This document discusses different types of pressure and level measurement instruments. It describes absolute pressure, gauge pressure, and differential pressure. It also lists some common pressure measurement devices like barometers, pressure gauges, and U tube manometers. The document then discusses factors to consider when selecting pressure sensors like the process material, operating environment, pressure range, and sensitivity. It lists some common pressure measuring methods like elastic distortion and electrical methods. Specific pressure instruments are also described like Bourdon tube gauges, bellows gauges, diaphragm gauges, and differential pressure cells. The document concludes by covering different level measurement sensors including visual, float type, conductive, capacitance, and radiation sensors.
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Reviewer Basic Instrumentation
This document discusses different types of pressure and level measurement instruments. It describes absolute pressure, gauge pressure, and differential pressure. It also lists some common pressure measurement devices like barometers, pressure gauges, and U tube manometers. The document then discusses factors to consider when selecting pressure sensors like the process material, operating environment, pressure range, and sensitivity. It lists some common pressure measuring methods like elastic distortion and electrical methods. Specific pressure instruments are also described like Bourdon tube gauges, bellows gauges, diaphragm gauges, and differential pressure cells. The document concludes by covering different level measurement sensors including visual, float type, conductive, capacitance, and radiation sensors.
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Measuring Instruments: Pressure and Level
Types of Pressure Measurement
1. Absolute Pressure – atmospheric pressure plus gauge pressure 2. Gauge Pressure – absolute pressure minus atmospheric pressure 3. Differential Pressure – pressure differences between two locations Barometer – for measuring atmospheric pressure. Pressure Gauge U Tube Manometer
Sensor Collection Criteria
a. Process – possible chemical reaction when the pressure sensing element comes into contact with the process material. b. Environment – vibrations, temperature, and other conditions should be considered. Corrosive environment and heavy vibrations or extreme temperatures could require added level of protection Glycerin or silicone – used to protect the internal components of the sensor c. Pressure Range – d. Sensitivity – the more precise the sensor the more expensive it is, hence, it’s important to use economically viable for the precision required. Time is also an essential element; it is unadvisable to use sensors which takes time to give accurate readings. PRESSURE MEASURING METHODS:
1. Height of the liquid in column, 2. Elastic Distortion, 3. Electrical Methods
Bourdon Tube Pressure Gauge – operates at a pressure range of 0.1-700 MPa, portable and require low maintenance, low accuracy, used only for static measurements. Bellow Pressure Gauge – used at low pressures less than 0.2 MPa with sensitivity of 0.0012 MPa. Can only be connected to an on/off switch or potentiometer Differential Pressure Bellows Diaphragm Pressure Gauge – used the elastic deformation of a membrane to measure pressure differences in a system. Very sensitive to pressure changes. Differential Pressure Cells – measuring the pressure differential caused by orifice plates, flow nozzles, or venturi meters. The pressure Differential is commonly ‘sensed’ by a diaphragm that is paired with capacitive element that generates signal. Level Sensors – Allow the control of fluid in a vessel. It is installed in equipment such as reactors, distillation columns, evaporators, mixing tanks. Three important data for control: the amount of materials available for processing, amount of products in storage, operating condition. Visual Level Sensors Sight glass, Dipstick Float Type Level Sensors – Take measurements at interface or materials where movement of the float are caused by the differing densities of the float and the fluid. Advantages: do not require an external energy to operate, Simplicity Should only be used in clean fluids. Fluids containing suspended solids could foul the operation of the machine as this could increase friction on the mechanical linkages and could delay sensor experiences. Electrical Level Sensors a. Conductive level sensors - use a probe to read conductivity. The probe has a pair of electrodes and applies alternating current to them. When a liquid covers the probe, its electrodes form a part on an electric circuit, causing a current to flow thereby signaling a high or low level. This type of sensors is typically used for conductive and corrosive liquids. b. Capacitance Level Sensors – use the change in capacitance measure the height of the liquid. It could be use for chemical/petrochemical, food, charcoal, pharmaceutical, and mining industries. Radiation Level Sensors – measure liquid level based on the material’s ability to absorb or reflect radiation.