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Vehicle Control System FOTON - Tunland

1) The document discusses a vehicle control system with a centralized body controller (BCM) that intelligently controls lights, door locks, windows, and other electric components. 2) The BCM manages power supply, remote keyless entry, anti-theft alarms, door locks, window controls, car light controls, wiper controls, and more through functions like CAN bus communication. 3) A diagram shows the ignition key, switch, backlight, and body controller components. Pin definitions are provided for connector A of the BCM.

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gire_3pich2005
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50% found this document useful (2 votes)
4K views

Vehicle Control System FOTON - Tunland

1) The document discusses a vehicle control system with a centralized body controller (BCM) that intelligently controls lights, door locks, windows, and other electric components. 2) The BCM manages power supply, remote keyless entry, anti-theft alarms, door locks, window controls, car light controls, wiper controls, and more through functions like CAN bus communication. 3) A diagram shows the ignition key, switch, backlight, and body controller components. Pin definitions are provided for connector A of the BCM.

Uploaded by

gire_3pich2005
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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04-632 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

VEHICLE CONTROL SYSTEM


PRECAUTION
1. Disconnect power supply
(a) When disassembling or installing any electric unit, or touching the exposed electrical terminal with tools
or devices, disconnect the negative battery cable firstly, to prevent vehicle damage or personal injury.
(b) During the operation, turn off the ignition if not otherwise specified.
04 2. Ignition switch representation
Ignition switch (location) Ignition switch representation
LOCK Ignition Switch: OFF.
ACC Ignition Switch ACC
ON Ignition Switch: ON.
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START Start the engine.


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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-633

COMPONENTS DRAWING

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1 Ignition Key 4 Ignition switch assembly


2 Ignition switch backlight 5 Body Controller
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3 Ignition Switch Key


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04-634 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

VEHICLE BODY CONTROLLER DESCRIPTION


The electronic vehicle body control system of this style, in which a centralized type vehicle body controller
(BCM) is adopt and car lights, door locks, wipers, car windows of the whole vehicle are intelligently
controlled by a control module, is mainly used for vehicle body electric appliances control. At the same
time, it has also functions such as electric appliance intelligent fault diagnosis, intelligent energy-saving
and bus communication etc.
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The function and function description are as follows:
Function Description
Over-voltage mode
Power supply management 2.Under-voltage mode
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3. Low energy consumption mode
Activate the matching function of the remote controller
Remote controller matching
through the printing and writing system
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1.Early warning
2. Setting up defences
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Vehicle anti-theft alarm
3. Relieving defences in two stages
4. Secondary anti-theft
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1.Central controlled locking


2. Central controlled unlocking (including automatic un-
locking function through colliding )
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Door lock Control
3. Automatic locking
4.Door lock shall be used firstly
5.Mechanical unlocking / locking
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1.Roll up/down car window manually


Car window control 2.Close window through remote control
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3.Anti-pinching window
1.prompt that small light has not been turned off
Prompts and alarms. 2. Prompt that door has not been closed
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3.Prompt that the key has not been pulled out


BCM will get back to under the mode before power failure
Function of memory of anti-theft (power failure)
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if after power supply is restored
1.Switch control for internal and external lights(small
light,headlight low beam, high beam, high beam flashing,
turn light, step lamp, front and rear foglight, backup door
light, daytime travel light)
2. automatic on / off (reading lamp, ignition lock lighting)
Car lights control
3.Lights which is followed for going home
4.lights for seeking car
5.Turn light fault detection
6.Hazard warning lamp function

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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-635

Function Description
1.Run at a high speed
1.Run at a low speed
Wiper water -sprayer 3.Removing the mist
4.Intermittent running
5.Washing / wiping
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Rear-view mirror defrosting
Defrosting
2.Rear windscreen defrosting
Diagnosis Diagnosing through CAN bus
Car window anti-pinching module is controlled through
LIN communication
LIN line to form communication with the central display
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04-636 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

DEFINITION FOR THE VEHICLE BODY CONTROLLER PIN

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Connector A
Terminal no. Connection rod color Description
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A1 Purple Ceiling lamp


The front axle clutch out-
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A2
puts signal
A3 —

C032 A4 —
A5 —
A6 —
A7 Red Left rear window drops
A8 Blue Left rear window rises

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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-637

Terminal no. Connection rod color Description


assistant driver’s car win-
A9 Grey - red
dow drops
assistant driver’s car win-
A10 Grey
dow rises
A11 brown Driver’s car window drops
A12 brown Driver‘s car window rises 04

Connector B
Terminal no. Connection rod color Description
B1 brown Door locks
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B2 Blue Door unlocks


B3 Blue - black Driver’s door unlocks
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B4 —
B5 —
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Rear foglight power sup-


B6 Red-blue
ply+ driver’s door unlock
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C033 The front window power
B7 white
supply + central control
Rear car window power
B8 Purple
supply
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B9 Orange: Right rear car window rises


Right rear car window
B10 White - red
drops
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B11 Black ground


B12 Black ground
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Connector C
Terminal no. Connection rod color Description
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C1 Right turnlight.
C2 green Left turnlight.
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C3 Blue Small lamp
C4 —
C5 White - black Lamp power supply 2
C034
C6 Black-Red Lamp power supply 1
C7 Rear wiper
C8 Red-white Rear foglight
C9 —
C10 White - red Battery power-saving input

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04-638 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

Terminal no. Connection rod color Description


C11 —
Battery power-saving out-
C12 Red-yellow
put

Connector D
04 Terminal no. Connection rod color Description
D1 Black - green External antenna
Front wiper switch(low-
D2 Purple - white
speed)
Front wiper switch(high-
D3 Purple - green
speed)
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Front wiper switch(intermit-


D4 Purple -yellow
tent)
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D5 Horn switch
( Driver's door) unlock/un-
D6 Yellow-black
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lock switch
D7 White - brown Left rear car window switch
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Right rear car window
D8 White - orange
switch
Passenger seat car window
D9 White - red
switch
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(Driver’s door)left rear car


D10 White - black
window switch
(Driver’s door)right rear
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C035 D11 Blue-yellow
car window switch
(Driver’s door)passenger
D12 Orange - black
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seat car window switch
(Driver’s door) passenger
D13 White - green seat side car window
switch
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D14 Orange: High beam


D15 Purple -red aLow beam
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D16 White - violet Front foglight(DRL)
D17 Safety indicating lamp
D18 Red Althorn/bass Horn
D19 Red-white CAN H
D20 Blue-yellow CAN L
Rear windscreen defrosting
D21 Brown - white
unit.
D22 Grey -purple Rear-view mirror defrosting
D23 green Front wiper (low-speed)

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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-639

Terminal no. Connection rod color Description


D24 Yellow - red Front wiper (high-speed)
Signal for closing remote
D25
control skylight
Request switch for electri-
D26
cal air conditioner.
Medium-voltage switch for 04
D27
electrical air conditioner.
D28 Auto-dimmer switch
D29
D30
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D31 LIN
D32 Purple - pink LIN
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Connector E
Terminal no. Connection rod color Description
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E1 Red ACC
E2 KEY IN
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E3 Orange - red IGN


E4 Rear wiper switch
E5 Black - white Small lamp switch
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E6 Light green Low beam switch


E7 Blue-red High beam switch
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E8 green Flash on/off switch
E9 Blue Front foglight switch
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E10 Blue - white Rear foglight switch
E11 Red-blue Left turn light switch
C036 E12 Green-red Right turn light switch
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Hazard warning lamp
E13 Grey
switch
Passenger car window
E14 White -pink
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prohibition
E15 Yellow - green Left front car door switch
E16 Purple Right front car door switch
E17 Blue Left rear car door switch
E18 Yellow-black Right rear car door switch
E19 Engine bonnet ajar input
E20 Trunk door opens
Rear-view mirror defrosting
E21
unit switch.

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04-640 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

Terminal no. Connection rod color Description


E22 Reverse switch
Rear wiper stop position
E23
switch
Front wiper stop position
E24 brown
switch
04 E25 Rear washer switch
E26 Green - white Front washer switch
(Mechanical key) door un-
E27 Orange:
locking switch
(Mechanical key) door
E28 Blue - black
locking switch
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E29 Yellow - red Rear defrosting unit switch.


Mechanical key anti-unlock-
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E30 Yellow - red
ing switch
E31 Snowfield mode switch
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E32 Motion mode switch
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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-641

DEFECT PHENOMENON FORM


When checking DTC in the checking module, if certain DTC displayed, then the circuit of the code
listed in the following list should be checked. The detailed description of each DTC can refer to
corresponding pages.
DTC code Diagnostic items (DTC definition) Trouble location
• Battery
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• Charging system
The power supply is greater than 16V
B353C • Systematic power supply
within BCM
• Body Controller

• Battery
• Charging system
The power supply is smaller than 9V
B353D
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within BCM • Systematic power supply
• Body Controller
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• Battery
• Charging system
Battery energy-saving outputs circuit
B1402 • Systematic power supply
low-voltage
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• Body Controller

• Battery
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• Charging system
Battery energy-saving outputs circuit
B1403 • Systematic power supply
high-voltage
• Body Controller
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04-642 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

B353C THE POWER SUPPLY IS GREATER THAN 16V WITHIN BCM


B353D THE POWER SUPPLY IS SMALLER THAN 9V WITHIN BCM
Circuit Diagram

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Diagnostic step

1. Check fuse
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(a) Ignition Switch: OFF.

(b) Check the fuse in the indoor fuse box.


• F22(7.5A)
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• F26(7.5A)
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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-643

Check whether the result is normal?


Yes> go to step 2
No> replace fuse

2. Check the harness and connector (fuse-BCM control unit)


(a) Disconnect battery negative cable.

(b) Disconnect the connector C036 of BCM control unit. 04


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(c) Measure the electrical resistance based on the value in


the following form.
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Multimeter connection Standard value


F22(7.5A)-C036(E1)
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<2Ω
F26(7.5A)-C036(E3)
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Check whether the result is normal?


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Yes> go to step 3
No > Maintenance or replace harness.

3. Check the harness and connectors (BCM controlling unit -grounding)


(a) Ignition Switch: OFF.

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04-644 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

(b) Disconnect the connector C033 of BCM control unit.

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(c) Measure the electrical resistance based on the value in


the following form.
Multimeter connection Standard value
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C033(B11) - grounding
<2Ω
C033(B12) - grounding
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Check whether the result is normal?
Yes> Replace BCM control unit.
No > Maintenance or replace harness.
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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-645

B1402 BATTERY ENERGY-SAVING OUTPUTS CIRCUIT


LOW-VOLTAGE
B1403 BATTERY ENERGY-SAVING OUTPUTS CIRCUIT
HIGH-VOLTAGE
Circuit Diagram
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04-646 DIAGNOSTICS - VEHICLE CONTROL SYSTEM

Diagnostic step

1. Check fuse
(a) Ignition Switch: OFF.

(b) Check fuse inside fuse box, engine compartment : F11


(60A).
(c) Check the fuse F36(10A) in the indoor fuse box.
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Check whether the result is normal?


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Yes> go to step 2
No> replace fuse

2. Check the harness and connectors (fuse - fuse).


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(a) Disconnect battery negative cable.

(b) Measure the resistance as per the values given in the table
below
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Multimeter connection Standard value


F2(60A)-F36(10A) <2Ω
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Check whether the result is normal?

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DIAGNOSTICS - VEHICLE CONTROL SYSTEM 04-647

Yes> go to step 3
No > Maintenance or replace harness.

3. Check the harness and connector (fuse-BCM control unit)


(a) Disconnect battery negative cable.

(b) Disconnect the connector C034 of BCM control unit.


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(c) Measure the electrical resistance based on the value in
the following form.
Standard electrical resistance (check whether there
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existent an open circuit)


Multimeter connection stitch Specified value
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F36(10A) - C034(C10) <2Ω


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Check whether the result is normal?


Yes> Replace BCM control unit.
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No > Maintenance or replace harness.

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