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Cold Splicing Belt Conveyor

This document provides instructions for cold splicing fabric conveyor belts. It describes the 9 step cold splicing process which includes drawing the splice, cutting and stripping, grinding, cleaning, gluing, joining, rolling, finishing and checking. It also lists the recommended splicing materials and tools needed for cold splicing belts of different specifications.

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EDY AZHARI
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252 views15 pages

Cold Splicing Belt Conveyor

This document provides instructions for cold splicing fabric conveyor belts. It describes the 9 step cold splicing process which includes drawing the splice, cutting and stripping, grinding, cleaning, gluing, joining, rolling, finishing and checking. It also lists the recommended splicing materials and tools needed for cold splicing belts of different specifications.

Uploaded by

EDY AZHARI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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COLD SPLICING SYSTEM

FOR FABRIC CONVEYOR BELT

PT. BANDO INDONESIA


Jl. Gajah Tunggal, Desa Pasir Jaya,
Kecamatan Jati Uwung,
Kodya Tangerang
Telp. 021 – 5903938 & 5901311
Fax. 021 – 5903937
COLD SPLICING SYSTEM

1. 9 STEP COLD SPLICING 2. MATERIAL COLD


SPLICING
• MENGGAMBAR
SAMBUNGAN
• POTONG & KUPAS
• PENGGERINDAAN
• PEMBERSIHAN
• PENGELEMAN
• PENYAMBUNGAN
• PENGEROLAN
• FINISHING
• CHECKING
BELT SPLICING RECOMMENDATION

One ply strength ≤ 250 Kg/cm One ply strength > 250 Kg/cm
Total belt strength < 1250 Kg/cm Total belt strength > 1250 Kg/cm
Thickness of cover rubber 0 ~ 6.5 mm Thickness of cover rubber > 6.5 mm
Cover rubber grade : Cover rubber grade :
 * General Use (Grade M, JIS–S, JIS–L) * General Use (Grade M, JIS–S, JIS–L)
 * Oil Resistant ( OR – 210, OR – 220 ) * Oil Resistant ( OR – 210, OR – 220 )
 * Heat Resistant ( HR – 510 ) * Heat Resistant (HR – 510, HR - 710)
* Fire Resistant ( FR – 300 J )

COLD SPLICING HOT SPLICING


KETENTUAN YANG PERLU DIPERHATIKAN

KONSTRUKSI BELT DIMENSION

1. One ply strength


Moulded edge Top Cover Rubber
900 x EP 100 x 4P x 5.0 x 1.5 x 200

2. Overall belt strength


900 x NN 500 / 4 x 5.0 x 1.5 x 200

Fabric Bottom Cover Rubber Panjang

RUMUS SPLICING Tebal bottom cover

Tebal top cover


L = (0.3 x B)+(S x (n-1))+25+50
Jumlah lapisan canvas
Keterangan :
L = Panjang Splicing (mm) Kekuatan nominal belt
B = Lebar Belt (mm)
Jenis fabric (NN atau EP)
S = Step Length (mm)
n = Jumlah Ply (lapisan canvas) Lebar belt
SPLICING MATERIAL
ITEM GRADE MATERIALS
Cold •General Use •SUNPAT S ( #210 & #204 )
Splicing •HR – 510 Usage SUNPAT S 1 Set = 1 M2
•OR – 210
•OR – 220 •Cleaning Solvent
•Max. belt
strength 250
Kg/cm.ply
•Thickness cover
rubber max. 6.5

Hot Cover Stock Tie Gum Cement Cleaner


Splicing
General Use C # 07 T # 31 J # 31 Solvent
HR – 510 S # 751 T # 31 J # 31 Solvent
OR – 210 N # 632 T # 31 J # 31 Solvent
OR – 220 N # 631 N # 28 N # 28 Solvent
FR – 300 J C # 93 T # 31 J # 31 Solvent
SPLICING TOOLS
1 = Tool Box
2 = Gerinda Piring
3 = Gerinda Botol
4 = Pisau Karet
5 = Tang
6 = Tang Kakatua
7 = Tang Kakatua
8 = Hocked Ply
9 = Pisau Side Gum
10 = Sikat Kawat
11 = Mata Gerinda Botol
12 = Kapur penggaris
13 = Mesin Buffing
14 = Hand Roll
15 = Hand Roll
16 = Scratch Brush
17 = Gunting
18 = Bradawl (Tusukan)
19 = Batu Asah
20 = Meteran
21 = Sikat Lem
22 = Dryer
23 = Penggaris Siku
MENGGAMBAR SAMBUNGAN
Bias (0.3 x B)

• Step Length ( S )

• Titik / Garis Center

Tabel 1. Step Length


Fabric Strength Step Length
( Kg/cm ) (mm)
50 – 120 150
121 – 150 200
151 – 200 250
201 – 250 300
251 – 350 350
POTONG & KUPAS

• Potong dan Kupas Cover


Rubber

• Potong Edge Gum

• Potong dan Kupas


Canvas

• Potong dan Ratakan


Edge Gum
PENGGERINDAAN
 Gerinda & Kasarkan Permukaan
Cover Rubber yang Dipotong

Permukaan cover hasil gerinda dikasarkan


dengan scratch brush

 Gerinda & Kasarkan Permukaan


Cover Rubber yang Dipotong

Gerinda tidak melukai canvas


PEMBERSIHAN

 Bersihkan Permukaan Sambungan


dengan Sikat Kawat

 Bersihkan Permukaan Sambungan


dengan Kain Lap yang Dibasahi
dengan Cleaning Solvent

Kain lap harus bersih


PENGELEMAN
 Pengeleman Pertama
Oleskan Lem Sunpat S Hingga
Merata, Kemudian Tunggu Sesaat
(10~20 Menit)

Pengeleman harus ditekan, agar lem


masuk kedalam pori-pori canvas.

 Pengeleman Kedua
Oleskan Kembali Lem Sunpat S
Hingga Merata
Tempelkan kuku pada permukaan lem,
untuk memastikan bahwa lem sudah kering
(tidak menempal pada kuku).
PENYAMBUNGAN

 Pemasangan Plastik

 Centering
Tempelkan/tumpangkan kedua ujung
sambungan, kemudian luruskan garis
center pada kedua ujungnya.

 Joint / Penyambungan Belt


Sambungkan / rekatkan kedua ujung
sambungan dengan melepaskan plastiknya.
PENGEROLAN

 Pengerolan dilakukan kearah


vertikal dan horizontal hingga
keseluruh permukaan sambungan
FINISHING
 Pemotongan Sisa Ujung Cover
Rubber

 Rapikan / Buffing Permukaan


Sambungan

 Rapikan Pinggir / Edge pada Sisi


Sambungan dengan Mesin Buffing.
CHECKING  Pemeriksaan Tebal Sambungan
Kiri dan Kanan

 Pemeriksaan Lebar Sambungan

 Pemeriksaan Panjang Sambungan

 Pemeriksaan Kelurusan dan


Penampilan Sambungan

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