LIST WPS FOR STELL STRUCTURE

AWS D1.1 Edition 2015

MHK-COMP-SPE-EP-STR-0201 Rev.00 & MHK-COMP-SPE-EP-STR-0301 Rev.01

DATA PQR RANGE QUALIFIED

No. WPS No & PQR No REMARKS
Welding MATERIAL FILLER METAL
Joint Type Position Diameter THK. (mm) Group POSITION
Process Type & Grade Group THK. AWS NO. Group AWS NO.

Main WPS No : SMAW Butt Joint 2G Plate Unlisted Plate A5.1 F4 E7016-1 Min.24" to Over 9 mm to 27 mm Unlisted to Unlisted All
034-WPS-M/ARG/AWS/111/UNLSTD/2023 Single V Groove 3G Up-Hill JIS G3101 SS400 to 18 mm A5.5 E7018-G Position
(CJP) 4G to Unlisted to
1 PQR No : Plate Plate
034-PQR-2G-M/ARG/AWS/111/UNLSTD/2023 Q355B 18 mm
034-PQR-3G-M/ARG/AWS/111/UNLSTD/2023
034-PQR-4G-M/ARG/AWS/111/UNLSTD/2023

Main WPS No : SMAW Butt Joint 2G Plate Unlisted Plate A5.1 F4 E7016-1 Min.24" to Over 9 mm to 27 mm Unlisted to Unlisted All
035-WPS-RT/ARG/AWS/111/UNLSTD/2023 Single V Groove 3G Up-Hill JIS G3101 SS400 to 18 mm A5.5 E7018-G Position
(CJP) 4G to Unlisted to
2 PQR No : Plate Plate
035-PQR-2G-RT/ARG/AWS/111/UNLSTD/2023 Q355B 18 mm
035-PQR-3G-RT/ARG/AWS/111/UNLSTD/2023
035-PQR-4G-RT/ARG/AWS/111/UNLSTD/2023

Note
Consist of 2 WPS & 6 PQR
 PRELIMINARY WELDING PROCEDURE SPECIFICATION
pWPS NO. 34‐WPS‐M/ARG/AWS/111/UNLSTD/2023
(MAIN PROCEDURE)
Page 1 of 1

Company PT. Asta Rekayasa Unggul Revision No. 00 Date 30 October 2023
PQR No. 34‐2GPQR‐M/ARG/AWS/111/UNLSTD/2023 Welding Process SMAW
34‐3GPQR‐M/ARG/AWS/111/UNLSTD/2023 Applicable Code AWS D1.1, 2015
34‐4GPQR‐M/ARG/AWS/111/UNLSTD/2023 Specification MHK COMP SPE EP STR 0201 Rev.00 & 0301 Rev.01

Joint detail Welding sequence

T = 18 mm

Base Metals
Group no. Unlisted to Unlisted
Manufacturer Gunung Raja Paksi Tbk. to Shandong
Heat Number A 09042017 to H231‐01654
Material grade & quality JIS G3101 SS400 to Q355B
Chemical Properties C%: 0.13 , CE%: 0.32, Pcm%: 0.20 to C%: 0.18 , CE%: 0.41, Pcm%: 0.26
Delivery Condition Hot Rolled to Hot Rolled
Thickness 18 mm (Orginal thk. 20mm tapper to 18 mm) to 18 mm

Position Preheat
Position(s) of groove H, V , OH Preheat temp.(°C) Ambient (Approx. 29‐35°C)
Weld progression Up Hill Interpass temp.(°C) Max 250°C

Filler Metals Technique

Welding process SMAW String or weave bead Both (weave max. 2x Ø electrode)
AWS Specification A5.1 & A5.5 Initial Interpass cleaning Chipping, Grinding & Brushing
AWS classification E7016‐1 & E7018‐G Method of back‐gouging ‐
Group Designation F4 Number of Electrode Single
Filler metal size (mm) 3.2 Multiple or single pass Multiple pass
Filler metal supplier ESAB OK 53.70 & OK 48.08 Current AC or DC DC
Lot / Heat Number PLV14005 & PLW39009 Other ‐

Welding Parameters
Weld layer Size of filler Amperage Voltage Travel speed Heat Input
Class Polarity
Position (mm) (A) (V) (mm/min.) (kJ/mm)
Root (H) E7016‐1 3.2 DCEP 85 ‐ 100 19 ‐ 23 50 ‐ 65 1.49 ‐ 2.76
Hot (H) E7016‐1 3.2 DCEP 95 ‐ 115 20 ‐ 25 85 ‐ 100 1.14 ‐ 2.03
Fill (H) E7018‐G 3.2 DCEP 120 ‐ 138 23 ‐ 28 90 ‐ 130 1.27 ‐ 2.58
Cap (H) E7018‐G 3.2 DCEP 115 ‐ 130 25 ‐ 27 100 ‐ 125 1.38 ‐ 2.11
Root (V) E7016‐1 3.2 DCEP 80 ‐ 95 18 ‐ 22 45 ‐ 55 1.57 ‐ 2.79
Hot (V) E7016‐1 3.2 DCEP 95 ‐ 105 20 ‐ 25 80 ‐ 95 1.20 ‐ 1.97
Fill (V) E7018‐G 3.2 DCEP 120 ‐ 135 22 ‐ 27 85 ‐ 120 1.32 ‐ 2.57
Cap (V) E7018‐G 3.2 DCEP 110 ‐ 115 22 ‐ 26 95 ‐ 110 1.32 ‐ 1.89
Root (OH) E7016‐1 3.2 DCEP 80 ‐ 95 19 ‐ 23 40 ‐ 50 1.82 ‐ 3.28
Hot (OH) E7016‐1 3.2 DCEP 95 ‐ 105 20 ‐ 24 75 ‐ 90 1.27 ‐ 2.02
Fill (OH) E7018‐G 3.2 DCEP 110 ‐ 125 22 ‐ 26 80 ‐ 110 1.32 ‐ 2.44
Cap (OH) E7018‐G 3.2 DCEP 110 ‐ 120 22 ‐ 25 90 ‐ 100 1.45 ‐ 2.00
Prepared by, Reviewed & Approved by,
PT. ASTA REKAYASA UNGGUL PERTAMINA HULU MAHAKAM
Signature Signature

Name : Name :
Function : Function :
Date : Date :
 PRELIMINARY WELDING PROCEDURE SPECIFICATION
pWPS NO. 35‐WPS‐RT/ARG/AWS/111/UNLSTD/2023
(THROUGH THICKNESS REPAIR PROCEDURE)
Page 1 of 1

Company PT. Asta Rekayasa Unggul Revision No. 00 Date 30 October 2023
PQR No. 35‐2GPQR‐RT/ARG/AWS/111/UNLSTD/2023 Welding Process SMAW
35‐3GPQR‐RT/ARG/AWS/111/UNLSTD/2023 Applicable Code AWS D1.1, 2015
35‐4GPQR‐RT/ARG/AWS/111/UNLSTD/2023 Specification MHK COMP SPE EP STR 0201 Rev.00 & 0301 Rev.01

Joint detail Welding sequence

T = 18 mm

- After excavation NDT PT/MT shall be examined

Base Metals
Group no. Unlisted to Unlisted
Manufacturer Gunung Raja Paksi Tbk. to Shandong
Heat Number A 09042017 to H231‐01654
Material grade & quality JIS G3101 SS400 to Q355B
Chemical Properties C%: 0.13 , CE%: 0.32, Pcm%: 0.20 to C%: 0.18 , CE%: 0.41, Pcm%: 0.26
Delivery Condition Hot Rolled to Hot Rolled
Thickness 18 mm (Orginal thk. 20mm tapper to 18 mm) to 18 mm

Position Preheat
Position(s) of groove H, V , OH Preheat temp.(°C) Ambient (Approx. 29‐35°C)
Weld progression Up Hill Interpass temp.(°C) Max 200°C

Filler Metals Technique

Welding process SMAW String or weave bead Both (weave max 2x Ø electrode)
AWS Specification A5.1 & A5.5 Initial Interpass cleaning Chipping, Grinding & Brushing
AWS classification E7016‐1 & E7018‐G Method of back‐gouging ‐
Group Designation F4 Number of Electrode Single
Filler metal size (mm) 3.2 Multiple or single pass Multiple pass
Filler metal supplier ESAB OK 53.70 & OK 48.08 Current AC or DC DC
Lot / Heat Number PLV14005 & PLW39009 Other ‐

Welding Parameters
Weld layer Size of filler Amperage Voltage Travel speed Heat Input
Class Polarity
Position (mm) (A) (V) (mm/min.) (kJ/mm)
Root (H) E7016‐1 3.2 DCEP 85 ‐ 95 19 ‐ 23 50 ‐ 65 1.49 ‐ 2.62
Hot (H) E7016‐1 3.2 DCEP 95 ‐ 110 20 ‐ 25 85 ‐ 100 1.14 ‐ 1.94
Fill (H) E7018‐G 3.2 DCEP 120 ‐ 130 23 ‐ 28 90 ‐ 130 1.27 ‐ 2.43
Cap (H) E7018‐G 3.2 DCEP 115 ‐ 125 25 ‐ 27 100 ‐ 125 1.38 ‐ 2.03
Root (V) E7016‐1 3.2 DCEP 80 ‐ 95 18 ‐ 22 45 ‐ 55 1.57 ‐ 2.79
Hot (V) E7016‐1 3.2 DCEP 95 ‐ 100 20 ‐ 25 80 ‐ 95 1.20 ‐ 1.88
Fill (V) E7018‐G 3.2 DCEP 120 ‐ 125 22 ‐ 27 85 ‐ 120 1.32 ‐ 2.38
Cap (V) E7018‐G 3.2 DCEP 110 ‐ 115 22 ‐ 26 95 ‐ 110 1.32 ‐ 1.89
Root (OH) E7016‐1 3.2 DCEP 80 ‐ 95 19 ‐ 23 40 ‐ 50 1.82 ‐ 3.28
Hot (OH) E7016‐1 3.2 DCEP 95 ‐ 100 20 ‐ 24 75 ‐ 90 1.27 ‐ 1.92
Fill (OH) E7018‐G 3.2 DCEP 110 ‐ 120 22 ‐ 26 80 ‐ 110 1.32 ‐ 2.34
Cap (OH) E7018‐G 3.2 DCEP 110 ‐ 115 22 ‐ 25 90 ‐ 100 1.45 ‐ 1.92
Prepared by, Reviewed & Approved by,
PT. ASTA REKAYASA UNGGUL PERTAMINA HULU MAHAKAM
Signature Signature

Name : Name :
Function : Function :
Date : Date :
 SUMMARY MECHANICAL TEST
WELDING PROCEDURE SPECIFICATION
AWS D1.1 Edition 2015 & MHK‐COMP‐SPE‐EP‐STR‐0201 Rev.00 & MHK‐COMP‐SPE‐EP‐STR‐0301 Rev.01
DESTRUCTIVE TEST
ACTUAL WELDING MATERIAL IDENTIFICATION NDT
CVN TEST (c)

TRANSVERSAL TENSILE

FUSION LINE +2mm ‐ A

FUSION LINE +2mm ‐ B

FUSION LINE ‐ A

FUSION LINE ‐ B

HARDNESS
SIDE BEND

WELD METAL
WPS No.

MACRO
NO

(a)

(b)

(d)
PQR No.

(e)
TYPE WELDING REMARKS
POSITION MATERIAL THK. RT MT/PT
JOINT PROCESS

WPS MAIN PROCEDURE

034‐WPS‐M/ARG/AWS/111/UNLSTD/2023
PQR No: 1 Set 1 Set 1 Set 1 Set 1 Set 1
2G Plate ‐ A 2 2 1
034‐PQR‐2G‐M/ARG/AWS/111/UNLSTD/2023 (3 Ea) (3 Ea) (3 Ea) (3 Ea) (3 Ea) (41 Spot)
1 (JIS G3101 SS400) 18 mm Test
Single V 3G 1 Set 1 Set 1 Set 1 Set 1 Set 1
034‐PQR‐3G‐M/ARG/AWS/111/UNLSTD/2023 SMAW to to Yes Yes 2 2 1 Temperature
Groove Up‐Hill (3 Ea) (3 Ea) (3 Ea) (3 Ea) (3 Ea) (41 Spot)
Plate ‐ B 18 mm 20°C
1 Set 1 Set 1 Set 1 Set 1 Set 1
034‐PQR‐4G‐M/ARG/AWS/111/UNLSTD/2023 4G (Q355B) 2 2 1
(3 Ea) (3 Ea) (3 Ea) (3 Ea) (3 Ea) (41 Spot)
WPS REPAIR PROCEDURE
035‐WPS‐RT/ARG/AWS/111/UNLSTD/2023
PQR No: 1 Set 2 Set 1 Set 2 Set 1 Set 1
2G Plate ‐ A 2 2 1
035‐PQR‐2G‐RT/ARG/AWS/111/UNLSTD/2023 (3 Ea) (6 Ea) (3 Ea) (6 Ea) (3 Ea) (41 Spot)
2 (JIS G3101 SS400) 18 mm Test
Single V 3G 1 Set 2 Set 1 Set 2 Set 1 Set 1
035‐PQR‐3G‐RT/ARG/AWS/111/UNLSTD/2023 SMAW to to Yes Yes 2 2 1 Temperature
Groove Up‐Hill (3 Ea) (6 Ea) (3 Ea) (6 Ea) (3 Ea) (41 Spot)
Plate ‐ B 18 mm 20°C
1 Set 2 Set 1 Set 2 Set 1 Set 1
035‐PQR‐4G‐RT/ARG/AWS/111/UNLSTD/2023 4G (Q355B) 2 2 1
(3 Ea) (6 Ea) (3 Ea) (6 Ea) (3 Ea) (41 Spot)
Acceptance criteria for mechanical test :

(a) The Tensile Strength (TS) of the welded joint shall be at least equal to the minimum specified Tensile Strength of base material as follow:
‐ first and/or second category minimum tensile strength is 400 N/mm².

(b) the surface shall contain no discontinuities exceeding the following dimensions:
‐ 1/8 in [3 mm] measured in any direction on the surface.
‐ 3/8 in [10 mm]—the sum of the greatest dimensions of all discontinuities exceeding 1/32 in [1 mm] but less than or equal to 1/8 in [3 mm] surface.
‐ 1/4 in [6 mm]—the maximum corner crack, except when that corner crack results from visible slag inclusion or other fusion type discontinuity, then the 1/8 in [3 mm] maximum shall apply.

(c) Minimum value of the absorbed energies at CVN test for base material as follow:
‐ first and/or second category : single value 21 J and average value 28 J
‐ test specimens etched before testing to check that notch location is correct.
(d) The specimen shall be polished and etched for macrographic examination. This examination shall be carried out to ensure good weld profile, reasonable root penetration and freedom from weld defects according to para. 10.2 of
this specification.
(e) The maximum acceptable hardness value in the weld metal and in the HAZ for material special/first category is 300 HV5 or HV10.