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Types Pipe Defect at Esp-Shah

The document describes common pipe defects found at an ESP plant and their causes. It lists 6 main defect categories - open seam, short, joint, overlapped, poor welding, and poor scarfing. For each defect it provides a description and identifies the most common root causes. Responsible parties for addressing defects include all packing personnel, end facing operators, quality control, and supervisors. The goal is to properly pack pipes and remove any defects before shipping and tagging by quality control.

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Nizar Nazri
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45 views3 pages

Types Pipe Defect at Esp-Shah

The document describes common pipe defects found at an ESP plant and their causes. It lists 6 main defect categories - open seam, short, joint, overlapped, poor welding, and poor scarfing. For each defect it provides a description and identifies the most common root causes. Responsible parties for addressing defects include all packing personnel, end facing operators, quality control, and supervisors. The goal is to properly pack pipes and remove any defects before shipping and tagging by quality control.

Uploaded by

Nizar Nazri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PIPE DEFECT AT ESP

TASK: 1. TO PACK PROPERLY AND REMOVE ANY DEFECTED PIPE BEFORE PACKING
2. INFORM THE QC TO INSPECT THE DEFECTED PIPE
3. INFORM LINE LEADER TO DO MACHINE ADJUSTMENT
4. AT THE END OF SHIFT, SORT & PACK ACCORDING TO DEFECT CATEGORY
5. TAGGING BY Q.C

RENSPOSIBLE: 1. ALL PACKING PERSONNEL


2. END FACING OPERATOR
3. CHECKING TABLE PERSONNEL
4. HYDROTEST PERSONNEL
5. LINE LEADER / SUPERVISOR
6. Q.C

1 OPEN SEAM
Description:
Openning at weld area

Root of cause:
1. Setting during size change

2 SHORT
Description:
Pipe length less than 5995mm.

Root of cause:
1. Not lift the encoder during

3 JOINT
Description:
Pipe joint in the middle & spray
with orange colour

Root of cause:
1. Joinning new coil
4 OVERLAPPED
Description:
Overlapped weld seam.

Root of cause:
1. Coil wavy
2. SQ roller set up wrong
3. Fin pass broken
4. SGV roller top need reprofile

5. Not grind joint enough causing


fin pass broken

5 POOR WELDING
Description:
Pipe lack of weld seam can cause
leakage "pin hole". Can be
detected by inspect the weld
bead

Root of cause:
1. Speed not suitable with HFW
power output
2. Coil burr high

6 POOR SCARFING
Description:
Pipe weld seam "top" poorly scuff

Root of cause:
1. Scuffing insert broken
4 LINE MARK
Description:
Scratch mark at pipe surface

Root of cause:
1. Scratch from hoop cage
2. Scratch from cut saw clamp
3. Scratch from roller stand
bottom FV1, FV2, FV3, FV4

5 DENTED
Description:
Dented occur at pipe surface

Root of cause:
1. Poor handling

6 BEND
Description:
Pipe straightness out by visually
inspect

Root of cause:
1. Turkhead adjustment

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