Brake Control System: Section
Brake Control System: Section
SECTION
BRAKE CONTROL SYSTEM
BRC B
E
CONTENTS
WITHOUT ABS Precaution for Brake Control System ......................23 BRC
Precaution for Harness Repair ................................24
PRECAUTION ............................................... 6
SYSTEM DESCRIPTION ............................. 25 G
PRECAUTIONS ................................................... 6
Precautions for Removing Battery Terminal ............. 6 COMPONENT PARTS ...................................... 25
Component Parts Location ......................................25
WIRING DIAGRAM ....................................... 7 ABS Actuator and Electric Unit (Control Unit) .........28 H
Wheel Sensor and Sensor Rotor .............................29
BRAKE CONTROL SYSTEM .............................. 7 Stop Lamp Switch ....................................................30
Wiring Diagram ......................................................... 7
I
SYSTEM ............................................................ 31
DTC/CIRCUIT DIAGNOSIS ......................... 13 System Description ..................................................31
Circuit Diagram ........................................................38
STOP LAMP SWITCH ........................................13 Fail-Safe ..................................................................39 J
Component Function Check .................................... 13
Diagnosis Procedure ............................................... 13 ABS FUNCTION ........................................................40
Component Inspection (Stop lamp Switch) ............. 14 ABS FUNCTION : System Description ....................40
K
Component Inspection (Stop lamp Relay) .............. 15
EBD FUNCTION ........................................................42
PARKING BRAKE SWITCH ..............................17 EBD FUNCTION : System Description ....................42
Component Function Check .................................... 17 L
Diagnosis Procedure ............................................... 17 WARNING/INDICATOR/CHIME LIST ........................43
Component Inspection ............................................ 17 WARNING/INDICATOR/CHIME LIST : Warning
Lamp/Indicator Lamp ...............................................43
BRAKE FLUID LEVEL SWITCH ........................19 M
Component Function Check .................................... 19 DIAGNOSIS SYSTEM [ABS ACTUATOR
Diagnosis Procedure ............................................... 19 AND ELECTRIC UNIT (CONTROL UNIT)] ....... 44
Component Inspection ............................................ 20 CONSULT Function .................................................44 N
WITHOUT VDC (WITH ABS) ECU DIAGNOSIS INFORMATION .............. 47
PRECAUTION .............................................. 21 ABS ACTUATOR AND ELECTRIC UNIT O
PRECAUTIONS ..................................................21 (CONTROL UNIT) ............................................. 47
Precaution for Supplemental Restraint System Reference Value ......................................................47
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Fail-Safe ..................................................................48 P
SIONER" ................................................................. 21 DTC Inspection Priority Chart ..................................49
Precautions Necessary for Steering Wheel Rota- DTC Index ...............................................................50
tion After Battery Disconnection .............................. 21
WIRING DIAGRAM ...................................... 51
Precaution for Procedure without Cowl Top Cover.... 22
Precautions for Removing Battery Terminal ........... 22 BRAKE CONTROL SYSTEM ........................... 51
Precaution for Brake System .................................. 22 Wiring Diagram ........................................................51
C1105, C1106, C1107, C1108 WHEEL SEN- PARKING BRAKE SWITCH ............................. 102
SOR .................................................................... 64 Component Function Check ................................. 102
DTC Description ..................................................... 64 Diagnosis Procedure ............................................. 102
Diagnosis Procedure .............................................. 65 Component Inspection .......................................... 102
C1109 POWER AND GROUND SYSTEM ......... 70 BRAKE FLUID LEVEL SWITCH ...................... 104
DTC Description ..................................................... 70 Component Function Check ................................. 104
Diagnosis Procedure .............................................. 70 Diagnosis Procedure ............................................. 104
Component Inspection .......................................... 105
C1110 ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT) .................................... 73 ABS WARNING LAMP ..................................... 106
DTC Description ..................................................... 73 Component Function Check ................................. 106
Diagnosis Procedure .............................................. 73 Diagnosis Procedure ............................................. 106
C1111 ABS MOTOR, MOTOR RELAY SYS- BRAKE WARNING LAMP ................................ 107
TEM .................................................................... 74 Component Function Check ................................. 107
DTC Description ..................................................... 74 Diagnosis Procedure ............................................. 107
Diagnosis Procedure .............................................. 74
SYMPTOM DIAGNOSIS ........................... 108
C1113 G SENSOR ............................................. 76
DTC Description ..................................................... 76
EXCESSIVE OPERATION FREQUENCY ........ 108
Description ............................................................ 108
Diagnosis Procedure .............................................. 76
Diagnosis Procedure ............................................. 108
C1115 WHEEL SENSOR ................................... 77
DTC Description ..................................................... 77
UNEXPECTED BRAKE PEDAL REACTION .. 109
Description ............................................................ 109
Diagnosis Procedure .............................................. 77
Diagnosis Procedure ............................................. 109
C1120, C1122, C1124, C1126 ABS IN VALVE
THE BRAKING DISTANCE IS LONG .............. 111
SYSTEM ............................................................. 83
Description ............................................................ 111
DTC Description ..................................................... 83
Diagnosis Procedure ............................................. 111
Diagnosis Procedure .............................................. 83
DOES NOT OPERATE ..................................... 112
C1121, C1123, C1125, C1127 ABS OUT
Description ............................................................ 112
VALVE SYSTEM ................................................ 85 Diagnosis Procedure ............................................. 112
DTC Description ..................................................... 85
Diagnosis Procedure .............................................. 85 BRAKE PEDAL VIBRATION OR OPERA-
TION SOUND OCCURS ................................... 113
C1130 ENGINE SIGNAL ................................... 87
Description ............................................................ 113
DTC Description ..................................................... 87
Diagnosis Procedure ............................................. 113
Diagnosis Procedure .............................................. 87
VEHICLE JERKS DURING .............................. 114
C1140 ACTUATOR RELAY SYSTEM ............... 88
Description ............................................................ 114
DTC Description ..................................................... 88
Diagnosis Procedure ............................................. 114
Diagnosis Procedure .............................................. 88
NORMAL OPERATING CONDITION ............... 115
U1000 CAN COMM CIRCUIT ............................ 90
Description ............................................................ 115
DTC Description ..................................................... 90
Diagnosis Procedure .............................................. 90 REMOVAL AND INSTALLATION ............. 116
U1002 SYSTEM COMM (CAN) ........................ 284 DOES NOT OPERATE .................................... 304
B
DTC Description .................................................... 284 Description ............................................................. 304
Diagnosis Procedure ............................................. 284 Diagnosis Procedure ............................................. 304
POWER SUPPLY AND GROUND CIRCUIT .... 286 BRAKE PEDAL VIBRATION OR OPERA- C
Diagnosis Procedure ............................................. 286 TION SOUND OCCURS .................................. 305
Description ............................................................. 305
PARKING BRAKE SWITCH ............................ 289 Diagnosis Procedure ............................................. 305
Component Function Check .................................. 289 D
Diagnosis Procedure ............................................. 289 VEHICLE JERKS DURING ............................. 306
Component Inspection .......................................... 289 Description ............................................................. 306
Diagnosis Procedure ............................................. 306 E
VDC OFF SWITCH ........................................... 291
Component Function Check .................................. 291 NORMAL OPERATING CONDITION ............. 307
Diagnosis Procedure ............................................. 291 Description ............................................................. 307
BRC
Component Inspection .......................................... 292
REMOVAL AND INSTALLATION ............. 308
hill descent control SWITCH .......................... 293
Component Function Check .................................. 293 WHEEL SENSOR ............................................ 308 G
Diagnosis Procedure ............................................. 293
FRONT WHEEL SENSOR ....................................... 308
Component Inspection .......................................... 294
FRONT WHEEL SENSOR : Exploded View ......... 308
ABS WARNING LAMP ..................................... 295 FRONT WHEEL SENSOR : Removal and Instal- H
Component Function Check .................................. 295 lation ...................................................................... 308
Diagnosis Procedure ............................................. 295
REAR WHEEL SENSOR ......................................... 309
I
BRAKE WARNING LAMP ............................... 296 REAR WHEEL SENSOR : Exploded View ............ 309
Component Function Check .................................. 296 REAR WHEEL SENSOR : Removal and Installa-
Diagnosis Procedure ............................................. 296 tion ......................................................................... 311
J
VDC WARNING LAMP ..................................... 297 SENSOR ROTOR ............................................ 312
Component Function Check .................................. 297
FRONT SENSOR ROTOR ....................................... 312
Diagnosis Procedure ............................................. 297 K
FRONT SENSOR ROTOR : Removal and Instal-
VDC OFF INDICATOR LAMP .......................... 298 lation ...................................................................... 312
Component Function Check .................................. 298 REAR SENSOR ROTOR ......................................... 312 L
Diagnosis Procedure ............................................. 298 REAR SENSOR ROTOR : Removal and Installa-
hill descent control INDICATOR LAMP ......... 299 tion ......................................................................... 312
Component Function Check .................................. 299 ABS ACTUATOR AND ELECTRIC UNIT M
Diagnosis Procedure ............................................. 299 (CONTROL UNIT) ........................................... 313
SYMPTOM DIAGNOSIS ............................ 300 Exploded View ....................................................... 313
Removal and Installation ....................................... 313 N
EXCESSIVE OPERATION FREQUENCY ........ 300
Description ............................................................ 300
STEERING ANGLE SENSOR ......................... 315
Diagnosis Procedure ............................................. 300 Removal and Installation ....................................... 315
O
UNEXPECTED BRAKE PEDAL REACTION .. 301 VDC OFF SWITCH .......................................... 316
Description ............................................................ 301 Removal and Installation ....................................... 316
Diagnosis Procedure ............................................. 301 P
Hill descent control SWITCH ........................ 317
Removal and Installation ....................................... 317
PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal INFOID:0000000010704921
WIRING DIAGRAM A
BRAKE CONTROL SYSTEM
Wiring Diagram INFOID:0000000010705094
B
BRC
JRFWC2916GB
JRFWC4103GB
BRC
JRFWC4104GB
JRFWC4105GB
BRC
JRFWC4106GB
JRFWC4107GB
DTC/CIRCUIT DIAGNOSIS A
STOP LAMP SWITCH
Component Function Check INFOID:0000000010705164
B
G
Parking brake switch Combination meter
Continuity
Connector Terminal Connector Terminal
M49*1 H
26*1, 3
M58 1 M51*2 Existed
32*2
M102*3
*1: Models with Intelligent Key I
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check the continuity between parking brake switch harness connector and ground. J
M49*1
25*1, 3 J
E15 1 M51*2 Existed
31*2
M102*3
*1: Models with Intelligent Key K
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check continuity between brake fluid level switch harness connector and ground.
L
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010593488
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
BRC
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000010593489
K
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables. L
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing M
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro- N
cedure below before starting the repair operation.
OPERATION PROCEDURE
O
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position. P
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
JPFIA0061ZZ
• Solder the repair part, and wrap it with tape. [Twisted wire fray
must be 110 mm (4.33 in) or less.]
SKIB8766E
• Never bypass the repair point with wire. (If it is bypassed, the turn-
out point cannot be separated and the twisted wire characteristics
are lost.)
SKIB8767E
SYSTEM DESCRIPTION A
COMPONENT PARTS
Component Parts Location INFOID:0000000010704332
B
LHD
C
BRC
JSFIA2920ZZ
ABS actuator and electric unit (control unit) BRC-28, "ABS Actuator and Electric Unit (Control Unit)"
RHD
BRC
JSFIA2723ZZ
P
Brake pedal Steering knuckle Engine room (LH side)
Rear axle housing
ABS actuator and electric unit (control unit) BRC-28, "ABS Actuator and Electric Unit (Control Unit)"
JSFIA1598ZZ
CONTROL UNIT
• Brake fluid pressure, engine and transmission are controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode.
ACTUATOR
The following components are integrated with ABS actuator.
Pump
• Pressure the brake fluid and send.
• Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).
Actuator Relay
JSFIA1567ZZ
O
JSFIA2762GB
JSFIA1143ZZ
• The system switches fluid pressure of each brake to increase, to hold or to decrease according to signals B
from control unit in ABS actuator and electric unit (control unit). This control system is applied to ABS func-
tion and EBD function.
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs. C
SYSTEM DIAGRAM
D
BRC
JSFIA2741GB K
INPUT SIGNAL AND OUTRET SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
L
Component parts Signal description
Mainly receives the following signals from ABS actuator and electric unit (control unit) via
CAN communication. M
Combination meter
• ABS warning lamp signal
• Brake warning lamp signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN N
communication.
ECM • Accelerator pedal position signal
• Engine speed signal
• Engine status signal O
JSFIA2724GB
BRC
H
JSFIA2724GB
JSFIA2725GB
BRC
H
JSFIA2726GB
JSFIA2727GB
JSFIA3060GB
BRC
JSFIA3062GB
P
Fail-Safe INFOID:0000000011107208
ABS FUNCTION
ABS warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for ABS function. The vehicle status becomes the same
as models without ABS function. However, EBD function is operated normally.
NOTE:
C1120
C1121
C1122
C1123 The following functions are suspended.
• ABS function
C1124 • EBD function
C1125
C1126
C1127
C1130 Normal control
The following functions are suspended.
C1140 • ABS function
• EBD function
U1000
Normal control
U1002
ABS FUNCTION
ABS FUNCTION : System Description INFOID:0000000010704348
• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can
be easily bypassed by steering operation.
• During braking, control units calculates wheel speed and pseudo-vehicle speed, and transmits pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
JSFIA2534GB
• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur-
ing braking is improved.
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).
JPFIC0142GB
JPFIC0143GB
BRC
H
JSFIA2534GB
APPLICATION ITEMS
CONSULT can display each diagnostic item using the diagnostic test modes as follows.
• DTC
• Freeze frame data (FFD)
ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number can be read.
SELF DIAGNOSTIC RESULT
Refer to BRC-50, "DTC Index".
When “CRNT” is displayed on self-diagnosis result
• The system is presently malfunctioning.
When “PAST” is displayed on self-diagnosis result
• System malfunction in the past is detected, but the system is presently normal.
Freeze frame data (FFD)
The following vehicle status is recorded when DTC is detected and is displayed on CONSULT.
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
×: Applicable
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN SIGNALS
FR LH SENSOR Wheel speed calculated by front LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
FR RH SENSOR Wheel speed calculated by front RH wheel sensor is dis-
× ×
[km/h (MPH)] played.
RR LH SENSOR Wheel speed calculated by rear LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
RR RH SENSOR Wheel speed calculated by rear RH wheel sensor is dis-
× ×
[km/h (MPH)] played.
FR RH IN SOL*1 ×
Operation status of front RH wheel ABS IN valve is dis-
(On/Off) played.
B
FR RH OUT SOL*1 ×
Operation status of front RH wheel ABS OUT valve is dis-
(On/Off) played.
FR LH IN SOL*1 ×
Operation status of front LH wheel ABS IN valve is dis- C
(On/Off) played.
FR LH OUT SOL*1 ×
Operation status of front LH wheel ABS OUT valve is dis-
(On/Off) played. D
RR RH IN SOL*1 ×
Operation status of rear RH wheel ABS IN valve is dis-
(On/Off) played.
E
RR RH OUT SOL*1 ×
Operation status of rear RH wheel ABS OUT valve is dis-
(On/Off) played.
RR LH IN SOL*1 ×
Operation status of rear LH wheel ABS IN valve is dis-
(On/Off) played. BRC
RR LH OUT SOL*1 ×
Operation status of rear LH wheel ABS OUT valve is dis-
(On/Off) played.
G
EBD WARN LAMP *2
(On/Off) Brake warning lamp ON/OFF status is displayed.
STOP LAMP SW
× × Stop lamp switch signal input status is displayed. H
(On/Off)
MOTOR RELAY
× ABS motor and motor relay status is displayed.
(On/Off)
I
ACTUATOR RLY*1 × ABS actuator relay status is displayed.
(On/Off)
ABS WARN LAMP J
× ABS warning lamp ON/OFF status is displayed.*2
(On/Off)
BATTERY VOLT Voltage supplied to ABS actuator and electric unit (control
× ×
(V) unit) is displayed.
K
ENGINE SPEED
× × Engine speed status is displayed.
(RPM)
EBD SIGNAL
Operation status of EBD function is displayed. L
(On/Off)
ABS SIGNAL
Operation status of ABS function is displayed.
(On/Off)
M
EBD FAIL SIG
Displayed but not used.
(On/Off)
ABS FAIL SIG
Fail-safe signal status of ABS function is displayed. N
(On/Off)
CRANKING SIG
Cranking status is displayed.
(On/Off)
O
*1: Display occasionally changes On/Off for a moment after ignition switch is turned ON. This is operation for
checking purposes and is not a malfunction.
*2: Refer to BRC-43, "WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp" for ON/OFF con-
ditions of each warning lamp and indicator lamp. P
ACTIVE TEST
The active test is used to determine and identify details of a malfunction, based on self-diagnosis test results
and data obtained in the DATA MONITOR. In response to instructions from CONSULT, instead of those from
ABS actuator and electric unit (control unit) on the vehicle, a drive signal is sent to the actuator to check its
operation.
CAUTION:
• Never perform ACTIVE TEST while driving the vehicle.
Display
Test item Display item
Up Keep Down
FR RH IN SOL Off On On
FR RH SOL
FR RH OUT SOL Off Off On*
FR LH IN SOL Off On On
FR LH SOL
FR LH OUT SOL Off Off On*
RR RH IN SOL Off On On
RR RH SOL
RR RH OUT SOL Off Off On*
RR LH IN SOL Off On On
RR LH SOL
RR LH OUT SOL Off Off On*
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds.
ABS FUNCTION
ABS warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for ABS function. The vehicle status becomes the same
as models without ABS function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp and brake warning lamp in combination meter turn ON when a malfunction occurs in sys-
tem [ABS actuator and electric unit (control unit)]. The control is suspended for ABS function and EBD func-
tion. The vehicle status becomes the same as models without ABS function and EBD function.
When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list. G
WIRING DIAGRAM A
BRAKE CONTROL SYSTEM
Wiring Diagram INFOID:0000000010704364
B
BRC
JRFWC2916GB
JRFWC4103GB
BRC
JRFWC4104GB
JRFWC4105GB
BRC
JRFWC4106GB
JRFWC4107GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010704365
B
DETAILED FLOW
1.INTERVIEW FORM THE CUSTOMER C
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-58, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary. D
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”. E
>> GO TO 2.
2.CHECK SYMPTOM BRC
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-48, "Fail-
Safe". G
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction. H
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS I
With CONSULT
Perform self-diagnosis for “ABS”. J
Is DTC detected?
YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6. K
4.RECHECK SYMPTOM
With CONSULT
1. Erase self-diagnostic results for “ABS”. L
2. Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on M
BRC-49, "DTC Inspection Priority Chart".
Is DTC detected?
YES >> GO TO 5. N
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-46,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART O
1. Repair or replace error-detected parts.
2. Reconnect part or connector after repairing or replacing.
3. When DTC is detected, erase self-diagnostic result for “ABS”. P
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
Description
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE
Interview sheet
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
Storage date Engine Mileage km (Mile)
Does not operate ( ) function
Warning lamp for ( ) turns ON.
Symptom Noise Vibration
Other
( )
First occurrence Recently Other ( )
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day)
Irrelevant
Other conditions
C
Memo
BRC
DTC/CIRCUIT DIAGNOSIS
C1101, C1102, C1103, C1104 WHEEL SENSOR
DTC Description INFOID:0000000010704376
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
RR RH SENSOR-1
C1101 When an open circuit is detected in rear RH wheel sensor circuit.
(Rear RH wheel sensor-1)
RR LH SENSOR-1
C1102 When an open circuit is detected in rear LH wheel sensor circuit.
(Rear LH wheel sensor-1)
FR RH SENSOR-1
C1103 When an open circuit is detected in front RH wheel sensor circuit.
(Front RH wheel sensor-1)
FR LH SENSOR-1
C1104 When an open circuit is detected in front LH wheel sensor circuit.
(Front LH wheel sensor-1)
POSSIBLE CAUSE
• Harness or connector
• Wheel sensor
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
Is any DTC “C1101”, “C1102”, “C1103”, “C1104” detected?
YES >> Proceed to BRC-60, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704377
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF.
2. Check the wheel sensor for damage.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
• When a short circuit is detected in rear RH wheel sensor circuit.
• When power supply voltage of rear RH wheel sensor is in following state.
RR RH SENSOR-2 - Rear RH wheel sensor power supply voltage: 7.6 V ≥ Rear RH wheel sensor power supply
C1105
(Rear RH wheel sensor-2) voltage
• When distance between rear RH wheel sensor and rear RH wheel sensor rotor is large.
• When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
• When a short circuit is detected in rear LH wheel sensor circuit.
• When power supply voltage of rear LH wheel sensor is in following state.
RR LH SENSOR-2 - Rear LH wheel sensor power supply voltage: 7.6 V ≥ Rear LH wheel sensor power supply
C1106
(Rear LH wheel sensor-2) voltage
• When distance between rear LH wheel sensor and rear LH wheel sensor rotor is large.
• When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not normal.
• When a short circuit is detected in front RH wheel sensor circuit.
• When power supply voltage of front RH wheel sensor is in following state.
FR RH SENSOR-2 - Front RH wheel sensor power supply voltage: 7.6 V ≥ Front RH wheel sensor power sup-
C1107
(Front RH wheel sensor-2) ply voltage
• When distance between front RH wheel sensor and front RH wheel sensor rotor is large.
• When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
• When a short circuit is detected in front LH wheel sensor circuit.
• When power supply voltage of front LH wheel sensor is in following state.
FR LH SENSOR-2 - Front LH wheel sensor power supply voltage: 7.6 V ≥ Front LH wheel sensor power supply
C1108
(Front LH wheel sensor-2) voltage
• When distance between front LH wheel sensor and front LH wheel sensor rotor is large.
• When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
POSSIBLE CAUSE
• Harness or connector
• Wheel sensor
• ABS actuator and electric unit (control unit)
• Sensor rotor
FAIL-SAFE
The following functions are suspended.
• ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> Proceed to BRC-65, "Diagnosis Procedure".
CAUTION: B
Never check between wheel sensor harness connector terminals.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM
C
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-93, "Diagnosis Pro-
cedure".
Is the inspection result normal?
D
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK TIRE E
1. Turn the ignition switch OFF.
2. Check tire air pressure, wear and size. Refer to WT-9, "Tire Air Pressure".
Is the inspection result normal? BRC
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire, and GO TO 3.
3.CHECK DATA MONITOR (1) G
With CONSULT
1. Erase self-diagnosis result for “ABS”. H
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-47, "Reference Value". I
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor. J
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
K
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM SELF-DIAGNOSIS (1) L
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle. M
3. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 5. N
NO >> INSPECTION END
5.CHECK WHEEL SENSOR
O
1. Turn the ignition switch OFF.
2. Check the wheel sensor for damage.
3. Remove dust and foreign matter adhered to the sensor rotor with a vacuum dust collector through the
wheel sensor mounting hole. P
CAUTION:
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque.
• Front: Refer to BRC-116, "FRONT WHEEL SENSOR : Exploded View".
• Rear: Refer to BRC-117, "REAR WHEEL SENSOR : Exploded View".
Is the inspection result normal?
YES >> GO TO 8.
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector. BRC
2. Connect the wheel sensor harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF, and wait 10 seconds or more.
5. Start the engine. G
6. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-47, "Reference Value".
NOTE: H
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ- I
ence within 5%, respectively?
YES >> GO TO 13.
NO >> GO TO 14. J
13.PERFORM SELF-DIAGNOSIS (4)
With CONSULT K
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
L
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 14.
NO >> INSPECTION END M
14.CHECK WHEEL SENSOR HARNESS
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector. N
3. Disconnect the wheel sensor harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground. O
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BATTERY VOLTAGE [ABNOR- When ignition power supply voltage is in following state.
C1109 MAL] • Ignition power supply voltage: 10 V ≥ Ignition power supply voltage
(Battery voltage [abnormal]) • Ignition power supply voltage: 16 V ≤ Ignition power supply voltage
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fuse
• Ignition power supply system
• Battery
FAIL-SAFE
The following functions are suspended.
• ABS function
• EBD function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1109” detected?
YES >> Proceed to BRC-70, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704381
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1109” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY
1. Turn the ignition switch OFF.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CONTROLLER FAILURE
C1110 When there is an internal malfunction in the ABS actuator and electric unit (control unit).
(Controller failure)
POSSIBLE CAUSE D
• ABS actuator and electric unit (control unit)
FAIL-SAFE
E
The following functions are suspended.
• ABS function
• EBD function
BRC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF G
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. H
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
PUMP MOTOR
C1111 When a malfunction is detected in motor or motor relay.
(Pump motor and motor relay)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• ABS function
• EBD function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1111” detected?
YES >> Proceed to BRC-74, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704385
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1111” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
G SENSOR
C1113 When a malfunction is detected in decel G sensor signal.
(Decel G sensor)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• ABS function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1113” detected?
YES >> Proceed to BRC-76, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704387
>> Replace the ABS actuator and electric unit (control unit). Refer to BRC-121, "Removal and Instal-
lation".
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ABS SENSOR [ABNORMAL SIGNAL] When difference in wheel speed between any wheel and others is detected during
C1115
(Wheel sensor [abnormal signal]) the vehicle is driven, because of installation of other tires than specified.
POSSIBLE CAUSE D
• Harness or connector
• Wheel sensor
• Sensor rotor E
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended. BRC
• ABS function
DTC CONFIRMATION PROCEDURE
G
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. H
>> GO TO 2.
I
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. J
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
K
Is DTC “C1115” detected?
YES >> Proceed to BRC-77, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
L
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704389
M
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM N
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-93, "Diagnosis Pro-
cedure".
Is the inspection result normal? O
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK TIRE P
1. Turn the ignition switch OFF.
2. Check tire air pressure, wear and size. Refer to WT-9, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire, and GO TO 3.
With CONSULT
1. Erase self-diagnosis result for “ABS”.
G
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-47, "Reference Value". H
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor. I
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
J
YES >> GO TO 10.
NO >> GO TO 11.
10.PERFORM SELF-DIAGNOSIS (3) K
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle. L
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 11. M
NO >> INSPECTION END
11.CHECK TERMINAL
N
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector and then check the ABS actu-
ator and electric unit (control unit) pin terminals for damage or loose connection with harness connector.
3. Disconnect each wheel sensor harness connector and then check the each wheel sensor pin terminals for O
damage or loose connection with harness connector.
Is the inspection result normal?
YES >> GO TO 14. P
NO >> Repair or replace error-detected parts, and GO TO 12.
12.CHECK DATA MONITOR (3)
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the wheel sensor harness connector.
3. Erase self-diagnosis result for “ABS”.
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute. H
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected? I
YES >> GO TO 17.
NO >> INSPECTION END
17.REPLACE WHEEL SENSOR (2) J
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-116, "FRONT WHEEL SENSOR : Removal and Installation". K
- Rear: Refer to BRC-119, "REAR WHEEL SENSOR : Removal and Installation".
2. Erase self-diagnosis result for “ABS”.
3. Turn the ignition switch OFF, and wait 10 seconds or more. L
4. Start the engine.
5. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-47, "Reference Value".
NOTE: M
Set the “DATA MONITOR” recording speed to “10 msec”.
6. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting N
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 18. O
NO >> GO TO 19.
18.PERFORM SELF-DIAGNOSIS (6)
With CONSULT P
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 19.
NO >> INSPECTION END
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH IN ABS SOL
C1120 When a malfunction is detected in front LH ABS IN valve.
(Front LH ABS IN solenoid valve)
FR RH IN ABS SOL D
C1122 When a malfunction is detected in front RH ABS IN valve.
(Front RH ABS IN solenoid valve)
RR LH IN ABS SOL
C1124 When a malfunction is detected in rear LH ABS IN valve.
(Rear LH ABS IN solenoid valve)
E
RR RH IN ABS SOL
C1126 When a malfunction is detected in rear RH ABS IN valve.
(Rear RH ABS IN solenoid valve)
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF J
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. K
2.CHECK DTC DETECTION
With CONSULT L
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1120”, “C1122”, “C1124”, “C1126” detected?
M
YES >> Proceed to BRC-83, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
N
Diagnosis Procedure INFOID:0000000010704395
1.CHECK CONNECTOR O
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal? P
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is any DTC “C1120”, “C1122”, “C1124”, “C1126” detected?
YES >> GO TO 3.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH OUT ABS SOL
C1121 When a malfunction is detected in front LH ABS OUT valve.
(Front LH ABS OUT solenoid valve)
FR RH OUT ABS SOL D
C1123 When a malfunction is detected in front RH ABS OUT valve.
(Front RH ABS OUT solenoid valve)
RR LH OUT ABS SOL
C1125 When a malfunction is detected in rear LH ABS OUT valve.
(Rear LH ABS OUT solenoid valve)
E
RR RH OUT ABS SOL
C1127 When a malfunction is detected in rear RH ABS OUT valve.
(Rear RH ABS OUT solenoid valve)
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF J
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. K
2.CHECK DTC DETECTION
With CONSULT L
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1121”, “C1123”, “C1125”, “C1127” detected?
M
YES >> Proceed to BRC-85, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
N
Diagnosis Procedure INFOID:0000000010704397
1.CHECK CONNECTOR O
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal? P
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is any DTC“C1121”, “C1123”, “C1125”, “C1127” detected?
YES >> GO TO 3.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ENGINE SIGNAL 1
C1130 When a malfunction is detected in ECM system.
(Engine system signal 1)
POSSIBLE CAUSE D
• ECM
• ABS actuator and electric unit (control unit)
• CAN communication line E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING BRC
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
G
>> GO TO 2.
2.CHECK DTC DETECTION H
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
I
Is DTC “C1130” detected?
YES >> Proceed to BRC-87, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident". J
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704399
K
1.CHECK ENGINE SYSTEM
With CONSULT
Perform self-diagnosis for “ENGINE”. L
Is DTC detected?
YES >> Check the DTC. Refer to EC-486, "DTC Index" (YD25DDTi), EC-102, "DTC Index" (QR25DE).
NO >> GO TO 2. M
2.PERFORM SELF-DIAGNOSIS
With CONSULT N
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine and drive the vehicle for a short period of time.
O
4. Stop the vehicle.
5. Check that the malfunction indicator lamp (MIL) turns OFF.
6. Vehicle stopped, and perform self-diagnosis for “ABS”.
Is DTC “C1130” detected? P
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-121, "Removal and Instal-
lation".
NO >> Check pin terminals and connection of each harness connector for abnormal conditions. Repair or
replace error-detected parts.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ACTUATOR RLY
C1140 When a malfunction is detected in actuator relay.
(Actuator relay)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• ABS function
• EBD function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1140” detected?
YES >> Proceed to BRC-88, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704401
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1140” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ACTUATOR RELAY POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When CAN communication signal is not continuously transmitted or received for
U1000
(CAN communication circuit) 2 seconds or more.
POSSIBLE CAUSE
• CAN communication system malfunction
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “U1000” detected?
YES >> Proceed to BRC-90, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704436
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
SYSTEM COMM(CAN) When ABS actuator and electric unit (control unit) is not transmitting or receiving
U1002
(CAN system communication) CAN communication signal for 2 seconds or less.
POSSIBLE CAUSE D
• Harness or connector
• CAN communication line
• ABS actuator and electric unit (control unit) E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING BRC
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
G
>> GO TO 2.
2.CHECK DTC DETECTION
H
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
I
Is DTC “U1002” detected?
YES >> Proceed to BRC-91, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
J
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010704438
K
CAUTION:
• Never apply 7.0 V or more to the measurement terminal.
• Use a tester with open terminal voltage of 7.0 V or less.
• Turn the ignition switch OFF and disconnect the battery cable from the negative terminal when L
checking the harness.
1.CHECK CAN DIAGNOSIS SUPPORT MONITOR
M
With CONSULT
1. Select “ABS” and “CAN Diagnosis Support Monitor” in order with CONSULT.
2. Check the malfunction history between each control unit connected to ABS actuator and electric unit (con-
trol unit). N
Check the result of “PAST”?
All items are “OK”>>Refer to GI-46, "Intermittent Incident".
O
“TRANSMIT DIAG” is other than ”OK”>>GO TO 2.
“METER/M&A” is other than “OK”>>GO TO 3.
A control unit other than “ABS” and “METER/M&A” are anything other than “OK”>>GO TO 4.
2.CHECK TRANSMITTING SIDE UNIT P
Check the ABS actuator and electric unit (control unit) harness connector terminals (10) and (11) for damage
or loose connection.
Is the inspection result normal?
YES >> Erase self-diagnosis results. Then perform self-diagnosis for “ABS” with CONSULT.
NO >> Recheck terminals for damage or loose connection. Refer to LAN-24, "Precautions for Harness
Repair".
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY B
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground. C
BRC
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the stop lamp relay harness connector. P
3. Connect the stop lamp switch harness connector.
4. Connect the fuse block (J/B) harness connector.
5. Turn the ignition switch OFF, and wait 10 seconds or more.
6. Start the engine.
CAUTION:
Stop the vehicle.
ABS actuator and electric unit (control unit) Stop lamp relay
Continuity
Connector Terminal Connector Terminal
E3 12 E55 3 Existed
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
M49*1
26*1, 3
M58 1 M51*2 Existed
32*2
M102*3
*1: Models with Intelligent Key
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check the continuity between parking brake switch harness connector and ground.
BRC
M49*1
25*1, 3
E15 1 M51*2 Existed
31*2
M102*3
*1: Models with Intelligent Key
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check continuity between brake fluid level switch harness connector and ground.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-93, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Check the DTC. Refer to BRC-50, "DTC Index".
NO >> GO TO 3.
3.CHECK ABS WARNING LAMP SIGNAL
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more.
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “ABS WARN LAMP” according to this order.
3. Check that data monitor displays “On” for several seconds after ignition switch is turned ON and then
changes to “Off”. Refer to BRC-47, "Reference Value".
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-288, "Removal and Installation".
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-121, "Removal and Instal-
lation".
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT K
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-93, "Diagnosis Procedure".
Is the inspection result normal? L
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS M
With CONSULT
Perform self-diagnosis for “ABS”. N
Is DTC detected?
YES >> Check the DTC. Refer to BRC-50, "DTC Index".
NO >> GO TO 3. O
3.CHECK BRAKE WARNING LAMP
Check the combination meter.
P
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-121, "Removal and Instal-
lation".
NO >> Replace the combination meter. refer to MWI-288, "Removal and Installation".
SYMPTOM DIAGNOSIS
EXCESSIVE OPERATION FREQUENCY
Description INFOID:0000000010704461
A malfunction of brake pedal feel (height or others) is detected when brake pedal is depressed. B
Diagnosis Procedure INFOID:0000000010704464
Check the rear drum. Refer to BR-21, "BRAKE DRUM : Inspection and Adjustment" (LHD), BR-81, "BRAKE
DRUM : Inspection and Adjustment" (RHD).
J
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace the rear drum. Refer to BR-60, "Disassembly and Assembly" (LHD), BR-138, "Disassem-
K
bly and Assembly" (RHD).
4.CHECK LOAD SENSING VALVE
Check the load sensing valve. Refer to BR-38, "Inspection" (LHD), BR-114, "Inspection" (RHD). L
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace the load sensing valve. Refer to BR-37, "Removal and Installation" (LHD), BR-113, M
"Removal and Installation" (RHD).
5.CHECK BRAKE FLUID LEAKAGE
N
Check the fluid leakage.
• Front: Refer to BR-29, "FRONT : Inspection" (LHD), BR-93, "FRONT : Inspection" (RHD).
• Rear: Refer to BR-35, "REAR : Inspection" (LHD), BR-111, "REAR : Inspection" (RHD).
O
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
P
6.CHECK BRAKE PEDAL
Check the each item of brake pedal. Refer to BR-11, "Inspection and Adjustment" (LHD), BR-71, "Inspection
and Adjustment" (RHD).
Is the inspection result normal?
YES >> GO TO 7.
NO >> Adjust the each item of brake pedal. Refer to BR-11, "Inspection and Adjustment" (LHD), BR-71,
"Inspection and Adjustment" (RHD).
CAUTION: C
Brake stopping distance on slippery road like rough road, gravel road or snowy road may become
longer when ABS is operated than when ABS is not operated.
1.CHECK BRAKING FORCE D
Check the brake force using a brake tester.
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> Check each components of brake system.
2.CHECK BRAKE PERFORMANCE BRC
Disconnect the ABS actuator and electric unit (control unit) connector so that ABS function does not operate.
Check the brake stopping distance in this condition. Connect harness connectors after checking.
Is the inspection result normal? G
YES >> INSPECTION END
NO >> Check each components of brake system.
H
CAUTION:
ABS function and EBD function never operate when the vehicle speed is 10 km/h (6.2 MPH) or less.
1.CHECK WARNING LAMP
1. Check that ABS warning lamp turn ON and turn OFF for several seconds after ignition switch is turned ON
or driving.
2. Check that brake warning lamp turn ON and turn OFF after engine start or driving.
CAUTION:
Brake warning lamp turns ON when parking brake is operated (parking brake switch is ON) or brake
fluid is less than the specified level (brake fluid level switch is ON).
Is the inspection result normal?
YES >> INSPECTION END
NO >> Perform self-diagnosis for “ABS” with CONSULT.
• Brake pedal vibrates and motor sound from ABS actuator and electric unit (control unit) occurs, when the B
engine starts.
• Brake pedal vibrates during braking.
CAUTION:
Vibration may be felt during brake pedal is lightly depressed (just placing a foot on it) in the following C
conditions. This is normal.
• When shifting gears
• When driving on slippery road D
• During cornering at high speed
• When passing over bumps or grooves [Approx. 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approx. 10 km/h (6.2 MPH) or more]
E
Diagnosis Procedure INFOID:0000000010704470
Check that motor sound from ABS actuator and electric unit (control unit) occurs when the engine starts.
Does the operation sound occur? I
YES >> GO TO 3.
NO >> Perform self-diagnosis for “ABS” with CONSULT.
3.SYMPTOM CHECK 3 J
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur?
K
YES >> Check that radio (including wiring), antenna and antenna lead-in wires are not located near ABS
actuator and electric unit (control unit). Move them if they are located near ABS actuator and elec-
tric unit (control unit).
NO >> INSPECTION END L
1.CHECK SYMPTOM
Check that the vehicle jerks when ABS function or EBD function operates.
Is the inspection result normal?
YES >> Normal
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Check the DTC. Refer to BRC-187, "DTC Index".
NO >> GO TO 3.
3.CHECK CONNECTOR
With CONSULT
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the connector terminal for deformation, disconnection and looseness.
4. Connect the ABS actuator and electric unit (control unit) harness connector, and perform self-diagnosis
for “ABS” again.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Poor connection of connector terminal. Repair or replace connector terminal.
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
Perform self-diagnosis for “ENGINE” and “TRANSMISSION”.
Is DTC detected?
YES >> Check the DTC.
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-121, "Removal and Instal-
lation".
B
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when ABS function or EBD function operates. This is not a malfunction, because it is C
Brake stopping distance may become longer than models without ABS function depending caused by ABS function and EBD func-
on the road conditions, when ABS function is operated on slippery road like rough road, tion that are normally operated.
gravel road or snowy road.
D
This is not a malfunction, because it is
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
caused by operation check of ABS actua-
or the vehicle starts just after starting the engine.
tor and electric unit (control unit).
E
BRC
CAUTION:
Replace wheel hub assembly as an assembly when replacing because front wheel sensor cannot be
disassembled.
JSFIA2397GB
: Vehicle front
NOTE:
Front RH wheel sensor is symmetrically opposite of LH.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000010593434
CAUTION:
Replace wheel hub assembly as an assembly when replacing because front wheel sensor cannot be
disassembled.
REMOVAL
Remove wheel hub assembly.
• 2WD: Refer to FAX-8, "Removal and Installation".
• 4WD: Refer to FAX-20, "Removal and Installation".
CAUTION:
Never twist or pull front wheel sensor harness.
INSTALLATION
Note the following, and install in the reverse order of the removal.
JPFIC0209ZZ
BRC
LEAF RIGID TYPE SUSPENSION
LH Side
G
N
JSFIA2400GB
: Vehicle front
P
: N·m (kg-m, ft-lb)
RH Side
JSFIA2477GB
: Vehicle front
5 LINK SUSPENSION
LH Side
JSFIA2986GB
RH Side
B
BRC
G
JSFIA2987GB
: Vehicle front
I
: N·m (kg-m, ft-lb)
JPFIC0209ZZ
Replace wheel hub assembly as an assembly when replacing because front sensor rotor cannot be disassem-
bled.
• 2WD: Refer to FAX-8, "Removal and Installation".
• 4WD: Refer to FAX-20, "Removal and Installation".
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Removal and Installation INFOID:0000000010593438
REMOVAL
Remove sensor rotor. Refer to RAX-10, "Disassembly and Assembly".
INSTALLATION
Install sensor rotor. Refer to RAX-10, "Disassembly and Assembly".
BRC
I
JSFIA3064GB
ABS actuator and electric unit (con- ABS actuator and electric unit (con- Bracket J
trol unit) harness connector trol unit)
To master cylinder primary side To master cylinder secondary side To rear LH brake
To front RH brake To front LH brake To rear RH brake K
: Vehicle front
REMOVAL
N
1. Disconnect battery cable from negative terminal.
2. Drain brake fluid.
• LHD: Refer to BR-14, "Draining".
• RHD: Refer to BR-74, "Draining". O
3. Remove engine cover. (YD25DDTi) Refer to EM-289, "Removal and Installation".
4. Remove air cleaner case.
• QR25DE: Refer to EM-29, "Removal and Installation". P
• YD25DDTi: Refer to EM-291, "Removal and Installation".
JSFIA1350ZZ
6. Loosen flare nut of brake tube using a flare nut wrench (A),
and then remove brake tube from ABS actuator and electric unit
(control unit) .
• LHD: Refer to BR-24, "FRONT : Exploded View".
• RHD: Refer to BR-84, "FRONT : Exploded View".
7. Remove bracket of engine cover. (YD25DDTi) Refer to EM-289,
"Exploded View".
8. Remove ABS actuator and electric unit (control unit).
9. Remove bracket and bushing.
JSFIA1219ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• When replacing with a new ABS actuator and electric unit (control unit), never remove the protector of the
brake tube mounting hole until right before the brake tube is installed.
• When installing brake tube , tighten to the specified torque using
a flare nut torque wrench (A) so that flare nut and brake tube are
not damaged.
- LHD: Refer to BR-24, "FRONT : Exploded View".
- RHD: Refer to BR-84, "FRONT : Exploded View".
• Never remove and install ABS actuator and electric unit (control
unit) by holding actuator harness.
• Bleed air from brake piping after installation.
- LHD: Refer to BR-15, "Bleeding Brake System".
- RHD: Refer to BR-75, "Bleeding Brake System".
• Never apply excessive impact to actuator, such as by dropping it. JSFIA1219ZZ
• After installing the ABS actuator and electric unit (control unit) har-
ness connector , move the lever in the direction to secure
the locking.
JSFIA1352ZZ
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010593495
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
BRC
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000010593496
K
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables. L
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing M
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro- N
cedure below before starting the repair operation.
OPERATION PROCEDURE
O
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position. P
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
JPFIA0061ZZ
• Solder the repair part, and wrap it with tape. [Twisted wire fray
must be 110 mm (4.33 in) or less.]
SKIB8766E
• Never bypass the repair point with wire. (If it is bypassed, the turn-
out point cannot be separated and the twisted wire characteristics
are lost.)
SKIB8767E
SYSTEM DESCRIPTION A
COMPONENT PARTS
Component Parts Location INFOID:0000000010686403
B
LHD
M/T models C
BRC
JSFIA2921ZZ
JSFIA2922ZZ
BRC
JSFIA2960ZZ
P
Center console Cluster lid C lower Back of spiral cable assembly
Instrument lower panel Brake pedal Engine room (RH side)
Steering knuckle Engine room (LH side) Transmission (RH side)
Rear axle housing
ABS actuator and electric unit (control unit) BRC-137, "ABS Actuator and Electric Unit (Control Unit)"
BRC
JSFIA2923ZZ
ABS actuator and electric unit (control unit) BRC-137, "ABS Actuator and Electric Unit (Control Unit)" B
JSFIA1598ZZ
H
CONTROL UNIT
• Brake fluid pressure, engine and transmission are controlled according to signals from each sensor.
I
• If malfunction is detected, the system enters fail-safe mode.
ACTUATOR
The following components are integrated with ABS actuator. J
Pump
• Pressure the brake fluid and send.
• Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure. K
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
L
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).
Actuator Relay
M
Operates each valve ON/OFF according to signals from ABS actuator and electric unit (control unit).
ABS In Valve
Switches the fluid pressure line to increase or hold according to signals from control unit. N
NOTE:
Valve is a solenoid valve.
ABS Out Valve O
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
NOTE:
Valve is a solenoid valve.
P
Cut Valve 1, Cut Valve 2
Shuts off the ordinary brake line from master cylinder, when VDC function, TCS function, brake limited slip dif-
ferential (BLSD) function, brake assist function, hill start assist function and advanced hill descent control func-
tion are activated.
NOTE:
Valve is a solenoid valve.
Suction Valve 1, Suction Valve 2
JSFIA2739ZZ
JSFIA1567ZZ
JSFIA2762GB
D
Stop Lamp Switch INFOID:0000000010700931
BRC
JSFIA1143ZZ
H
Steering Angle Sensor INFOID:0000000010686406
JSFIA1145ZZ
L
VDC OFF Switch INFOID:0000000010686407
The operation of the hill descent control switch enables the arbitrary
switching of the advanced hill descent control function between stop
status and standby status. The status of the function is indicated by
the hill descent control indicator lamp.
• ON:
- When advanced hill descent control function is under operating
condition
- Advanced hill descent control function operating or operational
(condition is satisfied)
• Blinking: Advanced hill descent control function operating or oper-
ational (condition is not satisfied)
JSFIA2255ZZ
• OFF: Advanced hill descent control function switch OFF (non-
operational status)
NOTE:
Applied to models with advanced hill descent control function.
Brake Fluid Level Switch INFOID:0000000010686409
Detects the brake fluid level in reservoir tank and transmits con-
verted electric signal from combination meter to ABS actuator and
electric unit (control unit) via CAN communication, when brake fluid
level is the specified level or less.
JSFIA2708ZZ
Detects the operation status of 1st gear position switch and transmits
converted electric signal to ABS actuator and electric unit (control
unit).
NOTE:
Applied to M/T models.
JSFIA2731ZZ
JSFIA2732ZZ
A
Detects the operation status of park / neutral position switch and
transmits converted electric signal to ABS actuator and electric unit
(control unit). B
NOTE:
Applied to M/T models.
D
JSFIA2733ZZ
H
JSFIA2738ZZ
• The system switches fluid pressure of each brake to increase, to hold or to decrease according to signals
from control unit in ABS actuator and electric unit (control unit). This control system is applied to VDC func-
tion, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist
function, hill start assist function and advanced hill descent control function.
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs.
SYSTEM DIAGRAM
NOTE:
• TCM is applied to A/T models.
• Back-up lamp switch, 1st gear position switch and park / neutral position switch are applied to M/T models.
• Transfer control unit is applied to 4WD models.
• Differential lock control unit and differential lock mode switch are applied to models with differential lock.
• hill descent control switch is applied to models with advanced hill descent control function.
JSFIA2924GB
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Steering angle sensor communication.
• Steering angle sensor signal I
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
*4 communication.
Differential lock control unit • Differential lock position signal J
• Differential lock mode switch signal
*1: Models with advanced hill descent control function
*2: A/T models K
*3: 4WD models
*4: Models with differential lock
VALVE OPERATION [VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL L
(BLSD) FUNCTION, BRAKE ASSIST FUNCTION, hill start assist FUNCTION AND ADVANCED hill
descent control FUNCTION]
Each valve is operated and fluid pressure of brake is controlled. M
VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, hill start assist
JSFIA2710GB
BRC
I
JSFIA2711GB
M
During pressure front RH brake holds
• Since the cut valve 2 and the suction valve 2 are closed, the front RH brake, master cylinder, and reservoir
are blocked. This maintains fluid pressure applied on the front RH brake. The pressurization for the left N
brake is controlled separately from the right brake.
During pressure front LH brake holds
• Since the cut valve 1 and the suction valve 1 are closed, the front LH brake, master cylinder, and reservoir O
are blocked. This maintains fluid pressure applied on the front LH brake. The pressurization for the right
brake is controlled separately from the left brake.
During pressure rear RH brake holds P
• Since the cut valve 1 and the suction valve 1 are closed, the rear RH brake, master cylinder, and reservoir
are blocked. This maintains fluid pressure applied on the rear RH brake. The pressurization for the left brake
is controlled separately from the right brake.
During pressure rear LH brake holds
JSFIA2712GB
JSFIA2713GB
JSFIA2713GB
Suction valve 2 Power supply is not supplied (close) Power supply is not supplied (close)
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open) C
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each brake (fluid pressure) — Pressure increases
D
JSFIA2714GB
BRC
H
JSFIA2715GB
JSFIA2716GB
FOR AUSTRALIA
BRC
JSFIA3412GB
JSFIA3413GB
BRC
JSFIA3414GB
JSFIA3415GB
Fail-Safe INFOID:0000000011107207
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION,
BRAKE ASSIST FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNC-
TION
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
N
JSFIA0672GB
• VDC function can be switched to non-operational status (OFF) by operating VDC OFF switch. In this case,
VDC OFF indicator lamp turns ON. O
• Control unit portion automatically improves driving stability by performing brake force control as well as
engine output control, by transmitting drive signal to actuator portion according to difference between target
side slip amount and vehicle side slip amount.
• VDC function is not operate when differential lock is operating (models with differential lock) P
• VDC warning lamp blinks while VDC function is in operation and indicates to the driver that the function is in
operation.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in VDC function, the control is suspended for VDC
function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill start assist
function and advanced hill descent control function. The vehicle status becomes the same as models with-
out VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill start
JSFIA2925GB
JPFIC0135GB K
• Changing driving lane on a slippery road, when oversteer tendency is judged large, engine output is con-
trolled as well as brake force (brake fluid pressure) of 4 wheels. Oversteer tendency decreases. L
JPFIC0136GB
O
VDC Function That Prevents understeer Tendency
JPFIC0137GB
• Applying braking during a cornering on a slippery road, when understeer tendency is judged large, engine
output is controlled as well as brake force (brake fluid pressure) of four wheels. Understeer tendency
decreases.
JPFIC0138GB
TCS FUNCTION
TCS FUNCTION : System Description INFOID:0000000010686416
BRC
H
JSFIA2925GB
• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can
be easily bypassed by steering operation.
• During braking, control units calculates wheel speed and pseudo-vehicle speed, and transmits pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
• The following effects are obtained by preventing wheel lock during
braking.
- Vehicle tail slip is prevented during braking when driving straight.
- Understeer and oversteer tendencies are moderated during brak-
ing driving on a corner.
- Obstacles may be easily bypassed by steering operation during
braking.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in ABS
function, the control is suspended for VDC function, TCS function,
ABS function, brake limited slip differential (BLSD) function, brake
assist function, hill start assist function and advanced hill descent
control function. The vehicle status becomes the same as models
without VDC function, TCS function, ABS function, brake limited
slip differential (BLSD) function, brake assist function, hill start
assist function and advanced hill descent control function. How-
ever, EBD function is operated normally. Refer to BRC-158, "Fail-
Safe".
NOTE:
BRC
H
JSFIA2926GB
• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur- N
ing braking is improved.
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers). O
JPFIC0142GB
JPFIC0143GB
SYSTEM DIAGRAM
JSFIA2534GB
• LH and RH driving wheel spin is always monitored. If necessary, appropriate brake force is independently B
applied to LH or RH driving wheel so that one-sided wheel spin is avoided and traction is maintained. Mainly
starting ability is improved.
• Brake limited slip differential (BLSD) function operates while VDC function is in non-operational status (OFF) C
by VDC OFF switch.
• VDC warning lamp blinking while brake limited slip differential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
• Slight vibrations are felt on the brake pedal and the operation noises occur, when brake limited slip differen- D
tial (BLSD) function operates. This is not a malfunction because it is caused by brake limited slip differential
(BLSD) function that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function, E
the control is suspended for VDC function, TCS function, brake limited slip differential (BLSD) function,
brake assist function, hill start assist function and advanced hill descent control function. The vehicle status
becomes the same as models without VDC function, TCS function, brake limited slip differential (BLSD)
function, brake assist function, hill start assist function and advanced hill descent control function. However, BRC
ABS function and EBD function are operated normally. Refer to BRC-158, "Fail-Safe".
SYSTEM DIAGRAM G
NOTE:
• TCM is applied to A/T models.
• Transfer control unit is applied to 4WD models.
• Differential lock control unit is applied to models with differential lock. H
JSFIA2925GB
• When the driver brakes hard in an emergency, the stopping distance is reduced by increasing brake fluid
pressure.
• Fail-safe function is adopted. When a malfunction occurs in brake assist function, the control is suspended
for VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill start
assist function and advanced hill descent control function. The vehicle status becomes the same as models
without VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill
start assist function and advanced hill descent control function. However, ABS function and EBD function
are operated normally. Refer to BRC-158, "Fail-Safe".
SYSTEM DIAGRAM
NOTE:
• TCM is applied to A/T models.
• Transfer control unit is applied to 4WD models.
BRC
H
JSFIA2925GB
• This function maintains brake fluid pressure so that the vehicle does not move backwards even if brake
pedal is released to depress accelerator pedal to start the vehicle while it is stopped on an uphill slope by
depressing brake pedal.
• This function operates when the vehicle is in stop status on an uphill slope of slope ratio 10% or more and
shifter lever is in the position other than neutral. (M/T models)
• This function operates when the vehicle is in stop status on an uphill slope of slope ratio 10% or more and
selector lever is in the position other than P or N. (A/T models)
• hill start assist function is only for the start aid. It maintains the brake fluid pressure for approx. 2 seconds
after releasing the brake pedal, and then decreases the pressure gradually. If the vehicle can start by the
accelerator operation, the brake is released automatically and a smooth start can be performed.
• Fail-safe function is adopted. When a malfunction occurs in hill start assist function, the control is suspended
for VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill start
assist function and advanced hill descent control function. The vehicle status becomes the same as models
without VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, hill
start assist function and advanced hill descent control function. However, ABS function and EBD function
are operated normally. Refer to BRC-158, "Fail-Safe".
SYSTEM DIAGRAM
NOTE:
• Park / neutral position switch is applied to M/T models.
BRC
H
JSFIA2737GB
• At a steep descent, vehicle speed is normally controlled by the driver′s brake operation. On the other hand,
advanced hill descent control function automatically reduces and maintains vehicle speed.
• Advanced hill descent control function starts when all of the following conditions are satisfied: hill descent
control switch is ON and, vehicle speed is 25 km/h (15.5 MPH) or less, the inclination is 10% or more and
sifter lever is in the 1st gear position or reverse gear position. (M/T models)
• Advanced hill descent control function starts when all of the following conditions are satisfied: hill descent
control switch is ON and, vehicle speed is 25 km/h (15.5 MPH) or less, the inclination is 10% or more and
selector lever is in the other than P and N position. (A/T models)
• Advanced hill descent control function is cancelled when depressing the accelerator pedal or brake pedal.
(Advanced hill descent control function restarts when releasing the accelerator pedal or brake pedal.)
• As for M/T models, although the hill descent control indicator lamp blinks and advanced hill descent control
function becomes deactivated when engine coolant water temperature is low, this is normal. (advanced hill
descent control function starts when engine coolant water temperature rises and hill descent control indica-
tor lamp turns ON.)
• hill descent control switch is ON and turns ON when advanced hill descent control function are operation or
satisfied to operational conditions.
• The Stop lamp of the rear combination lamp stays ON during the operation of advanced hill descent control
function.
• Slight vibrations are felt on the brake pedal and the operation noises occur, when advanced hill descent con-
trol function operates. This is not a malfunction because it is caused by advanced hill descent control func-
tion that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in advanced hill descent control function, the oper-
ation of the hill descent control switch does not turn ON or blink the hill descent control indicator lamp on the
combination meter, and the control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function, brake assist function, hill start assist function and advanced hill descent control func-
tion. The vehicle status becomes the same as models without VDC function, TCS function, brake limited slip
differential (BLSD) function, brake assist function, hill start assist function and advanced hill descent control
function. However, ABS function and EBD function are operated normally. Refer to BRC-158, "Fail-Safe".
SYSTEM DIAGRAM
NOTE:
• Back-up lamp switch and 1st gear position switch is applied to M/T models.
• TCM is applied to A/T models.
JSFIA2720GB
APPLICATION ITEMS
CONSULT can display each diagnostic item using the diagnostic test modes as follows.
• DTC
• Freeze frame data (FFD)
ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number can be read.
SELF DIAGNOSTIC RESULT
Refer to BRC-187, "DTC Index".
When “CRNT” is displayed on self-diagnosis result
• The system is presently malfunctioning.
When “PAST” is displayed on self-diagnosis result
• System malfunction in the past is detected, but the system is presently normal.
Freeze frame data (FFD)
The following vehicle status is recorded when DTC is detected and is displayed on CONSULT.
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
×: Applicable
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN SIGNALS
FR LH SENSOR Wheel speed calculated by front LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
FR RH SENSOR Wheel speed calculated by front RH wheel sensor is dis-
× ×
[km/h (MPH)] played.
RR LH SENSOR Wheel speed calculated by rear LH wheel sensor is dis-
× ×
[km/h (MPH)] played.
FR RH IN SOL*1 ×
Operation status of front RH wheel ABS IN valve is dis-
played.
C
(On/Off)
FR RH OUT SOL*1 ×
Operation status of front RH wheel ABS OUT valve is dis-
(On/Off) played.
D
FR LH IN SOL*1 ×
Operation status of front LH wheel ABS IN valve is dis-
(On/Off) played.
FR LH OUT SOL*1 Operation status of front LH wheel ABS OUT valve is dis- E
×
(On/Off) played.
RR RH IN SOL*1 ×
Operation status of rear RH wheel ABS IN valve is dis-
(On/Off) played. BRC
RR RH OUT SOL*1 ×
Operation status of rear RH wheel ABS OUT valve is dis-
(On/Off) played.
G
RR LH IN SOL*1 ×
Operation status of rear LH wheel ABS IN valve is dis-
(On/Off) played.
RR LH OUT SOL*1 ×
Operation status of rear LH wheel ABS OUT valve is dis-
played.
H
(On/Off)
EBD WARN LAMP
(On/Off) Brake warning lamp ON/OFF status is displayed.*2
I
STOP LAMP SW
× × Stop lamp switch signal input status is displayed.
(On/Off)
MOTOR RELAY
× ABS motor and motor relay status is displayed. J
(On/Off)
DLOCK SW*7 Differential lock position switch signal input status via CAN
(On/Off) communication is displayed.
B
DLOCK CHG SW*7 Differential lock mode switch signal input status via CAN
(On/Off) communication is displayed.
*1: Display occasionally changes On/Off for a moment after ignition switch is turned ON. This is operation for C
checking purposes and is not a malfunction.
*2: Refer to BRC-175, "WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp" for ON/OFF
conditions of each warning lamp and indicator lamp.
D
*3: A/T models
*4: “DDS” means “hill descent control” or “downhill drive support”.
*5: “USS” means “hill start assist” or “Uphill Start Support”.
*6: M/T models E
*7: Models with differential lock
ACTIVE TEST
The active test is used to determine and identify details of a malfunction, based on self-diagnosis test results BRC
and data obtained in the DATA MONITOR. In response to instructions from CONSULT, instead of those from
ABS actuator and electric unit (control unit) on the vehicle, a drive signal is sent to the actuator to check its
operation. G
CAUTION:
• Never perform ACTIVE TEST while driving the vehicle.
• Always bleed air from brake system before active test.
• Never perform active test when system is malfunctioning. H
NOTE:
• When active test is performed while depressing the pedal, the pedal depressing stroke may change. This is
not a malfunction. I
• “TEST IS STOPPED” is displayed approx. 10 seconds after operation start.
• When performing active test again after “TEST IS STOPPED” is displayed, select “BACK”.
• ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON during active test. This is not a
J
malfunction.
ABS In Valve and ABS Out Valve
When “Up”, “Keep” or “Down” is selected on display screen, the following items are displayed when system is K
normal.
Display
Test item Display item L
Up Keep Down
FR RH IN SOL Off On On
FR RH SOL
FR RH OUT SOL Off Off On* M
FR LH IN SOL Off Off On
FR LH SOL
FR LH OUT SOL Off Off On*
N
RR RH IN SOL Off On On
RR RH SOL
RR RH OUT SOL Off Off On*
RR LH IN SOL Off On On O
RR LH SOL
RR LH OUT SOL Off Off On*
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds. P
ABS In Valve (ACT), ABS Out Valve (ACT)
When “Up”, “ACT UP” or “ACT KEEP” is selected on display screen, the following items are displayed when
system is normal.
Display
Test item Display item
Up ACT KEEP ACT UP
FR RH IN SOL Off Off Off
Item Description
ST ANGLE SENSOR ADJUSTMENT Perform neutral position adjustment of steering angle sensor.
DECEL G SEN CALIBRATION Perform decel G sensor calibration.
SLCT LVR POSI*4 When selector lever operating Selector lever position is displayed
With engine stopped 0 rpm
ENGINE SPEED Almost in accordance with tachometer
Engine running
display
Vehicle stopped Approx. 0 d/s
YAW RATE SEN Turning right Negative value
Turning left Positive value
When selector lever is in the R position On
R POSI SIG*4
When selector lever is in the other than R position Off
When selector lever is in the N position On
N POSI SIG*4
When selector lever is in the other than N position Off
When selector lever is in the P position On
P POSI SIG*4
When selector lever is in the other than P position Off
When cut valve 1 is active On
CV1*2
When cut valve 1 is not activated Off
When cut valve 2 is active On
CV2*2
When cut valve 2 is not activated Off
When suction valve 1 is active On
SV1*2
When suction valve is not activated Off
When suction valve 2 is active On
SV2*2
When suction valve is not activated Off
Never depress accelerator pedal
0%
(Ignition switch ON)
ACCEL POS SIG
Depress accelerator pedal
0 – 100%
(Ignition switch ON)
Vehicle stopped Approx. 0 m/s2
SIDE G-SENSOR Turning right Negative value
Turning left Positive value
When driving straight ±2.5°
STR ANGLE SIG When steering wheel is steered to RH by 90° Approx. +90°
When steering wheel is steered to LH by 90° Approx. −90°
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION,
BRAKE ASSIST FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNC-
TION
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function, brake assist function, hill start assist function and advanced hill descent control function.
The vehicle status becomes the same as models without VDC function, TCS function, brake limited slip differ-
ential (BLSD) function, brake assist function, hill start assist function and advanced hill descent control func-
tion. However, ABS function and EBD function are operated normally.
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function, brake assist function, hill start assist function and
advanced hill descent control function. The vehicle status becomes the same as models without VDC function,
TCS function, ABS function, brake limited slip differential (BLSD) function, brake assist function, hill start
assist function and advanced hill descent control function. However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist
function, hill start assist function and advanced hill descent control function. The vehicle status becomes the
same as models without VDC function, TCS function, ABS function, EBD function, brake limited slip differen-
tial (BLSD) function, brake assist function, hill start assist function and advanced hill descent control function.
When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list.
J
VDC warning ABS warning Brake warning
DTC Display item Refer to
lamp lamp lamp
K
C1101 RR RH SENSOR-1 ON ON ON*1
C1102 RR LH SENSOR-1 ON ON ON*1
BRC-214, "DTC Description"
C1103 FR RH SENSOR-1 ON ON ON*1 L
C1104 FR LH SENSOR-1 ON ON ON*1
C1105 RR RH SENSOR-2 ON ON ON*1 M
C1106 RR LH SENSOR-2 ON ON ON*1
BRC-218, "DTC Description"
C1107 FR RH SENSOR-2 ON ON ON*1
N
C1108 FR LH SENSOR-2 ON ON ON*1
BATTERY VOLTAGE [ABNROM-
C1109 ON ON ON BRC-224, "DTC Description"
AL] O
C1110 CONTROLLER FAILURE ON ON ON BRC-227, "DTC Description"
C1111 PUMP MOTOR ON ON ON BRC-228, "DTC Description"
C1113 G SENSOR ON OFF OFF BRC-230, "DTC Description"
P
ABS SENSOR [ABNORMAL SIG-
C1115 ON ON ON BRC-231, "DTC Description"
NAL]
WIRING DIAGRAM A
BRAKE CONTROL SYSTEM
Wiring Diagram (For Australia) INFOID:0000000010686432
B
BRC
JRFWC4086GB
JRFWC4087GB
BRC
JRFWC4088GB
JRFWC4089GB
BRC
JRFWC4090GB
JRFWC4091GB
BRC
JRFWC4092GB
JRFWC4093GB
BRC
JRFWC4094GB
JRFWC4095GB
BRC
JRFWC4096GB
JRFWC4097GB
BRC
JRFWC4098GB
JRFWC4099GB
BRC
JRFWC4100GB
JRFWC4101GB
BRC
JRFWC4102GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010686433
DETAILED FLOW
1.INTERVIEW FORM THE CUSTOMER
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-207, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary.
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”.
>> GO TO 2.
2.CHECK SYMPTOM
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer to BRC-184, "Fail-
Safe".
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction.
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6.
4.RECHECK SYMPTOM
With CONSULT
1. Erase self-diagnostic results for “ABS”.
2. Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on
BRC-186, "DTC Inspection Priority Chart".
Is DTC detected?
YES >> GO TO 5.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-46,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART
1. Repair or replace error-detected parts.
2. Reconnect part or connector after repairing or replacing.
3. When DTC is detected, erase self-diagnostic result for “ABS”.
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
With CONSULT
1. Check the reference value for “ABS”.
2. Recheck the symptom and check that the symptom is not reproduced on the same conditions. C
Is the symptom reproduced?
YES >> GO TO 3.
D
NO >> INSPECTION END
Diagnostic Work Sheet INFOID:0000000010686434
E
Description
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all BRC
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE G
Interview sheet
Registration Initial year H
Customer number registration
MR/MS
name
Vehicle type VIN
Storage date Engine Mileage km (Mile) I
Does not operate ( ) function
Warning lamp for ( ) turns ON.
J
Symptom Noise Vibration
Other
( )
K
First occurrence Recently Other ( )
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day)
Irrelevant L
Climate con- Weather Fine Cloud Rain Snow Others ( )
ditions Temperature Hot Warm Cool Cold Temperature [Approx. °C (°F)]
M
Relative humidity High Moderate Low
Urban area Suburb area Highway
Road conditions
Mountainous road (uphill or downhill) Rough road
N
Irrelevant
When engine starts During idling
During driving During acceleration At constant speed driving
Operating condition, etc.
During deceleration O
During cornering (right curve or left curve)
When steering wheel is steered (to right or to left)
Other conditions
Memo
D
1.ADJUSTMENT THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT
E
Perform adjustment the neutral of steering angle sensor. Refer to BRC-210, "Description".
>> GO TO 2.
BRC
2.CALIBRATION OF DECEL G SENSOR
With CONSULT
Perform calibration of decel G sensor. Refer to BRC-212, "Description". G
Always adjust the neutral position of steering angle sensor before driving when the following operation is per-
formed. Refer to BRC-210, "Work Procedure".
×: Required —: Not required
CAUTION:
Always use CONSULT when adjusting the neutral position of steering angle sensor. (It cannot be
adjusted other than with CONSULT.)
1.CHECK THE VEHICLE STATUS
Stop vehicle with front wheels in the straight-ahead position.
Does the vehicle stay in the straight-ahead position?
YES >> GO TO 2.
NO >> Steer the steering wheel to the straight-ahead position. Stop the vehicle.
2.ADJUST NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” in this order.
3. Select “START”.
CAUTION:
Never touch steering wheel while adjusting steering angle sensor.
4. After approx. 10 seconds, select “END”.
5. Turn ignition switch OFF and then turn it ON again.
CAUTION:
Be sure to perform the operation above.
>> GO TO 3.
3.CHECK DATA MONITOR
With CONSULT
1. The vehicle is either pointing straight ahead or the vehicle needs to be moved. Stop when it is pointing
straight ahead.
With CONSULT
Erase Self-diagnosis result of “ABS”. D
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis. E
BRC
CAUTION:
Always perform the decel G sensor calibration before driving when the following operation is per-
formed. Refer to BRC-212, "Work Procedure".
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
×: Required —: Not required
CAUTION:
Always use CONSULT for the decel G sensor calibration. (It cannot be adjusted other than with CON-
SULT.)
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
1.CHECK THE VEHICLE STATUS
1. Steer the steering wheel to the straight-ahead position. Stop the vehicle on level surface.
2. Stop the engine.
3. Turn the ignition switch OFF.
Is the vehicle stopped in the straight-ahead position on level surface?
YES >> GO TO 2.
NO >> Steer the steering wheel to the straight-ahead position. Stop the vehicle on level surface.
2.PERFORM DECEL G SENSOR CALIBRATION
CAUTION:
• Never allow passenger or load on the vehicle.
• Never apply vibration to the vehicle body when opening or closing door during calibration.
With CONSULT
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “WORK SUPPORT”, “DECEL G SEN CALIBRATION” in this order.
3. Select “START”.
4. After approx. 10 seconds, select “END”.
5. Turn ignition switch OFF and then turn it ON again.
CAUTION:
Be sure to perform the operation above.
>> GO TO 3. A
3.CHECK DATA MONITOR
With CONSULT B
1. Drive the vehicle. Steer the steering wheel to the straight-ahead position. Stop the vehicle on level sur-
face.
2. Select “ABS”, “DATA MONITOR”, “ECU INPUT SIGNALS” and “DECEL G-SEN” in this order. Check that
the signal is within the specified value. C
DTC/CIRCUIT DIAGNOSIS
C1101, C1102, C1103, C1104 WHEEL SENSOR
DTC Description INFOID:0000000010686444
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
RR RH SENSOR-1
C1101 When an open circuit is detected in rear RH wheel sensor circuit.
(Rear RH wheel sensor-1)
RR LH SENSOR-1
C1102 When an open circuit is detected in rear LH wheel sensor circuit.
(Rear LH wheel sensor-1)
FR RH SENSOR-1
C1103 When an open circuit is detected in front RH wheel sensor circuit.
(Front RH wheel sensor-1)
FR LH SENSOR-1
C1104 When an open circuit is detected in front LH wheel sensor circuit.
(Front LH wheel sensor-1)
POSSIBLE CAUSE
• Harness or connector
• Wheel sensor
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
Is any DTC “C1101”, “C1102”, “C1103”, “C1104” detected?
YES >> Proceed to BRC-214, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686445
CAUTION:
Never check between wheel sensor harness connector terminals.
3.CHECK CONNECTOR
1. Turn the ignition switch OFF. H
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the wheel sensor harness connector for disconnection or looseness.
Is the inspection result normal? I
YES >> GO TO 4.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 4.
4.PERFORM SELF-DIAGNOSIS (1) J
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more. K
3. Start the engine.
4. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
5. Stop the vehicle. L
6. Perform self-diagnosis for “ABS”.
Is any DTC “C1101”, “C1102”, “C1103”, “C1104” detected?
YES >> GO TO 5. M
NO >> INSPECTION END
5.CHECK TERMINAL
1. Turn the ignition switch OFF. N
2. Disconnect the ABS actuator and electric unit (control unit) harness connector and then check the ABS
actuator and electric unit (control unit) pin terminals for damage or loose connection with harness connec-
tor. O
3. Disconnect the each wheel sensor harness connector and then check the each wheel sensor pin termi-
nals for damage or loose connection with harness connector.
Is the inspection result normal? P
YES >> GO TO 7.
NO >> Repair or replace error-detected parts, and GO TO 6.
6.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the wheel sensor harness connector.
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
• When a short circuit is detected in rear RH wheel sensor circuit.
• When power supply voltage of rear RH wheel sensor is in following state.
RR RH SENSOR-2 - Rear RH wheel sensor power supply voltage: 7.6 V ≥ Rear RH wheel sensor power supply
C1105
(Rear RH wheel sensor-2) voltage
• When distance between rear RH wheel sensor and rear RH wheel sensor rotor is large.
• When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
• When a short circuit is detected in rear LH wheel sensor circuit.
• When power supply voltage of rear LH wheel sensor is in following state.
RR LH SENSOR-2 - Rear LH wheel sensor power supply voltage: 7.6 V ≥ Rear LH wheel sensor power supply
C1106
(Rear LH wheel sensor-2) voltage
• When distance between rear LH wheel sensor and rear LH wheel sensor rotor is large.
• When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not normal.
• When a short circuit is detected in front RH wheel sensor circuit.
• When power supply voltage of front RH wheel sensor is in following state.
FR RH SENSOR-2 - Front RH wheel sensor power supply voltage: 7.6 V ≥ Front RH wheel sensor power sup-
C1107
(Front RH wheel sensor-2) ply voltage
• When distance between front RH wheel sensor and front RH wheel sensor rotor is large.
• When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal.
• When a short circuit is detected in front LH wheel sensor circuit.
• When power supply voltage of front LH wheel sensor is in following state.
FR LH SENSOR-2 - Front LH wheel sensor power supply voltage: 7.6 V ≥ Front LH wheel sensor power supply
C1108
(Front LH wheel sensor-2) voltage
• When distance between front LH wheel sensor and front LH wheel sensor rotor is large.
• When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
POSSIBLE CAUSE
• Harness or connector
• Wheel sensor
• ABS actuator and electric unit (control unit)
• Sensor rotor
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
CAUTION:
Never check between wheel sensor harness connector terminals. D
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-286, "Diagnosis
Procedure". E
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. BRC
2.CHECK TIRE
1. Turn the ignition switch OFF. G
2. Check tire air pressure, wear and size. Refer to WT-9, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5. H
NO >> Adjust air pressure or replace tire, and GO TO 3.
3.CHECK DATA MONITOR (1)
I
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine. J
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-181, "Reference Value".
NOTE: K
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting L
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 4.
NO >> GO TO 5. M
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute. B
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
C
YES >> GO TO 11.
NO >> INSPECTION END
11.CHECK TERMINAL D
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector and then check the ABS
actuator and electric unit (control unit) pin terminals for damage or loose connection with harness connec- E
tor.
3. Disconnect the each wheel sensor harness connector and then check the each wheel sensor pin termi-
nals for damage or loose connection with harness connector.
BRC
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair or replace error-detected parts, and GO TO 12.
G
12. CHECK DATA MONITOR (3)
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector. H
2. Connect the wheel sensor harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF, and wait 10 seconds or more. I
5. Start the engine.
6. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-181, "Reference Value".
NOTE: J
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting K
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 13. L
NO >> GO TO 14.
13.PERFORM SELF-DIAGNOSIS (4)
With CONSULT M
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”. N
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 14.
NO >> INSPECTION END O
14.CHECK WHEEL SENSOR HARNESS
1. Turn the ignition switch OFF.
P
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Disconnect the wheel sensor harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BATTERY VOLTAGE [ABNOR- When ignition power supply voltage is in following state.
C1109 MAL] • Ignition power supply voltage: 10 V ≥ Ignition power supply voltage
(Battery voltage [abnormal]) • Ignition power supply voltage: 16 V ≤ Ignition power supply voltage
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fuse
• Ignition power supply system
• Battery
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1109” detected?
YES >> Proceed to BRC-224, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686449
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1109” detected?
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CONTROLLER FAILURE
C1110 When there is an internal malfunction in the ABS actuator and electric unit (control unit).
(Controller failure)
POSSIBLE CAUSE D
• ABS actuator and electric unit (control unit)
FAIL-SAFE
E
The following functions are suspended.
• VDC function
• TCS function
• ABS function BRC
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function G
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE H
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. I
>> GO TO 2.
J
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. K
2. Perform self-diagnosis for “ABS”.
Is DTC “C1110” detected?
YES >> Proceed to BRC-227, "Diagnosis Procedure". L
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
M
Diagnosis Procedure INFOID:0000000010686451
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
PUMP MOTOR
C1111 When a malfunction is detected in motor or motor relay.
(Pump motor and motor relay)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1111” detected?
YES >> Proceed to BRC-228, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686453
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1111” detected?
YES >> GO TO 3.
NO >> INSPECTION END
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
G SENSOR
C1113 When a malfunction is detected in decel G sensor signal.
(Decel G sensor)
YAW RATE SENSOR
C1145 When a malfunction is detected in yaw rate sensor signal.
(Yaw rate sensor circuit)
SIDE G SEN CIRCUIT
C1146 When a malfunction is detected in side G sensor signal.
(Side G sensor circuit)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1113”, “C1145”, “C1146” detected?
YES >> Proceed to BRC-230, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686455
>> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ABS SENSOR [ABNORMAL SIGNAL] When difference in wheel speed between any wheel and others is detected during
C1115
(Wheel sensor [abnormal signal]) the vehicle is driven, because of installation of other tires than specified.
POSSIBLE CAUSE D
• Harness or connector
• Wheel sensor
• Sensor rotor E
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• ABS function G
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function H
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
K
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. L
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
M
Is DTC “C1115” detected?
YES >> Proceed to BRC-231, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
N
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686457
O
CAUTION:
Never check between wheel sensor harness connector terminals.
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM P
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-286, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK TIRE
Revision: August 2015 BRC-231 D23
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC]
1. Turn the ignition switch OFF.
2. Check tire air pressure, wear and size. Refer to WT-9, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire, and GO TO 3.
3.CHECK DATA MONITOR (1)
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-181, "Reference Value".
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF.
2. Check the wheel sensor for damage.
3. Remove dust and foreign matter adhered to the sensor rotor with a vacuum dust collector through the
wheel sensor mounting hole.
CAUTION:
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque.
• Front: Refer to BRC-308, "FRONT WHEEL SENSOR : Exploded View".
• Rear: Refer to BRC-309, "REAR WHEEL SENSOR : Exploded View".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.REPLACE WHEEL SENSOR (1)
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-308, "FRONT WHEEL SENSOR : Removal and Installation".
- Rear: Refer to BRC-311, "REAR WHEEL SENSOR : Removal and Installation".
2. Erase self-diagnosis result for “ABS”.
3. Turn the ignition switch OFF, and wait 10 seconds or more.
4. Start the engine.
5. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”. Refer to BRC-181, "Reference Value".
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
6. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Display Item C
DTC Malfunction detected condition
(Trouble diagnosis content)
STOP LAMP SW
C1116 When stop lamp switch signal is not input when brake pedal operates.
(Stop lamp switch) D
POSSIBLE CAUSE
• Harness or connector
E
• Stop lamp switch
• Stop lamp relay 1
• Stop lamp relay 2
• Fuse BRC
• ABS actuator and electric unit (control unit)
• Battery power supply system
• Battery G
FAIL-SAFE
The following functions are suspended.
• VDC function H
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function I
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE J
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. K
>> GO TO 2.
L
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. M
2. Perform self-diagnosis for “ABS”.
Is DTC “C1116” detected?
YES >> Proceed to BRC-237, "FOR AUSTRALIA : Diagnosis Procedure". N
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
FOR AUSTRALIA : Diagnosis Procedure INFOID:0000000010686459 O
NOTE:
DTC “C1116” may be detected when the brake pedal and the accelerator pedal are simultaneously depressed P
for 1 minute or more while driving the vehicle. This is not a malfunction.
1.INTERVIEW FORM THE CUSTOMER
Check if the brake pedal and the accelerator pedal are simultaneously depressed for 1 minute or more while
driving the vehicle.
Is there such a history?
YES >> GO TO 2.
ABS actuator and electric unit (control unit) Stop lamp relay 1 B
Continuity
Connector Terminal Connector Terminal
E67 12 E55 3 Existed
C
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
D
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
E67 12 Ground Not existed E
Is the inspection result normal?
YES >> GO TO 15.
NO >> Repair or replace error-detected parts, and GO TO 15. BRC
15.CHECK STOP LAMP RELAY POWER SUPPLY (2)
1. Check the voltage between stop lamp relay 1 harness connector and ground. G
ABS actuator and electric unit (control unit) Stop lamp relay 2
Continuity
Connector Terminal Connector Terminal
E67 12 E109 3 Existed
5. Check the continuity between stop lamp relay 2 harness connector and stop lamp relay 1 harness con-
nector.
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
L
2. Connect the fuse block (J/B) harness connector.
3. Connect the stop lamp relay 1 harness connector.
4. Connect the stop lamp relay 2 harness connector.
5. Erase self-diagnosis result for “ABS”. M
6. Turn the ignition switch OFF, and wait 10 seconds or more.
7. Start the engine.
CAUTION:
N
Stop the vehicle.
8. Select “ABS”, “DATA MONITOR” and “STOP LAMP SW” according to this order. Check that data monitor
displays “On” or “Off” when brake pedal is depress or release. Refer to BRC-181, "Reference Value".
9. Select “ABS”, “DATA MONITOR” and “PRESS SENSOR” according to this order. Check that data monitor O
displays “5 bar” or less when brake pedal is depress. Refer to BRC-181, "Reference Value".
Is the inspection result normal?
YES >> INSPECTION END P
NO-1 (Models without ADVANCED hill descent control)>>GO TO 22.
NO-2 (Models with ADVANCED hill descent control)>>GO TO 21.
21.CHECK STOP LAMP RELAY CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect the stop lamp relay 2 harness connector.
3. Disconnect the ABS actuator and electric unit (control unit) harness connector.
ABS actuator and electric unit (control unit) Stop lamp relay 2
Continuity
Connector Terminal Connector Terminal
E67 21 E109 2 Existed
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
STOP LAMP SW
C1116 When stop lamp switch signal is not input when brake pedal operates.
(Stop lamp switch)
POSSIBLE CAUSE
• Harness or connector
• Stop lamp switch
• Stop lamp relay 1
• Fuse
• ABS actuator and electric unit (control unit)
• Battery power supply system
• Battery
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1116” detected?
YES >> Proceed to BRC-246, "EXCEPT FOR AUSTRALIA : Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
EXCEPT FOR AUSTRALIA : Diagnosis Procedure INFOID:0000000012926901
NOTE:
ABS actuator and electric unit (control unit) Stop lamp relay 1
Continuity
Connector Terminal Connector Terminal
E67 12 E55 3 Existed
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
ABS actuator and electric unit (control unit) Stop lamp relay 1
Continuity L
Connector Terminal Connector Terminal
E67 21 E55 1 Existed
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the M
ground.
ABS actuator and electric unit (control unit) Stop lamp switch
Continuity
Connector Terminal Connector Terminal
E67 21 E56 1 Existed
3. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
E
1.CHECK STOP LAMP RELAY
1. Apply 12 V to stop lamp relay 1 connector terminal (1 and 2).
CAUTION: BRC
• Never make the terminals short.
• Connect the fuse between the terminals when applying the voltage.
2. Check continuity between stop lamp relay 1 connector terminals.
G
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
4WD SYSTEM
C1118 When a malfunction is detected in 4WD system.
(4WD system)
POSSIBLE CAUSE
• Harness or connector
• Transfer control unit
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1118” detected?
YES >> Proceed to BRC-254, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686461
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH IN ABS SOL
C1120 When a malfunction is detected in front LH ABS IN valve.
(Front LH ABS IN solenoid valve)
FR RH IN ABS SOL D
C1122 When a malfunction is detected in front RH ABS IN valve.
(Front RH ABS IN solenoid valve)
RR LH IN ABS SOL
C1124 When a malfunction is detected in rear LH ABS IN valve.
(Rear LH ABS IN solenoid valve)
E
RR RH IN ABS SOL
C1126 When a malfunction is detected in rear RH ABS IN valve.
(Rear RH ABS IN solenoid valve)
>> GO TO 2.
M
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. N
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1120”, “C1122”, “C1124”, “C1126” detected?
YES >> Proceed to BRC-255, "Diagnosis Procedure". O
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686463 P
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
FR LH OUT ABS SOL
C1121 When a malfunction is detected in front LH ABS OUT valve.
(Front LH ABS OUT solenoid valve)
FR RH OUT ABS SOL
C1123 When a malfunction is detected in front RH ABS OUT valve.
(Front RH ABS OUT solenoid valve)
RR LH OUT ABS SOL
C1125 When a malfunction is detected in rear LH ABS OUT valve.
(Rear LH ABS OUT solenoid valve)
RR RH OUT ABS SOL
C1127 When a malfunction is detected in rear RH ABS OUT valve.
(Rear RH ABS OUT solenoid valve)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1121”, “C1123”, “C1125”, “C1127” detected?
YES >> Proceed to BRC-258, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686465
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ENGINE SIGNAL 1
C1130 When a malfunction is detected in ECM system.
(Engine system signal)
POSSIBLE CAUSE D
• ECM
• ABS actuator and electric unit (control unit)
• CAN communication line E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function G
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE H
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF I
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. J
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. K
2. Perform self-diagnosis for “ABS”.
Is DTC “C1130” detected?
L
YES >> Proceed to BRC-261, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
M
Diagnosis Procedure INFOID:0000000010686467
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ACTUATOR RLY
C1140 When a malfunction is detected in actuator relay.
(Actuator relay)
POSSIBLE CAUSE D
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link E
• Battery power supply system
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• ABS function G
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function H
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
K
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. L
2. Perform self-diagnosis for “ABS”.
Is DTC “C1140” detected?
YES >> Proceed to BRC-263, "Diagnosis Procedure". M
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686469 N
1.CHECK CONNECTOR
1. Turn the ignition switch OFF. O
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
P
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1140” detected?
YES >> GO TO 3.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PRESS SEN CIRCUIT
C1142 When a malfunction is detected in pressure sensor.
(Pressure sensor circuit)
POSSIBLE CAUSE D
• Stop lamp switch system
• ABS actuator and electric unit (control unit)
• Brake system E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function G
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE H
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. I
>> GO TO 2.
J
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. K
2. Perform self-diagnosis for “ABS”.
Is DTC “C1142” detected?
YES >> Proceed to BRC-265, "Diagnosis Procedure". L
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
M
Diagnosis Procedure INFOID:0000000010686471
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ST ANG SEN CIRCUIT
C1143 When a malfunction is detected in steering angle sensor.
(Steering angle sensor circuit)
POSSIBLE CAUSE D
• Harness or connector
• Steering angle sensor
• ABS actuator and electric unit (control unit) E
• Fuse
• Ignition power supply system
• CAN communication line BRC
FAIL-SAFE
The following functions are suspended.
• VDC function G
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function H
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
K
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. L
2. Perform self-diagnosis for “ABS”.
Is DTC “C1143” detected?
YES >> Proceed to BRC-267, "Diagnosis Procedure". M
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686473 N
1.CHECK CONNECTOR
1. Turn the ignition switch OFF. O
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
P
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1143” detected?
YES >> GO TO 3.
Check the CAN communication. Refer to LAN-34, "Trouble Diagnosis Flow Chart".
Is the inspection result normal? C
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
NO >> Repair or replace error-detected parts. Refer to LAN-24, "Precautions for Harness Repair". D
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN SIGNAL
C1144 When neutral position adjustment of steering angle sensor is not complete.
(Steering angle sensor not complete)
POSSIBLE CAUSE
• Harness or connector
• Steering angle sensor
• ABS actuator and electric unit (control unit)
• Incomplete neutral position adjustment of steering angle sensor
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1144” detected?
YES >> Proceed to BRC-270, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686475
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC “C1144” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK STEERING ANGLE SENSOR
Revision: August 2015 BRC-270 D23
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC]
1. Turn the ignition switch OFF.
2. Check the steering angle sensor. Refer to BRC-267, "Diagnosis Procedure". A
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation". B
NO >> Repair or replace error-detected parts.
BRC
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BR FLUID LEVEL LOW • When brake fluid level low signal is detected.
C1155
(Brake fluid level low) • When an open circuit is detected in brake fluid level switch circuit.
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Brake fluid level switch
• Combination meter
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1155” detected?
YES >> Proceed to BRC-272, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686479
Check the brake fluid level switch. Refer to BRC-274, "Component Inspection".
Is the inspection result normal? C
YES >> GO TO 5.
NO >> Replace the reservoir tank. Refer to BR-41, "Disassembly and Assembly" (LHD), BR-118, "Disas-
sembly and Assembly" (RHD), and GO TO 4. D
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Erase self-diagnosis result for “ABS”. E
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Turn the ignition switch ON.
CAUTION: BRC
Never start the engine.
4. Perform self-diagnosis for “ABS”.
Is DTC “C1155” detected? G
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK CONNECTOR AND TERMINALS H
1. Turn the ignition switch OFF.
2. Disconnect the brake fluid level switch harness connector.
3. Check the brake fluid level switch harness connector for disconnection or looseness. I
4. Check the brake fluid level switch pin terminals for damage or loose connection with harness connector.
5. Disconnect the combination meter harness connector.
6. Check the combination meter harness connector for disconnection or looseness.
J
7. Check the combination meter pin terminals for damage or loose connection with harness connector.
Is the inspection result normal?
YES >> GO TO 7. K
NO >> Repair or replace error-detected parts, and GO TO 6.
6.PERFORM SELF-DIAGNOSIS (3)
With CONSULT L
1. Connect the brake fluid level switch harness connector.
2. Connect the combination meter harness connector.
3. Erase self-diagnosis result for “ABS”. M
4. Turn the ignition switch OFF, and wait 10 seconds or more.
5. Turn the ignition switch ON.
CAUTION:
Never start the engine. N
6. Perform self-diagnosis for “ABS”.
Is DTC “C1155” detected?
YES >> GO TO 7. O
NO >> INSPECTION END
7.CHECK BRAKE FLUID LEVEL SWITCH CIRCUIT P
1. Turn the ignition switch OFF.
2. Disconnect the brake fluid level switch harness connector.
3. Disconnect the combination meter harness connector.
4. Check the continuity between brake fluid level switch harness connector and combination meter harness
connector.
M49*1
25*1, 3
E15 1 M51*2 Existed
*3 31*2
M102
*1: Models with Intelligent Key
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check the continuity between brake fluid level switch harness connector and ground.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
DECEL G SEN SET
C1160 When calibration of yaw rate/side/decel G sensor is not complete.
(Decel G sensor set)
POSSIBLE CAUSE D
• Harness or connector
• ABS actuator and electric unit (control unit)
• Incomplete calibration of decel G sensor E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• ABS function
• EBD function G
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function H
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS P
With CONSULT
1. Turn the ignition switch OFF, and wait 10 seconds or more.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1160” detected?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CV 1
C1164 When a malfunction is detected in cut valve 1.
(Cut valve 1)
CV 2 D
C1165 When a malfunction is detected in cut valve 2.
(Cut valve 2)
POSSIBLE CAUSE
• Harness or connector E
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system BRC
FAIL-SAFE
The following functions are suspended.
• VDC function G
• TCS function
• ABS function
• EBD function H
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING J
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
K
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”. M
Is any DTC “C1164” or “C1165” detected?
YES >> Proceed to BRC-277, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident". N
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686484
O
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
SV 1
C1166 When a malfunction is detected in suction valve 1.
(Suction valve 1)
SV 2 D
C1167 When a malfunction is detected in suction valve 2.
(Suction valve 2)
POSSIBLE CAUSE
• Harness or connector E
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system BRC
FAIL-SAFE
The following functions are suspended.
• VDC function G
• TCS function
• ABS function
• EBD function
H
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING J
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
K
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
M
Is any DTC “C1166” or “C1167” detected?
YES >> Proceed to BRC-279, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident". N
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686486
O
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is any DTC “C1166” or “C1167” detected?
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
DIFLOCK CONT
C1187 When a malfunction is detected in differential lock control unit system.
(Diflock cont)
POSSIBLE CAUSE D
• Differential lock control unit
• ABS actuator and electric unit (control unit)
• CAN communication line E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• ABS function
• Brake limited slip differential (BLSD) function G
• Brake assist function
• hill start assist function
• Advanced hill descent control function
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
I
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
J
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT K
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1187” detected? L
YES >> Proceed to diagnosis procedure. Refer to BRC-281, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END M
Diagnosis Procedure INFOID:0000000011733870
With CONSULT
Perform self-diagnosis for “DIFF LOCK”.
O
Is any DTC detected?
YES >> Check the DTC. Refer to DLN-262, "DTC Index".
NO >> GO TO 2. P
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
With CONSULT
1. Erase Self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF.
3. Start the engine and drive the vehicle for a short period of time.
4. After the vehicle stops, perform self-diagnosis for “ABS”.
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CAN COMM CIRCUIT When CAN communication signal is not continuously transmitted or received for
U1000
(CAN communication circuit) 2 seconds or more.
POSSIBLE CAUSE D
• CAN communication system malfunction
FAIL-SAFE
E
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function BRC
• Brake assist function
• hill start assist function
• Advanced hill descent control function G
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING H
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
I
>> GO TO 2.
2.CHECK DTC DETECTION
J
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “U1000” detected? K
YES >> Proceed to BRC-283, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END L
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
SYSTEM COMM(CAN) When ABS actuator and electric unit (control unit) is not transmitting or receiving
U1002
(CAN system communication) CAN communication signal for 2 seconds or less.
POSSIBLE CAUSE
• CAN communication line
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Advanced hill descent control function
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “U1002” detected?
YES >> Proceed to BRC-284, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-46, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010686502
CAUTION:
• Never apply 7.0 V or more to the measurement terminal.
• Use a tester with open terminal voltage of 7.0 V or less.
• Turn the ignition switch OFF and disconnect the battery cable from the negative terminal when
checking the harness.
1.CHECK CAN DIAGNOSIS SUPPORT MONITOR
With CONSULT
1. Select “ABS” and “CAN Diagnosis Support Monitor” in order with CONSULT.
2. Check the malfunction history between each control unit connected to ABS actuator and electric unit (con-
trol unit).
Check the result of “PAST”?
All items are “OK”>>Refer to GI-46, "Intermittent Incident".
“TRANSMIT DIAG” is other than ”OK”>>GO TO 2.
“METER/M&A” is other than “OK”>>GO TO 3.
A control unit other than “ABS” and “METER/M&A” are anything other than “OK”>>GO TO 4.
Check damage or loose connection of each CAN communication line harness connector terminals.
Is the inspection result normal? K
YES >> Erase self-diagnosis results. Then perform self-diagnosis for applicable control unit with CON-
SULT.
NO >> Recheck terminals for damage or loose connection. Refer to LAN-24, "Precautions for Harness
L
Repair".
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
6.CHECK ACTUATOR RELAY, ABS IN VALVE, ABS OUT VALVE, CUT VALVE AND SUCTION VALVE POW-
ER SUPPLY CIRCUIT N
1. Turn the ignition switch OFF.
2. Check the 30A fusible link (#K).
3. Check the continuity and short circuit between ABS actuator and electric unit (control unit) harness con-
O
nector terminal (25) and 30A fusible link (#K).
Is the inspection result normal?
YES >> Perform trouble diagnosis for battery power supply. P
NO >> Repair or replace error-detected parts.
7.CHECK GROUND CIRCUIT
Check the continuity between ABS actuator and electric unit (control unit) harness connector and the ground.
G
Parking brake switch Combination meter
Continuity
Connector Terminal Connector Terminal
M49*1 H
26*1, 3
M58 1 M51*2 Existed
32*2
M102*3
*1: Models with Intelligent Key I
*2: Monochrome information display models without Intelligent Key
*3: Color information display models without Intelligent Key
5. Check the continuity between parking brake switch harness connector and ground. J
ABS actuator and electric unit (control unit) VDC OFF switch
Continuity G
Connector Terminal Connector Terminal
E67 20 M70 1 Existed
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the H
ground.
ABS actuator and electric unit (control unit) hill descent control switch H
Continuity
Connector Terminal Connector Terminal
E67 16 M38 1 Existed
I
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
J
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
E67 16 Ground Not existed K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. L
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more. K
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “ABS WARN LAMP” according to this order.
3. Check that data monitor displays “On” for several seconds after ignition switch is turned ON and then L
changes to “Off”. Refer to BRC-181, "Reference Value".
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-288, "Removal and Installation". M
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
N
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-286, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Check the DTC. Refer to BRC-187, "DTC Index".
NO >> GO TO 3.
3.CHECK BRAKE WARNING LAMP
Check the combination meter.
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
NO >> Replace the combination meter. refer to MWI-288, "Removal and Installation".
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more. K
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “SLIP/VDC LAMP” according to this order.
3. Check that data monitor displays “On” for several seconds after ignition switch is turned ON and then L
changes to “Off”. Refer to BRC-181, "Reference Value".
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-288, "Removal and Installation". M
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
N
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-286, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK VDC OFF INDICATOR LAMP SIGNAL (1)
With CONSULT
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “OFF LAMP” according to this order.
3. Check that data monitor displays “On” for several seconds after ignition switch is turned ON, and then
changes to “Off”. Refer to BRC-181, "Reference Value".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
3.CHECK VDC OFF INDICATOR LAMP SIGNAL (2)
With CONSULT
Check that data monitor displays “On” or “Off” each time when VDC OFF switch is operated.
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-288, "Removal and Installation".
NO >> Check the VDC OFF switch system. Refer to BRC-291, "Diagnosis Procedure".
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT H
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-286, "Diagnosis Procedure".
Is the inspection result normal? I
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS J
With CONSULT
Perform self-diagnosis for “ABS”.
K
Is DTC detected?
YES >> Check the DTC. Refer to BRC-187, "DTC Index".
NO >> Replace the combination meter. Refer to MWI-288, "Removal and Installation". L
SYMPTOM DIAGNOSIS
EXCESSIVE OPERATION FREQUENCY
Description INFOID:0000000010686525
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, hill start assist function or advanced hill descent control function operates in excessive opera-
tion frequency.
Diagnosis Procedure INFOID:0000000010686526
A malfunction of brake pedal feel (height or others) is detected when brake pedal is depressed. B
Diagnosis Procedure INFOID:0000000010686528
Check the disc rotor. Refer to BR-18, "DISC ROTOR : Inspection and Adjustment" (LHD), BR-78, "DISC
ROTOR : Inspection and Adjustment" (RHD).
G
Is the inspection result normal?
YES >> GO TO 3.
NO >> Refinish or replace the disc rotor. BR-18, "DISC ROTOR : Inspection and Adjustment" (LHD), BR-
78, "DISC ROTOR : Inspection and Adjustment" (RHD). H
CAUTION: C
Brake stopping distance on slippery road like rough road, gravel road or snowy road may become
longer when ABS is operated than when ABS is not operated.
1.CHECK BRAKING FORCE D
Check the brake force using a brake tester.
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> Check each components of brake system.
2.CHECK BRAKE PERFORMANCE BRC
Disconnect the ABS actuator and electric unit (control unit) connector so that ABS function does not operate.
Check the brake stopping distance in this condition. Connect harness connectors after checking.
Is the inspection result normal? G
YES >> INSPECTION END
NO >> Check each components of brake system.
H
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, hill start assist function, or advanced hill descent control function does not operate.
Diagnosis Procedure INFOID:0000000010686532
CAUTION:
VDC function, ABS function and EBD function never operate when the vehicle speed is 10 km/h (6.2
MPH) or less.
1.CHECK WARNING LAMP
1. Check that ABS warning lamp and VDC warning lamp turn ON and turn OFF for several seconds after
ignition switch is turned ON or driving.
2. Check that brake warning lamp turn ON and turn OFF after engine start or driving.
CAUTION:
Brake warning lamp turns ON when parking brake is operated (parking brake switch is ON) or brake
fluid is less than the specified level (brake fluid level switch is ON).
Is the inspection result normal?
YES >> INSPECTION END
NO >> Perform self-diagnosis for “ABS” with CONSULT.
• Brake pedal vibrates and motor sound from ABS actuator and electric unit (control unit) occurs, when the B
engine starts.
• Brake pedal vibrates during braking.
CAUTION:
Vibration may be felt during brake pedal is lightly depressed (just placing a foot on it) in the following C
conditions. This is normal.
• When shifting gears
• When driving on slippery road D
• During cornering at high speed
• When passing over bumps or grooves [Approx. 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approx. 10 km/h (6.2 MPH) or more]
E
Diagnosis Procedure INFOID:0000000010686534
Check that motor sound from ABS actuator and electric unit (control unit) occurs when the engine starts.
Does the operation sound occur? I
YES >> GO TO 3.
NO >> Perform self-diagnosis for “ABS” with CONSULT.
3.SYMPTOM CHECK 3 J
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur?
K
YES >> Check that radio (including wiring), antenna and antenna lead-in wires are not located near ABS
actuator and electric unit (control unit). Move them if they are located near ABS actuator and elec-
tric unit (control unit).
NO >> INSPECTION END L
The vehicle jerks when VDC function, TCS function, ABS function, EBD function, brake limited slip differential
(BLSD) function, brake assist function, hill start assist function or advanced hill descent control function oper-
ates.
Diagnosis Procedure INFOID:0000000010686536
1.CHECK SYMPTOM
Check that the vehicle jerks when VDC function, TCS function, ABS function, EBD function, brake limited slip
differential (BLSD) function, brake assist function, hill start assist function or advanced hill descent control
function operates.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Check the DTC. Refer to BRC-187, "DTC Index".
NO >> GO TO 3.
3.CHECK CONNECTOR
With CONSULT
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the connector terminal for deformation, disconnection and looseness.
4. Connect the ABS actuator and electric unit (control unit) harness connector, and perform self-diagnosis
for “ABS” again.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Poor connection of connector terminal. Repair or replace connector terminal.
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
Perform self-diagnosis for “ENGINE” and “TRANSMISSION”.
Is DTC detected?
YES >> Check the DTC.
NO >> Replace the ABS actuator and electric unit (control unit). Refer to BRC-313, "Removal and Instal-
lation".
B
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, brake limited
C
slip differential (BLSD) function, brake assist function, hill start assist function or advanced This is not a malfunction, because it is
hill descent control function operates. caused by VDC function, TCS function,
ABS function, EBD function, brake limited
Brake stopping distance may become longer than models without ABS function depending
slip differential (BLSD) function, brake as- D
on the road conditions, when ABS function is operated on slippery road like rough road,
sist function, hill start assist function and
gravel road or snowy road.
advanced hill descent control function
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner- that are normally operated.
ing, when VDC function, TCS function, brake limited slip differential (BLSD) function or E
brake assist function are operated.
This is not a malfunction, because it is
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
caused by operation check of ABS actua- BRC
or the vehicle starts just after starting the engine.
tor and electric unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction, because it is
caused by TCS function that puts the
TCS function may operate momentarily, while driving on a road where friction coefficient highest priority to obtain the optimum G
varies, or when downshifting, or fully depressing accelerator pedal. traction (stability).
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating
turntable or is given a strong shaking or large vibrations on a ship while the engine is run- H
ning.
In this case, restart the engine on a nor-
VDC warning lamp may turn ON and VDC function, TCS function, brake limited slip differ-
mal road. If the normal condition is re-
ential (BLSD) function and brake assist function may not normally operate, when driving on I
stored, there is no malfunction. In that
a special road the is extremely slanted (bank in a circuit course).
case, erase “ABS” self-diagnosis result
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle memory with CONSULT.
sharply turns during a spin turn, acceleration turn or drift driving while VDC function, TCS
function and brake assist function are OFF (VDC OFF switch is pressed and VDC OFF in- J
dicator lamp is in ON status).
This is normal. (When checking the vehi-
The vehicle speed does not increase, when the accelerator pedal is depressed while the cle on a chassis dynamometer, operate K
vehicle is on a 2-wheel chassis dynamometer for speedometer check. VDC OFF switch so that TCS function is
OFF.)
This is not malfunction. The TCS function L
and VDC function are disabled during dif-
ABS warning lamp, VDC OFF indicator lamp turns ON and ABS function, TCS function,
ferential lock. When disabling the differ-
VDC function is not operation when differential lock operating.
ential lock, the ABS function, TCS
function, and VDC function are enabled. M
CAUTION:
Replace wheel hub assembly as an assembly when replacing because front wheel sensor cannot be
disassembled.
JSFIA2397GB
: Vehicle front
NOTE:
Front RH wheel sensor is symmetrically opposite of LH.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000010593460
CAUTION:
Replace wheel hub assembly as an assembly when replacing because front wheel sensor cannot be
disassembled.
REMOVAL
Remove wheel hub assembly.
• 2WD: Refer to FAX-8, "Removal and Installation".
• 4WD: Refer to FAX-20, "Removal and Installation".
CAUTION:
Never twist or pull front wheel sensor harness.
INSTALLATION
Note the following, and install in the reverse order of the removal.
JPFIC0209ZZ
BRC
LEAF RIGID TYPE SUSPENSION
LH Side
G
N
JSFIA2400GB
: Vehicle front
P
: N·m (kg-m, ft-lb)
RH Side
JSFIA2477GB
: Vehicle front
5 LINK SUSPENSION
LH Side
JSFIA2986GB
RH Side
B
BRC
G
JSFIA2987GB
: Vehicle front
I
: N·m (kg-m, ft-lb)
JPFIC0209ZZ
Replace wheel hub assembly as an assembly when replacing because front sensor rotor cannot be disassem-
bled.
• 2WD: Refer to FAX-8, "Removal and Installation".
• 4WD: Refer to FAX-20, "Removal and Installation".
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Removal and Installation INFOID:0000000010593464
REMOVAL
Remove rear sensor rotor assembly. Refer to RAX-10, "Disassembly and Assembly".
INSTALLATION
Install rear sensor rotor assembly. Refer to RAX-10, "Disassembly and Assembly".
BRC
I
JSFIA3065GB
ABS actuator and electric unit (con- ABS actuator and electric unit (con- Bracket J
trol unit) harness connector trol unit)
To master cylinder primary side To master cylinder secondary side To rear LH brake
To front RH brake To front LH brake To rear RH brake K
: Vehicle front
REMOVAL
N
1. Disconnect battery cable from negative terminal.
2. Drain brake fluid.
• LHD: Refer to BR-14, "Draining".
• RHD: Refer to BR-74, "Draining". O
3. Remove engine cover.
• YD25DDTi: Refer to EM-289, "Removal and Installation".
• YS23DDT/ YS23DDTT: Refer to EM-156, "Removal and Installation". P
4. Remove air cleaner case. Refer to EM-291, "Removal and Installation".
• QR25DE: Refer to EM-29, "Removal and Installation".
• YD25DDTi: Refer to EM-291, "Removal and Installation".
• YS23DDT/ YS23DDTT: Refer to EM-158, "Removal and Installation".
JSFIA1350ZZ
6. Loosen flare nut of brake tube using a flare nut wrench (A),
and then remove brake tube from ABS actuator and electric unit
(control unit) . Refer to BR-84, "FRONT : Exploded View".
7. Remove bracket of engine cover.
• YD25DDTi: Refer to EM-289, "Exploded View".
• YS23DDT/ YS23DDTT: Refer to EM-156, "Exploded View".
8. Remove ABS actuator and electric unit (control unit).
9. Remove bracket and bushing.
JSFIA1219ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• When replacing with a new ABS actuator and electric unit (control unit), never remove the protector of the
brake tube mounting hole until right before the brake tube is installed.
• When installing brake tube , tighten to the specified torque using
a flare nut torque wrench (A) so that flare nut and brake tube are
not damaged.
- LHD: Refer to BR-24, "FRONT : Exploded View".
- RHD: Refer to BR-84, "FRONT : Exploded View".
• Never remove and install ABS actuator and electric unit (control
unit) by holding actuator harness.
• Bleed air from brake piping after installation.
- LHD: Refer to BR-15, "Bleeding Brake System".
- RHD: Refer to BR-75, "Bleeding Brake System".
• Never apply excessive impact to actuator, such as by dropping it. JSFIA1219ZZ
• After installing the ABS actuator and electric unit (control unit) har-
ness connector , move the lever in the direction to secure
the locking.
• When ABS actuator and electric unit (control unit) is replaced, per-
form calibration of the decel G sensor. Refer to BRC-212,
"Description".
• Perform additional service when replacing ABS actuator and elec-
tric unit (control unit). Refer to BRC-209, "Description".
JSFIA1352ZZ
REMOVAL B
Remove steering angle sensor. Refer to SR-25, "Removal and Installation".
INSTALLATION
Note the following, and install in the reverse order of removal. C
• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and
installed, or replaced. Refer to BRC-210, "Description".
D
BRC
REMOVAL
1. Remove Instrument lower panel.
• LHD: Refer to IP-14, "Removal and Installation".
• RHD: Refer to IP-39, "Removal and Installation".
2. Remove VDC OFF switch.
NOTE:
For design of VDC OFF switch, refer to BRC-139, "VDC OFF Switch".
INSTALLATION
Install in the reverse order of removal.
REMOVAL B
1. Remove cluster lid C lower.
• LHD: Refer to IP-14, "Removal and Installation".
• RHD: Refer to IP-39, "Removal and Installation". C
2. Remove hill descent control switch.
NOTE:
For design of hill descent control switch, refer to BRC-140, "hill descent control Switch". D
INSTALLATION
Install in the reverse order of removal.
E
BRC