Given the seasonal nature of rural construction sector, it is estimated that construction of biogas plant will
generate employment 150 maydays per person per year. This mean a person will be able to construct, on an
average, 4.16 biogas plants. In addition to this 1867 sales and marketing jobs will be required for every 1
million biogas plant (Skill Solutions for off grid clean energy; April 2015).

Page | 28
IESS forecast has been used to calculate total HHs using biogas every year. From this annual increase in
number of HHs using biogas has been calculated. It is assumed that lifespan of a biogas plant will be 15 year
and once out of use, an old biogas plant will be replaced by another biogas plant. Annual biogas plant
replacement thus calculated has been added to annual increase in number of HHs using biogas to calculate
total annual demand for biogas plant (Table 13)

Table 13: Annual Demand of Biogas Plant (in million)

Year Scenario 1 Scenario 2
2020 0.43 0.49
2030 1.25 1.02
Source: IESS

Based on this jobs projection for 2020 and 2030 in kitchen linked biogas plant sector has been made (Table
14)

Table 14: Job in Kitchen Linked Biogas Plant (in

million)
Year Scenario 1 Scenario 2
2015 0.085 0.085
2020 0.1 0.11
2030 0.3 0.24

Jobs in Biogas (in million)

0.35
0.3
0.25
0.2
0.15
0.1
0.05
0
2015 2020 2030
Jobs in Biogas (in million)

Scenario 1 Scenario 2

Jobs in biogas sector will increase at a steady rate in scenario 1 whereas in scenario 2 it will increase at an
increasing rate initially before starting to decline. This would happen because it is assumed that with growth
and development, cooking fuel preferences in India will largely resemble developed nations of today i.e. a
mix of LPG, PNG and electricity.

Page | 29
Chapter 5
Process Flow
 Current Industry Process Mapping
- Improved Cook Stove
- Biogas

Page | 30
 Current Industry Process Mapping- Improved Cook Stoves

The cook-stove value chain in India is fragmented with several options for production and distribution existing.
Components are often made separately and assembled by other business. Several middlemen exist in the value
chain before stoves are sold through markets and retailers.

Product Organizatio
Overseas ns
Design, manufacturer/ Shipping promoting
research Assembler cook stoves
and

Local Stockist,
Onsite
Transport of Local Distribution Vendors, End Users
Material/ Storage/
components/ Manufacturer (CBOs, Retail
Component Warehousing
Materials / Assemblers NGOs)
Producers

Artisanal Intermediary Consumer

Assemblers Broker Finance
(MFI)

In bound Operations Out bound Marketing, Sales &

Logistics Logistics Services

Page | 31
 Current Industry Process Mapping- Biogas plant

Waste/Feedsto
ck Collection

Feedstock
Pre-treatment of feedstock improved
in biogas
Pre-treatment the biogas yield and methane content
of feedstock from biomass-fed digesters

Blending of energy-dense feedstock

is a common practice to maximize
Blending of biogas production by optimizing
feedstock nutrient levels and providing
buffering capacity

Mixing/Homog
enizing Tank
The digester temperature is of prime
importance. In temperate areas, a
heating system and an insulation of
the digester is necessary. Hence, the
Pre-heating needed temperature for digestion
can be reached and a loss of energy
by transmission is compensated

Anaerobic
digestion (Bio-

Biogas Sludge
Biogas Holders Production Production

Biogas Sludge

Cooking Bio Manure

Page | 32
Chapter 6
Occupational Mapping & Skill Gap
Analysis
 Occupational Job Roles
- Improved Cook Stove
- Biogas

 Occupational Mapping
- Improved Cook Stove
- Biogas

Page | 33
Occupational Job Roles - Improved Biomass Cook Stove

Stage-Value Chain Activities involved Job Roles

Research, Product Development of efficient and cost  Manager R&D

Design and effective designs of biomass cook-  R&D Research Associate
Development stoves with reduced emissions.  Manager Design
 ICS Designer
 Helper - R&D
Quality Control Carrying out performance testing of  Quality Control Manager
biomass cook-stoves as per BIS  Quality Supervisor
Standard for Bio-Mass Cook Stove  Quality Assistant
 Helper - Q&A

Off-site Production of components required  Portable Improved Cookstove

Material/Component for improved Cook Stove: Entrepreneur
Producers  ICS Entrepreneur (Fixed ICS)
Structural materials
 Combustion chamber
 Insulation and envelope
 Accessories (grate, skirt, etc.)

Functional materials
 Thermoelectric generator
 Heat conducting probe
 Heat sink

Refractory ceramics
 Prefired refractory shape
(refractory fired to final
“brick”)
 Plastic refractory (refractory
shaped to need)
 Castable refractory (shape
cast)
 Ceramic fiber (potential
backup material)
 Powdered refractory filler

Metallic materials
 Steel (mild steel, Cr steel,
stainless steel)
 Cast iron

Page | 34
Manufacturing  The main stove body is usually  Managing Director
built up from the ground, around  Program Manager (Plant)
a simple mould (e.g. banana  Manager Project (Portable ICS)
stem) that is removed to create  Manager Project (Fixed ICS)
the firebox and air passage  Manager Project (Commercial
cavities. Cookstove Installation & Service)
 Plant O&M Engineer
 They can be made with low-cost  Project Associate
local materials such as clay,  CCS Installer / Trainer
sawdust and lime mortar.  CCS Service Engineer
 Plant Supervisor
 Tools needed are also relatively  Installer (Fixed ICS)
inexpensive (e.g. shovel, sieve,  Supervisor CCS
trowel, measuring tape.)  Customer Support Representative
 Machine Operator
Portable Stove – Ceramic Liners  Assembler
 Fitter
 The ceramic liners for portable  Potter
stoves generally require higher  Helper - Production
quality standards and are usually
made using moulds, left to dry
and then fired in a kiln.
 They require a high quality of
clay which must be carefully
prepared before putting into the
moulds..
 Likewise, the requirement for kiln
firing can make this a potentially
capital-intensive venture unless
access can be arranged to an
existing kiln.

Portable Stove - Steel Cladding

 Steel is usually used to clad the

ceramic liner, following
 Basic sheet working/forming
techniques.
 Tooling required is relatively
inexpensive: hammer, chisel,
anvil (or suitable iron girder).
Distribution Networks Meeting demand and supply of  Store In-charge / Supervisor
and store keeping products (Focusing on building  Store Assistant
supply chains). This would include  Helper - Store
store keeping and transportation of
stock, materials and goods. ICS are
stored in warehouses in close
proximity to or in project area. This
can be up to one week before
distribution

Marketing & Sales  Marketing (Advertisements  Marketing manager

thorough media, display of  Sales & Maintenance Executive
posters, Door to door campaign,  Door to Door Sales Agent
tie-up with NGO’s etc.)
 Sales through distribution
network

Page | 35
Finance Capital raising – both long term and  Finance Manager
working capital. Maintenance of  Finance Officer
books of accounts  Accountant
Provision of funds to consumers  Office Assistant - Finance

List of Job Roles - Improved Biomass Cook Stove

Critical NSQF
S.No Job Role
/General Levels
1 Managing Director Critical 8
2 Program Manager General 7
3 Portable Improved Cookstove Entrepreneur Critical 6
4 Manager Project (Portable ICS) Critical 6
5 ICS Entrepreneur (Fixed ICS) Critical 6
6 Manager Project (Fixed ICS) General 6
Manager Project (Commercial Cookstove Installation &
7 General 6
Service)
8 Quality Control Manager General 6
9 Finance Manager General 6
10 Manager R&D Critical 6
11 Manager Design General 6
12 Marketing manager General 6
13 Plant O&M Engineer Critical 5
14 Project Associate General 5
15 CCS Installer / Trainer General 5
16 CCS Service Engineer Critical 5
17 QA Supervisor Critical 5
18 Store In-charge / Supervisor General 5
19 Finance Officer General 5
20 R&D Research Associate General 5
21 ICS Designer General 5
22 Plant Supervisor General 4
23 Installer (Fixed ICS) General 4
24 Supervisor CCS General 4
25 Customer Support Representative General 4
26 QA Assistant General 4
27 Store Assistant General 4
28 Accountant General 4
29 Sales & Maintenance Executive Critical 4
30 Machine Operator General 3
31 Assembler General 3

Page | 36
 Critical NSQF
S.No Job Role
/General Levels
32 Fitter General 3
33 Potter Critical 3
34 Office Assistant General 3
35 Helper General 2

Page | 37
Occupational Job Roles - Biogas

Stage-Value Chain Activities involved Job Roles

Feedstock in Bio-Gas Supply of Feedstock from various  Feed Supplier

Plant industries/farm etc. to be used in Bio-
Plant

Transportation and Collection and storage of feedstock to  Storage in-charge

Waste/Feedstock be used in the digester.  Store helpers
Collection Transportation usually contracted out  Drivers
to local businesses (Local
transporters).
Pretreatment of Mechanical pre-treatment  Lab Technician – Pretreatment
feedstock Biological pre-treatment  Supervisor
Thermal pre-treatment  Helper
Blending of feedstock Blending of energy-dense feedstock is  Executives – Blending
a common practice to maximize  Supervisor
biogas production by optimizing  Helper
nutrient levels and providing
buffering capacity
Mixing/Homogenizing The mix tank is a concrete or metal  Executives - Mixing/Homogenizing
tank structure where manure is deposited  Supervisor
by a manure collection system. It  Helper
serves as a control point where water
can be added to dry manure or dry
manure can be added to dilute
manure.
Pre heating The digester temperature is of prime  Executives - Preheating
importance. In temperate areas, a  Supervisor
heating system and an insulation of  Helper
the digester is necessary. Hence, the
needed temperature for digestion can
be reached and a loss of energy by
transmission is compensated

Anaerobic Digestion, Digesters consist of the digestion tank  Managing Director

Biogas Production, as such, which is thermally insulated,  Production Manager
Biogas Holding & plus a heating system, mixer systems  Construction & Maintenance Manager
Bio-gas Utilization and discharge systems for sediments  Assistant Manager Maintenance
and the spent substrate.  Fabricator
 Mason
Biogas Holders (Floating drum  Helper
gasholders & Fixed Dome
Gasholders)

Laying down of pipelines for

transportation of gas to households
for cooking
Marketing & Sales  Marketing (Advertisements  Marketing Head
thorough media, display of  Marketing and Sales Executive
 Office Assistant

Page | 38
 posters, Door to door campaign,
tie-up with NGO’s etc.)
 Sales through distribution
network
Finance Capital raising – both long term and  Finance Manager
working capital. Maintenance of  Accountant
books of accounts  Office Assistant
Provision of funds to consumers

List of Job Roles - Biogas

Critical NSQF
S.No Job Role
/General Levels
1 Managing Director General 8
Construction & Maintenance
2 General 6
Manager
3 Assistant Manager Maintenance General 4
4 Fabricator Critical 4
5 Mason General 3
6 Production Manager Critical 6
7 Lab Technician – Pretreatment Critical 5
8 Supervisor - Pretreatment General 4
9 Helper - Pretreatment General 2
10 Executives – Blending Critical 5
11 Supervisor - Blending General 4
12 Helper - Blending General 2
13 Executives - Mixing Critical 5
14 Supervisor - Mixing General 4
15 Helper - Mixing General 2
16 Executives – Preheating Critical 5
17 Supervisor - Preheating General 4
18 Helper - Preheating General 2
19 Feed Supplier General 6
20 Storage in-charge General 4
21 Store helpers General 2
22 Drivers General 3
23 Finance Manager General 6
24 Accountant General 5
25 Office Assistant - Finanace General 3
26 Marketing Manager General 6
27 Marketing and Sales Executive General 5
28 Office Assistant - Slaes General 3

Page | 39
 Occupation Mapping – Improved Biomass Cooking Stoves

Level 8 Managing Director

Level 7 Program Manager (Plant)

Level 6 Portable Imporved Manager Project (Portable ICS Entrepreneur (Fixed) Manager Project (Fixed ICS) Manager Project (Commercial Cookstove Installation & Quality Control Finance Manager Manager R&D Manager Design Marketing manager
Cookstove ICS) Service) Manager
Entrepreneur

Level 5 Plant O&M Engineer Project Associate CCS Installer / Trainer CCS Service Engineer Store In-charge / Finance Officer R&D Research Associate ICS Designer
QA Supervisor Supervisor

Customer Support Accountant Sales & Maintenance

Level 4 Plant Supervisor Installer (Fixed ICS) Supervisor CCS Representative QA Assistant Store Assistant Executive

Office Assistant
Level 3 Machine Operator Assembler Fitter Potter

Level 2 Helper Helper Helper Helper Helper Helper Helper Helper Helper Helper Door to Door Sales

Occupational Map Clean Cooking.xlsx

Page | 40
 Occupation Mapping – Biogas
Level 10 Managing Director

Construction & Marketing & Sales

Feed suplier Production Manager Finance Manager
Level 6 Maintenance Manager Manager

Lab Technician -
Executuve Blending Executive - Mixing Executive - Preheating Assistant Manager Acocuntant
Level 5 Pretreatment

Marketing & Sales

Level 4 Store In-charge Supervisor Supervisor Supervisor Supervisor Fabricator Executive

Level 3 Drivers Mason Office Assistant Office Assistant

Level 2 Helper Helper Helper Helper Helper Helper

Occupational Map Clean Cooking.xlsx

Page | 41
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