D352 Issue 7 November 1995, INSTALLATION AND SERVICE INSTRUCTION MYCRO 352 SINGLE LOOP DIGITAL CONTROLLER sp352 Dea ETr issue 7 ‘November 1995, MOORE PRODUCTS CO., Spring House, PA 19477sp3s2 Contents SECTION TLE PAGE INTRODUCTION . : : : Ht PRODUCT DESCRIPTION 1 ‘CONFIGURATION .... Ht [STATION FUNCTIONS ‘i : ee CONTROL STRATEGIES 2002000 scccscssessssevossessesvsesrnsenersersresres 138 MODEL DESIGNATION .0000000020.! eee tseta SPECIFICATIONS ....000 21s... : fe ‘MECHANICAL “4 POWER REQUIREMENTS | mi 2-WIRE TRANSMITTER AND DIGITAL LOGIC POWER... my ‘ANALOG INPUTS. : DIGITAL INPUTS «112. 23.1 232 23.21 23.22 24 244 242 25 25.4 25.2 253 25.4 255 255.1 26 27 COMPUTER PULSE INPUT BOARD | ‘THERMOCOUPLE INPUT BOARD a MILLIVOLT INPUT BOARD ...... a VOLTAGE INPUT BOARD . RID INPUT BOARD... 00.2. FREQUENCY INPUT BOARD | ANALOG OUTPUTS ......... DIGITAL OUTPUTS . RELAY OUTPUTS .. LOCAL INSTRUMENT LINK ENVIRONMENTAL .. ELECTRICAL CLASSIFICATION INSTALLATION ... INSTALLATION CONSIDERATIONS ENVIRONMENTAL CONSIDERATIONS MECHANICAL INSTALLATION ..... PANEL AND RACK GUIDELINES STATION MOUNTING ..... Single Station Mounting Multiple Station Row Mounting ELECTRICAL INSTALLATION .... WIRING GUIDELINES ...... REAR TERMINAL CONNECTIONS : CIRCUIT BOARD INSTALLATION 0.2... = HANDLING GUIDELINES... Reaeee 1 ‘CONTROLLER BOARD AND DISPLAY ASSEMBLY 210.0000 22 0.2. 7 ci ata NO. 3INPUTBOARD .......... 7 : par EXPANDER BOARD o.oo. o 02.00 coccececeeeeeeseeetesereenneees feces Bat LINK INTERFACE BOARD 2000000020020 0S peated +215 Setting Link Address «2. eee eee 7 246 FACTORY CALIBRATION... Sree : si eueaeet ees eet, CONFIGURATION .. pieces poner : LL Ba erento ost)‘sas ‘TABLE OF CONTENTS (Cont'd) SECTION TITLE PAGE 30 OPERATION |. a a at 4-1/2 DIGIT DISPLAY Bt 32 ALPHANUMERIC DISPLAY . ee 32 33 BARGRAPH DISPLAYS «2.000.002 .cceeo 32 34 PULSER KNOB : : : = 35 ‘OPERATING MODES . : be 36 DISPLAY TEST... 38 37 PUSHBUTTON GARE 12. osesscceeeos ae unrated: 40 CALIBRATION ceveeeseeseetseeees ft 4a {ANALOG INPUTS AND OUTPUTS Ai VOLIAGE BIEL BOARD. me TI a2 42 THERMOCOUPLEMILLIVOLT INPUT BOARD . : 143 424 REQUIRED EQUIPMENT : : as 422 PRELIMINARY ADJUSTMENTS : oe 423 PROCEDURE ....... ae) 4234 ‘Thermocouple input ae 4232 Milivot input. 1 48 43 RTD INPUT BOARD | : nan 434 REQUIRED EQUIPMENT : : 432 PROCEDURE . eee pea u : 4a FREQUENCY INPUT BOARD 002200 .eoeeeecteece a aad FREQUENCY CONFIGURATION . : 7 442 CALIBRATION . i ee 7 a Required Equipment <0... esses eee teeeeeete Procedure ... aie ee eerie te ‘Automatic Calibration (Learn) Method. Manual Calibration Method . 50 ‘CIRCUIT DESCRIPTION : Bt ‘CONTROLLER BOARD : 52 EXPANDER BOARD : 53 DISPLAY ASSEMBLY | DISPLAY INTERFACE BOARD . DISPLAY DRIVER BOARD DISPLAY BOARD .. KEYBOARD . 2... NO.3 INPUT BOARD .- COMPUTER PULSE INPUT BOARD ae THERMOCOUPLEAILLVOLT INPUT BOARD « VOLTAGE INPUT BOARD ......... 5 RTD INPUT BOARD . a FREQUENCY INPUT BOARD LINK INTERFACE BOARD80382 ‘TABLE OF CONTENTS (Cont'd) SECTION TE 60 MAINTENANCE... 61 ‘TOOL AND EQUIPMENT REQUIREMENTS |. 62 PREVENTIVE MAINTENANCE i 621 ENVIRONMENTAL CONSIDERATIONS : 622 VISUAL INSPECTION 623 CLEANING... 624 CIRCUIT BOARD HANDLING 63 FUSE LOCATION «2c eee 64 TROUBLESHOOTING 644 ERROR CODE QUICK REFERENCE |. 2002... 64.1.4 Power-Up Error Gode Designation «02... Bate Power-Up Error Codes : 64.13 ‘On-Line Error Code Designation =. Bate On-Line Error Codes ....... a 642 ERROR CODE DISCUSSION 65 ‘ASSEMBLY REPLACEMENT . . 654 DISPLAY ASSEMBLY 652 CONTROLLER BOARD 653 EXPANDER, NO. 3 INPUT, AND LINK INTERFACE BOARDS - 66 RECOMMENDED SPARE AND REPLACEMENT PARTS .... a7 ‘SOFTWARE COMPATIBILITY IDENTIFICATION Bt 68 MAINTENANCE RECORDS... .. WARRANTY PARTS LIST ms035e LIST OF FIGURES FIGURE = TLE PAGE oT Single Loop Digital Controller... -..--.se++ a4 Panel Cutout Dimonsions .......--- 22 ‘Station Dimensions... . ee 28 Forced Air Ventilation for Enclosed Panels 24 ‘Conductor installation on Rear Terminals. 25 Rear Terminals . 7 26 Singlo-Loop System, 2-Wire VO... . 27 ‘SingloLoop System, 4-Wire VO... 28 Pulse Input Board, Physical Layout . 28 ‘Typical Pulse Input Connections... 210 Frequency Input Board, Physical Layout « Bat RTD Connections... .. 212 Digital Outputs to Typical loads 2412 2413 Link Connections . : Coa eens) 214 Controler Board and Dispiay Assembly Installation DI eas a ‘Operator Controls and Signal Displays ........- a To/mV Input Board, Series P/N 16005. ‘TCrmv Input Board, Series P/N 15819 “Typical Calibration Hook-Up Diagram ~ Thermocouple Input - ‘Typical Calibration Hook-Up Diagram — Milivol Input. SLDC Hardware Architecturo ete Controller Board, Hardware Block Diagram... Controller Board, Physical Layout E Expander Board, Hardware Block Diagram Expander Board, Physical Layout ..........-. Display Assembly, Hardware Block Diagram Pulse Train Phase Relationship... Pulse Input Board, Hardware Black Diagram 7 ‘Tharmocouple/Milivoh input Boars, Harcware Bock Diagram - Voltage Input Board, Hardware Block Diagram . a Votage eu Board, PryicalLayoxt ITD Input Board, Hardware Block Diagram ..... hisar Ereeeeergrgetegr Lot RTD Input Board, Physical Layout ... ae Frequency Input Board, Hardware Biock Diagram... 15-19 Link interlace Board, Hardware Block Diagram . 521 Link interlace Board, Physical Layout «2.2.0... 15-22 LIST OF TABLES TABLE | TLE, 24 Reat Terminal Assignments . ad Calibration Chart... 42 Fare Govfiguration and Gaibration Parameters, Thermocouple Inputs 43 Hare Configuration and Galbraton Parameter, Miva Inputs +.» 44 Calibration Parameters, ATD Inputs... ae 45 Calibration Parameters, Frequency inputs 6a ‘Troubleshooting Guide .. 62 Function Block Allocation . 63 Power-Up Eror Codes, : 64 ‘On-Line Error Codes . ‘ 6s E110 through £132 7 66 219, £223, and E233... ce 67 E214 through E217, £224, E234 . ate 68 Et through E7 ...-. 69 Mating Connectors Vv0352 Section 1 1.0 INTRODUCTION This Installation And Service Instruction for the MYCRO 352 Single Loop Digital Controller is divided into six sec- tions as follows: Section 1. INTRODUCTION, gives general information pertaining to product description, model designation. and specifications. Section 2, INSTALLATION provides general installation considerations, mounting and wiring guidelines, and spe- cific mounting procedures. Section 8, OPERATION, detin plays. and operating modes. ‘Section 4, CALIBRATION, provides tield calibration pro- ‘cedures for analog inputs and outputs plus those Nos Input Boards that require calibration. Section 5, CIRCUIT DESCRIPTION, supplies general cir- ‘cuit descriptions of the Controller Board, Expander Board, ‘No.3 Input Boards, Link Interface Board, and the Display Assembly. Section 6, MAINTENANCE. furnishes preventive mainte- ance guidelines, troubleshooting, and subassembly re- placement procedures. A Parts List is at the end of this, section, Configuration procedures are given in the MYCRO 352 User's Manual and the MYGRO 352 Configuration Hand- book AD352-20, the controls, signal dis~ IMPORTANT ‘Save this instruction and make available for installation and mai tenance of the Controller. 1.1 PRODUCT DESCRIPTION ‘The MYCRO352Single Loop Digital Controller (SLDC) is ‘2 microprocessor-based, self-contained, stand alone in- ‘dustrial controller. Its design provides for user configura- tion of the desired station type and control strategy via software interconnection of function blocks. Two stand- ‘ard models offer the flexibility for application of basic through complex process objectives. ‘The Model 3528 basic version is for typical single loop strategies including ratio and external-set. The Model 352E expanded version has the capabilities of the 3528, plus additional 1/0 capacity and additional functional blocks. Expansion allows for use of complex contro! ‘schemes such as feedforward and pressure/temperature ‘compensation at flow. Optional No. 3 Input Boards allow an SLDC to receive a pulse, voltage; thermocouple. resistance temperature de- tector, or frequency input A Link Interface Board option provides communications with other stations over the Local Instrument Link and, with the addition of a Model 321 Expansion Satelite, the Hi-Level Link, Both SLDC versions are pre-configured tor basic single loop control and advanced multivariable control strate- 8. Several ROM-stored Factory Configured Options (FCO) are available. For example, FCO-01. which can be Called up during configuration, supplies a PID controller, Hi/Lo process alarms, and setpoint tracking. ‘The SLDC is shown in Figure 1-1, Front pane! dimensions contorm to DIN standards. The Disptay Assembly con- taing the controls, mode switches, and signal displays required for local operation and configuration. Hardware ‘and software for a basic SLDC and extra sockets for op- tions and expansion are located on the Controller Board, ‘All user electrical connections are made to terminals on the rear of the case. Optional boards are plug-in assemblies. They can be in- stalled at the factory orin thetfeld without SLDC moaifica- tion — configuration will be needed and some boards require calibration. 1.1.1 CONFIGURATION Configuration is user selection and interconnection of function blocks to establish the control strategy. Configu- ration datais stored in nonvolatile memory to prevent loss. of data should an electrical power interruption occur. ‘A keyboard, displays and controls for configuration are located on the front of the SLDC Display Assembly. Atink interlace equipped SLOC may be configured using the front panel keyboard or by a personal computer via 2 Link interface Board. Refer to SLDC User's Manual for specific details and procedures. 14