Geurccopter MAINTENANCE MANUAL MBB - BK117 702 WINDSHIELD WIPER “able of Contents Paragraph Tae Page 702-1 DESCRIPTION WINDSHIELO WIPER 3 702-2 TROUBLESHOOTING WINDSHIELD WIPER 4 702-3 FUNCTIONAL TEST- WINDSHIELD WIPER. ‘ 702-4 INSPECTION FOR CONDITION. WINDSHIELO WIPER 7 702-5 ADMUSTMENT OF WIPER RANGE e 702-6 ADJUSTMENT OF WIPER CONTACT PRESSURE. ° 702-7 Removal- Wiper bia. 10 702-8 Instalaion- Weer blade 0 702-8 Removal Pressure arm " 702-18 nstalation- Pressure arm. " 702-1) Removal Wiper motor 2 702-12 Instalalon- Weer motor 1 702-18 Removal - Wiper dive un. ” 702-14 Installation Weer crve unt “ ‘cuapten 702 code © age 12Geurcconter MAINTENANCE MANUAL MBB - BK117 702-1. DESCRIPTION - WINDSHIELD WIPER 1. GENERAL “Thewindshield wer assembly nated below the windsieks in the fon part of he cock. Kt {Ineres Slavin fort craw curng pretation, “The assembly consists in patcular ofa wiper motor (95, Fig. 7023), two pressure ams (40) and wo per ras (0) each two wipe blades (3), to ave unis (21 an 39) anda heb deve shat (2), “The wiper motors installed below tho right windsies and cvs the right ive unt directly via a Coupler: Tho et devo unt connected ote wiper motor va xable ive sha 2, ELECTRICAL SYSTEM AND MODE OF OPERATION Treaper motors apples wit 28 VOC rom the bus bar No, FL ESS BUS vite cout beset ‘8y satching the toggle itch WIPER to SLOW th electical colo the wiper lay energizes. The falaj than doses the cecu fo the wper motor wich ls comectd to ground va @Sopping festor. ‘Themetor rus at reduced speed ana uives the lel converter va ataxia dive sah The ight ive Unt # ecty connected tothe motor va'a coupler. Te otatonal maton of th rao convertod to §2reclprocal mation the wiper blades by the wo deve uns. The wpe blades ecprocate slowly On the winds ‘By sutching the togoe switch WIPER to FAST the sropping resistor i shorted out and the metor ‘ect connectes to ground to un a normal speed. By siching ho topple witch WIPER fo OFFIPARK the ccut fo the wer relays inerupte. The Fela de-energles wih a ume delay In order to allow the motor a dive tne wiper tas othe parkpostion. Acar-swich shortens to motor calrwining on reaching parkpostion and Une motor Boos ‘The system may be adceonaly equiped wth an instant-nipe mode. This povie by the pustbutton WIPER installed mfhasntch box mounted an the pt ana coplctcolectve sick, A Fromentarypross of he pushouton wil state one singe wipe ele. Holding the pushbuton dopassed wil prouce repeated wipe yces. ccuapen 702 cose ¢ PagesBeurccopter MAINTENANCE MANUAL MBB - BK117 702-2 TROUBLESHOOTING - WINDSHIELO WIPER GENERAL For roublesnoating refer tothe wing dlagram inthe schematic iting manual = Atorminal posts and connectors have tobe checked for proper seating NO TROUBLE SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 1 Windetoidwipar does Creu breaker CBD61 Check oveut breaker or conn, otwok whentoggle _defectve replace # required. Such isn SLOW or FAST peston Toggle swich S081 hack sich for con: uty, replace otecwve Hrequees Wiper motor 031 ‘Ghack motor, replace Ht requted (se otectve Para- graph 702-11), Wiper clay Koes (check relay, replace #requied otetve Electical wing detecive Check wing, pair or epace 2 Windsildwipar doas Dropping resistor RO Check wing replace resistor rotwok whentoggle detective reauies Sten SLOW postion lectica wing dtecive Check wing repair or replace 3 Windstiold wiper wes Loose greund con-, Check ground connes ton fr latrosiead speea when fecton E227 ores! Gontiuly, pai organ foggle switchs n FAST contact Connection, postion Table 702-1 Troubleshooting (1 of 2) ‘CHAPTER 702 Page + code ©Geurcconter MAINTENANCE MANUAL MBB - BK117 TROUBLESHOOTING (continued) NO TROUBLE SYMPTOM PROBABLECAUSE CORRECTIVE ACTION 5 Windsried wiper does Toggle swith S081 Chock sich for conf, replace hatstepin par postion dafecve. reauied. ‘nen tog ston Extto OFFPARK poston Delay cut witin he Check olay, replace requted ‘ay KO63 astecve 6 Windsiel wiper does _Camawtchwiin motor Check motor, replace requled (666 i rotstepon designates BOsTeslecive. avaraph 708: park poesion, wren fegple cmc eset 0 CPBPARK Toggle swich S081 Chock switch or coninuly, replace it steve reauied. Delay cut within he Chock olay, replace trequed ‘ely KOS aetetve octal wing ‘check wing, repair or epic etotve. Table 702-1 Troubleshooting (202) ccHapTen 702 code Page §Geurcconter MAINTENANCE MANUAL MBB - BK117 702-3 FUNC"IONAL TEST. WINDSHIELD WIPER GUTOR «=o ENSURE THAT wiNOSHIELO IS CLEAN, (© ENSURE THAT WINDSHIELD IS CONTINUOUSLY SPRAYED WITH WATER DURING WIPER OPERATION. 1. Ensure that ogpe wich WIPER on instrument pana is et OFFIPARK postion, 2, Lock onto round power electrical supa (5 ovemead cance (Chapter 92) and press ckrcul breaker WIPER on the 8. Sot toggle swich WIPER 1 ‘on wipers must cover te wiping the SLOW postion, ‘10a of aporoximately 58° smoothly {and at reduced speed ane wipe the vinashis tree a steaks. 4. Sottoggle svtch WIPER 1 Both wipers must cover the wiping the FAST peston area of approximataly 58° emoathy Sand at at higher spec than that Speciiedn step 3. and wipe the vinashiow Wee ot streaks 5. Sot ogg snitch WIPER Wiper must return to the parks po the OFBPARK postion ‘hon (5 mm paral othe wind. Shit centr fame), rogarloss ot tha postion of the we laces a the Emo of ete 6. Winsated, press and inmesatety Both windshild wipers must complete Folaate pushouton WIPER ‘one wipe cle at high epoes and ‘nie pts colecive-meunted ‘hen veturh to a park postions ‘Sch box (retro top 5) Hos pusnotion WIPER Both windshiks wipers must complet pressed fra hte number ol wipe eles and ten fang thon rebase {other pant poston 7. Ropeat step6, using te pusnouton WIPER on re copiers colective-mounteg '8. Switch off ground power eletical supply (eee Chapter 92) and trip ekcut breaker WIPER, ‘cuapren 702 Page 8 code ©Geuroconter MAINTENANCE MANUAL MBB - BK117 702-4 INSPECTION FOR CONDITION. WINDSHIELD WIPER 1. Inspet windshield wiser assembly for ganeralconton. 2, Inepact wiper biadee (9, Fig, 702-0) for condton and cleanness, clean Hf required 1. Check wiper blades for halne cracks and aging, replace if required Check scrowed connections (1,2) between wiper blades and pressure arm and wiper ink for oper seating, fetghen I reqies, 3. Check pressure arm (40) for condition, proper seating and cleaiiness, clean #reqited. ‘a, Replace pressure arm when detormed or damaged. Check sewed connections of pressure arms fr proper sealing, rtghtn if reculred and secure tng loting wie 4. Check wiper nk (6) for concton ae proper seating ‘. Feplace wiper ink when datormed or damaged. . Check wiper ink anes sorewed connections for proper seating, ctighten #reqived 5. Check wiper motor (35) and ave units (21 and 30) for proper seating 1a. tighten loose serewed connections 6 Ingpzet al eleitcal connectors, terminals and attaching hardware fright instalaton, damage and {&. Ton bose connections. »b. Romove corrosion or replace coroded pans, «6. Replace damaged pars. CHAPTER 702 code ¢ Page 7Qeurccopter MAINTENANCE MANUAL M83 - 8K117 702-5 ADJUSTMENT OF WIPER RANGE or Porto acusting the wer rang ‘and dave uns re postioned on has tobe ensured, that motors in patted postion itera op dead cere, 1. Li ot wpelaes (2, Fa, 702-1) tom wads and secure need poston by nearing a metal ‘pin info the hole (6) below the link of the pressure arm (9) pesionty ° 2, Loosen scrans (41 and 43, Fi. 702-3) ad postion pressure arms approx. 45 mm away rom centre {remo of wirstiatbyrelaing pressure ae around ouput ena (7 Fg. 702-1) of driv unt, Fasten pressure arms by ghtonng the serews (41 and 89, Fi, 702-3), Secure sorews using locking wie, 3. Loosen lock (4 Fig. 702-1) and shorten o lengthen upper end of wiper Ek (2) by turing unt wipor bades are postioned paral tothe centre ram ol he windshild 4. Secure upper ono nk by tightening lock nut (4, 5, Remove mesa pins and place wipe blades on windshiol 6. Perorm funcional est (eee Paragraph 702-2), 4 Gente Windies Frame 2 Wier Bide 3 Wer Lik Heaa 7 Output Sat 8 Bene Unt 5 Pressure Arm Figure 702-1 Adjustment - Wiper Range ‘ouapren 702 Page 6 codeGeurcconter MAINTENANCE MANUAL MBB - BK117 70246 ADIUSTMENT OF WIPER CONTACT PRESSURE Specialoos: pect wrench, 2 20509 or equivalent 1. Hook spring cal (3, Fig. 702-2) oatachment point of pressure arm (4 and wiper bi 2. Pul sping scale away rom windshield perpendculary unl wiper blade is ust cea of windshie (2), 2, Spring scale reading has to indicate 20 - 25 Nt tonsion value i out of required range the tension ‘shrew (0) has tobe agustoa, 4, Using the special wrench, increase or decrease tension by turing screw counterclockwise or ‘oce respectively, unl requedtansion valve snag on peng Sale. 5, Remave wrench and spring scale 6, Pesorm functional test (568 Paragraph 7023). ee ow 4 Spring Seale 2 Tension Serow 2 Wiper Blade 4 Pressure Arm Figure 702-2 Adjustment - Wiper Contact Pressure cHaPrER 702 code © PagesQeurcconter MAINTENANCE MANUAL MBB - BKI17 702-7 Removal Wer lade mE ‘Te removal procedure ofthe lat and right wiper lade ls etal. 1. Settogge snitch WIPER fo OFFIPARK and rp creus breaker WIPER, 2 Lito pressure arm (4, Fig, 702-3) trom winsshiet and secure in ted poston by ineeing a mat in ime hole below the tk othe pressure arm. Remove nus (1) and washers (2) and remove wiper blade (3), GAUMOH © —_D0NOT REMOVE METAL PIN FROM LINK OF PRESSURE ARM. Wap protecive cloth around wiper ink (6) and pressure arm to proven damage to windtils, 702-8 Inctalaion Wiper bce mE “Te instalation procedure of he let and ight wiper blade iene 1. Remove prtectve cloth rom pressure arm (0, Fi. 702-3) and wiper ik (6) 2: Plc npr ad (3 no meuning Peston an aston pressure am an wipe kus Sos fd wasnrs (3. ‘8, Remove mal pin and place wiper blade on windshield, 4. Periorm funcional test (S08 Paragraph 702). ‘cuapreR 702 Page 10 (code ©Geurccopter MAINTENANCE MANUAL MBB - BK117 702-9 Removal Pressure arm mE “The removal procedure of the let and ight pressure arm sda. ‘Set agg atch WIPER to OFFIPARK and ip cru breaker WIPER. 2, Lil constant pressure arm (40, Fig. 702-8) rom windshield and secure in ited positon by inserting ‘mata pm nto fe hoe bolow tho nk ofthe pressure at 3, Remove sefew (1) and washer 2) and remove wiper bade 4. Remove pressure arm from ouput shalt 22) o ve unit by osening screw (49) and removing ferewe (41) ang washer (42) 702-10 Inetalation- Pressure arm iE “Te instalation procedure of he let and ght pressure atm i ideal 1. Fit pressure arm (40, Fig, 702-9) to output shat (2) of civ uni (2), that a stance of 45 mm to the ce rame of wndansi Is obtained. ‘Tighen screw (42) and eocure pressure arm in ited postion by inserting a metal pn into the hole bot the Ena e pressure arm ‘Sere pressure arm to convertor output shat using srew (41) and washer (42). Secure serows (41 and 43) using locking wi. ‘tach pressure arm to wiper bide (9) using nut (1) ana washer (2), Remove metal pin rom pinhole and carefully place wiper blade onto windshils Pertrm adjustment of wer contact pressure (see Paragraph 702-6), (CHAPTER 702 code © PagetQeurcconter MAINTENANCE MANUAL MBB - BK117 702-11. Removal Wiper motor 1. Set togpesutch WIPER to OFFIPARK and tip ccut broaker WIPER, 2, Remove anlar shivi tom instrument panel (ese Chapter 92). 8. Disconnect connector POSt rom wiper motor (95, Fig, 702-2). 4, Disconnect round connection (27) trom angle racket 5, Remove toile dive shaft (26) rom moor. 6, Remove sees (31) and washers (32) and separate motor from right rive un 7, Remove meow mints shim (24) and emove cout (6, anne seve 3) 702-12 Instalation- Wiper motor 1. Install connsctorsloeve (88, Fig. 702-3) Ito ght dove unt (99), 2, Insert O-ring (97) nto O-ring grove of connector soeve 3, Inset coup (36) nto the ight rive ideo he motor (35), Frag han acing meee ve unt, naire hat wer Dade ar meyer 4, Locate moe in poston and connect to ariv unt input va the coupler Faston meta to bracket (33) using serewe (21), washers (82) and laminated ehim (24). Connect bonding leas (27) o bracket (33). Secure screws using locking wie Intl tonbs dove shat (26) toe ve ide of motor using ouping mt. Secure couping nt wih lctng we cguapren 702 Page 12 code ©Geurccopter MAINTENANCE MANUAL MBB - BK117 8. Connect boning lead (27) to ange brackel using serew 30) and washer (28 and29), 10, Comeet connector POS to wipe moto. 14 Insta at-glare shits o instrument panel ( 30 Chapter 92). 12, Perorm functional test (see Paragraph 702-3). 702-13. Removal Wiper ive unt mE ‘Step 1103 are irc forthe lft and ight deve uit 1. Set gle switch WIPER to OFFIPARK and tp ecu breaker WIPER. 2, Remave anti-glare shel rom instrument panel e4e Chapter 92). 3, Remove pressure arm (40, Fg. 702-3) n acordance with Paragraph 702-9 land emove wer In (3). NOE ‘Step 4 ony pertains tothe removal of the ight eve unt; n this case proceed ‘wit step 6, elnennse commence wi Sep 5. 4, Rerrove wiper motor (85) n aocordance with Paragraph 702-11 rove toile rive shat (26) from input ot div uit (2). Remove scrows (18), washer (23) and mus (24) and remove channel racket (17) rove nut (16). emve dive uni rom support bracket (25) by removing screws (20) and washers (19); wthdraw and retain Journal box (8), spacers (12 and 18), faring (14), 120 washer (15) and nut (1) (CHAPTER 702 code © Page 13Qeurcconter MAINTENANCE MANUAL MB3 - BK117 702-14 Insataion - Wer crv unt ‘Steps 105 are identical forthe et and right civ uni. 1. Pace cive ent (2, Fig, 702-3 in mounting positon and advance ts output shaft (22) tough the ‘ote ofthe supprt racket (25) nt (16) ab washer (18). ating (14) ane spacers (12 and 13) n ‘quence one dive units output shat (see Deal A 2, Guide cutpu shat through the borin the winded fame and ft spacer (12) and journalbox 2) ‘onto shan sequence. 8. Fasten eve unt using sorems (20) and washers (1), 4. ign fatingto be paral othe centre of windehiel ame and serew nut (16) onto journal box (8). Secure nity locking theta ot abwasher (15), 5. Fitchannal bracket (17 by using eerome (18), washers (20) and nut (24. mE ‘Te parked postion ofthe windshield wipe is adjusted during step 6. 68, Manual ott ouput shat onards cent ram of windshield unt it sops on internal op dead OE ‘Step 7 ony pears to instalation ofthe et crive un in his case proceed wih sop olnerwse commence wih sep 8, 7 Ital loxibe civ shat (28) LH ive unt using coupling nt; secure couping nut with king wi, 8, Instat wiper metor (35) in accordance with Paragraph 702-12 ‘9. Ensure suteint sealing of spine clearance between output shal (22) and journal box () by ‘applying seaing copound (CH 626), 10 Insta pressure arm (40) in accordance win Paragraph 702-10 and fasten wiper rk (6) by using mut (Gh. washer 2}, pimpin (7) and wah (24 11 Intl ant gare shiolsto inerument panel (ee Chapter 92) 12, Perorm urconal test (see Paragraph 702-3) HAPTER 702 Page 14 codecGeurcconter MINTENANCE MANUAL MBB - BK117 et (28) Washer (22) Figure 702-9 Windshion Wiper cuapren 702 code Page 15/16