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 Chapter 10

X-Ray Techniques
Clementina Dilim Igwebike-Ossi
Clementina Dilim Igwebike-Ossi
Additional information is available at the end of the chapter

Additional information is available at the end of the chapter

http://dx.doi.org/10.5772/intechopen.72447

Abstract

This chapter reviewed existing X-ray techniques that can be used for the analysis of mate-
rials, inclusive of those used as engineering and structural components. These techniques
are X-ray fluorescence (XRF) spectrometry, proton-induced X-ray emission (PIXE) spec-
trometry, and X-ray diffraction (XRD). These analytical techniques provide qualitative
and quantitative information on the composition and structure of materials with preci-
sion. XRD gives information on the crystalline forms and amorphous content of materi-
als, which could be quite useful in failure analysis if the type of failure brings about
morphological changes in the material under investigation. PIXE and XRF provide infor-
mation on the types of elements present in a sample material and their concentrations.
PIXE is however preferable to XRF due to its higher sensitivity to trace elements and
lower atomic number elements as well as its faster analysis. XRF and XRD are more com-
monly used than PIXE which is a powerful, high-tech method that is relatively new in
the field of chemical research. In this chapter, the theory and principles of these analytical
techniques are explained, and diagrams showing the components of spectrometers and
diffractometers are provided with descriptions of how they function.

Keywords: X-rays, X-ray fluorescence (XRF), proton-induced X-ray emission (PIXE)

spectrometry, X-ray diffraction (XRD), spectrometer, diffractometer

1. Introduction

Metallic and polymeric materials used as engineering and structural components can undergo
mechanical failure due to a number of factors which include misuse, design errors or deficien-
cies, inadequate maintenance, overloading, and manufacturing defects [1]. The different types
of failure a material can undergo include wear, fracture, fatigue, creep, stress, and corrosion
[1], all of which affect the structural integrity and possibly the morphology of the material.
Analyses of materials generally can be carried out using X-ray techniques, such as X-ray fluo-
rescence (XRF) spectrometry, proton-induced X-ray emission (PIXE) spectrometry, and X-ray

© 2016 The Author(s). Licensee InTech. This chapter is distributed under the terms of the Creative Commons
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distribution, and reproduction in any medium, provided the original work is properly cited.
154 Failure Analysis and Prevention

diffraction (XRD). A vast amount of information on elemental composition and concentration

(XRF, PIXE), material morphology (XRD) can be obtained from X-ray techniques which make
them very helpful in the analysis of materials generally.

X-rays were discovered in 1895 by the German physicist, Wilhelm Conrad Rӧntgen (1845–
1923) who was later awarded the Nobel prize for physics in 1901 [2]. X-rays are invisible,
highly penetrating electromagnetic radiation of much shorter wavelength (but higher fre-
quency and energy) than visible light. The wavelength (λ) range for X-rays is from about 10−8
to 10−11 m [3, 4] and the corresponding frequency (ν) range is from about 1016 to 1019 s−1 [4]. The
advantages of using X-rays in analysis are: (i) it is the cheapest and most convenient method.
(ii) X-rays are not absorbed very much by air, so the specimen need not be in an evacuated
chamber [3]. The disadvantage is that they do not interact very strongly with lighter elements,
so this could impose a limitation on the elements detectable by X-ray techniques.

1.1. X-ray emission theory

When samples are bombarded (irradiated) with high-energy protons (or X-rays in the case of
XRF and XRD), the interaction of the protons with the electrons of the atoms in the sample
causes ejection of the electrons in the innermost shells in atoms of the specimen [4, 5]. This
creates a hole (vacancy) in the inner shell, converting it to an ion thereby putting it in an
unstable state. To restore the atoms to more stable states, i.e., their original configurations,
the holes in the inner shells (or orbitals) are filled by electrons from outer shells. Such transi-
tions from higher to lower energy levels are accompanied by energy emission in the form of
X-ray photon, [4, 6] for instance an L-shell electron fills the hole in the K-shell. Since an L-shell
electron has a higher energy than a K-shell electron, the surplus energy is emitted as X-rays.
In a spectrum, this is seen as a line. The energy of the X-ray emitted when the vacancies are
refilled depends on the difference in the energy of the inner shell with the initial hole and the
energy of the electron that fills the hole. The emitted X-ray radiation is characteristic of the
element from which they originate since each atom has its specific energy levels. The number
of X-rays is proportional to the amount of the corresponding element within the sample. An
energy dispersive detector is used to record and measure these X-rays and their intensities are
then converted to elemental concentrations. An atom can have several lines due to electronic
transitions and subsequent refilling of vacant holes by different electrons within the atom.
This collection of lines is unique to that element and is like a fingerprint of the element.

1.2. X-ray fluorescence spectrometry

X-ray fluorescence (XRF) is a non-destructive analytical technique used for the identification
of elements and determination of their concentrations in solid, powdered, and liquid samples
[7, 8]. Elements present in samples are detectable by XRF up to 100% and at trace levels, usu-
ally below 1 part per million (ppm) [8]. The elements detectable by XRF range from Sodium
to Uranium. XRF has inherent design limitations, which has reduced its sensitivity to lower
atomic number elements making it unable to detect elements lighter than sodium. XRF is
based on X-ray emission theory.
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The wide application of XRF in industry and research is attributable to its ability to carry out
accurate, reproducible analyses at very high speed. With modern, computer-controlled sys-
tems, operation is fully automatic and results are typically delivered within minutes or even
seconds [8]. XRF analyzers are able to detect the elements present in a sample by measuring
the secondary X-rays emitted from a sample irradiated with a primary X-ray source. Since a
sample contains several elements, each of these elements produces a unique set of lines (“fin-
gerprint”) which is used in the identification of the element. This is why XRF spectrometry
is a good technique for the analysis of the elemental composition of a material [9]. There are
two types of XRF techniques: energy dispersive XRF (EDXRF), which has high accuracy and is
sensitive for heavy metal analysis; and wavelength dispersive XRF (WDXRF), which is more
suitable for the detection of light elements and rare earths [9].

1.2.1. How X-ray fluorescence works

X-ray fluorescence functions as follows [3, 7–9]:

1. The sample, which may be in the solid or liquid form, is bombarded with high-energy
X-ray photons (primary X-rays) from an X-ray tube.

2. When an atom of an element in the sample is struck with an X-ray of sufficient energy (i.e.,
greater than the binding energy of the atom’s K or L shell), an electron from one of the
atom’s innermost shells (K or L) is dislodged. This creates “holes” or vacancies in one or
more of the orbitals, thereby, converting the atoms into ions which are unstable.

3. To restore stability to the atoms, the vacancies in the inner orbitals of lower energy levels
are filled by electrons from outer orbitals, which are at higher energy levels. This transition
from a higher to a lower energy orbital shell may be accompanied by an energy emission
in the form of a secondary X-ray photon, a phenomenon known as “fluorescence.” This is
as a result of the release of excess energy by the higher orbital electron.
4. The energy (E) of the emitted fluorescence photons is determined by the difference in ener-
gies between the initial (higher) energy level (Ei) and final (lower) energy level (Ef) for the
individual transitions. This energy difference (energy of the emitted photon) is related to
the frequency (ν) of the photon by the mathematical expression:

Energy (E) of emitted X − ray photon = Ei − Ef = hν, (1)

i.e., E = hν, but c = λν, so ν = c ⁄λ

When the expression ν = c ⁄λ is substituted into E = hν, we obtain the formula.

E = ⁄
hc λ (2)

where h is Planck’s constant = 6.62608 × 10−34 J s, c is the velocity of light = 2.9979 × 108 m s−1,
and λ is the wavelength of the photon.
156 Failure Analysis and Prevention

Thus, wavelengths are inversely proportional to the energies and are characteristic of each
element.

5. The intensity of emission, i.e., number of photons is proportional to the concentration of

the element responsible for the emission in a sample.

6. The measurement of the energy (E) of the emitted photons is the basis of X-ray fluores-
cence (XRF) analysis.

1.2.2. X-ray fluorescence spectrometer set-up

The set-up of the XRF spectrometer is shown in Figure 1. The major components are X-ray
tube, diffractors (crystals), detectors, and counting electronics, which are described below.

1.2.2.1. X-ray tube

X rays can be produced in a highly evacuated glass bulb, called an X-ray tube, that con-
tains two electrodes—an anode (positive electrode) and a cathode (negative electrode) [3].
The sealed X-ray tube is the primary radiation source and is powered by a high stability
generator. The anode is usually made of platinum, tungsten, rhodium, or other heavy met-
als of high melting point [3, 8]. When a high voltage (about 40 KV) is applied between the
electrodes, streams of electrons (cathode rays) are accelerated as they move from the cathode
to the anode, producing X-rays as they strike the anode. The wavelength composition of the
radiation from the X-ray tube depends upon the choice of anode material. For most applica-
tions, the optimal choice is a rhodium anode, although other options such as molybdenum,
chromium, or gold may be preferable in certain circumstances [8].

Figure 1. X-ray fluorescence spectrometer set-up (Source: PANalytical, the Analytical X-ray Company [8]).
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1.2.2.2. Diffractors (crystals)

The separation of fluorescent X-ray peaks depends upon the relationship between wavelength
and the d-spacing of the diffraction medium; consequently, a number of different crystals
must be used to cover the full measurable range. Single crystals, such as germanium, lithum
fluoride, and indium antimonide, are ideal diffractors for many elements [8]. More recently,
synthetic multilayers with very small d-spacings have been introduced to provide enhanced
sensitivity for the lighter elements [8].

1.2.2.3. Detectors

The detection of fluorescent radiation emitted is based on an ionization effect similar to that
described under sample excitation. For the longer wavelengths produced by light elements,
gas-filled proportional detectors are employed while short wavelengths (heavy elements) are
measured with a scintillation detector. Both convert the photon energies into measurable volt-
age pulses [7, 8].

1.2.2.4. Counting electronics

Counting electronics record the number of pulses produced by the detectors and the energy
levels corresponding to their amplitude [8]. Although data collection must continue for long
enough to minimize statistical errors, measurement times as short as 2 s usually suffice for
many elements. Longer times are required for the lightest elements, which produce relatively
small numbers of low-energy fluorescent photons.

1.2.3. Interpretation of XRF spectra

An XRF spectrum is made up of XRF peaks with varying intensities. It is a graphical repre-
sentation of X-ray intensity peaks as a function of energy peaks. The peak energy identifies
the element, while the peak height/intensity is generally indicative of its concentration. An
automated routine peak search or match identifies the elements present in unknown samples
(qualitative) and their concentrations (quantitative).

1.2.4. Energy dispersive X-ray fluorescence (EDXRF)

EDXRF is the analytical technology commonly used in portable analyzers [9]. EDXRF is
designed to analyze groups of elements simultaneously in order to rapidly determine those
elements present in the sample and their relative concentrations. To understand how this
method can be used, consider scrap metal. People in the business of recycling scrap metals
need to positively identify numerous alloy grades, rapidly analyze their chemical composi-
tion at material transfer points, and guarantee the quality of their product to their customers
[9]. This is important because metal alloys are designed for specific functions and are not
interchangeable because small variations in composition can result in significantly different
mechanical properties. However, hand-held XRF analyzers can easily separate these grades.
Typical uses of EDXRF include the analysis of metals and alloys, petroleum oils and fuels,
plastic, rubber and textiles, pharmaceutical products, foodstuffs, cosmetics, body care prod-
ucts, geological materials, cement, ceramics, etc. [9].
158 Failure Analysis and Prevention

2. Particle induced X-ray emission (PIXE) spectrometry

2.1. Introduction

PIXE is an analytical method based on X-ray emission theory. Particle-induced X-ray emis-
sion or proton-induced X-ray emission (PIXE) spectrometry is a powerful, non-destructive
analytical technique used to determine the elemental composition of a solid, liquid, thin film,
and aerosol filter samples [5]. PIXE can detect all elements from sodium to uranium, giving
a total of 72 elements (excluding Po, At, Fr, Ra, Ac, Pa, and the inert gases) detectable using
this method [10]. PIXE technique relies on the analysis of the energy spectra of characteristic
X-rays emitted by the de-excitation of the atoms in the sample bombarded with high-energy
(1–3 MeV) protons with the aid of a suitable energy dispersive detector.
This technique was first proposed in 1970 by Sven Johansson at Lund University, Sweden,
and developed over the next few years with his colleagues, Roland Akselsson and Thomas
B. Johansson. PIXE is similar to other spectrometric technique used in elemental analysis as it
is based on excitation of electrons in the atoms of the elements and electronic transitions that
produce characteristic X-rays which by measurement of their intensities, the elements can be
identified and their concentrations quantified [8]. The X-ray spectrum is initiated by energetic
protons which excite the inner shell electrons in the target atoms. The expulsion of these
inner shell electrons and re-filling of their vacant positions results in the emission of X-rays.
The energies of the emitted X-rays are unique characteristic of the elements from which they
originate, and the number of X-rays emitted is proportional to the mass/concentration of that
corresponding element in the sample being analyzed [3, 5, 7, 8]. The generation of X-rays in a
sample is very strongly influenced by the bombarding proton.

The use of proton beams for excitation has several advantages over other X-ray techniques.
These are [5]:
i. Higher sensitivity to trace elements.
ii. Faster analysis due to higher rate of data accumulation across the entire spectrum.

iii. Better sensitivity, especially for the lower atomic number elements.
The high sensitivity of PIXE in trace elements determination is due to a lower Bremstrahlung
background, which is as a result of the deceleration of dislodged electrons when compared
to electron excitation and the lack of a background continuum when compared with XRF
analysis. The increasing need for elemental analysis of very small samples (0.1–1 mg) as in
aerosol filters has made PIXE gain wide acceptance as a valuable analytical tool [5]. Samples
(or materials) whose elemental make-up can be determined using the PIXE technique include
oils and fuels, plastics, rubbers, textiles, pharmaceutical products, foodstuffs, cosmetics, fer-
tilizers, minerals, ores, coals, rocks and sediments, cements, ceramics, polymers, inks, resins,
papers, soils, ash, leaves, films, tissues, forensics, catalysts, etc. [10]. The most extensive use of
the PIXE method, however, is in the elemental analyses of atmospheric aerosol samples, dust
and fly ash samples, different biological materials, and archeological and artistic artifacts.
The need for small accelerators in nuclear physics research laboratories four decades ago, has
largely confined PIXE to such laboratories; it is yet to be widely used for analytical purposes.
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2.2. Development of PIXE analytical technique

This new analytical method, which became known under the acronym PIXE, was tested and
applied in many nuclear physics laboratories during the 1970s [5]. The development of PIXE
has been quite rapid. There were several reasons for its rapid development; first, the growing
global interest in environmental protection issues created a need for efficient methods of ele-
mental analysis for air pollution studies and the determination of toxic elements in the envi-
ronment and in humans. Because, PIXE is well suited for the determination of trace elements
in a matrix of light elements, it is ideal for studies of this kind. Second, as a consequence of
the early days of fundamental nuclear physics research, small accelerators became available
in many nuclear physics laboratories, where they were the standard equipment. However,
interest soon shifted to higher energies and the small machines became obsolete, as far as
nuclear physics was concerned. An alternative to scrapping them was to use them for research
in applied science, and PIXE was one of the most popular options. A contributory factor was
that not only the accelerator, but also auxiliary equipment such as detectors, electronics, and
computer facilities were available in most laboratories making it possible for feasibility tests
to be carried out in many laboratories. PIXE is capable of detecting elemental concentrations
down to parts per million; however, the technology is still relatively new and untested in
wider avenues of chemical research.

2.3. Ion beam analysis (IBA) principles

PIXE is one out of the four ion beam analysis (IBA) methods. IBA consists of whole methods
of studying materials based on the interaction at both atomic and the nuclear level, between
accelerated charged particles (ions) and the bombarded material (sample) [11]. When a
charged particle moving at high speed strikes a material, a number of events can take place.
The ion can interact with the electrons and nuclei of the material atoms, slows down and
possibly deviates from its initial trajectory. This can lead to the emission of particles and/or
radiations (X- and γ-rays), whose energy is characteristic of the elements that constitute the
sample.

2.3.1. Ion beam analysis methods

The spectrometric analysis of the various secondary emissions leads to the various IBA tech-
niques [5, 11, 12]:

1. PIXE (particle-induced X-ray emission) is based on atomic fluorescence and the analysis
is performed with characteristic X-rays. PIXE is well adapted for the analysis of trace ele-
ments ranging from Na to U.
2. PIGE (particle-induced Gamma-ray emission) is based on nuclear reaction and the analy-
sis is performed with characteristic Gamma-ray. PIGE is particularly useful for analyzing
light elements such as F and lighter elements, which are inaccessible by PIXE

3. NRA (nuclear reaction analysis) is based on nuclear reaction and the analysis is performed
with charged particles. NRA has demonstrated its usefulness in the study of the oxidation
and deposition of hydrocarbon residue on metallic surfaces.
160 Failure Analysis and Prevention

4. RBS (Rutherford backscattering analysis) is based on nuclear scattering and the analysis
is performed by charged particles. RBS has proved its efficacy in identifying and localizing
thin layers.

2.4. PIXE analysis

2.4.1. Basic principles

As a charged particle (proton) moves through a material, it loses energy primarily by exciting
electrons in the atoms that it passes by. Electrons in the inner shells of the atom (predomi-
nantly the K and L shells) are given enough energy to cause them to be ejected, resulting in
an unstable atom (ion). Electrons from higher shells in the atom then “drop down” to fill
the vacancies and in so doing, give off excess energy in the form of X-rays. The energies of
these X-rays are characteristic of the element and therefore can be used to identify elemental
composition. Also, by measuring intensities of characteristic X-ray lines, one can determine
concentrations of almost all elements in the sample down to approximately 1 ppm (part per
million).

2.4.2. Sample preparation

No special sample preparation is required in PIXE analysis as is the case in spectroscopic

techniques (UV, IR). This minimizes the potential for error resulting from sample preparation.
Most samples are usually analyzed in their original states, e.g., aerosol filter, archeological
samples, soil, ash, and biological samples. However, it is very important that the area/volume
of the sample irradiated by the beam (usually a circular area with the diameter of 1–10 mm)
is representative of the whole sample. PIXE technique probes only the top 10–50 μm of the
sample (depending on the material, energy of the incident beam, and most importantly, on
the energy of characteristic X-rays), therefore if the sample is not homogeneous, as is the case
with some pottery and geological samples, it is advisable to grind the sample to a fine pow-
der (with particle size less than 1–2 μm), thoroughly mix it with 20% analytical grade carbon
powder and press into pellets. Samples for PIXE analysis may be in the form of solids, liquids,
aerosol filters, and thin membranes. The samples which usually come in different forms are
handled in different ways, the details of which are described below [10].

Solid materials such as plastics, papers, or metals are analyzed in their “as received” condi-
tion, while materials in powdered form such as fly ash, activated carbon, catalysts, and cor-
rosion products are first ground to reduce the particle size to about 200 mesh or lower and
pressed into pellets before analysis.

Liquid samples such as oils, process waters, and solutions are analyzed using a plastic cup of
either 8 or 3 ml in capacity with a 0.3 mil Kapton front surface window and can be analyzed as
received by this method without modification. However, some liquids that are highly caustic
or highly acidic may require pre-dilution or neutralization before analysis.

Aerosol filters and thin-film membrane samples are prepared on a clean bench and environ-
ment then immediately transferred to the target chamber for analysis in order to eliminate
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chances of sample contamination. Sample preparation is done by simply placing the filters or
membranes as they are received, into snap-together plastic holders, which are then placed in
the sample carousel. Since no permanent mounting is used, samples may be returned intact
to clients upon request for archiving or for further analysis.

2.5. CERD ion beam analysis (IBA) set-up (accelerator room)

The Centre for Energy Research and Development (CERD), Obafemi Awolowo University,
Ile-Ife, Nigeria, acquired a 1.7 MeV Tandem Pelletron accelerator a few years ago. It is the
first ion beam facility in Nigeria, and the only one in the West African sub-region [11]. This
facility has provided the opportunity for CERD to apply ion beam analysis techniques in
the accelerator laboratory, particularly, particle-induced X-ray emission (PIXE), Rutherford
backscattering spectroscopy (RBS), particle-induced Gamma-ray emission (PIGE), and elastic
recoil detection analysis (ERDA). However, the focus of this chapter is only on PIXE since it
is based on the theory of X-ray emission, which makes it an X-ray technique that can be used
in the analysis of materials.

The ion beam analysis (IBA) setup, generally known as the accelerator room, is presented
in Figure 2 The major components of the setup are the accelerator, end station, and detector
[5, 11, 12].

Figure 2. General view of ion beam analysis (IBA) setup at the Centre for Energy Research and Development (CERD),
Obafemi Awolowo University, Ile-Ife, Nigeria (Source: [11, 13]).
162 Failure Analysis and Prevention

2.5.1. The accelerator

The IBA facility is centered on a Tandem Pelletron Accelerator, Model 5SDH, built by the
National Electrostatics Corporation (NEC), USA. It is equipped with an RF charge exchange
ion source (Alphatross) to provide both proton and helium ions [12]. Positive ion beam is
extracted from a plasma in the RF source and accelerated at 4.6 KeV for protons (6 KeV for
alphas) into the charge exchange cell, where a portion (1–2%) is converted to negative ions
by means of rubidium vapor. These negative ions are extracted and then accelerated to the
desired energy by the Tandem Pelletron accelerator, which has a maximum terminal volt-
age of 1.7 MV [11]. At the terminal, in the center of the accelerator, a nitrogen stripper gas
converts the negative ions to positive ions and they undergo a second-stage of acceleration.
Thus the accelerator can deliver a proton beam of 0.6–3.4 MeV or an alpha beam of up to
5.1 MeV. The accelerator tank is filled with SF6 insulating gas at a pressure of 80 psig. Two
ultrahigh vacuum turbo molecular pumps rated at 3001/s, one at the low energy (LE) end and
the other at the high energy (HE) end of the accelerator maintain the ultrahigh vacuum which
could reach 2 × 108 Torr inside the accelerator tube and ~10−7 Torr in the beam line extension
[5, 11]. Control of the accelerator is facilitated by a computerized control panel with digital
and analog displays. The accelerator has provision for five beam lines, but only PIXE is in
use. The beam line in use (+15°) is equipped with a multi-purpose end-station for broad beam
IBA analysis.

2.5.2. The end station

The general view of the end-station in CERD is shown in Figure 3. The end-station was
designed and built by the Materials Research Group (MRG) at iThemba Labs, Sommerset
West, South Africa [11].
The end-station consists of an Aluminum chamber of about 150 cm diameter and 180 cm
height. At 90 cm height, the chamber has four ports and a window. Port 1 at 165° is for the
RBS detector, Port 2 at 135° is for the PIXE detector, Port 3 at 30° is for the ERDA detector,
the window at 0° is for observing the beam position and size, while port 4 at 225° is for PIGE
[5, 11]. The chamber has a sample ladder that can accommodate eleven 13 mm samples. The
chamber has a sample ladder that can accommodate 11 samples. The end-station has a turbo
pump and a variable tantalum beam collimator (1, 2, 4, and 8 mm diameter) to regulate beam
size and an isolation value.

2.5.3. The detector

The PIXE detector is a canberra Si (Li) detector (model ESLX30-150) with 30 mm2 active area,
a 25-mm thick Be window, and 150 eV FWHM energy resolution at 5.9 KeV [11]. There is a
wheel in front of the PIXE detector to hold up eight different absorbers (four are installed)
to cut off low energy peaks if necessary and/or reduce the count rates of the low Z elements.
Canberra Genie 2000 (3.1) software is used for the simultaneous acquisition of the PIXE and
RBS data. GUPIXWIN is the computer code used for PIXE data analysis.
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Figure 3. General view of the IBA End Station at CERD, OAU, Ife, Nigeria showing four ports and a window for RBS,
PIXE, ERDA, and PIGE detectors (Source: [13]).

2.6. PIXE spectral results

PIXE spectra are generated in parts per million due to the sensitivity of the technique. The
PIXE spectrum of rice husk ash heated at a combustion temperature of 600°C and duration
of 5 h is presented in Figure 4 as an example [13]. The corresponding concentrations values
(ppm) of the elements in Figure 4, determined by computer software, are presented in Table 1.
A typical PIXE spectrum is composed of [11]:

1. Characteristic X-ray lines

2. Background
3. Spectrum artifacts

The X-ray energy spectrum consists of a continuous background together with the character-
istic X-ray lines of the atoms present in the specimen. The X-rays are detected by means of a
Si (Li) detector and the pulses from the detector are amplified and finally registered in a pulse
height analyzer. Since a PIXE spectrum is usually quite complicated with many peaks, some
of them overlapping, a computer is used for its deconvolution [5]. The number of pulses in
each peak, which is a measure of the concentration of the corresponding element in the speci-
men, is calculated.
164 Failure Analysis and Prevention

Figure 4. PIXE spectrum of rice husk ash obtained by heating rice husks at 600°C for 5 h. (Source: [14]).

Element (symbol) Concentration (ppm) Statistical error (ppm)

Mg 3344.4 245.48

Al 258.9 22.39

Si 358368.2 430.04

P 7995.4 410.96

S 201.0 93.36

Cl 279.9 56.85

K 2008.3 40.97

Ca 909.3 18.46

Ti 76.5 8.34

Mn 222.4 10.52

Fe 696.2 16.78

Zn 9.6 4.10

Table 1. PIXE concentration values (ppm) of the elements in rice husk ash obtained by heating rice husks at 600°C for
5 h [14].
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2.6.1. PIXAN-PIXE analysis software

PIXAN, the software used for the analysis of PIXE, covers the following areas [11]:
i. Spectrum analysis—Determination of peak areas.
ii. Estimation of elemental concentrations from peak areas; thin target, thick target.

iii. System calibration against standards.

PIXAN consists of five executable programs.

2.6.2. Calculation of final concentrations

For thin samples, e.g., filters: Conc (μg/cm2) = PEAK AREA

___________
THIN

For thick samples, e.g., solid: Conc (mg/kg) = PEAK AREA

___________
YIELD

Note: The spectrum of the elemental composition of rice husk ash shows a preponderance of
silicon (present in the form of silica) in the ash as is evident from the peak height. Other elements
present in small quantities are K, Ca, Mn, Fe, while Ti and Zn are present in minute quantities.
With the aid of PIXAN software, the calculations of the concentrations of the elements shown in
the spectrum were translated into figures in parts per million as shown in Table 1.

2.6.3. Conversion of concentration values of elements from parts per million (ppm) to
percentage

It is often necessary, for practical purposes, to convert the PIXE concentration values from
ppm to % concentration. This calculation is done as follows [13–16]:
1
1 ppm = ________
1, 000, 000
(3)

1 1
In % = _____________
1, 000, 000
× 100 = ______
10, 000
(4)

Xppm
To convert X ppm to X % = ______
10, 000
(5)

Example: If an element has a concentration value of 1354 ppm its concentration in % is 0.1354%.

2.6.4. Conversion of concentration values of elements (in ppm) to their oxides in percentage

PIXE analysis gives the concentration of the elements in parts per million (ppm). However, if
the samples are in the form of ash, it means the elements present are in the form of oxides. To
convert the concentration of the elements expressed in ppm to their oxides (also in ppm), the
former is divided by a conversion factor, which is obtained from a ratio of the element to its
oxide as follows [13–15]:
concentration of element in ppm
Oxide of element (in ppm) = ______________________________
Conversion factor
(6)
166 Failure Analysis and Prevention

However to convert concentration from ppm to percentage (%), the value obtained above
is divided by 10,000. For example, to convert Mg with concentration value of 4164.5 ppm to
MgO (in %)
4164.5 ppm 1
MgO Concentration (%) = _________
0.6031
× _____
10000
where 0.6031 is the conversion factor
(7)
6905.16
= ______
10000
= 0.6905 % of MgO.

The conversion factor is obtained from the ratios of the atomic weights of the pure elements
24.31
to their oxides. Thus, the ratio of atomic weight of Mg to that of MgO = _____
40.31
, which gives the
value of 0.6031.

3. X-ray diffraction technique

3.1. X-ray diffraction

The most commonly used device for X-ray generation is an X-ray tube, which consists of
a cathode that emits electrons and an anode (the target). When electrons from the cathode
are accelerated by a high voltage and bombard a metal target, usually a heavy metal such
as copper or molybdenum, X-rays are generated. When X-rays irradiate a material sample,
in cylindrical or pellet form, scattering occurs. The nature of scattering of the X-rays by the
sample is determined by the morphology (degree of crystallinity and amorphousness) of the
sample and could be coherent or incoherent. In coherent scattering, also known as X-ray diffrac-
tion there is no change in wavelength or phase between the incident and scattered rays [17].
Crystalline samples cause coherent scattering, while amorphous and semi-crystalline samples
bring about incoherent scattering also known as diffuse scattering, in which there is change
in both wavelength and phase. Every crystalline substance scatters X-rays in its own unique
diffraction pattern due to differences in planar spacing of the crystals. The diffraction pattern
of crystalline materials is composed of a series of concentric cones arising from scattering by
the crystal planes. As the degree of crystallinity increases, the rings become more sharply
defined. Consequently, for predominantly amorphous materials, the X-ray diffraction pattern
is diffuse and a halo (characterized by a dark-shaded portion in the center) is observable. A
great deal of information on the morphology and structure of a material is obtainable from the
visual inspection and mathematical interpretation of the pattern and intensity of the scattered
radiation, such as degree of crystallinity, dimensions of crystalline domains, bond distances
and angles, and type of conformations in the crystalline regions. In the case of mechanical
failure of a material, the morphology may involve a transformation from a high degree of
crystallinity to a lower degree or even amorphousness which will be evident in the X-ray dif-
fraction patterns of the material before and after failure.

3.2. X-ray diffraction as an analytical technique

X-ray diffraction (XRD) is a versatile, non-destructive analytical technique for the identifica-
tion and quantitative determination of the various crystalline forms known as “phases” of
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compounds present in powdered and solid samples [8]. X-ray diffraction is based on con-
structive interference of monochromatic X-rays and a crystalline sample. Identification is
achieved by comparing the X-ray diffraction pattern or “diffractogram” obtained from an
unknown sample with an internationally recognized database containing reference patterns
for more than 70,000 phases [8]. The most commonly used XRD methods involve the use
of single crystals, but powder diffraction techniques are also used, especially for investigating
solids with infinite lattice structures [18]. X-rays are chosen for these techniques because they
have wavelengths of the same order of magnitude as typical inter-atomic distances in crystal-
line solids [19]. Consequently, diffraction is observed when X-rays interact with an array of
atoms in a solid. The process involves generation of X-rays by a cathode ray tube, filtration to
produce monochromatic radiation and collimation to concentrate the rays before it is directed
towards the sample [3, 4]. The interaction of the incident X-rays with the sample produces
constructive interference when conditions satisfy Bragg’s law. Modern computer-controlled
diffractometer systems use automatic routines to measure, record, and interpret the unique
diffractograms produced by individual constituents in even highly complex mixtures.
The result of an XRD measurement is a diffractogram showing: (i) phases present (peak posi-
tions), (ii) phase concentrations (peak heights), (iii) amorphous content (background hump),
and (iv) crystallite size/strain (peak widths) [8]. The widths of the peaks in a particular phase
pattern provide an indication of the average crystallite size. Large crystallites give rise to
sharp peaks, while the peak width increases as crystallite size reduces. XRD can also be used
to measure texture of sample, stress in sample, and for analysis of thin films.

A crystal lattice has a regular structure with three-dimensional distribution of atoms in space,
e.g., cubic, rhombic. The atoms are arranged in such a way that they form a series of parallel
planes separated from one another by a distance d, which varies according to the nature of
the material. [8]. For any crystal, planes exist in a number of different orientations, each with
its own specific d-spacing. Defects in the lattice structures of crystalline solids have an impor-
tant and sometimes dominating influence on the mechanical, electrical, and optical properties
of solid materials [19]. XRD technique can be used to obtain information on the defects and
imperfections in the crystal lattice of solids which could be natural or as a result of failure.
XRD is useful in analyzing a wide range of materials, from powders and thin films to nano-
materials and solid objects. In powders, chemical phases are identified qualitatively as well as
quantitatively. High-resolution X-ray diffraction reveals the layer parameters, such as compo-
sition, thickness, roughness, and density in semiconductor thin films.

3.3. Diffraction and Bragg’s Law

Diffraction is a wave phenomenon in which there is apparent bending and spreading of waves
when they meet an obstruction. Diffraction occurs with electromagnetic waves, such as light
and radio waves as well as sound and water waves. Light diffraction is caused by light bending
around the edge of an object. To understand diffraction, we have to consider what happens
when a wave interacts with a single particle. The particle scatters the incident beam uniformly
in all directions. If the beam is incident on a solid crystalline material, the scattered beams may
add together in a few directions and reinforce each other to give diffracted beams. By studying
168 Failure Analysis and Prevention

the diffraction pattern of a beam of radiation incident on the crystal, the structure of the crystal
can be determined. As light is diffracted by a grating, so does radiation beam take place only
in a certain specific direction. Measurements of the directions of the diffraction and the cor-
responding intensities provide information on the crystal structure responsible for diffraction.

3.3.1. Bragg’s Law equation

Bragg’s Law states that when a monochromatic and coherent (in-phase) beam of X-rays
is incident on a crystal surface at an angle θ, scattering occurs; constructive interference
of the scattered rays also occurs at angle, θ to the planes if the path length (interplanar)
difference, d, is equal to a whole number, n, of wavelengths. The angles of the crystal and
detector can be varied so that a particular wavelength can be measured. The efficiency of
the scattering depends on the number and distribution of the electrons at the lattice sites,
which is determined by the structure of the molecules that occupy the lattice site. By vary-
ing the angle θ, the Bragg’s Law conditions are satisfied by different d-spacings in poly-
crystalline materials.
Thus, the diffraction process occurs when the Bragg’s Law condition is satisfied [18]. It is
mathematically expressed as:

n λ = 2dsinθ (8)

where λ is the wavelength of incident X-rays, d is the interplanar spacing, θ is the X-ray angle
of incidence, and n is an integer.
This means that the two waves, originally in phase, have to remain in phase as they are scat-
tered. This relationship between the wavelength, λ of incident X-ray radiation and the lattice
spacings, d of the crystal is Bragg’s law and is the basis for the technique of X-ray diffraction
[4] (Figure 5). The interplanar spacing of a crystal lattice determines the angles at which
strong X-ray diffractions occur. These interplanar spacings (also called lattice spacings) are
an inherent characteristic of the crystal, for they are determined by the size and arrangement
of its atoms. Each crystalline compound has its set of interplanar spacings and thus its own
characteristic set of X-ray diffraction angles that like a fingerprint can be used to identify the
substance [19] as illustrated in Figure 5.

Figure 5. Diffraction: Bragg’s Law [8].

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Figure 6. X-ray diffractometer set-up (Source: PANalytical, the analytical X-ray company [8]).

3.4. X-ray diffractometer set-up

An X-ray diffractometer typically consists of of an X-ray source, a mounting for the crystal,
turntables to allow variation in the angles of the incident X-ray beam and crystal face, a slit
arrangement, a monochromator and an X-ray detector [8, 18–20]. The setup of an X-ray dif-
fractometer is shown in Figure 6.

Stresses and preferred orientation can be determined in a wide range of solid objects and
engineered components. Many researchers in industrial as well as scientific laboratories rely
on X-ray diffraction as a tool to develop new materials or to improve speed and efficiency
of production processes. Fully automated X-ray diffraction analysis in mining and build-
ing materials production sites results in more cost-effective solutions for production control.
Innovations in XRD closely follow research on new materials such as in semiconductor tech-
nologies and pharmaceutical investigations. XRD provides answers to many analytical ques-
tions related to the structure of material samples which makes it a useful tool in the analysis
of failure in materials.

4. Conclusion

This review has shown that a great deal of information is obtainable with precision from the
use of X-ray techniques in the analysis of materials. Analysis by XRD technique provides infor-
mation for the identification and quantitative determination of the various crystalline forms of
a material so it is useful in detecting the morphological changes that have occurred in a mate-
rial after failure, if the crystal lattice structure has been affected. XRF and PIXE are both use-
ful in the determination of the elemental components of a material and their concentrations.
170 Failure Analysis and Prevention

However, PIXE, a powerful, high-tech analytical tool is preferable to XRF, due to its higher
sensitivity to trace elements and lower atomic number elements as well as its faster analysis.
However, if on-the-spot analysis is required as is sometimes the case in field work, EDXRF
and WDXRF spectrometers would be preferred due to the advantage of portability.

Author details

Clementina Dilim Igwebike-Ossi

Address all correspondence to: [email protected]

Department of Industrial Chemistry, Faculty of Science, Ebonyi State University, Abakaliki,
Nigeria

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