Design and Analysis of Losses in Power Transformer
Design and Analysis of Losses in Power Transformer
3, 94-101
Available online at http://pubs.sciepub.com/ajeee/5/3/4
©Science and Education Publishing
DOI:10.12691/ajeee-5-3-4
Department of Electrical Engineering, Namdi Azikiwe University Awka, Anambra State, Nigeria
*Corresponding author: [email protected]
Abstract This paper examined and presented a simplified approach to power transformer design. Analyzed
possible losses associated with power transformers through computational techniques and crucial design diagram.
Keywords: core design, window area, window space factor, cruciform design, winding arrangement, transformer
loss analysis
Cite This Article: E.A. Anazia, E. S Ugochukwu, J. C. Onuegbu, and Onyedikachi S.N, “Design and
Analysis of Losses in Power Transformer.” American Journal of Electrical and Electronic Engineering, vol. 5, no.
3 (2017): 94-101. doi: 10.12691/ajeee-5-3-4.
4. Core Design
Net iron Area of the leg or limb or Core
The effect of mechanical forces on the wound coil Since a = d*Cosɵ, and b = d*Sinɵ -from the figure
under short circuit or high overload condition tends to above.
deform the geometry of the transformer or its structure. Substituting in equation (7)
These forces destroys the coil and insulations, in
rectangular or square wound coil and core, whereas the = =
A g 2*a *b − b 2 2*d 2 *CosθSinθ − d 2 *Sin 2 θ. (8)
effect is negligible in the case of circular wound coil and
core or cruciform core design [5,6]. The circular core calls
for more number of different sizes of laminations and
poses a problem during core anchoring. Hence cruciform
core design is preferred in practical design of transformers.
Cruciform core design, reduces the net area of the core,
gives high space factor, reduces the mean length of turns,
and consequent I2R loss, as demonstrated in the two core
design comparison below.
Figure 4. Cruciform cores with circular coil
5. Leg or Limb Section Details By trigonometric identities,
Tan2= θ Tan −1 2
θ 2, 2= (12)
ɵ = Tan-12/2 = 63.43/2 = 31.71o.
Thus, Ag is maximum when ɵ = 31.71o. With ɵ = 31.71o,
= =
a d*Cos31.71o
0.85*d,
(13)
Figure 3. Square cores with circular coil = =
b d*Sin31.71o
0.53*d.
Therefore Iron area; =
A g 2*a *b − b 2
(14)
A i = 0.45 * d 2 . (4) = 2*0.85*d*0.53*d − (=
0.53d ) 0.62d 2 .
2
Since the applied voltage V1 is approximately equal to But T = 1/f; this implies
the voltage induced / (1/ f ) 4=
4Фm = Фm *f 4fФm Volts . (31)
= =
E1 4.44* Фm *f * N1. E t N1. (22)
Form factor = r.m.s value/average value = 1.11,
Number of primary turns ( or turns / phase ) N1
Therefore
(23) =
r.m.s value of =
e.m.f / turn 1.11*4*f *Фm 4.44fФm (32)
= V1 / Et − Single phase transformer.
Comparing with equation (29),
Number of Secondary Turns ( or turns / phase ) N 2 Power delivered VA = V1I1 = E1I1 = 4.44fФm N1 I1 or
(24)
= V1 / Et − Single phase transformer. Power delivered per turn,
=
VA / N V= 1I1 / N1 4.44fФm I1.
1I1 / N1 E= (33)
Primary Current ( or current / phase ) I1
(25) But Фm = Bm*Ai , where Bm – maximum flux density, Ai
= KVA *103 / V1 − Single phase transformer.
= iron area or core area.
American Journal of Electrical and Electronic Engineering 97
→ I1N1 = I2 N 2 = A w K w J / 2. (35)
Substituting in equation (29) above gives, Figure 6. Vector diagram of transformer under no-load condition
additional mmf cancels the effect of the demagnetizing consist of a large number of individually enamelled
mmf Ф2, previously set-up by I2 in the transformer. insulated strands to increase the resistance of the eddy-
Hence, whatever the load condition, the net flux passing current paths have been available and have largely
through the core is approximately the same as at no-load. eliminated this problem (Figure 8). Its use, coupled with
A vital deduction is that due to the constancy of core flux flux shunts to control the distribution of leakage flux [11],
at all load; the “core loss” is also practically the same means that eddy-current losses can now normally be
under all load conditions. contained within 10% to 15% of the I²R loss. Therefore,
the reduction of load loss depends simply on the amount
As Ф2 = Ф’2 Therefore, of materials copper and iron that is considered economical
=N 2 I2 N1I’2= =
, Hence I’2 N to put into the transformer.
2 / N1 *I 2 kI 2 .
=
Emf1 / N1 220= = 13V.
/16.86 13.048V (46) = =
Ww 0.148 / 0.7 0.21m. (54)
Ai = 0.14m 2 . Therefore,
=Ay =i
0.2*A 0.2* 0.14 =
Entire area Area of window + Area of yoke and core
(58)
= 0.028m 2 − Yoke area is increased by 0.2 to limit (48) =( 0.22 + 0.168) =0.388 =0.39m 2 .
operating flux density at the yoke. Taking area covered by the insulator into consideration,
and assuming the coil did not torch the two outer limbs,
and then we have,
Insulation thickness = 2mm
Lc =
L − 4mm =
0.525m − 0.004m =
0.521m (59)
Wc =
Ww − 2mm, Wc = 0.208m (60)
0.21m − 0.002m =
= =
Area c W = 0.108m 2 .
c *Lc 0.51*0.208 (61)
Total window area when insulation thickness is
subtracted
Total = =
Area c 2Area c 2W= = 0.216m 2 (62)
c *Lc 2*0.108
=
Entire area Area of window + area of yoke and core
Figure 9. Single phase shell type transformer [12] (63)
=( 0.216 + 0.168) =0.384 =0.38m 2 .
From the diagram above, overall length or width can be
obtained as follows: Area of copper in the window or coil used Acu is
obtained as follows;
W =d + Ww + 2d + Ww + d =2Ww + 4d − over all width (49)
A cu − total =a1 N1 + a 2 N 2 =( I1 N1 / J ) + ( I 2 N 2 / J ). (64)
H = L+2Ly where Ly = yoke height. Assuming Ly = d from
the diagram, then; From calculation we already know the following,
H =L + 2d − over all height (50) N1 = 18 turns, N2 = 2 turns, J = 1064 Ampere m-2, I1 =
2.56A, I2 = 31.25A
H*W= ( 2Ww + 4d )( L + 2d ) − entire area (51) Primary coil area;
[2] GUIDE for Life Management Techniques for Power management of an ageing transformer population” Proceedings of
Transformers,” (CIGRE brochure No. 227). the TechCon 2003 Asia-Pacific.
[3] L. Pettersson, N.L. Fantana, U. Sunderman. “Assessment ranking [8] Victor Sokolov, Armando Bassetto, Jose Mak, Dave Hanson.
of Power Transformers Using Condition Based Evaluation, A New “Transformer Risk Assessment Considerations’ Proceedings of the
Approach”, CIGRE Paris Conference Paper 12-204, 1998 Session. EuroTechCon 2002 Conference,UK Bimingham, 2002.
[4] Mark Perkins, Lars Pettersson, Nicolai Fantana, T. V. Oommen, [9] V.Sokolov. “Consideration on power transformer condition –
and Steven Jordan. “Transformer life assessment tools and based maintenance”, Proceeding of the EPRI Substation
methods” Proceedings of the 2000 International Conference of Equipment Diagnostic Conference VIII. February 20-23, 2000,
Doble Clients - Sec 8-1. New Orleans, LA.
[5] Stefan Fassbinder (2013). Efficiency and Loss Evaluation of Large [10] V. Sokolov. “Changing world perspectives-a report from CIGRE”,
Power Tranformers, ECI Publication No Cu0144, Issue 01, Proceedings of the TechCon N.A. 2005 conference,San Diego,
Available from www.leonardo-energy.org. Feb.2005.
[6] Transformer, Retrieved from [11] V. Sokolov. “Design Review as the First Step of Transformer Life
http://en.wikipedia.org/wiki/Transformer. Assessment”, Proceedings of the EuroTechCon Conference,
[7] Victor Sokolov, Armando Bassetto, T.V. Oommen, Ted Haupert, Birmingham, 2003.
and Dave Hanson. ”Transformer fluid:a powerful tool for the life [12] Balbir Sngh (1982). Electrical Machine Design; Vikas Publishing
House PVT ltd.