SIBILIA s.r.l.

Viale Stazione1, Castelletto Ticino

Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

USE AND MAINTENANCE MANUAL

Issued in accordance to the directive 2006/42/CE
Standard UNI EN 12100:2010

Central Vacuum System

Model: BLUETECH 95

Year of construction: 2019

Serial number: 107

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INDEX

0 INTRODUCTION ................................................................................................................. 3
0.1 SIMBOLOGY ................................................................................................................ 3
0.2 GLOSSARY .................................................................................................................. 4
1 MACHINE DESCRIPTION .................................................................................................. 5
1.1 TECHNICAL DESCRIPTION ........................................................................................ 6
1.2 IDENTIFICATION OF DANGEROUS AREAS ............................................................ 10
1.3 IDENTIFICATION PLATE ........................................................................................... 10
1.4 TECHNICAL DATA ..................................................................................................... 11
1.5 SAFETY DEVICES AND CONTROLS ........................................................................ 12
1.6 SAFETY SIGNS .......................................................................................................... 13
1.7 PERSONAL PROTECTIVE EQUIPMENT .................................................................. 15
1.8 RESTRICTIONS ON THE USE OF THE MACHINE ................................................... 16
1.9 INFORMATION ON THE LEVEL OF NOISE .............................................................. 16
1.10 INFORMATION ON THE LEVEL OF VIBRATIONS.................................................... 16
2 HANDLING AND INSTALLATION.................................................................................... 17
2.1 TRANSPORT AND HANDLING .................................................................................. 17
2.2 INSTALLATION AND COMMISSIONING ................................................................... 20
2.3 DISPOSAL .................................................................................................................. 23
3 CONTROLS AND FUNCTIONS........................................................................................ 24
3.1 COMMAND AND CONTROL PANEL ......................................................................... 24
3.2 Engine control unit ...................................................................................................... 27
3.3 KEYBOARD ................................................................................................................ 30
4 OPERATING PROCEDURES ........................................................................................... 31
4.1 WORK STATIONS ...................................................................................................... 31
4.2 PROCEDURES FOR NORMAL USE ......................................................................... 32
4.3 SPECIFIC PROCEDURES ......................................................................................... 35
4.4 EMERGENCY PROCEDURES................................................................................... 40
4.5 FIRST AID PROCEDURES ........................................................................................ 41
5 CONDITIONS OF INCORRECT USE AND FAILURE AFFECTING................................. 42
5.1 CONDITIONS OF FAILURE AFFECTING .................................................................. 42
5.2 TERMS OF USE, INCORRECT USE PREDICTABLE ................................................ 43
6 MAINTENANCE AND CLEANING OF THE MACHINE .................................................... 44
6.1 GENERAL MAINTENANCE INTERVENTIONS .......................................................... 46
6.2 MAINTENANCE WORK SPECIFIC ............................................................................ 50
6.3 PROGRAM OF LUBRICATION AND GREASING ...................................................... 56
6.4 RISKS RELATED TO MAINTENANCE ....................................................................... 62
6.5 DISPOSAL .................................................................................................................. 63
A.1.1 HARMONISED STANDARDS IN ACCORDANCE WITH MACHINERY DIRECTIVE –
2006/42/CE ........................................................................................................................... 64
7 SPARE PARTS ................................................................................................................. 66
7.1 Central vacuum unit .................................................................................................... 66
7.2 container WITH PLATFORM....................................................................................... 70

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0 INTRODUCTION
0.1 SIMBOLOGY

DANGER PROHIBITION
indicates danger and risk of accident for indicates a prohibition caused by a risk to
the user the user
(using signals related to specific risks) (using signals related to specific
prohibitions)
OBLIGATION REQUIRED PPE
indicates an obligation for the user indicates mandatory use of Personal
(using signals related to specific Protective Equipment
requirements)
SAVE OR AID FIRE FIGHTING
signaling pathways of rescue and rescue identification and location of fire-fighting
stations equipment
(using signals specific to different (using specific signals for individual
directions) equipment)

INFORMATION USER’S MANUAL

reports an additional information for the indicates a reference to the manual of the
user machine or component installed

SIMPLE PRESSURE PRESSURE MAINTAINED

indicates the operation of pressure through indicates the operation that requires an
the use of a finger (normally indicating the action of pressure maintained on the button
pressing of a button)
SIMPLE ROTATION SWITCH ROTATION SELECTOR (ACTION
indicates the operation of rotation of a MAINTAINED)
manual switch or key indicates the operation of rotation of a
manual switch or key that requires action
maintained
SWIFT PRESSURE ROTATE KNOB
indicates the operation of rapid pressure of indicates the operation of knob turning
a button (ex. pressure emergency
mushroom)
OBSERVATION GREEN ARROW
indicates the operator's visual action (ex. indicates the direction in which to perform a
observation light, display, etc.) movement that allows the start an
operation or ensure a safe condition
RED ARROW BLUE ARROW
indicates the direction in which it must be indicates the direction in which it must be
executed a movement which allows the executed a generic movement
shutdown of an operation or leads to a
condition of danger

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0.2 GLOSSARY

Machine: set of pieces or organs, of which at least Risk: Combination of the probability and severity of
one is movable, connected to each other, also by possible injury or health damage in a dangerous
means of actuators, with control circuits and power or situation
other connection systems, solidly connected for a Hazard: Source of possible injury or health damage
well-determined application, particular for the
Command: Device able to perform a function of the
processing, treatment, moving or packaging of
machine (ex. Start, stop, etc.)
materials. (Directive 98/37 / EC)
Safety measure: means that eliminate or reduce a
Line / system: set of combined machines
hazard
Component: a constitutive part of the equipment of
Protection: Safety measures which consist in the
the machine (ex. Electrical component)
use of specific technical means called "safety
Manufacturer: machine manufacturer guards" (shelter, safety devices) to protect people
User: Entity (person or legal entity) who has from the dangers that cannot be reasonably
possession of the machine to achieve the operational eliminated or sufficiently limited in the project.
(production) - can be a client (of the manufacturer or
Shelter: part of a machine used specifically to
anyone, in any capacity (purchase, rent, loan, ...)
provide protection by means of a physical barrier.
uses this machine. If the machine is intended for
internal use, the user coincides with the manufacturer Barrier: part which holds protection against direct
contact in all directions normal access
Operator / trained person: person with technical
Obstacle: part to prevent direct contact inadvertent
knowledge or sufficient experience to enable it to
but not a direct intentional
avoid the dangers that may arise in the performance Security Procedure: Method of work provided to
of his job reduce risks resulting from the use of machinery /
equipment

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1 MACHINE DESCRIPTION

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1.1 TECHNICAL DESCRIPTION

The vacuum package is composed by:

• Suction unit BLUETECH 95 autonomous

• Container
• Independent platform

Central vacuum unit BLUETECH 95

The BLUETECH 95 industrial suction unit is an apparatus for purely and typically industrial use, ideal for the
aspiration of bulk and powder materials in large quantities through fixed or mobile pipes (hoses). Performance is
guaranteed through the use of a twin-screw positive-displacement pump.
In order to guarantee the total protection of the working environment as well as the duration of the pump, the suction
unit is equipped with a safety cartridge filter.
The air, passing through the safety filter with cartridge and the silencer of the pump, is expelled into the atmosphere.
The suction unit should be used with a suitable pre-separator to collect the dust and equipped with filters to stop
the dust transported with the airflow. In case of vacuum unit to be transported with truck or trolley, the main filter
should be inside the tank.
The connection with the pre-separator is usually done by means of hoses and quick connectors.
In case of truck unit, the connection is done by means of automatic coupling connection.
The pre-separator or tank is emptied through gravity through a rapid opening hatch below.
The machine is independent from any connection when equipped with the diesel engine.

Air discharge
port

Muffler

Maintenance
door

Engine’s
inspection
door

Fuel filler cap

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1.1.1.1 Hydraulic system

The unit is provided by a hydraulic system that allows the whole handling of the same.

Oil refill cap

Oil filter

Oil level indicator

Oil tank

Distributors
group

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Container
The container’s structure is made of welded steel, designed to withstand the vacuum level reached by the system
through the connected vacuum system.
In the front compartment the container, there is a section containing the main pocket filter, adapted to retain the
suspended dust, subsequently evacuated by a cross hatch for unloading of the quantity collected in order to be
able to transport and dispose in the dedicated place.
Reverse pulse
jet system

Discharge
bottom
Filters
compartment

Container’s level
detector

Filters
Filter’s chamber’s
inspection hatch level
detector

1.1.2.1 Reverse pulse jet system

The tank is equipped with a pneumatic counter-current system. Thanks to this technology, the filter gets cleaned
through the injection of a big volume of air, coming from a butterfly valve installed outside of the filters chamber.
That valve is normally installed on a T derivation placed between the vacuum unit and the tank.
The valve is controlled by a pneumatic unit, that receives the signal from a circuit board placed inside the control
board: through that, is possible to adjust and monitor the operating parameters.

When the vacuum unit and the tank are under vacuum,
the valve opens for an instant. That allows the entrance
of a big volume of air from the external environment, in
order to inflate the filter with a counter-current pulse.
The intake air is filtered through a metal grid and a
special filtering surface.

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1.1.2.2 Explosion-proof valve

The tank is equipped with an anti-explosion valve protection system, which allows the outlet of the pressure
generated by a possible explosion inside the cyclone’s chamber. The valve is a venting system, without leakages
of flame, according to EN 16009 that, in case of explosion, reduces the overpressure generated to a predefined
value. At the same time, the flame-breaker integrated allows the cooling of the gas below the flame temperature,
thereby preventing any escape.

The valve as a result of intervention presents the maximum surface temperature of 220 ° C, also radially to the
valve, the temperature does not exceed 200 °C. The maximum pressure radially to the valve, at a distance less
than 1 meter is equal to 430Pa.
The cloud of dust generated can reach a distance of 2.5 meters radially and 1.5 meters axially. Is therefore
recommended to ensure an area of security in the neighborhood of the valve corresponding to the size indicated
and in the figure below, avoiding within that zone potential ignition sources and / or sources of emission of gases /
vapors / powders from other plants capable to be able to be triggered as a result of intervention of the valve.

1.1.2.3 Gas Detector

In the filter compartment of the machine there is a gas detector that stops the machine in case explosive gases are
sucked.

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1.2 IDENTIFICATION OF DANGEROUS AREAS

Is reported in the following scheme the identification of the dangerous areas.

WARNING: the vacuum unit is not suitable for the installation into dangerous areas.

No Atex area

Atex zone 20 area

indoor
1.3 IDENTIFICATION PLATE

Is reported in the figure example the plate fixed to the machine, in compliance with directive 2006/42 /CE, annex
I, §1.7.3.

Suction unit identification

The data that identifies the identification, the model of the suction unit and the year of manufacture must always
be specified to the Manufacturer for information, request of spare parts or operations.

TYPE Suction unit model

IDENTIFICATION Identification number
YEAR Year of manufacture
VOLT Relevant electrical voltage
Hz Current frequency
A Current amperage
kW Power demand
IP Electrical protection

Some of the data is omitted for different applications.

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1.4 TECHNICAL DATA

DIMENSIONS
Lenght 5.750 mm
Width 2.480 mm
Height 2.695 mm
Weight 5.300 Kg

PERFORMANCES
Maximum power 100 kW
Max airflow 3.000 m3/h
Fuel tank capacity 130 lt.
Safety filter 163.000 cm2
Inlet Ø120/150 mm
Max vacuum 8.000 DaPa
Total collecting volume 7 m3
Effective collecting volume 5 m3

ELECTRICAL POWER SUPPLY

Operating voltage 12Vdc
Battery 180 Ah
Auxiliary 12 Vdc

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1.5 SAFETY DEVICES AND CONTROLS

Are shown are the main safety devices and control systems installed on the machine, to ensure the safety of
personnel during the installation, operation, maintenance and cleaning.

Element
Device protected \ Description
controlled
Safety valve
Machine
protection in
Stops the vacuum in case of exceeding the limit value
case of
- 7000 DaPa, after an adjustable time.
exceeding the
vacuum limit

Protection Protection system:

against • Opening system with key
accidental If protection is not present is FORBIDDEN to start
Carter electrical panel contact with the machine.
electrical Before starting the production is necessary
components in
to check that the guard is present and the cabinet
tension
door is closed.

The pressure of red mushroom button immediately

Emergency stop stops the conveyor system roller shutters and all
Protection from stations and disconnects the auxiliary circuit power
risks during supply.
normal use of the All emergency stops installed on the line therefore
machine and determine a stop category 0, as required by IEC
protection 60204-1.
against residual
risks Recovery procedure:
1. Eliminate the cause of the emergency;
2. restore power;
3. reset the emergency button by turning it clockwise
Keyboard with maintained action
controls / commands Protection system:
Protection • The keyboard is predisposed with commands that
against requires action maintained for the execution of
unintended start operations by remote control in order to avoid the
execution of uncontrolled movements. The remote
control is designed and constructed in accordance
with the directives 1999/05/CE e 2004/108/CE.

Protection system:
Protection • Lockable panels
against • Protective crankcase for the transmission
accidental If protection is not present is FORBIDDEN to start
Fixed protections contact with the machine.
mechanical
components in Before starting the production is necessary
motion to check that the fixed protections are installed
and locked.

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1.6 SAFETY SIGNS

Is reported the safety signs fixed to the machine, as required by Directive 2006/42 / EC, Annex I, § 1.7.1, in
compliance with UNI EN ISO 7010: 2012:

Symbol Warning (meaning) Position

ELECTRICAL PANEL
ELECTRICITY HAZARD
CONTROL PANEL

DRIVE CHAIN
HAZARD MOVING PARTS
TRANSPORT SYSTEM SLAT

FIRE HAZARD ELECTRICAL PANEL

HAZARD HOT SURFACES VACUUM UNIT

HAZARD OF HANDS CRUSHING EXHAUST HATCH

UNAUTHORIZED PERSONS NOT TO USE THE ELECTRICAL PANEL

MACHINE CONTROL PANEL

FHORBIDDEN TO INTRODUCE HANDS WTORK STATIONS

FOPRBIDDEN TO TURN OFF FIRE WITH WATER ELECTRICAL PLANT

NO SMOKING WORKING ZONE

NO ACCESS FOR UNAUTHORIZED PERSONNEL WORKING ZONE

PROHIBITION OF INTERVENTION ON
WORKING ZONE
MECHANICAL PARTS

DO NOT REMOVE GUARDS -

PROHIBITION OF DRIVE CONTROL TO

WORKING ZONE
UNAUTHORIZED

OBLIGATION TO PERFORM MAINTENANCE,

ENTIRE SYSTEM
ADJUSTMENT, CLEAN, WITH POWER CUT

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Symbol Warning (meaning) Position

OBLIGATION TO READ AND KNOW THE

-
INSTRUCTIONS OF USE AND MAINTENANCE

OBLIGATION PPE (Personal Protective Equipment - ref. § 1.5)

ZONE AROUND THE MACHINE DURING

PROTECTIVE HELMET
SUCTION OPERATIONS

MASK

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1.7 PERSONAL PROTECTIVE EQUIPMENT

Workers addicted to installing, conducting and maintenance of the machine must make use
of personal protective equipment required to reduce risk conditions.

Are shown PPE prescribed, compliance with the 89/686 / EEC, 93/95 / EEC and 93/68 / EEC.

PROTECTED
SYMBOL PROTECTION COMPLIANCE EXPIRY
ZONE

GLOVES EN 388 Hands USURY

GLASSES EN 166 Eyes USURY

SHOES EN 344 Feet USURY

PROTECTIVE SUIT EN 340 Body USURY

CAP / HAT IN PROPYLENE OR

EN 812 Head USURY
PAPER

MASK
Note: the degree of protection of the mask EN 149 Face (Mouth) USURY
depends of the characteristics of the
powder and / or products treated

PROTECTIVE DEVICES ARE REPORTED TO BE CONSIDERED AS APPROXIMATE.

The security policies required for PPE use MUST BE DEFINED BY THE USER depending on
specific characteristics of the substances and is aspirated by the machine.

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1.8 RESTRICTIONS ON THE USE OF THE MACHINE

Condition of use envisaged Value Risks

(Risks generated by overcoming extreme conditions)

• Excessive overheating machine components

Maximum temperature installation
55 °C • Malfunctioning control system, control and automation
environment
• Production does not conform to specifications

Minimum temperature installation • Malfunctioning control system, control and automation

environment -25 °C
• Production does not conform to specifications

Degree of humidity limit accepted 90 % Malfunctioning control system, control and automation

Maximum installation altitude 1.000mt a.s.l. Risk of loss of efficiency

If is needed to perform the suction of products at temperature above the environment

temperature, IS NECESSARY TO CONTACT THE MANUFACTURER before to proceed.

Compliance of the requirements defined in this manual is EXCLUSIVE RESPONSIBILITY

OF THE OWNER

SIBILIA s.r.l. does not assume responsibility for any damage to people, animals or property
caused by a failure to respect the use of the machine requirements and limitations.

In case of variation of the plant’s destination use, respect to what defined in the process of
contracting is NECESSARY TO CONTACT THE MANUFACTURER to verify that the use of
the system complies with the requirements of the design

1.9 INFORMATION ON THE LEVEL OF NOISE

From the evaluations performed it is noted that the level of noise produced by the machine in operation is less than
the value of 80 dB (A).

1.10 INFORMATION ON THE LEVEL OF VIBRATIONS

The level of vibration produced by the machine does not directly affects the operators.

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2 HANDLING AND INSTALLATION

2.1 TRANSPORT AND HANDLING

The handling and transport of the machine must be carried with the aid of lifting equipment of
adequate capacity, in respect to the safety regulations in force (Directive 2006/42 / EC - Legislative
Decree no. 81/2008, Legislative Decree no. 17 / 2008).
During handling and transport make sure that the machine avoids impacts, abnormal vibrations and
/ or shocks.
This operating and maintenance manual provide procedures to be used for the handling of the
machine. The personnel involved in such operations must refer to the information below, in order to
prevent damage and to generate any hazardous conditions.

Ensure that the correct orientation of the package (refer to any instructions on the packaging itself)
is guaranteed during all stages of handling.

LIFTING BY CRANE
To lift the machine by crane using the lifting bolts provided on the frame and proceed as follows:

The lifting points of the machine must be marked with a specific signal

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The handling of the machine by crane must be performed by qualified personnel

The capacity of the crane must be greater than the weight of the element raised to the maximum
positioning distance (max extension arm crane)

Bands, slings, ropes, chains, hooks must be suitable to the mass of the element raised

Use lifting slings paying particular attention to the delicate parts of the systems

The claque with lifting eyes must be placed on all four sides of the machine.
The connection of the lifting slings must be exactly in correspondence of the eyebolts
Make sure that there are no tools, rags or other unnecessary objects inside the machine

The lifting or moving carried out without the precautions prescribed may cause deformation of
the frame

Horizontal support to the ground / support surface

1. Hook the ends of the chains at the points provided for lifting the element (Fig. B.1);
2. Hook the loop chains to the crane hook;

Do not stand in the manoeuvring area of the crane

3. Slowly raise the crane hook up to put in tension the chains;

4. Check the balance of the element raised;
5. Pick up the item, take it out of the area of the floor;

Operate the arm to keep the crane ropes stretched during the lift to avoid the sliding element
to the ground

6. Place the item in the exact location and back to the ground / on the platform support;
7. Unhook the ropes / chains;
8. Move the crane

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Lifting with forklift

The movement of the machines by forklift must be carried out exclusively by personnel
assigned to this work

The capacity of the trolley must be appropriate to the weight of the load to be moved

1. Position the forklift forks at the points provided for

to lifting the machine/component;

The points prepared for lifting must be

marked with a special signal

• Make sure that the center of the forks coincides
whit the center of gravity of the
machine/component;

• Lift from the ground about 15 - 20 cm;

• Check the stability of the forklift;
• Handle proceeding at reduced speed (max 5 Km/h);
• Position the machine/component at the point intended for
installation;
• Rest this on the ground, preventing it from being subjected to
impacts that could compromise its integrity;
• Move the forklift away.

During handling operations use the prescribed PPE

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2.2 INSTALLATION AND COMMISSIONING

The machine is designed for installation on a trailer to be run through the fixing of IPE to the
base frame of the machine itself and the anchoring of the profiles to the floor of the trailer by
means of bolts.
The specific installation and the characteristics of the anchoring elements are shown on the
drawings supplied by the manufacturer

THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY DAMAGE TO PEOPLE, PETS AND /
OR AN IMPROPER MACHINE CAUSED BY FAILURE TO COMPLY WITH INSTALLATION
REQUIREMENTS LISTED ON TECHNICAL DRAWINGS PROVIDED.

The machine is equipped with a diesel engine and therefore is totally autonomous.
There are no procedures for installation and / or connection to external power supply
systems.

During the operations of assembly and testing use PPE prescribed

Assembly operations of the machine to the trailer of the truck must be performed by
qualified personnel and in accordance with the Regulations and National Legislation in force

After unpacking the machine and / or its components must be disposed of according to the
same procedures for solid waste management and depending on the type of material, in
accordance with national legislation
DO NOT DISPOSE OF THE MATERIALS IN THE ENVIRONMENT

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Testing
Is described the sequence of operations necessary for the commissioning of the machine:

The testing phase has the aim of verify the correct operation of the machine, the
achievement of the specified performance and the efficiency and effectiveness of the
safety devices and protection

ATTENTION. During the testing of the machine some safety devices may be disabled.
The areas not visible to the user of the machine must be manned by trained personnel,
during the execution of test runs.
And 'FORBIDDEN ENTRY TO UNAUTHORIZED PERSONNEL

1. Check the overall integrity of the machine;

2. verify the presence of plaques of machines / components;
3. verify the presence of plaques on electrical panels;
4. Check for proper connection of all elements (ref. Schematics and diagrams of installation);
5. check the potential equalization on metal masses of the machine;
6. Check for proper connection of electrical safety devices;
7. Verify the correct installation and leveling (if necessary) of the machine;
8. Turn on the power of the diesel engine and check that it is kept at a constant speed and also ensure the
power source to the auxiliary equipment connected to it;
9. give power to the electrical control panel and control via the key switch and prepared checks for voltage;
10. verify the correct system startup command and control;
11. verify the correct supply pressure of the hydraulic system;
12. check the warning;
13. check the efficiency and proper functioning of the safety devices and warning / alarm and back, if necessary,
the calibration;
14. check the efficiency and proper functioning of the isolation devices from power sources of energy;
15. perform the operation tests of the machine as described below
16. functional tests on the control board:
• increase and reduce the number of revolutions of the engine and check the same responds to the
commands - the pressure of control commands rpm causes a variation of 100 revolutions per second.
• Operation verification intake system;
• verify proper operation of the cleaning system of the filters;

17. functional tests from keyboard

• verification opening / closing of the tailgate;
• lifting and lowering the container;
• emergency stop devices;
• intervention safety devices
• in particular, during the unloading operations verify the operation of the acoustic and visual signaling

18. check the conditions of use of the machine by performing a functional test with material
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19. check during the test run, the absence of vibrations due to the incorrect assembly or locking of the elements;
20. perform any activities of development;
21. repeat tests previously with negative results, and possibly the development up to test completed successfully;
22. check the tightness of all bolts at the end of testing;
23. complete the check-list test.

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2.3 DISPOSAL

Removal is carried out by competent and following the specific instructions and drawings
attached to this manual for use and maintenance

During disassembly is forbidden entry to unauthorized personnel

For disassembly of the machine in reverse order follow the procedure described in § 2.2 of this Operating &
Maintenance

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3 CONTROLS AND FUNCTIONS

The operators in charge of operating of the machine must be familiar with the contents of
these instructions of use

3.1 COMMAND AND CONTROL PANEL

The manual of use and maintenance reports to the §4 operating procedures to be followed
for the execution of the functions of the job for which the machine is designed.
This chapter contains only information about the functions of the commands.

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Nr. Tooltip Operation

The pressure of the red mushroom emergency

stop immediately and the auxiliaries dissects.
STOP Note: after pressing the emergency button is
1
EMERGENCY
necessary to restore the power supply and
reset the same before the machine is rebooted

ENGINE Allows to check and adjust the engine’s

2
CONTROL UNIT parameters (ref. §4.3.3)

Increases and decreases the engine’s

3 ACCELERATOR
rpm.

0: stop engine.

1: system in tension
CONTROL
4
KEY
START: Starts the vacuum unit.

0: Minimum rpm.

5 ACCELERATOR
1: Maximum rpm.

EXHAUST AIR Shows exhaust air temperature.

6
TEMPERATURE

Indicates that the maximum dust level

7 LEVEL ALARM collected has been reached.

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Nr. Tooltip Operation

0: lights off.

8 SPOTLIGHT

1: lights on.

9 PREDISPOSITION / /

0: close valve
MANUAL
10 CLEANING
FILTER
1: open valve

EXPLOSION / Indicates that the gas detector or the

11
GAS explosion valve are engaged

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3.2 ENGINE CONTROL UNIT

Overview

N Command description Operation

Engine oil Indicates that the engine’s oil pressure is low.

1.
pressure

Alternator
2. Indicates a low alternator tension.
anomaly

Engine’s water Indicates that the engine’s water temperature is too

3.
temperature high.

4. Air filter Indicates that air filter is clogged.

5. Red Stop Lamp Indicates that Red Lamp is active.

6. Increase button Increase button, ESC button if held down.

Spark plugs
7. Indicates that the spark plugs are heating.
heating

8. Decrease button Decrease button, ENTER button if held down.

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Main page
Once switched on, the device will show the start logo for a few seconds, then will appear the main page, containing
the operating parameters of the unit.

Pos. Description
M1 Engine’s rpm
M2 Machine’s status
M3 Oil pressure
M4 Engine’s temperature
M5 Fuel level
M6 Battery’s tension
M7 Warning lamp active
M8 Fuel reserve
M9 Low radiator level

The status icon in M2 position indicates the following conditions:

• Absent: Canbus connected and Red Stop Lamp not active

• Canbus Off: Canbus not connected
• Stop!!!: Canbus connected and Red Stop Lamp active

Parameters page view 1

The parameters page view 1 is reachable through the INCREASE or DECREASE buttons.

• M1: percentage of load on the engine

• M2: hours of operation
• M3: turbo temperature
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Parameters page view 2

The parameters page view 2 is reachable through the INCREASE or DECREASE buttons.

• M1: instant fuel consumption

• M2: fuel’s pressure
• M3: turbo’s pressure

Engine’s alarms page view

The engine’s alarm page view is reachable through the INCREASE or DECREASE buttons.
Anyway, this page is available and thus viewable only in the presence of engine alarms sent by the control unit.
The list alarm displays up to a maximum of 10 alarms at the same time in the following format:

Each alarm is identified by the pair of SPN - FNI values defined by the can J1939 protocol.

To understand the engine’s alarms, is necessary to refer to the Deutz engine manual in which
tabulated all alarm codes and their descriptions.

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3.3 KEYBOARD

Command description Operation

The pressure of the red mushroom emergency

stops immediately and the auxiliaries dissects.
Stop
1. Note: after pressing the emergency button is
Emergency
necessary to restore the power supply and reset
the same before the machine is rebooted

Lifting the container.

Lifting /
2 lowering
container
Lowering the container

Opening the bottom.

Opening /
3
closing bottom
Closing the bottom.

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4 OPERATING PROCEDURES
4.1 WORK STATIONS

During use of the machine ensure the absence of unauthorized personnel in the vicinity of
the work area.

The workstations are designed according to ergonomic principles laid down in Directive
2006/42 / EC, all.I, p.to 1.1.6, in order to minimize the discomfort, fatigue and physical and
psychological stress (stress ) operator.

View Position Operations

• • Handle the tank

Keyboard
• Discharge bottom opening / closing

• • Refuelling diesel through a specific mouth

• Check oil levels and cleanliness diesel
filters from inspection hatch
Suction unit • Inspection and control connections and
internal connections
• Control level diesel engine
• Level control oil pump

• Powering the electrical control panel and

motor control
Control panel
• Increase and decrease engine rpm
• Check and adjust operating parameters

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4.2 PROCEDURES FOR NORMAL USE

Shows the operating procedures for using the machine in normal operating conditions.

The manual of use and maintenance reports to the §3 description of the commands used in
the performance of the operating procedures referred to in the following paragraphs.

The operators in charge of operating of the machine must be familiar with the contents of
these instructions of use

During use of the machine to ensure the absence of operators and / or unauthorized
personnel in the vicinity of the work area.

Before starting the machine make sure that all covers are installed and active protection.

It's 'ABSOLUTELY FORBIDDEN circumvent in any way the protection devices installed on
the machine and / or start the machine in the absence thereof.

Operating procedures show the sequence of operations to be carried out for the proper use
of the machine.
The execution of working operations not covered by the normal operation may affect the
safety of personnel involved in the conduct and operation of the machine.

During maintenance, cleaning and lubrication use PPE prescribed

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Starting the machine

• Before starting the machine, turn the key on “1”

position to give tension

• After start the machine, turn the key on “START”

position

• Once the machine has been started, wait 3 minutes

while the engine reaches the exercise’s temperature,
then press the first button on “ACCELERATOR”
button to increase the engine’s rpm.

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Stopping the machine during normal operation

• Decelerate the engine Rpm

• Turn the key on “0” position on the control panel to
stop the machine.

The machine goes shuts off immediately.

SIBILIA S.R.L. NOT RESPONSIBLE IF MALFUNCTION, DAMAGE, INJURY CAUSED BY

FORCING THE MACHINE STOP TIME.

Stop for maintenance

• Decelerate the engine Rpm

• Turn the key on “0” position to stop the unit for the
maintenance operations, then, remove it.

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4.3 SPECIFIC PROCEDURES

Cleaning system
The tank is equipped by a filter cleaning system in counter current (reverse pulse jet system).
The system works completely automatically: when the vacuum unit is working, every 10 minutes the valve opens
for 5 seconds, cleaning the pocket filters.
Anyway, is possible to start a filter cleaning cycle manually, acting on the proper switch on the control board:

• Close the suction mouth up to -0.5bar on the pressure

gauge, then open the valve, turn MANUAL FILTER
CLEANING switch to start a filter cleaning cycle.

Vibrator
The tank is provided by a pneumatic vibrator, that allows to help for discharge the material.

• Use the lever to operate the VIBRATOR

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Connection between vacuum system and keyboard

The connection between the vacuum system and the keyboard occurs through a socket.

Material discharge
When is necessary to empty the container, follow the procedure:

• Approach the discharge point

• Stop the truck / trailer in safety position
• Ensure that the machine and the operators are in safety
conditions
• Maintain pressed to open the bottom

• Maintain pressed to lift the container

• Once the material’s discharge has been performed,

maintain pressed to lower the container

• Then, maintain pressed to close the bottom

WARNING: always open the bottom before lift the container.

WARNING: once the truck / trailer has been stopped and putted in safety position, it’s not
allowed to move it during the discharge operations. Once the discharge procedure has
been finished, it would be possible to move the truck / trailer again.

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Preliminary operations

Connect the suction sleeve, attached to the opening bottom of the tank.
In the case of fixed installation connected with a hose using the specific ball unions supplied.

Ensure correct connection between the suction unit and tank.

Electrical connection Mechanical connection

Start the vacuum unit waiting a few minutes for the engine’s operating temperature reaching.
Accelerate the suction unit proceeding aspiration of debris.
At this stage it is advisable not completely sink the spear in the material but diluted with air to ensure a better
product transport.

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Safety bar

Under the tank there are two safety system:

• Safety bar for maintainers work under the tank

• Safety piston is a mechanical limit for the tank

• Safety piston

• Lift the container with keyboard

• Place the safety bar on the bottom of

the tank

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• Lower the container until the mechanical

lock is reached
• Stop engine and remove the keys
• Carry out the reverse procedure to store
the safety bar.

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4.4 EMERGENCY PROCEDURES

The machine is equipped with emergency stops, which ensures the immediate stop of the
same, and the disconnection of the auxiliary circuits.
The operations restart after an emergency stop can be made only following a procedure to
restore the normal working conditions and the rearmament of the same reset button.
The emergency stop realizes a category 0 stop, in accordance with the requirements of UNI
EN ISO 13850 and IEC 60204-1.

View Position Modes of intervention and rearmament

The emergency button leads to a category 0 stop according to

VACUUM UNIT’S UNI EN ISO 13850, causing the immediate stop of the
SIDE machine and disconnecting the auxiliary circuits
(NEAR THE To reset the machine:
CONTROL 1. Restore the cause of the emergency;
BOARD) 2. Rearm the red mushroom turning it to the right;
3. Repeat the machine’s starting procedure.

The emergency button leads to a category 0 stop according to

UNI EN ISO 13850, causing the immediate stop of the
machine and disconnecting the auxiliary circuits
KEYBOARD To reset the machine:
1. Restore the cause of the emergency;
2. Rearm the red mushroom turning it to the right;
3. Repeat the machine’s starting procedure.

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4.5 FIRST AID PROCEDURES

Are given following certain rules of first aid related to injuries described in the table in § 4.3

PROCEDURE FIRST AID IN CASE OF ELECTRIC

Interested part Modes of intervention

In case of burns:

do not pull the clothes

do not touch with your hands the burn

Epidermis do not clean the burned area
muscular system
Never give alcoholic beverages or other liquids
1. Wash with cold water jet the burned areas and those surrounding (immerse in cold
water if burns mild and limited);
2. remove the clothing that cover the injured area gently preferably by cutting;
3. cover the burned area with sterile towels wet;
4. take the injured to hospital.

Respiratory system 1. Ensure clear airway;

2. perform artificial ventilation method insufflator;

Cardiovascular 1. Perform artificial ventilation method insufflator;

system 2. perform external cardiac massage;
3. take the injured to hospital.

PROCEDURE FIRST AID IN CASE OF FLUID CONTAMINATION

Interested part Type of fluid Modes of intervention

1. Wash the eye with running water jet weak;

2. Check that the eyelids are well rinsed inside;
• lubricating oil 3. lightly coat the eye swab or sterile gauze;
Eyes
• solvent
4. take the injured to hospital (ophthalmology) for controls and
appropriate care.

2. Remove any contaminated clothing

3. Wash the affected area thoroughly under running water with soap
Hands or others • lubricating oil or hand wash paste;
body parts • solvent 4. stretch the skin with a protective layer of cream;
5. If irritation or redness of the part carrying the injured to the hospital
(dermatology) for controls and appropriate care.

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5 CONDITIONS OF INCORRECT USE AND FAILURE AFFECTING

5.1 CONDITIONS OF FAILURE AFFECTING
Are shown the damaged conditions and faults encountered on the machine.

The conditions of failure related to the internal combustion engine Diesel are provided in
the proper User's Manual provided.

The conditions of foreseeable misuse are given in the next section (§ 5.2)

Problem
Possible fault Intervention procedure and restore
encountred

1. Stop the system

The machine • Engine block 2. Isolate it from the power source
stops or when not
in use does not
No risk to operators Check the cause on the manual
start
dedicated

1. Stop the system

• Fault fuses auxiliary circuits 2. isolate it from the power source
The machine
does not turn on
No risk to operators Check the cause of the problem and, if
necessary, replace the component

• Pump unit
1. Stop the system
• Engine block
The machine 2. isolate it from the power source
does not aspire Check the cause of the problem and, if
Risk of overheating motors and /
necessary, replace the component
or damage to piping

1. Stop the system

• supports are damaged
2. isolate it from the power source
High level of
vibration Check the cause of the problem and, if
Risk of break-supports
necessary, replace the component

1. Stop the system immediately

• Broken braces and supports
Incorrect
fastening of the Check the cause of the fault and, if
Risk of break machine for
system to the necessary, proceed to the proper fastening
structures incorrect positioning and / or
system.
alignment

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5.2 TERMS OF USE, INCORRECT USE PREDICTABLE

In the design phase and testing were evaluated possible abnormal operating conditions, shown in the following
table:

During the project, the construction and testing were analyzed normal and abnormal
operating conditions envisaged.

In case of detection of conditions not described in the quoted paragraphs, inform the
manufacturer.

Condition of incorrect use Effects and risks generated Prevention system

• Blocking machine / parts
• Nameplates
1.
Incorrect use of • Seizing
lubricants • Operation and
maintenance manual
Risk overheating moving parts
Using cleaning products • Corrosion • Operation and
2.
that are not compatible • Aggression chemistry maintenance manual
• Incorrect operation of the exhaust valve loop-
• Vacuums supplied fully
filter
assembled, connected
Pneumatic system • Accumulation of excessive material
3. and tested
connected incorrectly • Failure to clean sleeves • Operation and
maintenance manual
Pipes clogging risk
• The system is supplied
• Incorrect operation of the lift system tank fully assembled and
Hydraulic system
4. • Wrong operating systems lock the door and connected
connected incorrectly
not opening the same • Operation and
maintenance manual

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6 MAINTENANCE AND CLEANING OF THE MACHINE

In this chapter are shown description and prescriptions for cleaning and ordinary and
extraordinary maintenance.
In order to ensure the proper functioning and integrity of the machine you need to perform
maintenance, cleaning and lubrication according to the deadlines set out in § 6.1 of this
manual for use and maintenance.

During cleaning, pay attention to evidence of damage, leaks, spills, in order to perform any
appropriate corrective maintenance operation.

ACCESS AND MANAGEMENT PROCEDURES IN THE TANK FOR MAINTENANCE AND / OR

CLEANING IS RESPONSIBILITY OF THE USER AS EMPLOYEE OF THE NATURE OF
PRODUCTS ASPIRATED.
THE USER, AS A FUNCTION OF PRODUCT ASPIRATED, MUST MANAGE PROCEDURES
INTO THE TANK ACCESS TO CARE AND CLEANING IN RESPECT OF NATIONAL
LEGISLATION IN FORCE IN CONFINED SPACES AND / OR SUSPECTED OF POLLUTION.
COMPANY SIBILIA S.R.L. IS NOT RESPONSIBLE FOR DAMAGE TO PERSONS, ANIMALS
OR PROPERTY RESULTING FROM A BREACH OF NATIONAL LAW AND INTERNATIONAL
LAW BY THE USER.

To ensure a correct understanding of what follows is defined:

• Ordinary maintenance: activities inclusive of all planned measures in order to maintain the efficiency of the
machine.
Ordinary maintenance is divided into:
• Preventive maintenance: all the interventions performed at predetermined intervals such as inspection,
testing, adjusting, cleaning, lubricating and changing
• Revision: set of audit engagements and of operation and control, carryover of parts or components within
the limits of tolerance, or of use, the replacement of elements, parts, fluids, limited lifetime
• Extraordinary maintenance (repair): activities inclusive of all unplanned work typically performed as a
result of the importance of abnormalities, fractures, accidents that are used to bring a car to the nominal
state of operation

Any alteration made to the machine, higher than the extraordinary maintenance, which do
achieve the new "PLACING ON THE MARKET" implies the need, on the part of the
performer of these changes, a new procedure for CE marking in accordance with Directive
2006/42 / EC, with the consequent modification of the mandatory documentation provided:

• Technical File in accordance with Annex VII

• User and Maintenance, in accordance with Annex I, 1.7.4 p.to
• CE marking in accordance with Annex I, 1.7.3 p.to

The Safety Officer, as required by national legislation must ensure that all personnel
operating on the machine is aware of the general instructions contained in this manual of
use and maintenance, as well as those specific to the area of its competence, including
initial operations of installation and commissioning.

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The unauthorized personnel must remain outside of the work area during operations.
accident prevention and hygiene precautions contained in this section should be closely
observed during the conduct and maintenance of the system, in order to avoid injury to
personnel, damage to equipment and property damage to third parties caused by the lack of
hygienic requirements.

In order to ensure clarity about the tasks to be performed are defined the requirements of qualified
personnel to work on the machine:
• CONDUCTOR: qualified staff, without specific skills, able to perform simple tasks (run of the
machine, the operations of loading and unloading, simple adjustment operations) with protections
installed and active.
• MAINTAINER: technician can operate the machine under normal conditions or in the event it is
necessary only for maintenance, with limited protection or disabled.
Depending on the type of maintenance work required can be distinguished in "mechanical
maintainer" or "electrical maintainer".

The staff responsible for the maintenance, cleaning and lubricating the machine must be
equipped with suitable protective equipment to operate safely in accordance with the
national legislation in force.

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6.1 GENERAL MAINTENANCE INTERVENTIONS

Are reported the timing and the intervention procedures for the operations of maintenance,
cleaning, lubrication and grease to be performed on the machine.

Are defined:
• OR: routine maintenance
• ST: unplanned maintenance
• O.C. (ON CONDITION): maintenance operations to be performed according to the
conditions of wear of the components

During all the operations and at the end of the same always ensure the correct fixing of all
elements, in particular of those which may be disassembled for maintenance, in order to
prevent disconnection during normal working operations and the consequent possible fall
within the product

BEFORE ANY MAINTENANCE OR CONTROL THE MACHINE MUST REMOVE THE IGNITION
KEY ENGINE

During maintenance operations that require it, the isolation of the plants is ensured through
the following devices:

• Turn off combustion engine diesel

• Switching power supply battery

All maintenance operations must be performed by a qualified, informed personnel that has
read and fully understood the Operation and maintenance manual

Each time you perform maintenance to ensure that:

a. The central vacuum unit is stopped and NOT ENABLED TO HIS IGNITION.
b. There is not vacuum in the tank.

To perform maintenance operations in height is necessary to use a ladder or a mobile

scaffold tower to be placed in safe conditions as required by National Legislation in force

During the maintenance, cleaning and lubrication use PPE required

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Is reported the identification of general maintenance to be made on the machine, showing the relative deadlines:

6 months
1 month
2 weeks
1 week

typeƒ2
1 year

hours
1 day

o.c.1
Operation

Verify the absence of noise and

abnormal vibration During working @ O
lobe pump and aspirator
Check for correct operation panel
@ O
command and control

Verify the integrity and efficiency of

the safety devices installed on the @ O
machine
Visual global inspection of the
@ O
structures
Checking for electric cables,
@ O
pneumatic and hydraulic

Verify the presence of signs of @ @ O

oxidation on metal parts machine

Check integrity and tightening

fittings pneumatic and hydraulic @ O
system pipes

Check connections mobile

elements of the machine and @ @ O/S
possible tightening of the fastening
systems

Check for correct clamping bolts @ @ O

machine components
Instrumental verification bonding
@ @ O
circuit (grounding)
Integrity check electrical
components and relay and replace @ O/S
if necessary

1
O.C. - ON CONDITION: according to the conditions of wear
2
O: ordinary maintenance - S:extraordinary maintenance

. In case there is a timing of in hours, in addition to the expiration calendariate, perform that which is reached before.
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Table provides details of the interventions summarized in the table above:

Maintenance operation Timing of execution Type

Verify the absence of noise DURING PRODUCTION

and abnormal vibration Visual and acoustic inspection during normal operation of the
1. OR
during working lobe pump machine to verify the absence of vibration and / or abnormal
and aspirator noise in correspondence of the movable parts.

1 DAY (8 HOURS)
Check for correct operation Verify proper execution of work operations and adjustments
2. OR
panel command and control provided.
Visual inspection operation indicator lights buttons.

2 WEEKS
Visual inspection presence and integrity of safety devices fixed.
Verify the integrity and
Test operation of safety-related electrical devices.
3. efficiency of safety devices OR
installed on the machine: In case of malfunctioning of safety devices IS
FORBIDDEN to use the machine.

1 MONTH
4. Visual inspection of the
Visual inspection during normal operation of the machine to OR
global structures
verify the absence of damages and / or anomalies in

1 MONTH
Verify visual integrity of the supply cables of the electrical
Check status of the cables installation and replacement in the event of the presence of
5. and wiring, pneumatic and peeling in the sheaths of the coating. OR
hydraulic
The eventual intervention on the cables must be with
the machine off, cold, low and with feeding sectioned.

1 MONTH / ON CONDITION
Verify the presence of signs Visual inspection for signs of rust on metal parts of the machine.
6. of oxidation on metal parts OR
If were detected signs of oxidation inform the person
of the machine
in charge and stop the process.

6 MONTHS
Visually check the integrity of the pipes and tightening of
Check integrity and
7. connections.
tightening fittings pneumatic OR
and hydraulic system pipes The eventual tightening of connections must be made
with the machine off, cold, low and with feeding sectioned.

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Maintenance operation Timing of execution Type

• 6 MONTHS
• ON CONDITION
Check connections mobile Visually check the stability of the connections of the mobile elements of
elements of the machine and the machine, ensuring the absence of movements, vibrations and / or OR
8.
possible tightening of the abnormal noise. ST
Should it become necessary to tighten the fasteners of these elements
fastening systems
The operations of any tightening should be done with the
machine off, cold, low and with power disconnected

6 MONTHS / ON CONDITION
Visually check the proper tightening of the elements
Improperly tightened between the elements can be evidenced
by: difference between parts / components in contact, scratches on
9. Check for correct clamping painted surfaces, deformation or loosening of screws, bolts, etc. OR
bolts machine components For critical links check the proper tightening torque of the elements by
means of a torque wrench.

Verification of the proper tightening must be done with the

machine off, cold, low and with power disconnected

1 YEAR
Visually check the condition of integrity and wear of electrical
components installed inside the enclosure.
Integrity Check electrical If these components have particular signs of wear it is necessary to
replace it. OR
10. components and relay and
ST
replace if necessary Before the eventual replacement contact the manufacturer

The verification operations (including visual) must be made

with the machine off, cold, low and with power disconnected

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6.2 MAINTENANCE WORK SPECIFIC

Maintenance deadlines

Checks to be performed before every operation/daily

In case of anomaly / malfunction, the normal status should be restored immediately.
Fuel level
Engine oil level
Cooling liquid level
Vacuum pump oil level
Closing of all hatches
Closing of connection between vacuum cleaner and tank
Closing of back discharge door
Flexible hoses conditions and connections, suction tool condition

First time maintenance

Interventions to perform during the first 500 working hours
Hours 20 150 200 500
Check drive belts tension and adjust if necessary ●
Check engine V-belts ●
Check vacuum safety filter ●
Check the main filter status ●
Replace twin screw vacuum pump oil ●

Main maintenance intervals (on working hour base)

Interventions to perform after the first 500 working hours
Hours 100 150 200 500 1000 2000 4000 8000
Check engine V-belts ●
Check vacuum safety filter (if dust is found in the safety filter
the main filter could be damaged, check and replace main ●
filter if necessary)
Check the main filter status ●
Check drive belts tension and adjust if necessary ●
Check twin screw vacuum pump oil and refill if necessary ●
Change hydraulic oil
●
(at least 1 time every 36 month)
Change hydraulic oil filter
●
(at least 1 time every 36 month)
Replace twin screw vacuum pump oil ●
Replace the auxiliary filter ●

Main maintenance intervals (monthly base)

Interventions to perform after the first 500 working hours
Month 6 12
Check filter shaker function and grease bearings ●
Grease actuators joints ●
Lubricate stem of vacuum safety valve ●
Replace the safety filter ●

Performance related maintenance

Interventions to perform every time is noticed a loss in the machine’s performances
Fault noticed Maintenance intervention
Check main filter, shake / clean if dirty, replace if clogged
Loss in the suction performances
or worn.

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WARNING: always stop the system and ensure that is not able to the ignition
before to perform the maintenance operations (see §4.2.3)

Checking seal pipe

Daily and during normal operation, check the tightness of inlet pipes:
• Pay attention to the sound of the machine;
• Any whistling or wheezing during the working phases shown a not perfect sealing of the pipe and the
possible presence of a leak;
• If you experience any unusual noises stop the installation and proceed to a visual inspection of the pipe.

Integrity check suction pipe

• Stop the machine and disconnect the power sources of energy waiting for the complete cooling
• Wear PPE
• Check feature by feature state of surface integrity of the pipeline;
• Check for the presence of each fitting conditions of wear or deformation of the piping in the same;
• Check the state of wear of the inner surface of the connecting sleeves;
• If necessary, to replace the tubing by removing the sleeves;
• If necessary, also proceed to the replacement of the sleeves;
• Connect the new section of pipe to the sleeve taking care to occupy half the length of the same, in order
to allow the positioning of the pipe opposite.

Don’t use pipes and / or hoses different from those provided by the manufacturer in the part
catalogue.

Integrity checking connecting pipes

The connecting pipes of different parts of the system are connected via cable ties:
• Stop the machine and disconnect the power sources of energy waiting for the complete cooling
• Wear PPE
• Open the doors fixed required for inspection of the affected areas;
• Check for the presence of each fitting conditions of wear or deformation of the piping in the same;
• Check the tightness of the straps;
• If necessary, to replace the pipe, taking care afterwards to properly reposition the fixing clamps. In that
case, ensure to replace the cables connecting to earth yellow green.

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Main filter
Every 200 hours of operation (or when is noticed a loss in the performances), is necessary to check the main filter
status.
Is possible to check the main filter’s conditions through the inspection panel located on the container’s side: if
worn or clogged, is necessary to replace it.

• Open the side inspection hatch to check the main

filter’s status

To replace the filter, observe the following procedure:

• Unscrew the locking nuts and

remove the cover

• Unscrew the locking nuts and

remove the filter frame

• Remove the old filters and replace

them with other equivalents.

• Observe the reverse procedure to

conclude.

In case of replacement of the filter, ensure that the new ones is antistatic.

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Safety filter

Depending on the application, the vacuum unit can be equipped with filter cartridges for dust classes M or H. This
cartridge has to be checked every 150 working hours.
If there is a strong pollution or even clogging, the filter must be replaced. Generally, it is It is recommended to
replace the cartridge every year.

To extract the safety filter:

• Open the machine’s panels

• Open the compartment cover
• Loose the fixing knob
• Extract the cartridge

Auxiliary filters

Every 4000 hours is recommended to replace the auxiliary filters. The auxiliary filters are located in the proper
compartment.
To replace the filters:

• Open the machine’s panel

• Loose the fixing knobs
• Extract the cartridge

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Checking tension drive belt

Caution with moving mechanical parts entrapment risk

• Stop the machine and disconnect the power

sources of energy waiting for the complete
cooling
• Wear PPE (gloves);
• Open the protective casing of the motor / pump;
• Check the wear of the drive belt;
• Verify the tension - a correct tensioning 5 kg force
corresponds to a movement of about 10 mm by
applying a force of 5 kg

• If you need to tighten the belt:

Ø Loosen screw and nut on the support
Ø Tighten the screw on the pulley’s slider
Ø Tighten the support’s screws

• Check the alignment of the pulleys by rectilinear

rod
• Replace the protective casing of the pump
motor;
• Restore the power sources of the machine.

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Replacing the drive belt

• Stop the machine and disconnect the power sources

of energy waiting for the complete cooling
• Wear PPE (gloves);
• Open the protective casing of the motor / pump;
• Remove the key from the diesel engine;
• Replace belts enjoying the ability to rotate the pulley
on the crankshaft released diesel
• Re-insert the key in the crankshaft
• Check the alignment of the pulleys by rectilinear rod
• Restore power sources

Electrical system

• Stop the machine and disconnect the power

sources of energy waiting for the complete
cooling
• Wear PPE (mask and gloves);
• Open the battery compartment
• Topping up
• Close battery compartment

Engine maintenance

Refer to the attached Diesel Engine’s Use and Maintenance Manual for the engine’s
maintenance.

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6.3 PROGRAM OF LUBRICATION AND GREASING

The activities describe refers to position of greasing manual

All the operations of lubrication and greasing are performed in the following conditions:
• Power supply sectioned
• Machine stopped and discharged

6
N. OPERATION 1 day 1 week 1 month 1 year hours o.c.
months

1. Lubrication safety valve X

2. Lubrication container X

3. First pump oil change 500

4. Hydraulic oil change 2000
Pump oil change after the
5. 4000
first

Lubrication safety valve

The safety valve is located inside the compartment of transmission of the vacuum cleaner.

Do not change the factory settings of the valve because it is a safety device that protects
the vacuum pump (the pump is set at -7000 DaPa).

• Stop the machine and disconnect the power sources of energy waiting for
the complete cooling
• Wear PPE;
• Open the protective casing of the safety filter;
• Secure the housing with the locking lever;
• Lubricate with a basis of mineral oil, protective valve stem;
• Remove the lock lever;
• Replace the protective casing of the main filter;
• Restore the power sources of the machine.

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Checking the oil level and topping up pump

Do not exceed the quantities when topping up as this could results in:
• Excessive heating
• Leakage of lubricant

The pump is installed on the machine oiled therefore requires only periodic checks of the
lubricant level in the crankcase.
The oil level should be about 1 mm above the centre line of the light oil at a standstill.

• Stop the machine and disconnect the power

sources of energy waiting for the complete
cooling
• Wear PPE (gloves);
• Open the protective casing of the motor /
pump;
• Check the oil level of the pump;
• If oil filler must do the following:
Ø Remove the filler cap;
Ø Fill up,
Ø Close the filler cap;
• Replace the protective casing of the pump
motor;
• Restore the power sources of the machine.

USE OIL BRAND NEW - NOT PERMITTED USE OF OIL REGENERATED

RECOMMENDED OIL:
AGIP ACER 220
BP ENERGOL CS220
ESSO NUTO 220
MOBIL D.T.E. BB
SHELL TELLUS C220

Perform the first oil change after 500 hours of work

The following changes will be performed every 4000 hours of work.

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6.3.2.1 Suggested oils

Environment + 0°C ÷ + 40°C > - 15°C ÷ + 25°C - 30°C ÷ + 10°C

temperature
Viscosity ISO VG 220 ISO VG 150-100 ISO VG 100-68
ISO standards DIN 51
519

BLASIA 220 BLASIA 100 BLASIA 68

DEGOL BG220 DEGOL BG100 DEGOL BG68

ENERGOL GR XP220 ENERGOL GR XP100 ENERGOL GR XP68

ALPHA SP220 ALPHA SP150 ALPHASYN PG150

SPARTAN EP220 SPARTAN EP150 ESSO ATF D21611

MOBILGEAR 630 MOBILGEAR 629 MOBIL DTE 15M

KLUBEROIL GEM1-220 KLUBEROIL GEM1-150 KLUBEROIL GEM1-68

OMALA EP220 OMALA EP150 TELLUS OEL T32

CARTER EP220 CARTER EP150 CARTER EP68

Engine’s lubrication

Refer to the attached Diesel Engine’s Use and Maintenance Manual for the engine’s
lubrication.

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Container’s greasing points

Are shown the points on the container where to perform greasing operations.
It is allowed to use grease for bearings. Perform the container’s greasing every 6 months.

4
3

Part n° Component View

1 Bottom closing piston – higher hinge

2 Bottom closing piston – lower hinge

3 Overturning hinge

4 Overturning piston

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Hydraulic system
Every 2000 working hours (or at least 1 time every 36 months), is necessary to replace the hydraulic oil and the
hydraulic oil filter.

To replace the hydraulic oil filter

• Remove the old filter

Oil filter
• Replace the new one

Load cap

To replace the hydraulic oil

• Open the discharge cap and

drain the old oil
• Close the discharge cap
• Open the load cap
• Fill the new oil
• Close the load cap

Discharge
cap

Recommended Hydraulic oil: Mobil DTE 25 Hydraulic Oil (ISO VG 46, SAE 20).

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6.3.1.1 Hydraulic scheme

Is reported the hydraulic scheme of the system.

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6.4 RISKS RELATED TO MAINTENANCE

Maintenance operation Procedure prevention and first aid

Prevention:
• Use of adjustments lifting and / or handling for removal and repositioning of parts /
components replaced
Dismantling and moving • Use of personal protective equipment required
parts and / or mechanical • Reference maintenance procedures
elements
in the case of minor injury
proceed to the medication using first-aid kit inside.
Assistance at the injuried must be carried out by staff in the emergency room. If no
attendant is present contact the emergency room
Possibility of crushing
and / or shock for the
in case of serious injury:
operator assigned to the
call the emergency room in order to prevent movement of the injured as to endanger.
maintenance
Do not move or perform transactions on the injured if not aware of the possible
contraindications

Prevention:
• Use of personal protective equipment required
• Reference maintenance procedures
Tension and
replacement drive belt in the case of minor injury
proceed to the medication using first-aid kit inside.
Assistance at the injuried must be carried out by staff in the emergency room. If no
attendant is present contact the emergency room
Possibility of crushing for
the operator assigned to in case of serious injury:
the maintenance call the emergency room in order to prevent movement of the injured as to endanger.
Do not move or perform transactions on the injured if not aware of the possible
contraindications

Lubrication e
greasing
Pevention:
• Use of personal protective equipment required
• Reference maintenance procedures
In case of injury refer to the procedures FIRST AID reported in this manual.
Possibility of
contamination of the fluid

Activities on electrical
Prevention:
components
• Insulation machine power sources (disconnecting power supply)
• Use of personal protective equipment required
• Use of tools and utensils isolated in accordance
Possibility of • Reference maintenance procedures
electrocution (electric In case of injury refer to the procedures FIRST AID reported in this manual.
shock)

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6.5 DISPOSAL

The disposal of the machine, its components and consumer products used for the
maintenance, cleaning, lubrication and greasing must be performed in accordance with
national law and / or the applicable regional, taking into account the possibility of recycling
of any components or materials

The table shows how to dispose of consumables:

Identification Possibility of recicling Disposal methods

The product is considered

Grease Conferment to licensed waste disposal
recyclable

Are shown the methods of disposal of the machine and its components:

Identification Possibility of recicling Disposal methods

Ferrous elements The product is considered

Conferment to licensed waste disposal
structure recyclable

The products are considered

Components Conferment to licensed waste disposal
partially recyclable

The product is considered NOT

Rubber / plastic parts Conferment to licensed waste disposal
recyclable

Electrical and electronic The product is considered NOT

Conferment to licensed waste disposal
components recyclable

Conferment to licensed waste disposal

The product is considered The waste electrical and electronic equipment
Glass
recyclable must be treated in accordance with the EU Directive
2002/96 / EC (WEEE Directive)

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A1. HARMONISED REFERENCE STANDARDS

A.1.1 HARMONISED STANDARDS IN ACCORDANCE WITH MACHINERY DIRECTIVE –
2006/42/CE

Subject European standards

Machinery Directive 2006/42/CE
Safety of machinery - Minimum gaps to avoid crushing of parts of the body UNI EN 349:2008
Safety of machinery - Guards - General requirements for the design and
UNI EN ISO 14120:2015
construction of fixed and movable guards
Safety of machinery - Prevention of unexpected start UNI EN 1037:2008
Hydraulic fluid power - General rules and safety requirements for systems and
UNI EN ISO 4414:2012
their components
Pneumatic - General rules and safety requirements for systems and their
UNI EN 981+A1:2009
components
Safety of machinery - General principles for design - Risk assessment and risk UNI EN ISO 12100:2010
reduction
Safety of machinery - Parts of control systems related to security - Part 1: General
UNI EN ISO 13850:2015
principles for design
Safety of machinery - Emergency stop - Principles for design UNI EN ISO 13857:2008
Safety of machinery - Safety distances to prevent danger zones being reached
UNI EN ISO 14119:2013
by the upper limbs and lower
Safety of machinery - Electrical equipment of machines - General CEI EN 60204-1:2010
Assemblies and protective devices for low-voltage (LV switchboards) - Part 1:
Standard subject to type tests and not standard equipment partially subject to CEI EN 61439-1:2012
type tests (ANS)

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B1. DECLARATION OF CONFORMITY

Is reported as the Declaration of Conformity of the machine prepared pursuant to Directive 2006/42 / EC, Annex
II, p.to 1, letter A.
The original Declaration of Conformity is provided accompanying this user's manual.

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7 SPARE PARTS

7.1 CENTRAL VACUUM UNIT

Number Part Description Q.ty

1 W121-3-01 FRAME 1
2 W121-3-02 MOTOR-PUMP PALLET 1
3 W122-1-03 DOOR WITH LOCKING 1
4 W122-1-14 DISCHARGE AIR GRID 1
5 W121-3-07 RADIATOR DOOR 1
6 07082213A HINGE PASTORE 14
7 W121-3-06 OPPOSITE RADIATOR HATCH 1
8 W122-1-06 ENGINE INSPECTION DOOR 1
9 W122-1-07 III^ MOUTH HATCH 1
11 W122-1-19 MUFFLER COVER 1
12 W121-3-03 PRIMARY SILENCER 1
13 Puffer50-45-M10 ANTIVIBRATION 4
14 W122-1-10 FUEL TANK 1
15 W88-1-19 FUEL PIPE UNION 1
16 W121-3-04 III^ MOUTH’S SECONDARY SILENCER 1
17 W121-3-05 SAFETY FILTER REAR SILENCER 1
18 RB-DV105V PUMP 1
19 W121-3-11 BELT TENSIONER SUPPORT 1
20 W81-0-44a BELT TENSIONER SLED 1
21 W81-0-45-A BELT TENSIONER PLATE 1
22 W121-3-10 PUMP PULLEY 1
23 W105-1-28 BELT TENSIONER PULLEY 1
24 W121-3-12 ENGINE SUPPORT (DIESEL) 1+1
25 W88-1-20_3 DISCHARGE FLANGE 3
26 122-1-01 WELDING FLANGE 1
27 W122-1-13 SAFETY FITLER HOLDING STIRRUP 2
28 Valv-sicur SAFETY VALVE 1
29 W121-3-08 SAFETY CARTRIDGE COMPARTMENT 1
30 W122-1-30 SAFETY CARTRIDGE COMPARTMENT CLOSING DOOR 2
32 W122-1-31 CARTER-HOLDING PLATE 1
33 W122-1-29 DISTRIBUTOR HOLDER IDR-PNEU 1
34 Griglia GRID 1
35 TCD2012L4 IIIA ENGINE 1
36 Norm6-161 NO-RETURN VALVE 1
38 Cart_R1452 CARTRIDGE_R1452 2
39 Cart_GF_AF2526 CARTRIDGE G. FILTER AF2526 1
40 W122-1-18 MUFFLER HOLDING STIRRUP 2
41 w88-0-06 FLANGE CARTRIDGE 1
42 PomELESA_M10 SAFETY CARTRIDGE KNOB 1
43 W120-0-22 PUMP DISCHARGE COVER 1
44 W75-0-47 COOLING CARTRIDGE COVER 2
45 CNS 4373 - M 8 WINGS NUT 2
46 W120-0-27 CPX AIR TANK’S TIE ROD 2
47 W122-1-26 OIL TANK 85LT. 1
48 Brofer720x740 RADIATOR BROFER 720X740 1
49 Puffer40-30-M8 ANTIVIBRATION DN30 6
50 W122-1-34 MUFFLER 1
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Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

51 Marmitta Milantractor MUFFLER WITH SPARK ARRESTOR 1

52 W122-1-32 COVER 1
53 BomboloneAria CPX AIR CYLINDER 1
54 W122-1-33 CPX AIR CYLINDER SUPPORT 2
55 W122-1-28 CARTER 1
56 Southco_N4 HANDLE 1
57 CFA49-CH5 HINGES 2
58 Tappo-serbatoio FUEL CAP 1
59 SCH2155-14 OIL PASSAGE BLOCK 1
60 MG152_200 RUBBER HOSE D.INT.152 L.200 2
61 W105-1-22 ENGINE PULLEY 1
62 MG152_1695 RUBBER HOSE D.INT.152 L.1695 1
63 Cinghie BELTS 5V900 4
64 W89.0.24 CLOSING FLANGE 1
67 Galleggiante FUEL LEVEL 1
68 K143-0-127 FUEL SUCTION HOSE 2
69 Tappo IKRON HHT02280 1
70 Filtro_Olio PADOAN AFOSEM135125UF 1
71 W121-3-16 SHAFT SUPPORT 1
72 W81-0-87 VACUUM BELT FLANGE 1
73 W121-3-15 ENGINE COUNTERSHAFT 1
74 W122-1-25 FLYWHEEL + COMPRESSOR PULLEY 1
75 6212 - 60 x 110 x 22 DEEP GROOVE BALL BEARING 1
76 Tollok-BK13-B_50x80 TOLLOK 50X80 ENGINE PULLEY 1
77 Tollok-BK13-B 60x90 TOLLOK 60X90 PUMP PULLEY 1
78 6206 - 30 x 62 x 16 DEEP GROOVE BALLS BEARING 2
79 105-1-28-2 BELT TENSIONER PULLEY BUSH 1
80 105-1-28-1 BELT TENSIONER PULLEY BUSH 1
81 W81-0-48 BELT TENSIONER PULLEY WASHER 1
82 AS 1110 - M10 x 40 HEX HEADS BOLTS 1
83 Filtro_DEUTZ AIR FILTER 1
84 Puffer30-30-M8 ANTIVIBRATION DN30 2
85 122-1-28 THREADED ROD OPENING COMPARTMENT CARTRIDGE 1
86 AS 1112 - M10 Tipo 9 HEX BOLTS 6
87 AS 1111 - M10 x 65 HEX HEADS BOLTS 2
88 Atom 640-600-8 BATTERY 140 AH 12V 1

BLUETECH 95 - p. 67
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

BLUETECH 95 - p. 68
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

BLUETECH 95 - p. 69
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

7.2 CONTAINER WITH PLATFORM

Number Part Description Q.ty

1 W121-2-01 CONTAINER 1
2 W121-2-08 DISCHARGE DOOR 1
3 W121-2-19 ALUMINIUM ENCLOSURE 1
4 W121-2-04 SPACER FILTER RAKE 1
5 W121-2-03 FILTER FRAME 1
6 W121-2-02 FILTER COVER 1
7 W121-2-17 DUST COLLECTION DOOR 1
8 V2FS200_CP101 BUTTERFLY VALVE 1
10 Valvola di livello LEVEL VALVE 1
11 121-2-10 NOZZLE 1
12 121-2-08-05 BLOCK 2
13 Cil121-2-50-20427 HATCH OPENING PISTONS 2
14 Cil121-2-50-20527S II^ SECTION ARM CYLINDER STEM 2
15 121-2-07-07 DOORS STRIP 2
16 W121-2-07 DOOR ISPECTION FILTER 1
17 W121-2-21 CONNECTION CURVE TANK\UNIT 1
18 Cil121-2-110-701350 CONTAINER LIFTING PISTON 1
19 Cil121-2-701230 PISTON STEM 1
20 W121-2-14 PISTON PIN 1
21 PLATFORM 1

BLUETECH 95 - p. 70
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

21

BLUETECH 95 - p. 71
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

BLUETECH 95 - p. 72
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

BLUETECH 95 - p. 73
 SIBILIA s.r.l.
Viale Stazione1, Castelletto Ticino
Operation and Maintenace Manual Tel.+39 0331 972529 Fax 0331 971688
http://www.sibilia.it e-mail: [email protected]

Dear Customer,

thank you for choosing our products: we would like to remind you that for any possible inquiry you can refer to:

SIBILIA s.r.l.
28053 Castelletto Sopra Ticino (NO)
Viale Stazione 1
( +39-0331 972529
2 +39-0331 971688
e-mail: [email protected]
[email protected]
web: www.sibilia.it

BLUETECH 95 - p. 74