DOCUMENT HIR-POM/MEC/COM/ROU 05 HAZARD IDENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)

DEPARTMENT MECHANICAL MAINTENANCE

TITLE Cutting , Welding & Grinding NORMAL - ROUTINE / NON-ROUTINE ACTIVITIES
VER. NO : 02 REV. NO : 03 PAGE 1 OF 1 Date:28.08.2021
Hazard Identification Existing Risk Assessment Residual Risk Assessment

Refer SOP/WI
No. of Persons

Risk Score=

Risk Score=
Hazard No.
PERSON(S)

Risk level

Risk level
exposed
Proposed controls (Elimination, Subsitution, Engg, Sign/Admin &
Existing Potential POTENTIALLY Existing Control BC S/NS

S*P

S*P
Activity Hazard PPE)/Opportunities

P
harm EXPOSED Measures
(E/C/V/LC)

Supervision to be maintained, proper trolley to be used, TBT must be followed,

Injury to body E/C
Material Shifting 5.1 Improper material handling SWP, AWS, TRG, PPE 5 2 4 8 NS Adequate PPEs must be worn .EOT check sheet ,colour code with TPI if required. Three 2 3 6 Adequate
parts
point contact to be maintained in stair case area.

All tools & tackles must be tied up from proper support, job specific PPEs to be
5.2 Fall of object and tools Body Injury E/C WPS, AWS, PPE, TRG 3 3 4 12 S Substantial worn, TBT to be followed, barricading to be done at ground level if necessary, 2 4 8 Adequate
supervision to be maintained at allt imes

Removal of insulation and Life line to be given if required, safety belt must be worn and anchored on safety
cladding / GI sheet by belt or appropriate support, Height pass must ensured, supervision to be
erecting the temporary Hand & body maintained, TBT must be adhered at all times, job specific PPEs must be worn,
5.3 Fall from Height E/C WPS, AWS, PPE, TRG 3 3 4 12 S Substantial 2 4 8 Adequate
platform or scaffolding injury temporary platforn to be provided if required scoffolding approved by authorized
scoffolding tagger to be made available. If applicable boom lifter with checklist
to be used at critical jobs

Contact with sharp edges / injury to body E/C Proper PPEs including cut resistant gloves to be worn, TBT to be ensured,
5.4 WPS, AWS, PPE 3 3 4 12 S Substantial 2 4 8 Adequate
objects parts Supervisor must be present at site

Removal of insulation and

cladding / GI sheet by injury to body E/C Heat resistant gloves to be worn, TBT to be ensured, Supervision to be ensured,
5.5 Contact with hot surface WPS, AWS, PPE 3 3 4 12 S Substantial 2 4 8 Adequate
erecting the temporary parts PPEs must be worn at all times if required use steam suit.
platform or scaffolding

injury to body E/C Heat resistant gloves to be worn, TBT to be followed, Supervision to be ensured,
5.6 Contact with hot surface WPS,AWS,PPE 3 3 4 12 S Substantial 2 4 8 Adequate
parts PPEs must be worn at all times

Job specific PPEs must be worn, ensure 30mA ELCB to be ensured, proper tools
Electrical shock during the
injury to body E/C & guarding to be ensured, proper earth cable to be provided, electrical
5.7 connection of this grinding WPS,AWS,PPE 3 4 4 16 S Substantial 3 3 9 Adequate
parts connection to be given by compitent electrician only, all updated checklist of any
machine
machine to be maintained, usd all approved power tools.

Cutting and grinding the

pipe line / plates (off line)
Fire extinguisher to be kept available at site.cutting set check sheet must be
injury to body E/C
5.8 Flammable materials WPS, EGC, AWS 2 4 4 16 S Substantial filled, fire blankets & flash back arrestor to be ensured, working area to be 3 3 9 Adequate
parts
barricaded

HIR-POM/MEC/COM/ROU 05
injury to body E/C use ceramic mat and define the sheilding area by safety tag, flammable material
5.9 Expose to the cutting spark WPS,AWS,PPE 3 3 4 12 S Substantial 3 3 9 Adequate
parts should be removed, fire extiguinsherto be kept near by.

injury to body E/C Heat resistant gloves to be worn, TBT to be ensured, Supervision to be ensured,
5.10 contact with hot surface WPS, AWS, PPE 3 3 4 12 S Substantial 3 3 9 Adequate
parts PPEs must be worn at all times if required use steam suit.

Job specific PPEs must be worn, ensure 30mA ELCB to be ensured, proper tools
Electrical shock during the
Welding in pipe line and injury to body E/C & guarding to be ensured, proper earth cable to be provided, electrical
5.11 connection of this welding WPS, AWS, PPE 3 4 4 16 S Substantial 3 3 9 Adequate
plates (off line) parts connection to be given by compitent electrician only, all updated checklist of any
machine
machine to be maintained use all approved welding machine and power tools.

injury to body E/C Fire extinguisher to be kept available at site, supervision to be mainained at all
5.12 Flammable materials WPS, EGC, AWS 2 4 4 16 S Substantial 3 3 9 Adequate
parts times, Proper PPEs must me worn, TBT to be followed

injury to body Cutting and welding face shield to be worn at all times, Cutting/ welding appron
Welding in pipe line and Expose to the cutting spark E/C
5.13 parts an d eye WPS, AWS, PPE 3 3 4 12 S Substantial to be worn, proper PPEs must be followed, TBT to be ensured, supervsion must 2 4 8 Adequate
plates (off line) & high intense light
irritation be maintained, use ceramic mat and define the sheilding area by safety tag

All tools & tackles must be tied up from proper support, job specific PPEs to be
5.14 Fall of object and tools Body Injury E/C WPS, AWS, PPE, TRG 3 3 4 12 S Substantial worn, TBT to be followed, barricading to be done at ground level if necessary, 3 3 9 Adequate
supervision to be maintained at all times

Installation of insulation an
cladding sheet
 Life line to be given if required, safety belt must be worn and anchored on safety
belt or appropriate support, Height pass must ensured, supervision to be
Hand & body E/C
5.15 Fall from Height WPS, AWS, PPE, TRG 3 3 4 12 S Substantial maintained, TBT must be adhered at all times, job specific PPEs must be worn, 3 3 9 Adequate
injury
temporary platforn to be provided if required, If applicable boom lifter with
checklist to be used at critical jobs

Installation of insulation an
cladding sheet Contact with sharp edges / injury to body E/C Proper PPEs including cut resistant gloves to be worn, TBT to be ensured,
5.16 WPS, AWS, PPE 3 3 4 12 S Substantial 2 4 8 Adequate
objects parts Supervisor must be present at site

Job specific PPEs must be worn, ensure 30mA ELCB to be ensured, proper tools
Electrocution( during uses injury to body E/C & guarding to be ensured, proper earth cable to be provided, electrical
5.17 WPS,AWS,PPE 3 4 4 16 S Substantial 3 3 9 Adequate
of power tools) parts connection to be given by compitent electrician only, all updated checklist of any
machine to be maintained, usd all approved power tools.

injury to body E/C Heat resistant gloves to be worn, TBT to be ensured, Supervision to be ensured,
5.18 Contact with hot surface WPS, AWS, PPE 3 3 4 12 S Substantial 2 4 8 Adequate
parts PPEs must be worn at all times if required use steam suit.

Note: S= Severity, P= Probability, BC=Business concern

Prepared by : Reviewed by : Approved by :
Name: Name: Name:
Name:
Name:
Name:

Amendment History:
Sl No Revision Date Revised by Reviewed by Approved by Amendment

FORM:MRJ/HIRA/01-00