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4600 Loft Bed Assembly Instructions

The document provides assembly instructions for a loft bed with storage and desk. It includes lists of all parts, hardware, tools needed and safety warnings. Assembly will require 2 people and instructions advise reading through fully before beginning.

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lisa2-1
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© © All Rights Reserved
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0% found this document useful (0 votes)
33 views32 pages

4600 Loft Bed Assembly Instructions

The document provides assembly instructions for a loft bed with storage and desk. It includes lists of all parts, hardware, tools needed and safety warnings. Assembly will require 2 people and instructions advise reading through fully before beginning.

Uploaded by

lisa2-1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

LOFT BED WITH

STORAGE AND DESK


(#4600)
Thank you for choosing Rack Furniture. Before starting, we suggest
reading through this instruction manual to ensure that you completely
understand the assembly of this product.

UP

Rack Furniture
Suite 1, 2713 SE I Street, Bentonville, AR 72712 USA
Customer Service: 1-479-802-0555
www.rackfurniturellc.com
Made in Malaysia PRN: AIM-4600-RAC [11.12.20]
WARNING
Safety First: Ensure that the top mattress fitted to this bed is no higher than the warning
label attached to the safety rail assembly. IE: 6.30in (160mm) below the top of the safety rails.
! Please note: Top bed is not recommended for children under six (6) years old.
! Allowing children to play on or below the beds is dangerous and jumping under any
circumstances should be prohibited!
! The ladder is provided to allow easy access to the bed. Do Not allow children to get to the
bed any other way.
! Ensure that you check regularly that all bolts are securely fastened and all components are
in place. If spare parts are required, contact Rack Furniture at 1-479-802-0555 or write to us
at 2713 SE I Street Bentonville, Arkansas 72712.
! Do not use product if any parts are missing.
! Do not use substitute parts.
Keep these instructions in a safe place for future use.
Caution: There are many small components used in the construction of this unit. These
loose items should be kept away from young children while assembling your unit. As an
extra precaution, screw cover caps should be permanently fixed in position. (Where
applicable).

Two people will be required to assemble this unit.

Care and Maintenance:


To clean, use only mild household soap and warm water. Do not use bleach or
detergent. Do not use abrasive cleaners which can scratch the finish of the product.
Use clean soft cloths to wash, rinse and dry. With proper care, the quality finish will last
a long time. Wood surfaces may be treated with light application of a good grade of
non-toxic furniture polish.

Tools required for Assembly:

Rubber Hammer Phillips Screwdriver


DO NOT USE POWER TOOLS
TO ASSEMBLE THIS PRODUCT.
USE OF POWER TOOLS WILL
INVALIDATE ANY CLAIM AND
MAY DAMAGE THIS PRODUCT
MAKING IT UNSAFE.

Page 2 of 32
PART LIST
Carton 1 of 3 Carton 2 of 3
No. Part Name Pcs No. Part Name Pcs
1 Center Panel 1 19 Right Panel (Cabinet) 1
2 Center Panel 1 20 Back Panel (Drawers) 3
4 Bottom Panel 1 21 Left Panel (Drawers) 3
5 Plinth Panel 1 22 Right Panel (Drawers) 3
7 Right Panel 1 23 Bottom Panel (Drawers) 3
8 left Panel 1 24 Front Panel (Drawers) 3
10 Back Panel 1 25 Front Panel (Desk) 1
11 Top Panel 1 26 Bottom Panel (Desk) 1
18 Back Panel (Cabinet) 1 28 Upper Support Panel (Desk) 1
27 Left Panel (Desk) 1 30 Center Panel (Right) 1
29 Front Panel (Right) 1 33 Center Panel (Left) (Upper) 1
31 Rear Panel (Right) 1 34 Center Panel (Left) (Lower) 1
32 Rear Panel (Left) 1 36 Side Panel (Desk) 1
35 Front Panel (Left) 1 39 Support Panel (Shelf) 2
40 Right Panel (Desk) 1 41 Movable Panel 1
49 Center Panel (Desk) 1 52 Movable Panel (Desk) 1
50 Back Panel (Desk) 1 53 Bottom Support Panel (Desk) 1
51 Top Panel (Desk) 1 54 Support Panel (Desk) 1

Carton 2 of 3 Carton 3 of 3
No. Part Name Pcs No. Part Name Pcs
3 Support Panel 1 37 Back Panel (Shelf) 1
6 Plinth Panel (Front) 1 38 Bottom Panel (Shelf) 1
9 Support Panel 1 42 Side Rail (Front) 1
12 Left Panel (Cabinet) 1 43 Side Rail (Rear) 1
13 Plinth Panel (Cabinet) 1 44 K/D Slat Base 18
14 Bottom Panel (Cabinet) 1 45 Back Panel 1
15 Back Support Panel (Cabinet) 1 46 Guardrail (Short) 1
16 Support Panel (Cabinet) 2 47 Brace 1
17 Top Panel (Cabinet) 1 48 Ladder 1

Page 3 of 32
PART LIST

39
44 x18

46 37
32 38
33 45
43

31
35 30

29
34
42

47
48

17
12 10
18
16 11
19
16 7 9
8
15 1
14 41
13 2

51
4
28 36 49
50 6 5
52 40 21 x3 20 x3
27 5
4
22 x3
26 53
24 x3 23 x3 3
25

Page 4 of 32
HARDWARE LIST
No. Part Name Pcs
A Cam Bolt 44
B Cam Lock 60
C 45mm Chipboard Screw 23
D Solid Aluminum Handle 4
E 20mm Handle Screw 8
F M6 x 13mm Baller 12
G M6 x 35mm Allen Bolt 5
H 30mm Chipboard Screw 2
I M6 x 25mm Allen Bolt 5
J U Shape Casters 4
K Nut 4
L 25mm Allen Bolt 4
M Metal Shelf Support 8
N M8 x 95mm Allen Bolt 2
P M8 Round Nut 2
Q M6 x 80mm Allen Bolt 1
R M6 x 70mm Allen Bolt 5
S M6 x 60mm Allen Bolt 1
T M6 x 50mm Allen Bolt 9
U M6 x 30mm Allen Bolt 37
V M6 x 12mm Allen Bolt 2
W M6 JCN Nut 5
X Double Ended Dowel 8
Y Sitcker 16
Z M6 Allen Wrench 2
Z1 M8 Allen Wrench 1
Z2 M8 x 25mm PVC Dowel 148
Z3 14” Drawer Slide 3 Set
Z4 15mm Chipboard Screw 30

Page 5 of 32
How to correctly install Cam Bolt and Lock
1 Cam Lock INTERSECTING HOLE

B
Cam Lock arrow facing
B towards the hole.

When fitting cam bolts into holes ensure that the


arrow on the top of the cam points to the 3
intersecting hole, which is usually on the nearest
end edge of the panel. Screw in
Cam Bolt
2 Cam Lock Cam Bolt Hole tight.

B INTERSECTING HOLE

A Cam Bolt
To fit two panels together the cam lock will slide
into the intersecting hole, and into the cam.

4 5

A
B
B
4a 5a

Insert Cam Bolt into Cam Lock hole. If Cam Bolt


does not slide all the way in, check to make sure
To secure simply turn the cam lock 180 Degrees
arrow on cam Lock is pointing toward cam bolt
in a clockwise direction, or until tight.
hole.

To Assembly the Drawer Slide, Please Follow Step as Below


The First Small Hole
Z4
The Last Hole
Z3
FRONT BACK

Page 6 of 32
STEP 1 - DESK ASSEMBLY

51

28 49
36
50

52
40
54
27

53
26

25

Hardware needed to assemble the Desk

A (x8) B (x8) Z2 (x39) J (x4)

C (x1) E (x2) L (x4) T (x8)

M (x4) F (x8) K (x4) D (x1)

Page 7 of 32
STEP 1 - DESK ASSEMBLY
Assemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

A
A
Z2 Z2
51 A
Z2 Z2
28 Z2 A
Z2 36 Z2
Z2
Z2
B B
Z2 Z2 Z2
Z2
Z2 A Z2
25
Z2
50 A
Z2 M
M
B F
40
F
Z2 F
Z2
Z2 F
49 Z2
A Z2 54
Z2
M Z2
Z2
M
B B
B
27 Z2 Z2
B
Z2 B
Z2 26
53
Z2 Z2
Z2 Z2

1-1

54

53 C

C (x1)

Page 8 of 32
STEP 1 - DESK ASSEMBLY
1-2 T

50 T
49

36
T 53

T T (x8)

Attach panel (36) and panel (50). Make sure all dowels are inserted and the panel is flush with unit.

1-3
28

26
25
27

26
25

Attach panel (25),(26) and (28). Make sure all dowels are inserted and the panel is flush with unit.

1-4

28
36

27 25 26

Attach panel (36) into Unit. Make sure all dowels are inserted and the panel is flush with unit.

Page 9 of 32
STEP 1 - DESK ASSEMBLY
1-5

40

Attach panel (40) into Unit. Make sure all dowels are inserted and the panel is flush with unit.

1-6
With out Stopper

50

J (x2) (w/o. Stopper)

50 K (x4)

L
J
K
With Stopper
1-6 L (x4) J (x2) (w. Stopper)

1-7

51
D (x1)
E

D E (x2)

1-7

Attach handle (D) with handle screw (E) to upper support panel (28) as shown.

Page 10 of 32
STEP 1 - DESK ASSEMBLY
1-8

52

Insert movable panel (52).


Desk assembly complete.

STEP 2 - SHELF ASSEMBLY

10

11

7 9
8
1
41
2

3
4

6 5

Hardware needed to assemble the Shelf

A (x6) B (x6) M (x4) Z2 (x30) C (x15)

Page 11 of 32
STEP 2 - SHELF ASSEMBLY
Assemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

M A
TURN OVER
Z2
M A
Z2 1
Z2 1

Z2
B
Z2
B B B
Z2 A
Z2 B Z2
Z2
Z2
2 4
Z2
Z2 Z2 Z2
Z2
Z2 B
Z2 5
M
A
7 Z2
M
A Z2
Z2 Z2 9
Z2
A Z2
3 6

Z2
8
41 10

11

Page 12 of 32
STEP 2 - SHELF ASSEMBLY
2-1
2
3
2-1

1 3

Tighten panel (2) to panel (1) as shown. Then tighten panel (3) as shown.

2-2 3

3
1

4
C
4
2-2

Tighten panel (4) with screw (C).. C (x3)

2-3

6
5

2-3 Push in panel (6) to the panel (5) as shown in 2-2.

Page 13 of 32
STEP 2 - SHELF ASSEMBLY
2-4

5
6

4 5
6
5
2-4a 2-4b

Push in panel (5 & 6) into bottom of panel (4). Then tighten to bottom panel as shown 2-3a & 2-3b.

2-5

4
7

2-5

Attach panel (7) into unit. Make sure all dowels are inserted and the panel is flush with unit.

Page 14 of 32
STEP 2 - SHELF ASSEMBLY
2-6
PPI Sticker

10

C (x2)

7
C
9
9

2-6
Push in back panel (10) as shown. Then tighten support panel (9) with screw (C) as shown.

2-7

11
C
11
11 C
C
3
2-7a 7

2-7b

C (x5)

Attach panel (11) into unit. Make sure all dowels are inserted and the panel is flush with unit.
Secure with screws (C) as shown.

Page 15 of 32
STEP 3 - SHELF ASSEMBLY
2-8
C

C (x5)
2-8
8 C
8

6
Tighten panel (8) with screw (C) as shown. Shelf assembly complete.

STEP 3 - DRAWER AND CABINET ASSEMBLY

17
12
18
16
19
16
21 x3 20 x3 15
14
22 x3 13

24 x3 23 x3

Hardware needed to assemble the Drawer and Cabinet

A (x24) B (x24) Z2 (x48)

D (x3) E (x6) Z3 (3 set) Z4 (x30)

Page 16 of 32
STEP 3 - DRAWER AND CABINET ASSEMBLY
Assemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

A
B A Turn Over

Z2 A
21 x3 B 24 x3
20 x3 B 21 x3

Z2
Z2 A Turn Over
A Z2 B B
A
22 x3
A 16 x2 22 x3
19 B
Z2
A
Z2 B
Z2 B
Z2
Z2 Z2 B B
Z2 B
17
Z2 13 14 15 B
B B
Z2 Z2 Z2

Z2 Z2 Z2
A A

12
A
23 x3
18
A A
A

Page 17 of 32
STEP 3 - DRAWER AND CABINET ASSEMBLY
3-1
16

17
13 14

15
12

Attach (13) to bottom of (14). Put (14),(15),(17) and both (16)’s into panel (12). Make sure all the
cam locks face down or towards back of unit, then tighten.

3-2

18

Insert back panel (18) into channels as shown.

Page 18 of 32
STEP 3 - DRAWER AND CABINET ASSEMBLY
3-3
2-4

19

19

14
13
3-3

Make sure all cam studs line up. Tighten right panel (12) as shown, repeat for left panel (19).
Dresser assembly complete.

3-4

21

20
20
22
22

Tighten back panel (20) with side panel (21 & 3-4
22) as shown. Make sure back panel with cams is
facing out. Once cam bolt is slid into cam lock
then then turn cam lock 180° or until locked.

Page 19 of 32
STEP 3 - SHELF ASSEMBLY
3-5

23

Insert bottom panel (23) as shown.

3-6

24

24
22

21

3-6

21

Insert (24) on to drawer, make sure all holes line up and tighten cams by turning 180° or until tight.

Page 20 of 32
STEP 3 - DRAWER AND CABINET ASSEMBLY
3-7

E
24

24
D

3-7

Tighten handle (D) with screw (E) as shown.


Repeat steps #1-4 on the two remaining D (x3)

drawers.

E (x6)

3-8

Z4
Third Hole Z4
Z4 Z3
Last third hole
Front Z4
Z3 Z4 23
20
Z4 Z3

Back 22

Fixing drawer slide (Z3) with Screw (Z4) as


shown.

Page 21 of 32
STEP 4 - BED ASSEMBLY
39
44 x18

46 Sticker 37
Date Code
32 38
33 45
43

31
35 30

3
4 29
42

47
48

UP

Hardware needed to assemble the Bed

(x37)

(x2) (x5) (x16) Z2 (x31)

(x6) (x22) F (x4)

Page 22 of 32
STEP 4 - BED ASSEMBLY
Assemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

A A Turn Over B
A A B
B B
B B
35 35
31 32
A
A
B

B Warning
Label 44 x18 B Z2
B B
B UP

B Z2 Z2
29 B 33
34
Z2
47 Z2 Z2 PPI Sticker
B 39 x2 B
Z2 Z2 B
Z2 B
Z2
Z2 UP

B 30
B 37 B
Z2
Z2 Z2
Z2 B 38
Z2
Z2
Z2
Z2
45
42
46
PPI Sticker

43
48

4-1 X
UP

X
33
33
X
B UP 30

X B
X
X
4-1
X (x8)
Attach double ended dowel (X) as shown.

Page 23 of 32
STEP 4 - BED ASSEMBLY
4-2
30

B
B
‘Up’ Sticker 29

4-2
29
30
UP

31

Tighten left and right panel (29 & 31) to center panel (30) as shown.

4-3
32
A
‘
U

S
ti
ck
er
B
34
4-3a

4-3b

35
33 PU

34
3
2

Insert panel (34) along with panel (32) as shown.


Then tighten left and right panel (32 & 35) to center panel (33 & 34) as shown.

Page 24 of 32
STEP 4 - BED ASSEMBLY
4-4

F G
Turn Over
G
43

F
45
45

F (x4)

Tighten side Rail (43) to back panel (45) with Allen Bolt (G).

G (x2)

4-5

UP

9
C
H (x2)

Tighten panel (9) with screw (H).

Page 25 of 32
STEP 4 - BED ASSEMBLY
4-6

3
UP
29

4-6

3 I (x2)

Tighten panel (3) with allen bolt (I) as shown.

4-7

UP

I (x3)

19 8

4-7

Tighten cabinet with allen bolt (I) as shown.

Page 26 of 32
STEP 4 - BED ASSEMBLY
4-8

39 37 C
C
38
38 38

4-8a 4-8b 4-8c


4-8b

Tighten shelf (39) to panel (38) with screw (C) as shown in 4-9a..
Then tighten panel 38 with screw (C) as shown in 4-9c.
C (x7)

4-9

37

UP

38

41

Slide panel (41) into the dresser assembly as


shown.

Page 27 of 32
STEP 4 - BED ASSEMBLY
4-10 R
R UP W
43 W
N
G W
G R

P G R
42

P N

W (x3)

G (x3)
P (x2)

N (x2) R (x4)

4-11

UP

43
44
4-11

U (x36)

Tighten base (44) with allen bolt (U) as shown.

Page 28 of 32
STEP 4 - BED ASSEMBLY
4-12

V 47
V

4-12
47
U
W

U (x1) V (x1) W (x1)

Tighten brace (47) with allen bolt (V) to base. Then tighten brace (47) with allen bolt (U) and JCN
(W) to side panel.

4-13
46
S UP

W
42
R V
Q T

48

T (x1) 4-13

S (x1) W (x1)

Q (x1) R (x1) V (x1)

Page 29 of 32
STEP 4 - BED
NOTE
ASSEMBLY
4-14 Y (x16)

UP

Y
Y

4-14

Slide drawers into the dresser assembly as shown. Then attach Stickers (Y) to cover the cams (B).

4-15

UP

Assembly is complete. Make sure that all of the hardware is tightened and secure.

Page 30 of 32
NOTE

Page 31 of 32
Please use this area to make notes on assembly or where you stored the
hardware when item is disassembled.

Product Packaging Information


Rack Furniture Master Model #: 4600ES
Suite 1, 2713 SE I Street,
Box Model #:
Bentonville, AR 72712 USA
Color: Espresso
Customer Service: 1-479-802-0555
Shipment Ref. #: 11-04-016
www.rackfurniturellc.com
Date: 1136

MADE IN MALAYSIA

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