CATERPILLAR’ Service Repair Manual Models D8R TRACK-TYPE TRACTOReinnine Ey Service Information System: = { shudown SiS ‘Previous Screen MePredvet: Huacae-1HPE THACTOH, Made: OER TRACK-TY"E TRACTOR 96M Configuration: RSF. TRACK-TYFE TRACTOR OEADROI-U (MACHINE) POWERED BY 2405¢ Enging Disassembly and Assembly DSR Track-Type Tractor Hydraulic System media Number-SENRS331-07 Publication Date “01/09/7018 ‘nate updated -044 09/2018, Steering Pump - Assemble SMCS - 4306-016 Note: The intemal components of the piston pump are machined to fine tolerances. Take care to Jrotecl the surfaces of these components curing the maintenance procedure, ‘Note: Clean all components and apply clean oil to the surfaces of the parts before assembly. 1. Inspect all O-rings for wear and for damage. Replace any damaged O-rings. 565) 59 0 61 6 ustruem 1 g00629746 2. The following procedure is uscd to assemble pressure compensator valve (51). a Install O-ring seal (66) om plug ($7). Use the marks from disassembly for reference to align the following parts: adjustment serew (56), plug (57) and loekaut (67) ‘b. Install O-ring seal (63) om seat (62). ©. Install seat (62). Install valve spool (61). ©. Install pistons (64), (60), and (59), £ Install two retainers (65) and install spring (S8), Ubustration 2 00629747, 3. The following procedure is used to assemble relief valve (54): a. Install O-ring scal (69) on plug (68). bb. Install the following items in the relief valve: adjustment screw (74), valve spool (70). getainer (71) and spring (72). ¢. Install O-ring seal (75) and mut (73) Uhustration 3 BOGE 4. Install twa retainers (39) on rod (40). Install O-ring. seal (41),Hiustration 4 00626135 5. Install the O-ring seals in bushings (33), Install the following components om each end of e rod: bushing (33), springs (34), (35), and (36). retainer (37) and spacer (38). stration § OaRzeds 6. Install the actuator im a hydraulic press. Apply pressure to the actuator with the press. 7. Install retaining ring (32) and install retainer (31). Mstrason emos2e433 8. Tustall actuator (30) in the pist ‘pump. lustration 7 200628421 9. Install O-vi seals (29) om the two covers. LUlustrasiom 8 gone2e429 10. Install eight bolts (27) and two covers (28) on the piston pump. tance from the top of mut (25) to the end of shaft (26). The I reference. 11, Install nut (25). Measure the distance should match the origi Bluewarion 9 S088 108ing to the swashplate 12. Install two bearings (21) and two toes (22). Install the lever and Bolt (23) may need to be installed. ilustration 19 00028419 13. Tnstall two guides (24) lastration 11 30628406 14. Install swashplate (20). Rods (22) must pass through the holes in guides (24). 15, Install the retaining ring and the bearing on the shaft, Install shaft (18) with bearing (19) as a mit. iastration 12 ene e40s 16. Install seal retainer (17) and the seal. Align marks (A) and (B) on the retainer and on the ‘pump housing. stration 13 200628204 Install retaining ring (16). 18. The fallowing procedure i lwstration 14 00028570 a Mluetration 15aa, Tustall the spring anul seats (44) and (48) to the barrel. b. Use a press to compress spring (12). c. Install retaining ring (43). | 28298 lustration 15 5 and the springcon the barrel, 19. Install retainer (1), the shi ilascration 7 0628202 20. Place the following components in alionment: piston euide. pistons and barrel, Install plate (13) and the pistons in the barrel, 28 Mbustration 18 21, Apply a thin coat of oil to the swashplate, Install swashplate (12). 22. The following procedure is used to assemble the head: hestration 12 ON ZESS a. Install bushing: (46). ‘b. Install bushings (47) and (48) in the head. c. Install five plugs (49). 4. Install seal (50)stron 20 00628874 ', Install pressure compensator valve (51) in the pump head. £. Ifnccessary, install owa rings (32) g. Ifnecessary. install plug ($3). 1. Install relief valve ($4) in the pump head. i. Install rwo makeup valves (55) in the pump head Ilustration 21 00628288 23. Install four bolts (10) and install head (1.1) on the piston pump. . Tnstall the following components in the charge pump: retaining lustraiiom 22 00628287 . If necessary, install the bushing in the charge pump. Install O-ring seal (9). . Identity the top side of gear (8). Install gear (8) in the charge pump. . Install gear (7). (5), coupling (6) and the key. ‘Musuasion 23 pO062E207 29. Install four bolts (3) and install charge pump (4) on the piston pump Hilustration 24 2628298 30. Install the O-ring seal-on cover (2). Install cight bolts (1) and install cover (2) End By: a. Install the stccring hydr "Steering Pump - Install’ lic pump. Sce the procedure Disassembly and Assembly, Wes an 29 14:28:09 UTC 0800 2020Finning Gq Service Information System: = [ Shuidoun SIS | [Previous Sereen eroduces aaexreme HECTOR Model: OBR TRACK-TYPE TRACTOR SEH Configuratians 097 TRACK-TVFE TRACTOR OFMOOENI-UD (MACHTHE) POWERED BY 2605C Engine Disassembly and Assembly DBR Track-Type Tractor Hydraulic System Media Number -5ENRB331-07 Publientlon Bate -01/09/2018, ‘ate Updated 04/08/2018 Steering Pump - Install SMCS - 4306-012 Hhustration 1 200628285, Nate: The steering pump weighs 62 ke (135 Ib). 1. Use a suitable lifting device to install the steering pump. Attach six bolts (5). ‘Note: Care must be taken in order to hold the drive gear on the spline during installation. Hiustration 2 g00828281 2. Connect two hoses (4) and three hoses (3) to the pump. Connect two hoses (2). stration 3 700528280 3. Connect hose (1) to the bottom of the pump. 4. Install the Noorplate. NOTICE All pump lines and pump housing must be filled with oil prior to start up. Failure to provide proper off fill may result in system damage. 5. Fill the bydramlic system. Reference: Refer to Opcrations and Maintenance Manual, "Lubricant Viscositics” and Operations End By: fa. Install the bsottern guard (snide)inning Gq Service Information System = [ Shuidonn SiS [Previous Sereen ] eereduets TAG TYPS THAGIH, Model: OER TRACK-TY"E TRACTOR 9M Configuration: BAR TRACK-TYFE TRACTOR SEMA0HI-US (MACHINE) POWERED BY 22066 Engine Disassembly and Assembly DSR Track-Type Tractor Hydraulic System jai saa aaoma publication Data 01/00/2018 inf arta Mlustration 2 00627226 2. Remove nine bolts (3) in order to remove plate (4). Seat - Remove and Install SMCS - 7312-010 Removal Procedure Note: The seat can be separated info two sections, which may make the removal easier. The top of the seat cam be removed as one section. Then, the base can be removed separately. lustraton 3 00627227 3. Remove fifteen bolts (5) in orderta remove plates (6) and (7). Installation Procedure Note: The seat can be separated into nwo sections, which may make the installation easier. The base of the seat can be installed as one section, ‘Then, the top of the seat ean be installed separately. ‘lustratom 1 2onenTa24 Note: Use two people to remove seat (2) from the cab. Seat (2) weighs 57 ke (125 Ib). 1. Remove four bolts (1) fiom the base of seat (2).Hiustration 4 900627227 1. Install fifteen bolts (5) in order to install plates (6) and (7). ilusation 3 00627228 2. Install nine bolts (3) in order to instal plate (4). Hilustation 6 0v627224 Note: Use two people to remove seat (2) from the cab. Seat (2) weighs $7 kz-(12S Ib). 3. Tnstall four bolts (1) in order to install seat (2) | einnne EY Service Information System [Shido SIS | [ Previous Screen @roduets IRAGE-YPS TRACTOR Macel: DER 7 Configuration: 9R TRACK-TYFE TRACTOR OEMODOGI-~U (MACHINE) POWERED BY 3605C Engine Disassembly and Assembly DSR Track-Type Tractor Hydraulic System sists mio ‘senncssi-as Publieatian Date -01/00/2018 Dae updated -p4/ 00/2018 Heater Core - Remov SMCS - 7304-011 Start By: a. Remove the hood. Refer to Disassembly and Assembly. SENR8323. "Hood and Dust Ejector - Remove", hot coolant, steam and alkali. Personal injury can result At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can eause severe buns. Remove cooling system pressure cap slowly to relieve pressure anly when engine is stopped and cooling system pressure cap is cool enough tw Louch with your bare bi ‘Do uot attempt to tighten hose comnections when the coolant is hot, the hose can come off causing burns. ‘Cooling System Coolant Additive contains alkali skin and eyes. NOTICE ‘Care must be taken te-ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repairof the product. Be prepared to collect the Muid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2S00, "Caterpillar Dealer Service Tool Catalog” for tools and supplies suitable to collect and contain flutds on Caterpillar products. Dispose of all fluids according fo local regulations and mandates. ‘Note: Mark all components for correct installation. When you disconnect the Lines, eap the lines and plug the openings in order to keep the system clean. Hlusiration 1 1. Remove filter (1) 2. Remove four balis (2) and remove plate (3) lustration 2 200627187 3. Close the caolant valves ta the heater core, Both coolant lines are connected to walves an the left side of the engine by the water pump.4. Disconnect tube (4) from the heater core, 5. Loosen clamp (5) and. disconnect hose (6). Iustradon 3 00686151 6, Remove two bolts (7) (ans on cach side of the heater core), 7. Remove two balls (8). istration 4 00086153 8. Remove thermostat (9). 9. Remove two bolts (10) and remove plate (11) Ulvstration 5 00886170. 10, Remove heater core (12) fiom the machine.| nnine BY Service Information System | Shuidovn 5S | Previous Screen | ereduets acK- HYPE Model: OBR TRACK-TYTE TRACTOR 95M ‘Sanfiguratlon: DER TRACK-TVPE TRACTOR OEMOOG -UP {MACHINE} FOWERED BV 2406 Enaine Disassembly and Assembly DSR Track-Type Tractor Hydraulic System Medio number -SENRBS31-07 Publication Date -a1/09/2018, Date updated -04/09/7010 Heater Core - Install SMCS - 7304-012 Ikustration 1 1500686170 1. Install eater core (12) in the machine. Mlustratien 2 0486153