ADVANCED ELECTRICAL VARNISHES

Ultimeg Range
Technical Guide To Selection

AEV AEV Iberica AEV Asia Sdn Bhd

Marion Street St. Puig i Pidemunt, 16, corn. No 13 Jalan Meranti Puchong
Birkenhead st. francesc Layret D’25 @ Meranti Puchong
Wirral Mataró 08302 47120 Dengkil, Sepang,
United Kingdom Barcelona Selangor DE,
CH41 6LT Spain Malaysia

Tel: +44 (0)151 647 3322 Tel: + 34 93 755 60 92 Tel: +603 8066 5680
Fax: +44 (0)151 647 3377 Fax: + 34 93 755 60 93 Fax: +603 8066 3680
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.aev.co.uk Web: www.aeviberica.com Web: www.aevasia.com
Electrical Insulating Varnishes & Resins

OBOR2 UL Recognised Products

ADVANCED ELECTRICAL VARNISHES

Authorised Distributor OBJS2 UL Systems

PT. Indomakmur Inti Lestari
Jl. Pangeran Jayakarta 141 /F17-18
Jakarta 10730 - Indonesia
Various Chemistry & Applications
Tel +62 21 6252 186
Email: [email protected]
Web www.indo-makmur.com
 Resin type Thermal Flash S.G Shelf V.O.C Viscosity Typical cure Bond Bond Dielectric strength Special property Application Description
Class Point life strength strength

Class Abel G/cm 3 Months %age B4 cup hrs @ ASTM ASTM ASTM D115 After
according closed @ 21ºC seconds or D2519 @ D2519 @ DRY 24hrs
to UL1446 cup ºC Poise @ 21ºC 150ºC Kv / mm water
(tempºC) 25ºC kg kg immersion

Epoxy 26 5.8
U250# H(180) 1 18 58 45 4 hrs @ 150ºC 22.7 150 140 Chemical resistance Hermetic motors Epoxy phenolic varnish with excellent freon and refrigerant gas resistance.
phenolic

Modified 43 N/A High Build High quality enveloping protection varnish used where exceptional moisture and chemical
U200FR H(180) 1 12 45 75 4 hrs @ 130ºC N/A 160 140 Transformers / Coils
polyester protection resistance is required. Remains flexible.
Oven cure varnish

Modified Fast or low temp.

SOLVENT BASED

U370 H(180) 43 0.99 18 50 120 3 hrs @ 130ºC 18 1.2 159 124 Transformers / Motors Resilient, high quality quick curing. General purpose varnish for various applications.
polyester cure
VARNISHES

Phenolic mod 63 1.8 High flash, tank Motors / general High Flash, UL recognised, high build general purpose varnish. Used by many OEM’S and
U380HFC
®

US H(180) 0.93 24 53 150 4 hrs @ 130ºC 20.5 166 122

Polyester stable, UL approved purpose repair shops. UL systems are available.

U380C
®
Phenolic mod 40 1.8 High bond, tank Motors / general UL recognised high build general purpose varnish. Used by many OEM’S and repair shops.
US H(180) 0.93 24 50 130 4 hrs @ 130ºC 20.5 166 120
Polyester stable, UL approved purpose UL systems are available.

U376 27 N/A Transformers / LV

Alkyd F(155) 0.94 12 68 25 Air drying N/A 65 28 Cost effective Low viscosity, fast drying sealing and tropicalising varnish for small motors and transformers.
Air drying

motors / coils
varnish

U372 C
®

N/A High build alkyd air drying varnish. Available in pigmented versions as anti-tracking
US Alkyd H(180) 27 0.97 18 58 180 Air drying N/A 72 30 Fast drying, CTi 180 Motors / transformers
enamels. UL systems are available.
High bond, room
Trickle

U2020 Epoxy H(180) N/A 1.12 24 0 3 Room Temperature 25 6 110 82 Stators / Rotors High bond strength, ambient cure two part epoxy trickle resin.
100% VOC FREE, EPOXY TECHNOLOGY

temperature cure
cores wound

U2001WW Epoxy H(180) N/A 1.48 12 0 Thixo 4 hrs @ 150ºC 45 8 100 85 Heat transfer Wet winding of field
Wound Wet

coils / end windings Wet winding resin that cures to give exceptional bond and heat transfer

0 Tensile strength Elongation

U2004LN Epoxy H(180) N/A 1.12 12 3.5-5.5 4hrs @ 165ºC ISO527 18N/m2 ISO527 17.5 13 Resilience Wound Cores Flexible void free impregnation of cut cores and transformers.
10%

Epoxy H(180) N/A 1.12 12 4 4 hrs @ 150ºC 104 Low viscosity / 0 V.O.C Epoxy impregnation applied by dip / roll / VPI to all general purpose
0 26 5.4 Motors / Transformers
®

U2002LC
DIP

75
VPI

US
no V.O.C motors and transformers. UL systems are available for all the 2002 range.

U2002HVR (L) HV Machine Global impregnation of HV systems where uncatalysed Mica tapes are used
31
VPI

Epoxy H(180) N/A 1.14 12 0 6 (4.5) 8hrs @ 165ºC 6.8 120 85 High Voltage resin
up to 15KV.
®

C US impregnation
strength Elongation Good themal
POTTING

Good themal conductivity, thermal shock resistance,

RESINS

4hrs @ 165ºC Tensile

EPOXY

UF2004TCB UL94 HB H(180) N/A 1.77 12 0 45 190 13 conductivity, thermal Wound Cores
ISO527 18N/m2 ISO527 shock resistance, Class H Class H
10%

VPI of Traction motors UL recognised Class 220, high performance VPI Epoxy resin system that
Class C

Epoxy C(220) N/A 1.15 12 0 50 4 hrs @ 165ºC 38 8.6 190 115 High Temperature
U2220 C US
exhibits superior properties at elevated temperatures.
properties and field coils

A300 Polyester H(180) N/A 1.04 18 3 50 4 hrs @ 130ºC 22 3.5 135 112 Cost effective Motors / Transformers General purpose VOC compliant water based varnish.

A850 Phenolic Mod 4.8 High bond, tank Motors / General VOC compliant water based varnish with high bond strength even when used at low
H(180) N/A 1.03 18 3 50 4 hrs @ 130ºC 22 139 119
WATER BASED

Polyester stable Purpose solids levels.

Aquameg

A770 N/A Quick Air dry, h2o Low VOC Air dry varnish available in Clear and Pigmented versions. Fast air dry,
Hybrid H(180) N/A 1.02 12 <2 80 Air drying N/A 152 118 Motors / Transformers
based anti track good all round properties. Replacement for High VOC Air dry Varnishes

A1000 Epoxy 5.5 Chemical resistance LV Motors / Hermetic 0 VOC Epoxy Emulsion with excellent bond strengths at elevated temperatures and good
H(180) N/A 1.05 12 0 30-60 cps 4 hrs @ 150ºC 26 105 100
Emulsion & Bond strength Motors resistance to chemicals including those used in Hermetic applications.
2002AQ Epoxy General Purpose
®
H(180) N/A 1.09 12 0 30-30 cps 4 hrs @ 150ºC 20 3 100 70 LV Motors 0 VOC UL Recognised Epoxy Emulsion for impregnation of low voltage motors.
C US Emulsion Impregnation

U2220GP N/A Filling putty rotating Single component filling putty compatible with U2002 & U2220 series Epoxy resins.
Epoxy H(180) N/A 2 12 0 Putty 3 hrs @ 150ºC N/A 210 115 1 component putty
machines Fills gaps in windings on rotating or static machines. Available in UL systems.

U8001 LAP SHEAR Multi purpose Epoxy Multi purpose Epoxy Adhesive. Rapid cure at ambiant tempreture with extremely
ANCILLIARY PRODUCTS

Epoxy H(180) N/A 1.13 12 0 130Ps 30 mins-1 Hr N/A N/A High shear strength
> 3500 psi (Mld Steel) Adhesive high shear strength.

XP1 Epoxy F(155) N/A 2.2 12 0 Putty 5 hrs @ 20ºC N/A N/A N/A N/A 2 component putty Rotors and armatures Two component balancing putty.

PMC Acrylic N/A N/A 1 36 0 280 Air drying N/A N/A N/A N/A Removable Masking compound Solvent free, water based masking lacquer.

Cellulose N/A
U705 N/A <22 0.95 24 65 Thixo Air drying N/A N/A N/A Removable Masking compound Rapid drying, traditional blue masking lacquer.
Acetate

Masking solution for all types of surfaces prior to Dip or VPI impregnation methods.
HT Masking
U720 N/A N/A 0.9 36 0 Grease No cure N/A N/A N/A N/A High temperature Masking Grease Protects surfaces from Polyester and Epoxy resins without causing contamination to
Grease
tanks. Easily wiped clean post impregnation cure.

UL rated products according to OBOR2 file number E220579. UL systems (OBJS2) also available for adoption.