M 218164 Msi-9600ht Port-A-Weightech Enus Reva
M 218164 Msi-9600ht Port-A-Weightech Enus Reva
Technical Manual
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product
updates can be found on our website:
www.ricelake.com
Revision History
Revision History
This section tracks and describes manual revisions for awareness of major updates.
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
Contents
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 FCC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.1 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.2 Annunciators and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.2 MSI-9600 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.3 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Communications Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.1 Remove Front Casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.2 Reinstall Front Casting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.1 MSI-9600HT Front Casting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5.2 MSI-9600HT Front Casting Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.3 MSI-9600HT Bulkhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.4 MSI-9600HT Bulkhead Assembly Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.5 MSI-9600HT Mid-Section Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5.6 MSI-9600HT Mid-Section Assembly Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.7 MSI-9600HT Back Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.8 MSI-9600HT Back Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2 Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Tare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.1 View Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2 Clear Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4 Function Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.1 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.2 Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.3 View Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.4 Net / Gross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.5 Peak Hold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4.6 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.7 High Resolution Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.8 Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.0 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Set Function Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Auto-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.4 Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.5 Display Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.6 Display Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.7 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.8 Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.9 Filter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.10 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.11 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.1 Calibration Switch Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2 Standard Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Initial Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Guidelines for Capacity and Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4.1 Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.4.2 Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.5 C-Cal Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.6 Calibration Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.7 Auto Zero Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.8 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.9 Gravity Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.9.1 Compensation by Latitudes and Elevations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.9.2 Compensation by Gravity Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.0 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2 Printer and Serial Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2.1 Standard Print Strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.2 Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2.3 Printer Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2.4 Custom Print Formatters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.3 RF Network Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3.1 802.15.4 RF Network Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.3.2 Hold Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4 Radio Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4.1 802.15.4 (XBee 3 and XBee 3-PRO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.4.2 802.15.4 (XBee 2SC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.3 Wi-Fi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.4 Bluetooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.4.5 FHSS (Frequency Hopper Spread Spectrum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.0 Optional Rugged Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.1.1 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.2 Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.3 Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.4 Programmable Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2 Conflict and Jamming Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.3 FCC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
8.0 Troubleshooting/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.2 Service Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.0 Introduction
This manual is intended for use by service technicians responsible for installing and servicing the MSI-9600HT Port-A-Weigh
Plus and the MSI-9600 Port-A-Weigh Plus retrofit of the MSI-9300. Configurations and calibration of the scale can be
accomplished using ScaleCore Connect software, RF remote control, RF remote displays, or the front panel keys. See
Section 4.0 on page 27 and Section 5.0 on page 34 for information about setup and configuration of the MSI-9600.
1.1 Features
• Automatic power off
• Automatic sleep mode
• The buttons are sealed and rated for over 1 million operations
• Precise high resolution (2500 division standard and up to 10,000 possible) 24 bit A/D conversion coupled with advanced
RISC micro controller
• Five large, 1.2'' (30 mm) LED digits displayed in red, green or orange
• Full digital calibration
• Can be calibrated without test weights using the C-Cal technology
• Selectable for kg/lb
• Automatic or manual weight totalization
• High speed Peak mode
• Eight setpoints
• ScaleCore technology
• Two service counters
1.3 Safety
Safety Definitions:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Includes
hazards that are exposed when guards are removed.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death. Includes
hazards that are exposed when guards are removed.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
IMPORTANT: Indicates information about procedures that, if not observed, could result in damage to equipment or
corruption to and loss of data.
General Safety
Do not operate or work on this equipment unless this manual has been read and all instructions are understood.
Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake
Weighing Systems dealer for replacement manuals.
WARNING
Failure to heed could result in serious injury or death.
Do not allow minors (children) or inexperienced persons to operate this unit.
Do not stand near the load being lifted as it is a potential falling hazard. Keep a safe distance.
Do not use for purposes other than weight taking or dynamic load monitoring.
Do not use any load bearing component that is worn beyond 5% of the original dimension.
Do not use the scale if any of the components of the load train are cracked, deformed or show signs of fatigue.
Do not exceed the rated load limit of the scale, rigging elements or the lifting structure.
Do not allow multi-point contact with the hook, shackle or lifting eye of the scale.
Do not allow high torque on the scale unless it is specifically designed for high torque.
Do not make alterations or modifications to the scale or associated load bearing devices.
Do not use improperly rated or sized shackles. Use only Rice Lake Weighing Systems’ recommended shackles.
Do not remove or obscure warning labels.
Do not submerge to clean.
For guidelines on safe rigging and loading of overhead scales and dynameters, read the MSI Crane Scale Safety and Periodic
Maintenance Manual (available at www.ricelake.com).
Keep hands, feet and loose clothing away from moving parts.
There are no user serviceable parts within the MSI-9600. Any repairs are to be performed by qualified service personnel only.
The MSI-9600 Port-A-Weigh Plus scale has a safe mechanical overload of 200% and an ultimate overload of 500%. Overloads
greater than 500% could result in structural failure and dropped loads. Dropped loads could cause serious personal injury or
death.
1.4 Display
The keys and display of the MSI-9600 front panel is described below.
ZERO Zero Key Zeros out residual weight on the scale Saves and drops back one menu level; At the root Steps back one digit to change or
st
menu level the Zero key stores the changes and correct the digit to the left
returns to Weigh mode displays briefly
TARE Tare Key Removes the weight of containers, trucks Functions as the Enter/Select key Confirms blinking digit and move
T or carriers and places the scale in the Net to the digit to the right
Weigh mode
USER User Key Programmable to user selectable Functions as the Scroll key Cycles blinking digit through
F functions (Section 4.0 on page 27); This numbers 0-9
key is defaulted to the Test function
Table 1-1. Key Functions
Example of numeric entry: Enter 2500 kg on a 5000 kg capacity scale.
USER TARE
• Press F two times for the leftmost blinking digit, press T to save that digit selection.
USER TARE
• Press F five times for the next blinking digit, press T to save that digit selection.
TARE
• Press T to save that digit selection.
TARE
• Press T to save the next digit selection. 2500 displays.
Display The main display digits include six, 1.5'' (30 mm) LED load display with adjustable brightness; Main display may
be red, orange, or green depending on the color setting
Table 1-2. Annunciators and LEDs
WARNING: Wear appropriate hearing protection when any audible alarm is active. Not wearing appropriate hearing
protection may result in hearing loss.
2.0 Installation
The MSI-9600 cast aluminum enclosure is rated at NEMA Type 4 IP 66. It hangs from a crane using properly sized shackles.
WARNING: Refer to the Crane Scale Safety and Periodic Maintenance Manual (PN 153105) for safe loading and rigging
guidelines when installing the model MSI-9600.
Regular maintenance inspections of the lifting system should be performed to ensure safety. Pay particular attention for
signs of stress on any element in the load train.
Use the appropriate interface hardware for the capacity of the scale.
• If the interface hardware does not fit properly, Rice Lake Weighing Systems can supply the MSI-9600 with oversized
lifting eyes or shackle interfaces.
• If the crane hook is too large to fit in the lifting eye with single point interface, then install the scale using adaptive rigging.
• If multiple attachments are needed, use a shackle or ring to attach multiple lines to keep a single point attachment to the
scale.
IMPORTANT: Using an oversized shackle or hook to interface with the MSI-9600 can cause off center loading and stress
points that will reduce the life of the lifting eye or hook.
Single point attachments are necessary to ensure the safety and accuracy of the scale system.
2.1 Unpacking
When unpacking the MSI-9600, ensure that all assembly parts are accounted for. Check the MSI-9600 for any visible damage.
If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. If the MSI-9600 must
be returned, it must be properly packed with sufficient packing materials. Whenever possible, use the original carton when
shipping the unit back.
NOTE: If the scale is in continuous use, a fully charged spare battery is recommended. Replace the drained battery as close
as possible to the low battery warning.
SLA batteries that have not been deep discharged should withstand 500 to 1500 charging cycles.
Low battery warning annunciator indicates about two to four hours of use before MSI-9600 powers off.
If the MSI-9600 is not going to be used again soon, remove SLA battery to prevent deep discharge while unit is in storage.
Recycle the battery at an authorized recycling center when the average life drops to 20 hours or less.
2.2.2 MSI-9600 Battery Charger
The MSI-9600 is shipped with a battery charger designed to charge and maintain the battery. Exact charging time depends on
the degree of battery discharge. A battery removed when the low battery warning first appears should take about four hours to
fully charge.
DANGER: Charger is for indoor use only and should not be used in wet locations.
NOTE: When the battery is new, it might take significantly longer for the initial charge. It is recommended to charge a new
battery for 24 hours. It might take several charge/discharge cycles before full capacity is reached. Deep discharged
batteries also take significantly longer to charge.
POWER
100%
CHARGING
80%
50%
20%
2.4 Servicing
Rice Lake Weighing System’s dealer network provides both on-site and depot servicing of MSI-9600 crane scales. Please
contact a local dealer or Rice Lake Weighing Systems to obtain a return material authorization (RMA). Due to the weight and
size of many products, it is not always necessary to return the whole scale. Lower swivel hook assemblies and upper lifting
shackles on 50k capacity models and above do not need to be returned for service or recalibration. There are no user
serviceable parts inside the MSI-9600. Depot repair is performed with module and harness swaps. If the electronics are at fault,
often the front casting section is all that needs to be returned.
8
4
12
9 6
1
3
8
7 11
3 4
2
10
5
10
6
2
1
4
3
2 5
11
12
13
2
1
8
3
8
3
8
3
7
6
BLACK WIRE
RED WIRE
10
5
15
16 13
14 12
17
11 2X
2
3
4
Figure 2-10. MSI-9600HT Back Assembly
2.5.8 MSI-9600HT Back Assembly Components
Item Part No. Description Qty.
1 193557 Casting, rear cover, 12V, machined 1
2 149719 Fastener battery door 2
3 149718 Plate aluminum battery 4
4 213050 Screw, button head 8-32 × 5/16 stainless steel (T15) torx drive 16
5 147825 Plug banana jack 2
6 81280 Washer, lock no 6 type A 2
7 146603 Screw, pan head 6-32 × 3/8 Phillips stainless steel 2
8 146627 Nut, hex 6-32 nyloc stainless steel 1
9 214737 Cable assembly power 12 in 1
10 204844 Casting rear 12V SLA machined 1
11 145934 Latch camloc 2
12 149723 O-ring assembly batter well casting 1
13 146661 Nut, hex 5/16-18 jam stainless stell 1
14 169440 Connector block 12V battery casting intrinsically safe 1
15 55124 Washer, flat #6 cres 1
16 127036 Screw, 6-32 × 3/4 Phillips pan head 18-8 stainless steel 1
17 146640 Pad poron 2.0 × 1.0 1
Table 2-7. MSI-9600HT Back Assembly Components
3.0 Operation
The following sections describe the Weigh mode operation of the MSI-9600.
3.1 Power
The power key turns the MSI-9600 power on. While in Weigh mode, it also turns the power off.
Press POWER
to turn on the power. The following sequence displays:
es
IMPORTANT: The scale has a maintenance battery drain. Always remove the battery if the scale will be off for an extended period
of time. Leaving a discharged battery in the scale can result in a deep discharged battery which will shorten its service life.
3.2 Zero
The zero key sets the zero reading of the scale.
ZERO
Press to remove small deviations in zero when the scale is unloaded. For zeroing (taring) package or pallet weights,
st
see Section 3.3. The zero key can be used in GROSS or NET mode.
NOTE: The backup memory in the unit stores the zero reading and retains it even if the power fails.
Zeroing while in NET mode will zero the GROSS weight causing the display to show a negative tare value.
The scale must be stable within the stable window.
The unit will only zero if is on and there has been no activity for two seconds. If a motion ceases within the motion
window in that time, the scale will zero.
The scale will accept a zero setting over the full range of the scale (NTEP enabled MSI-9600 legal for trade scale has limited
zero range).
Zero settings above 4% of full scale will subtract from the overall capacity of the unit.
Example: If 100 lb on a 1,000 lb scale is zeroed, the overall capacity of the scale will reduce to 900 lb, plus the
allowed over-range amount.
3.3 Tare
Tare is used to zero out a known weight, such as a packing container or pallet, and display a NET weight. The TARE function is
defined as a Tare-In or Tare-Out operation.
To tare the scale:
1. Hang the empty container from the scale.
TARE
2. Press T to enter a tare value. The MSI-9600 stores the current weight as a tare value and subtracts the value of
the container from the GROSS weight. displays and the Weigh mode changes to NET.
3. Add the product to the packing container. The NET weight displays.
NOTE: To set a new tare, the existing tare must first be cleared. The MSI-9600 will not set a new tare over an old tare.
3.4.2 Total
USER
When the F key is programmed to Total (Section 4.2 on page 28), pressing the key prompts the scale to perform the
total function that has been be set in the setup menu. That can be, OFF, ttlOn, a.Load, a.Last, or A.HiGH.For more
information on these parameters and setup see Section 4.8 on page 31. If nothing has been set, nothing will happen when
USER
F is pressed.
USER
• Press F to start the complete the total function
NOTE: The Total mode must be programmed from the Setup menus before the USER key will function.
3.4.6 Units
USER
When the F key is programmed to Unit (Section 4.2 on page 28), pressing the key changes the displayed units.
USER
• Press F to toggle display between available units
4.0 Setup
Setup menu enables configuration of the MSI-9600. This section details settings and parameters that are configured in Setup
menu. For navigation and numeric entry information, see Section 1.4.1 on page 9.
POWER
NOTE: Press es
at any time to cancel the procedure.
4.3 Auto-Off
The Auto-Off feature prolongs the battery life by automatically powering off the unit if no buttons are pressed and there is no
change in the load exceeding 10 d for the time period, in minutes, set by the user. When a button is pressed or the detected
load is in motion exceeding 10 d, the time limit is reset.
POWER
When disabled, the unit will only turn off by pressing es
, or if the battery dies. To set the Auto-Off function:
USER POWER
1. Press and hold F and es
. Func displays.
USER
2. Press F to scroll to A-OFF.
TARE
3. Press T . The current auto off time displays.
USER
4. Press F to scroll through the available times.
TARE
5. Press T when the desired time displays. SLEEP displays.
ZERO
6. Press st
to exit setup and store the settings.
POWER
NOTE: Press es
at any time to cancel the procedure.
4.4 Sleep
The sleep parameter reduces power consumption by automatically turning off the display during periods of inactivity. While in
the sleep mode, the green acknowledge annunciator will blink at a one second rate to indicate the unit is in sleep mode. To
wake up the unit, either a button must be pushed (front panel or RF remote) or the weight must change by 5 d or more.
NOTE: Sleep must be set to less time than the Auto-Off timer.
USER POWER
1. Press and hold F and es
. Func1 displays.
USER
2. Press the F to scroll to the sLeep function.
TARE
3. Press T . The current SLEEP time displays.
USER
4. Press the F to scroll through the available times.
TARE
5. Press T when the desired time displays. displ displays.
ZERO
6. Press st
to exit setup and store the settings.
POWER
NOTE: Press es
at any time to cancel the procedure.
TARE
5. Press T when the desired setting displays. Color displays.
ZERO
6. Press st
to exit setup and store the settings.
POWER
NOTE: Press es
at any time to cancel the procedure.
4.7 Setpoints
The MSI-9600 supports eight setpoints. Common uses of setpoints are for warnings or process control. It comes standard with
LED outputs for a triggered set point.
Setpoint 1 is Red
Setpoint 2 is Yellow
Setpoint 3 is Green
USER
8. Press F . The first digit will blink.
USER
9. Press F to scroll to the desired number.
TARE
10. Press T . The second digit blinks.
11. Repeat Step 8 – Step 10 until the desired value displays.
POWER ZERO
NOTE: To enter a decimal point, press es
while the digit is blinking. To correct a digit, press st
to step back.
TARE
12. Press T . The value will stop blinking and the next setup menu item displays.
13. Repeat Step 2 – Step 12 to set all the setpoints to be used.
ZERO
14. Press st
to exit setup and store the settings.
POWER
NOTE: Press es
at any time to cancel the procedure.
4.8 Total
Total function is used to accumulate multiple weighments so that gross and net readings can be added into the same total
number. There are four modes of totalizing: one manual mode and three auto modes.
The manual total mode and three auto total modes all require that the weight on the scale return below 0.5% (relative to full
scale) of GROSS ZERO or NET ZERO before the next weighment can be added. Applied weight must be ≥1% of full scale
above GROSS ZERO or NET ZERO before it can be totaled.
Manual Total Mode
The manual mode requires the TOTAL key be pressed with the weight on the scale. The weight will be added to the previously
accumulated value. This assures that a weight on the scale is only added to the total once.
The USER key under the MANUAL TOTAL mode functions in this manner:
• If weight is greater than 1% of capacity and has not been totaled – Pushing the USER key adds the current weight to the
TOTAL weight. The displayed weight blinks to indicate the weight was accepted. The TOTAL annunciator lights and the
Total weight display for five seconds and then the number of samples displays for two seconds.
• If current Weight has been totaled – Pushing the USER key displays the Total weight for five seconds (View Total)
without changing the Total value. The TOTAL annunciator illuminates during the TOTAL weight display. After five
seconds of Total Weight display, the number of samples displays for two seconds.
• If weight is less than 1% of capacity – The USER key functions as View Total only and functions as View Total until the
1% threshold is exceeded to allow the next addition to the total value.
Auto Total Modes
The USER key under the AUTO TOTAL mode functions as Auto Total On / Auto Total Off.
The Auto mode has three variations which are programmed in the Setup menu:
• – AutoLoad ensures any settled load above the threshold will be automatically totaled. The scale must fall
below threshold before the next total is allowed.
• – AutoLast mode takes the last settled weight to auto total with. The total occurs only once the scale goes
below the threshold. This allows the load to be adjusted without a total occurring. Once the load is removed, the scale
uses the last settled reading for total.
• – AutoHigh uses the highest settled reading. This is useful for loads that can’t be removed all at once.
NOTE: Total mode will not function while the scale is in motion, make sure is on. If the system fails to achieve stable
readings, increase the filter setting or increase the size of the scale division (d) in the Init Cal procedure.
NOTE: If 1K is illuminated, read the total as the displayed value multiplied by 1000.
USER POWER
If the unit is on, press F and es
simultaneously. displays.
USER
2. Using the F , scroll to .
TARE
3. Press T . The currently saved total mode displays.
USER
4. Press F to scroll through the choices.
TARE
5. With choice displayed, press T to select. Filtr displays.
ZERO USER
6. Press st
to save and exit to weighing mode or press F to continue to another setup menu item.
USER POWER
If the unit is on, press F and es
simultaneously. displays.
USER
2. Using the F , scroll to .
TARE
3. Press T . The currently saved filter mode displays.
USER
4. Press F to scroll through the choices.
TARE
5. With choice displayed, press T to select. Unit displays.
ZERO USER
6. Press st
to save and exit to weighing mode or press F to continue to another setup menu item.
4.10 Unit
USER POWER
1. Press and hold F and es
. displays.
USER POWER
If the unit is on, press F and es
simultaneously. displays
USER
2. Press F to scroll to .
TARE
3. Press T to enter .
USER
4. Press F to toggle between lb and kg.
TARE
5. With the desired choice displayed, press T to select.
ZERO
6. Press st
to save and exit to weighing mode.
5.0 Calibration
The MSI-9600 is calibrated using standard weights. The weight used to calibrate, must be at least 15% of full capacity in order
to achieve rated accuracy. For example, use at least a 750 kg test weight to calibrate a 5000 kg capacity scale. Although a
single span point is usually adequate for rated accuracy, the MSI-9600 supports Multi-Point calibration with up to four span
points plus zero.
There are three kinds of calibration:
• Standard Calibration – Used for maintenance and routine calibration. (Section 5.2 on page 35)
• Initial Calibration – Used to set up both the capacity and resolution (d) of the scale. It differs from Standard Calibration
only in the initial steps. The initial calibration is performed after a calibration reset which completely erases the calibration
and setup memory. (Section 5.3 on page 36)
• C-Cal – Calculated Constant Calibration. Used when test weights are not available. To use C-Cal, a previously
generated C-Cal number must be known. (Section 5.5 on page 38)
5.1 Calibration Switch Access
Use the following steps to access the calibration switch on the MSI-9600 if calibrating the unit using either the standard
calibration or the C-Cal calibration.
1. Remove the hex seal screw from the MSI-9600.
TARE
5. Press T . The current capacity flashes on the display.
NOTE: If loading the scale with the capacity weight, skip to Step 8 .
USER
6. Press F to enter the value of the test weight. The far left digit blinks indicating a number should be entered.
USER TARE
7. Press F to scroll the numbers and T to enter each digit as in Section 1.4.1 on page 9.
TARE
8. Press T to save the weight entry. If the cal value is within limits, displays briefly then .
NOTE: Display displaysLoad3and Load4 after the second and third cal values have been entered. After the fourth cal value
has been entered, CAL'd displays. Continue to .
TARE
9. If additional cal points are needed, press T and repeat steps Step 4 through Step 8 for each additional cal point.
ZERO
10. When all cal points have been recorded, press st
. displays to indicate that the calibration was successful.
TARE
11. Press T briefly displays followed by the C-Cal number.
ZERO
12. Press st
to store the calibration. displays.
ZERO
13. Press st
to exit the calibration menu. Scale returns to Weigh mode.
14. Replace the hex seal screw that was removed in Section 5.1 on page 34.
NOTE: 10000 is the initial default value. Capacity should be set no higher than the load cell rated capacity.
USER
11. Press F to change the capacity. the first digit on the display blinks.
USER TARE
12. Press F to scroll the numbers and T to enter each digit as in Section 1.4.1 on page 9.
TARE
13. Press T to store the capacity value. displays.
TARE
14. Press T to choose scale divisions.
USER
15. Press F to scroll through the recommended scale divisions.
TARE
16. Press T to select scale division. displays.
17. Calibrate the MSI-9600 as in Section 5.2 on page 35 beginning with Step 2 .
Selection Description
Industrial (indu5) This is the most common setting for the MSI-9600; With the Industrial standard, you have full range zero, access to units
switching, filters, and peak hold
Handbook 44 (Hb-44) Setting only relevant in NTEP certified MSI-9600 retrofits; Access is denied to Peak Hold, and the zero range may be limited;
The Filter menu is moved to the Cal Setup menu, so filters are only accessible through the Cal Seal;
R-76 (r-76) Setting not relevant for non-OIML use; Sets the scale to enable only approved features per OIML R-76; Only kg weight units are
available; The zero range is limited to 4% (-1 to +3% relative to Calibrate zero); Net/Gross function is temporary; Once Net
weight is established, pushing an F key set for Net/Gross will cause a maximum 5 second display of the Gross weight; You must
clear the Tare to display Gross weight
constantly; Other metrological aspects are changed to meet R-76 requirements; Only stable weights may be printed; Negative
weight display is limited to -20d
One Unit (1unit) The one unit Standard is exactly the same as Industrial, except units switching is inhibited; This is useful for Metric only coun-
tries; Another use of the One Unit standard is to allow the scale to be calibrated in units other than lb or kg, since conversions are
eliminated; Contact MSI for more information on the Standards settings
Table 5-1. Legal Standard Menu Selections
Use the following steps to set up a Legal-for-Trade standard settings.
1. Remove the hex seal screw from the MSI-9600 using the steps from Section 5.1 on page 34 and displays.
USER
2. Press F . displays.
TARE
3. Press T to enter the Cal setup menu.
TARE
4. Press T to enter the standard menu. The current standard setting displays.
USER
5. Press F to scroll to the desired standard. displays.
TARE
6. Press T to set the standard. or the next item in the CAL setup menu displays.
ZERO
7. Press st
twice to exit setup and store all changes. displays.
5.8 Filter
Changing the filter settings allows the scale to adjust to situations where there is a lot a movement in the structure. If the
reading is not stable, it can often be improved by increasing the filter setting. Settling time will be longer as the filter setting is
increased. However, the MSI-9600 employs algorithms that speed up large weight changes while still controlling vibration even
with high filter settings. Selections are , and .
1. Enter Configuration mode (Section 5.1 on page 34). displays.
USER
2. Press F to scroll to .
TARE
3. Press T . displays.
USER
4. Press F to scroll to .
TARE
5. Press T . The current setting displays.
USER
6. Press F to scroll to desired setting (Section 4.9 on page 32).
TARE
7. When desired value is displayed, press T . displays.
ZERO
8. Press st
twice to save settings. displays briefly and exits setup.
TARE
13. Press T . displays.
USER
14. Press F to enter elevation of destination.
TARE
15. Press T to accept elevation of destination.
ZERO
16. Press st
twice to save settings. displays briefly and exits setup.
6.0 Communications
The MSI-9600 can communicate with peripheral devices using IEEE 802.15.4 Low Rate WPAN, or 802.11 Wi-Fi protocols, ‘b’,
‘g’ or ‘n’. Only one communication type can exist at a time. Due to difficulties of dangling RS-232 cables from a hanging crane
scale, the RF options are more commonly used.
The MSI-9600 has a single communications port allowing access to the embedded ScaleCore through the terminal access
mode or Rice Lake software. The terminal access mode is used for updating scale firmware while Rice Lake software can be
used for calibration and configuration, backup and adjusting scale settings. This communications port is not intended for output
use.
ZERO
NOTE: When entering numbers, pressing st
will step back a digit for corrections.
NOTE: may flash momentarily before entering the communications menu.
USER
2. Press F . rf displays.
TARE
3. Press T . On.Off displays.
TARE
4. Press T to enter parameter. The current value flashes.
USER
5. Press F until displays.
TARE
6. Press T . Scid displays.
TARE
7. Press T . The current ID flashes. If SCID is correct, continue to Step 9.
USER TARE
8. Enter the ID using F to scroll through numbers and T to set number.
TARE
9. When ID is set, press T again. ChnL displays.
TARE
10. Press T . The current channel flashes. If the channel number is correct continue to 12.
USER TARE
11. Enter the channel using F to scroll through numbers and T to set number.
TARE
12. When channel is set, press T again. netid displays.
TARE
13. Press T . The current net ID flashes. If the net ID is correct, continue to 15.
USER TARE
14. Enter the network ID using F to scroll through numbers and T to set number.
TARE
15. When the Net ID is set, press T again. type displays.
TARE
16. Press T to enter parameter. The current value flashes.
USER
17. Press F until displays.
TARE
18. Press T . displays.
TARE
19. Press T to enter parameter. The current value flashes.
USER
20. Press F until desired setting displays.
TARE
21. Press T . displays.
ZERO
22. Press st
twice to save and exit to Weigh mode.
ZERO
NOTE: When entering numbers, pressing st
will step back a digit for corrections.
7.1 Operation
The Rugged Remote is paired to a single ScaleCore RF device and replicates the front panel buttons. Slight variations between
each device's buttons will result in different operation in the Rugged Remote. See Table 7-1 for corresponding buttons for the
Rugged Remote and the connected device.
NOTE: The Rugged Remote can only be paired to a single ScaleCore device. Reprogramming to configure communication
to a different ScaleCore device can only be performed at the factory or with the purchase of additional RF modems.
ZERO Zero
st
TARE Tare
T
USER Function
F
7.1.1 Power
The Rugged Remote can be enabled to turn on and off the ScaleCore device it is paired remotely. The hold function must be
enabled in the MSI-9600 (Section 6.3.2 on page 48).
NOTE: The Hold feature causes the device's modem to stay on and continuously draw from the battery, even when the
device is turned off, resulting in decreased battery life.
7.1.2 Zero
Press to remove small deviations in zero when the MSI-9600 is unloaded (Section 3.2 on page 23).
This key is not programmable.
7.1.3 Tare
Press to tare the MSI-9600 is unloaded (Section 3.3 on page 23).
8.0 Troubleshooting/Maintenance
8.1 Troubleshooting
Problem Possible Cause Solution
The display is blank when the POWER button Discharged battery Recharge the battery; Allow at least four hours charge
is depressed Defective battery Replace the battery
Corroded battery or battery contacts Clean the battery contacts
Defective switch or circuit board Requires authorized service
The display does not function properly, the front Improperly updated software Reinstall the software
panel button does not function normally or the Faulty circuit board Requires authorized service
scale will not turn off Loose connectors Requires authorized service
The scale does not respond to weight changes Out of calibration Calibrate the unit
Faulty load cell Replace the load cell
Load cell connector Check the connector and wires
FAIL displays during calibration Calibration load greater than capacity Check scale capacity and select proper load
Different calibrations on the same point
Different weight on the same point
Same weight on different loads
The display over ranges below 100% capacity Tared weight is added to load to determine Return to gross Weigh mode
overload point
Zero requires adjustment Rezero the scale
Too much weight has been zeroed Rezero the scale
The display drifts AZM (Auto0) is turned off Turn AZM on
Rapid temperature changes such as Wait until the scale temperature has stabilized
moving the scale from indoors to outdoors
Bad load cell Check load cell and load cell wiring
The displayed weight shows a large error Scale not zeroed before load is lifted Zero the scale with no load attached
lb/kg units causing confusion Select the proper units
Requires recalibration Recalibrate the unit
Damaged load cell Check load cell and load cell wiring
The display reading is not stable Excessive vibration in crane system Increase filtering or increase ‘d’ in Cal
Excessive side loading Improve load train symmetry
Load cell faulty Check the load cell connections
The display toggles between “Error” and “Load” Weight exceeds capacity Reduce weight immediately
Calibration Faulty Recalibrate
Faulty load cell or wiring Check load cell and load cell wiring
The display toggles between “Error” and Weight in below the zero range If the scale is in compression, remove the source
“UnLd” Calibration faulty Recalibrate
Faulty load cell or wiring Check the load cell connections
The display toggles between “Error” and A/D is saturated negative Check the load cell and load cell wiring
“A2DLo”
Display toggles between “Error” and “buttn” A key is stuck or is being held down Check switches for damage
Ensure that a remote is not transmitting continuously
Rugged Remote does not work Units are not paired See Section 6.3 on page 46
Some Rugged Remote keys do not work but The keys were not enabled during the Enable the keys by running the transmitter and receiver
the ACK light blinks setup process address procedures
Lo Batt is blinking The battery is low Recharge the battery
Unit turns on, then immediately turns off The battery is low Recharge the battery
Weight will not zero The system not stable The stable annunciator must turn on for Zero to function;
Increase the filtering for more stability
Increase the filtering for more stability
Zero is out of range Legal-for-Trade units have limited zero range; Reduce the
weight or use Tare instead
The weight will not Zero, Tare or Total The system is not stable Wait for Stable annunciator to turn on, or if in a mechanically
noisy crane, increase the filtering or increase the size of the
scale increment ‘‘d’. It is also possible to increase the motion
window; Contact MSI if you have a problem getting the
MSI-9600 to zero, tare, or total due to stability issues
Setpoint lights blink Setpoint enabled and trigger point reached Disable set points if they are not needed
Table 8-1. Troubleshooting
NOTE: The power up warning message will not appear again for another 16383 lifts (or 1023 overloads).
NOTE: After service counters are viewed a few times, the automatic warning stops, but counters continue to monitor lifts.
9.0 Specifications
Accuracy Temperature Range:
10,000 to 70,000 lb: ± (-.1% +1 d) of capacity Operating: -40ºF to 140ºF (-40ºC to 60ºC)
100,000 to 200,000 lb: ± (0.2% +1 d) of capacity Maximum Operating: -76ºF to 176ºF (-60ºC to 80ºC)
Radio may not be reliable below -40ºF (-40ºC)
Resolution Continuous operation above 140ºF (60ºC) may reduce battery life
3,000 to 5,000 d standard (up to 10,000 d available)
Calibration
Enclosure Digital
NEMA Type 4, IP66 marine grade 356 alloy anodized cast aluminum
Filtering
Lifting Eye, Shackle and Hook OFF, LO, HI-1, HI-2 selectable
Shackle is optional and Crosby® fixed hook provided as standard
Radio Link
Design Overload 802.15.4 at 2.4 GHz
200% Safe / 500% Ultimate (except where noted)
Radio Link Effective Range
Functions Typically 100 to 300 ft line of sight
Power: Turns unit on or off
Zero: Zeros applied load up to 100% of capacity Warranty
Tare: Tares applied load and displays weight in net One-year limited
Mode F1:Programmable as test, units, net/gross, Certifications
total and peak hold
MSI-9600 retrofit of MSI-9300 only
Display NTEP CC19-122A1
6 digit, 1.5 in (38 mm) LED with programmable brightness control 500 to 2000 lb Class III
5000 to 70,000 lb Class III/L
Displayable Units Certified Temperature Range: 14ºF to 104ºF (-10ºC to 40ºC)
Pounds or kilograms selectable
Power
12 Volt rechargeable battery, 115/230 VAC battery charger included
Operating Time
Up to 250 hours between charging without radio
Up to 75 hour between charging with radio
Operating time is dependent on number of connected radios
9.1 Dimensions
I
K
C
M
L
B
H
Figure 9-1. Dimensions 10,000 lb to 70,000 lb Capacity
I
K
C
M
H L
B