T-KJr.

Instantaneous Water Heater

Installation Manual and Owner’s Guide

WARNING
This product must be installed and
serviced by a licensed plumber, a
licensed gas fitter, or a professional
service technician and/or in accordance
with all local code. Improper installation
and/or operation, or installation by an
unqualified person, will void the warranty.

WARNING
Operation of this unit creates carbon
monoxide gas and flue gases which can
cause serious injury or death. In addition,
if the information in this manual is not
Flash Water Heater™ followed exactly, a fire or explosion may
Model T-KJr. result causing property damage, personal
injury or death.
Suitable for potable water heating and space heating

FEATURING

• ENDLESS HOT WATER Takagi Industrial Co. USA Inc.

• ON DEMAND 5 Whatney
• COMPACT, SPACE SAVING Irvine, CA 92618
• ENERGY CONSERVING Toll Free (888) 882-5244 USA
• COMPUTER CONTROLS Toll Free (877) 877-4935 CANADA
• COMPUTERIZED SAFETY
www.Takagi.com
• NO PILOT LIGHT
 SPECIFICATIONS
CONTENTS
Natural Gas Input Min. 19,500 Btu
Specification …………. 2 Max. 140, 00 0 B tu

Introduction …………..3 LPG Input Min. 17,500 Btu

Max. 1 40,00 0 Btu
For your safety …………..3-4
Gas Connection ¾” NPT
Installation …………. 5 Water Connections ¾” NPT
General …………. 5
Accessories …………. 5 Water Pressure Min. 15 psi
Outdoor Installation ………….5-6 Max. 150 ps i
Indoor Installation ………….6-7
Venting Instructions …………..7 -9 Natural Gas Pressure Inlet Min. 5.5” WC
Gas Supply/Gas Pipe sizing………..10-11 Max. 10.5” WC
Water Connection …………. 11-12
LP Gas Pressure Inlet Min. 9.5” WC
Electrical Connection …………. 13
Max. 14” W C
Initial operation …………. 13
Manifold Pressure Natural 3.2” WC
Normal operation …………. 14
Propane 3.2” WC
Flow …………. 14
Temperature setting …………. 15 Weight 32 lbs.
Freeze Protection Device …………. 15-16 Dimensions 20”x14”x6”
Maintenance and Service …………..16-17 Ignition Electronic Ignition
Error codes …………..17 Electrical Supply AC 120 V

For your Safety …………..18 *** NOTE ***

Danger …………..19 Check the rating plate to ensure this
product matches your specifications;
Application …………..20 This appliance is certified for use at
Space Heating …………..20 altitudes from 0ft to 4500ft (1,370m) in
Dual-purpose heating …………..21 accordance to the latest CAN/CGA 2.17-
Storage Tank …………..22 High Altitude Installation procedures at
Re-Circulation …………..22 normal manifold pressure 3.2" W.C.
(Natural Gas). Do not alter the orifice jets
Optional Items …………..23 or gas supply pressure. At altitudes of
4500ft to 5,000ft (1524m) lower the
Component Diagram …………24-25 manifold pressure to 2.9" W.C. (Natural
Gas). At 5000ft to 6000ft (1,829m), lower
Parts List …………..26 the manifold pressure to 2.7" W.C. (Natural
Gas). For elevations above 6000ft or for
Output temperature Chart …………..27 specific instructions on how to lower the
manifold pressure, please call the Takagi
office.

Manufacturer reserves the right to discontinue, or change at any time, specifications or

designs without notice and without incurring obligations.

2
 INTRODUCTION FOR YOUR SAFETY
This manual provides information necessary The installer is responsible for the correct
for the installation, operation, and maintenance installation of your Flash T-KJR Water
of the Model T-KJR water heater. This unit Heater. Installation and service must be
includes a fan enabling sidewall (power) performed by a qualified installer (for
venting and an advanced electronic ignition example, a licensed plumber or gas fitter)
system. otherwise the warranty by Takagi will be
The model description is listed on the rating void.
plate which is attached to the front cover of the
water heater. Please read all installation
PLEASE READ THIS MANUAL CAREFULLY
instructions completely before installing this
AND FOLLOW ALL DIRECTIONS.
product. If you have any problems or
questions regarding this equipment, consult
1. Follow all local codes, or in the absence of
with Takagi or its local representative.
local codes, follow the most recent edition
Experiences have shown that most operating
of the National Fuel Gas Code, ANSI
problems are caused by improper installation.
Z223.1/NFPA 54 in the USA or the
The T-KJR Water Heater is an instantaneous, CAN/CSA B149.1 Natural Gas and
tankless water heater designed to supply Propane Installation Code in Canada.
endless hot water to your entire household 2. Properly ground the unit in accordance with
and/or commercial facility utilizing total all local codes or in the absence of local
efficiency. The principle behind the T-KJR codes, with the National Electrical Codes,
Water Heater is simple. Once you open a hot ANSI/NFPA 70 in the USA or CSA
water tap, water flows through the T-KJR standard C22.1 Canada Electrical Code
Water heater. Once a minimum of 0.75 GPM is Part 1 in Canada.
achieved, the flow sensor automatically 3. Carefully plan where you intend to install
commands the computer to turn on the fan, your T-KJR Water Heater. Ensure that your
activate the electronic igniter and open the gas heater will have enough combustible air
valves. The computer monitors water and proper ventilation and locate your
temperature, water flow rate and gas flow to heater where water leakage will not do
ensure that you get the right amount of hot damage to surrounding areas. If there is a
water at the correct hot water temperature. possibility of water damage, install a
After the burners are ignited, the “fire on” lamp suitable drain pan under the unit which will
is lit. The computer will modulate the gas
not restrict combustible airflow.
supply valve and water flow. 0.75 gallons per
4. Check the rating plate for the correct gas
minute is required to turn the burners on; after
the burners are ignited, the flow rate can be type, gas pressure, water pressure and
lowered to 0.6 gallons per minute to maintain electrical rating. If this unit does not match
the heater on. It is advisable to open further your requirements, do not install.
the cold tap rather than decreasing the hot tap
to adjust the water temperature. As long as
you have water, gas and electricity, you will get
an endless flow of hot water. Open a hot water
tap to turn on your water heater. Close the tap RATING
to turn off your water heater. PLATE

5. If any problem should occur, turn off all hot

water taps and turn off the gas. Then call a
trained technician or the Gas Company or
the manufacturer.

3
6. WARNING: Do not disconnect the GENERAL
electrical supply if the ambient temperature
will drop below freezing. The Freeze The T-KJR. Water Heater is an instantaneous,
Prevention Device only works if the unit tankless water heater designed to supply
has electrical power. The Freeze endless hot water to your entire household
Prevention Device is rated for temperatures and/or commercial facility utilizing total
down to 5º F ( -15º C ) in a wind free efficiency. The principle behind the T-KJR
environment. Refer to the section on Water Heater is simple. Once you open a hot
Winterizing and the Freeze Prevention water tap, water flows through the T-KJR
Device for more information. The Warranty Water heater. Once a minimum of 0.75 GPM is
will not be covered if the heat exchanger is achieved, the flow sensor automatically
damaged due to freezing. commands the computer to turn on the fan,
activate the electronic igniter and open the gas
7. WARNING: Water temperatures over valves. The computer monitors water
125ºF can cause severe burns instantly or temperature, water flow rate, and gas flow to
death from scalding. The water insure that you get the right amount of hot
temperature is set at 122ºF (50ºC) from the water at the correct hot water temperature.
factory to minimize any scalding risk. After the burners are ignited, the “fire on” lamp
Before bathing or showering always check is lit. The computer will modulate the gas
the water temperature. supply valve and water flow 0.75 gallons per
minute is required to turn the burners on; after
8. WARNING: Do not use this appliance if the burners are ignited, the flow rate can be
any part has been in contact with or been lowered to 0.6 gallons per minute to maintain
immersed water. Immediately call a trained the heater on. It is advisable to increase the
technician to inspect and/or service the unit cold tap rather than decreasing the hot tap to
if necessary. adjust the water temperature. As long as you
have water, gas and electricity, you will get an
9. WARNING: Do not store or use gasoline or endless flow of hot water. Open a hot water tap
other flammables, vapors or liquids in the to turn on your water heater. Close the tap to
vicinity of this appliance. turn off your water heater.

10. WARNING: Do not reverse the water

and/or gas connections as this will damage
the gas valves and can cause severe injury
or death. Following the diagram below
when installing your water heater:

Flow
Thermistor Sensor
Cold In

Hot Out Gas

4
 INSTALLATION Accessories
GENERAL Check that the installation manual, the
All gas water heaters require careful and extension cable and the warranty card were
correct installation to ensure safe and efficient
included with the unit.
operation. This manual must be followed
exactly. Read the “For Your Safety” section at
the beginning of this manual.
1. The gas regulator is preset at the factory;
it is computer controlled and should not
need adjustment.
2. Maintain proper space for servicing. Install
the unit so that it can be connected or
removed easily;
3. The electrical connection requires a
means for switching off the power supply;
4. If you will be installing the unit in a OUTDOOR INSTALLATION
contaminated area with a high level of
dust, sand, flour, aerosols or other Follow all local codes, or in the absence of
contaminants, they can become airborne local codes, follow the most recent edition of
and enter and buildup within the fan and
the National Fuel Gas Code ANSI
burner causing damage to the unit. In
Z223.1/NFPZ 54 in the USA or the CAN/CSA
those environments, please purchase the
optional TK-TV09 direct vent conversion B149.1 Natural gas and Propane Installation
kit and convert the T-KJR to a sealed Code in Canada.
combustion unit. The warranty will not
cover damage caused to the unit due to Ensure that the unit is set for outdoor
installation in a contaminated environment installation. The ‘OUT’ dipswitch on the
that has not be converted using the TK- computer board should be switched to its ‘ON’
TV09. (up) position:
5. Particles from these objects may clog the
air vent or reduce the functions of the Outdoor dip switch setting
rotating fan and cause improper burning
of the gas. Regular maintenance is
recommended for these types of
environment.
6. Do not install the unit where the exhaust
vent is pointing into any opening in a
building or where the noise may disturb
your neighbors. Make sure the vent
termination is 4 feet from a doorway or The outdoor vent cap must be used when unit
opening to prevent exhaust from entering. is installed outdoor. Takagi recommends the
7. Some chemicals used in a beauty salon use of its part No. TK-TV04.
may affect the flame sensor. Water heater
may not work properly. Please consult When installed outdoors, the T-KJR water
with Takagi, when the water heater is heater shall be wall mounted only. Locate the
installed in a beauty salon. water heater in an open, unroofed area and
8. Water hardness may affect the water maintain the following minimum clearances:
heater. Water heater may be damaged.
The warranty will not cover damage Outdoor Installation Service Clearances
caused by water quality. Piping side (Bottom) 12”
9. When converted into a direct-vent unit, the Front (Maintenance space) 24”
T-KJR is RADCO certified to be installed Back of heater 1”
in mobile homes and manufactured
Sides of heater 6”
homes.
Top of heater 36”

5
WARNING: Do not install this water heater under The diagram below details the required
an overhang less than 3 feet from its top or eaves. clearances around the unit:
The area under an overhang must be open to three
sides.

WARNING: Do not have the vent terminal

pointing toward any opening into a building. Do
not locate your heater in a pit or location where
gas and water can accumulate.

WARNING: Do not install the heater where

water, debris or flammable vapors may get into
the flue terminal. This may cause damage to Combustion Air Supply
the heater and void the warranty. The water heater location must provide enough
air for proper combustion and ventilation of the
surrounding area. See the latest edition of
ANSI Standard Z223.1 or any applicable local
codes. In general, these requirements specify
that if the unit is installed in a confined space,
there must be a permanent air supply opening.

Air Supply from Outside Building

When combustion air is supplied from outside
WARNING: Do not install the water heater the building, an opening communicating
vent terminator within 4 feet in the USA of any directly with the outside should have a
air intake or building opening, and with in 3 feet minimum free area of one square inch per
in Canada of any air intake or building opening. 15,000 BTUH input of the total input rating of
(Refer to Page.9) water heater in the enclosed area.

Air Supply from Inside Building

INDOOR INSTALLATION When combustion air is supplied from inside
When installed indoors, the T-KJR water the building, an opening communicating with
heater shall be located in an area to maintain the rest of the dwelling should have a minimum
the following minimum clearances around the free area of one square inch per 1000 BTUH
input of the total input rating of water heater in
unit:
the enclosed area. These openings should
never be less than 100 sq. in.
Indoor Installation Service Clearances
Piping side (Bottom) Min. 6” Minimum recommended air supply opening size
Front (Maintenance space) Min 24” for water heater:
Back of heater 1”
Sides of heater 2” Water heater When drawing When drawing make-up
size make-up air air from inside the
Top of heater 12" from outside building (from other
the building rooms within)
Max. 140.000 6.2 Sq. IN 119 Sq. IN
BTU

6
Combustible Air Supplied by Exhaust Vent
Mechanical fan or Make up air device.
This is a Category III appliance and must be
The T-KJR water heater is equipped with a vented accordingly. The vent system must be
combustible air sensor that will shut off the unit sealed air tight. All seams and joints must be
when inadequate combustible air supply to unit sealed with high heat resistant silicone sealant
is detected.
or UL listed aluminum adhesive tape having a
If a mechanical fan or make up air device is minimum temperature rating of 350ºF. For best
used to supply air to the water heater or utility results, a vent system should be as short and
room, the installer should make sure it does straight as possible.
not create drafts which could cause nuisance
shutdowns. If a blower is necessary to provide This unit requires 4”, Category III approved,
adequate combustion air to the water heater, a single wall stainless steel vent pipe or any
switch or equivalent device must be wired other Category III approved, non-combustible,
(interlocked) with the water heater control corrosion-resistant material. The following are
circuit or other proper devices to prevent the UL listed manufacturers: ProTech Systems Inc.
water heater from firing unless the blower is (FasNSeal), Flex-L Inc., Z-Flex Inc. (Z-Vent III)
operating.
and Heat-Fab Inc. (Saf-T Vent). Follow the
Direct intake vent system vent pipe manufacturer’s instructions when
This T-KJR water heater may be converted to installing the vent pipe. Do not common vent
a direct vent (sealed combustion) appliance by this appliance with any other vented appliance.
installing an adapter (part No TK-TV09) which The maximum length of exhaust vent piping
will bring all required combustible air from must not exceed 35 ft. deducting 5 ft. for each
outside the building. The T-KJR must be elbow used in the venting system. Do not use
installed in a location where the proper amount more than 3 elbows.
of combustible air will be available to it at all Diam Max. Max. Vertical or
times without obstructions. If used as a direct eter No. of Horizontal run in
vent appliance, the T-KJR requires a 3” Elbow Length
combustible air supply pipe. The intake pipe 4” 3 Ea. 35 ft
must be sealed airtight with aluminum tape and For each elbow added, deduct 5 ft. from
can be made of ABS, galvanized steel, max. Vent length.
corrugated aluminum, corrugated stainless
steel or Category III stainless steel. No. of Elbows Max. Vertical or
Horizontal Length
T-KJr is not necessary to change the dip 0 35 ft.
switch setting. 1 30 ft.
2 25 ft.
3 20 ft.
VENTING INSTRUCTIONS
When installing the vent system, all applicable
General national and local codes must be followed. If
you install thimbles, fire stops or other
WARNING: Improper venting of this appliance protective devices and they penetrate any
can result in excessive levels of carbon combustible or noncombustible construction,
monoxide which can result in severe personal be sure to follow all applicable national and
injury or death. local codes.
This water heater must be vented in When the horizontal vent run exceeds 5 ft., the
accordance with the section “Venting of following criteria must be observed:
Equipment" of the latest edition of the Natural
Fuel Gas Code, ANSI Z223.1 and all
applicable local building codes. In Canada, Support the vent run at 3 ft intervals with
follow section 7 of the CAN/CSA B149.1 overhead hangers.
Natural Gas and Propane Installation Code. Slope the vent run downwards toward the
vent terminal at a rate of ¼” per foot.

7
 Vent Termination
A sidewall vent terminator must be used when General rules for venting the T-KJR water
the water heater is vented through a sidewall. heater are:
Takagi recommends the use of its part No.TK-
TV01 or the TK-TV05 with the TK-TV09 when 1. Place the water heater as close as possible
using the direct vent option. The vent to the vent terminator;
terminator provides a means of installing vent 2. The vent collar of the water heater must be
pipe through the building wall and must be fastened directly to an unobstructed vent
located in accordance with ANSI Z223.1/NFPA pipe.
54, or in Canada with CAN/CSA-B149.1 and 3. Do not weld the vent pipe to the water
local applicable codes. heater collar.
4. The weight of the vent stack must not rest
Locate the vent terminator so that it cannot be on the water heater.
blocked by snow. Most codes require that the 5. The vent must be easily removable from
terminator be at least 12 inches above grade, the top of the water heater for normal
but the installer may determine if it should be service and inspection of the unit.
higher depending on the job site condition and 6. The water heater vent must not be
applicable codes. connected to any other gas appliance or
vent stack.
WARNING: Improper installation can cause 7. Avoid locating the water heater vent
nausea or asphyxiation, severe injury or death terminator near any air intake devices or
from carbon monoxide and flue gases air-conditioning units. These fans can pick
poisoning. Improper installation will void up the exhaust flue products from the water
product warranty. For high altitude installation heater and return them to the building. This
above 4,500 feet, contact Takagi on how to can create a health hazard.
handle this situation. 8. Avoid using an oversized vent pipe or using
extremely long runs of the pipe.

Rain cap The exhaust

goes to the roof

Roof Flashing
Regarding the clearance from the
terminator to the air inlet or opening,
refer to the next page.
Install a condensation drain in the
venting.
Follow the vent system to vent
Condensation drain manufacture’s instruction and local
(Install according to TK-TV03 (Back flow code.
local code) prevention) Do not common vent or connect any
vent of appliance to the vent.
Use the 4” category III Vent pipe
approved, single wall stainless steel
vent pipe.

8
 Canada U . S .A
Direct vent and
Direct vent Other than Direct Vent
other than Direct Vent
Clearance above grade, veranda, porch,
A 1 foot 1 foot 1 foot
deck, or balcony.
4 feet from below or
Clearance to window or door that may be
B 3 feet 1 foot side opening. 1 foot
opened.
from above opening.
C Clearance to permanently closed window * * *
Vertical clearance to ventilated soffit located
above the vent terminator within a horizontal
D * * *
distance of 2 feet (61cm) from the center
line of the terminator.
E Clearance to unventilated soffit * * *
F Clearance to outside corner * * *
G Clearance to inside corner * * *
Clearance to each side of center line
H 3 feet * *
extended above meter/regulator assembly
I Clearance to service regulator vent outlet. 3 feet * *
Clearance to non-mechanical air supply inlet 4 feet from below or
J to building or the combustion air inlet to any 3 feet 1 foot side opening. 1 foot
other application. from above opening.
K Clearance to mechanical air supply inlet. 6 feet 3 feet 3 feet
Clearance above paved sidewalk or paved
L 7 feet * 7 feet
driveway located on public property.
Clearance under veranda, porch deck, or
M 1 foot * *
balcony.
*For clearances not specified in ANSI Z223.1 / NFPA 54 or CAN/CSA-B149.1, please use clearances in
accordance with local installation codes and the requirement of the gas supplier.

9
GAS SUPPLY AND GAS PIPE SIZING Check that the type of gas matches the rating
plate located on the cover of your water heater.
TO TURN OFF GAS TO The minimum and maximum inlet gas pressures
APPLIANCE are:
Natural Gas Min. 5.5” WC - Max. 10.5” WC
1. Turn off all electric power to the Propane Gas Min. 9.5” WC - Max. 14” WC
water heater if service is to be
Gas pressure below this specified range for the
performed. T-KJR and/or insufficient gas volume will
2. Turn the manual gas valve located adversely affect performance. Inlet gas pressure
on the outside of the unit clockwise must not exceed the above maximum values; gas
to the off position. pressure above the specified range will cause
dangerous operating conditions and damage to
the unit. Until testing of the main gas line supply
pressure is completed, ensure the gas line to the
FOR YOUR SAFETY, READ T-KJR is disconnected to avoid any damage to
the water heater.
BEFORE OPERATING:
Size the gas pipe appropriately to supply the
necessary volume of gas required for the T-KJR
A. This water heater does not have a (140,000 BTUH) using ANSI233.1/NAPA 54 in
pilot. It is equipped with an the USA or CAN/CSA B149.1 in Canada or local
electronic ignition device that codes. Install a manual gas shut-off valve
automatically lights the burner. Do between the T-KJR and the gas supply line.
not try to light the burner manually; When the gas connections are completed, it is
B. BEFORE OPERATING, check all necessary to perform a gas leak test either by
around the water heater area for applying soapy water to all gas fittings and
gas leaks. Be sure to check next observing for bubbles or by using a gas leak
to the floor as some gases are detection device. Always purge the gas line of
heavier than air and will settle on any debris before connecting to the heater gas
the floor; inlet.
C. Use only your hand to turn the gas
valve knob. Never use tools. If the Pipe Sizing Example: This table below is for
knob will not turn by hand, do not Natural gas piping supply straight to the water
attempt to repair it. Call a qualified heater without any tabs to other gas appliances
service technician. Force or
attempted repair may result in a fire Recommend Gas pipe size for
or explosion. T-KJR Water Heater(Example for NG)
D. WARNING: Conversion of this unit Distance from Gas Meter Pipe Size (inches)
from natural gas to propane or 0' - 60' 3/4"
propane to natural gas cannot be 60' - 150' 1"
done in the field. Contact your local 150' – 300’ 1-1/4"
distributor to get the correct unit for
your gas type. Conversion done by
anyone other than the
manufacturer will void all warranty.

10
 Natural Gas Supply Piping
Maximum Capacity of Natural Gas Based on a 0.60 specific gravity at a 0.5” WC pressure drop
Pipe Size kBTU of Natural Gas
Length 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 125’ 150’ 200’
¾” 372 255 205 175 156 142 130 121 114 107 95 86 74
1” 702 482 387 331 293 266 245 228 213 202 179 162 139
1 ¼” 1441 990 795 680 603 546 503 468 439 415 367 332 285
1 ½” 2158 1483 1191 1019 903 819 753 701 658 621 550 499 427
2” 4155 2856 2293 1963 1740 1576 1450 1349 1266 1195 1060 960 822

Propane (LP) Gas Supply Piping

Maximum Capacity of Propane (LP) Gas Based on 11” WC supply pressure at a 1.0” WC pressure drop
Pipe Size kBTU of Propane
Length 10’ 20’ 30’ 40’ 50’ 60’ 70’ 80’ 90’ 100’ 125’ 150’ 200’
¾” 567 393 315 267 237 217 196 185 173 162 146 132 112
1” 1071 732 590 504 448 409 378 346 322 307 275 252 213
1 ¼” 2205 1496 1212 1039 913 834 771 724 677 630 567 511 440
1 ½” 3307 2299 1858 1559 1417 1275 1181 1086 1023 976 866 787 675
2” 6221 4331 3465 2992 2646 2394 2205 2047 1921 1811 1606 1496 1260

WATER CONNECTIONS a wire mesh filter within the cold inlet to trap
debris from entering your heater. This will need
FOR YOUR SAFETY, READ to be cleaned periodically to maintain optimum
BEFORE OPERATING:
flow.

Do not use this water heater if any part Unit Draining & Filter Cleaning Procedures
has been submersed under water. To drain your unit, please follow these
Immediately call a qualified service instructions carefully:
technician to inspect the water heater and 1. Turn off the power supply to the T-KJR
to replace any damaged parts. Water Heater.
2. Close the manual gas shut off valve
All pipes, pipe fittings, valves and other located on the gas supply line.
components, including soldering materials, 3. Close the manual water shut off valve
must be suitable for potable water systems. A located on the water supply line.
manual shut off valve must be installed on the 4. Open all hot water taps in the house.
cold water inlet to the water heater between (Bathroom, kitchen, laundry room, etc.).
the main water supply line and the T-KJR. In When the residual water flow has ceased,
close all hot water taps.
addition, a manual shut off valve is also
5. Have a bucket or pan to catch the water
recommended on the hot water outlet of the from the unit’s drain plugs. Remove the
unit. If the T-KJR is installed within, or drain plugs to drain all the water out of the
subjected to, a closed loop water system, such unit.
as one having an anti-backflow device in the 6. Wait a few minutes to ensure all water has
cold water supply line, a thermal expansion drained from unit.
tank must be installed. Contact the water 7. At this time, please check the water filter
supplier or local plumbing inspector on how to located within the cold inlet. With a tiny
control this situation. brush, clean the water filter of any debris
After installation of the water heater is which may have accumulated and reinsert
complete, purge the water line to remove all the filter back into the cold water inlet.
the debris and air from the line. Failure to do 8. Securely screw the drain plugs back into
so may cause damage to the heater. There is place. Hand- tighten only.

11
To re-start your heater, follow these steps: Pressure Relief Valve
1. Make sure all hot water taps are closed The FLASH T-KJR has a high-temperature
and the drain plugs are securely attached. shut off switch built in as a standard safety
2. Purge the water line of debris. feature (called a Hi-Limit switch) therefore a
3. Open the manual water shut-off valve
located on the water supply line. “pressure only” relief valve is required.
4. Open all the hot water taps to verify water This unit does not come with an approved
flows to the taps. Then close the hot water pressure relief valve. An approved pressure
taps. relief valve must be installed on the hot water
5. Open the manual gas shut-off valve located outlet. The pressure relief valve must conform
on the gas supply line. to ANSI Z21.22 or CAN 1-4.4 and installation
6. Turn on the power supply to the T-KJR
Water Heater. must follow local code.
The discharge capacity must be at least
Note: Do not reverse the hot outlet and cold 140,000 BTU/hr. The discharge piping for the
inlet connections to the T-KJR Water Heater. pressure relief valve must be directed so that
This will not activate the water heater. the hot water cannot splash on anyone or on
nearby equipment. Attach the discharge tube
to the pressure relief valve and run the end of
the tube to within 6" from the floor. This
discharge tube must allow free and complete
Cold In
drainage without any restrictions.
If the pressure relief valve installed on the T-
KJR discharges periodically, this may be due
Hot Out Gas to a defective thermal expansion tank or
defective pressure relief valve.
The pressure relief valve must be manually
operated periodically to check for correct
operation.

HOT

Valve

6’’
T-Fitting
Hot

12
 ELECTRICAL CONNECTIONS
INITIAL OPERATION
WARNING: Follow the electrical code
requirements of the local authority having
For your safety please read before
jurisdiction. In the absence of such
operating the unit for the first time.
requirements, follow the latest edition of the
National Electrical Code ANSI/NFPA 70 in the Once you have properly installed the unit and
U.S. or the latest edition of CSA C22.1 before firing it for the first time, check the gas
Canadian Electrical Code, Part 1, in Canada. and water connections for leaks. Open the
main gas supply valve to the unit using only
The heater must be electrically grounded. Do your hand to avoid any spark. Never use tools.
not attach the ground wire to either the gas or If the knob will not turn by hand, do not try to
the water piping. Plastic pipe or dielectric force it; call a qualified service technician.
unions may isolate the water heater Force or attempted repair may result in a fire or
explosion due to gas leaks. Be sure to check
electrically.
next to the bottom of the unit because some
gases are heavier than air and may settle
CAUTION: When servicing or replacing parts towards the floor.
within the T-KJR, label all wires prior to
disconnection to facilitate an easy and error CAUTION: IF YOU SMELL GAS:
free reconnection. Wiring errors can cause
1. Do not try to start the water heater.
improper and dangerous operation. Verify
2. Do not touch any electric switch; do not
proper operation after servicing.
use any phone in your building.
3. Immediately call your gas supplier from
The FLASH T-KJR water heater requires AC
a neighbor’s phone. Follow the gas
120V 60 Hz electrical power supply that is
supplier’s instructions.
properly grounded.
4. If you cannot reach your gas supplier,
An on/off switch controlling the main power call the fire department.
to the T-KJR must be provided for service
reasons; This water heater does not have a pilot light. It
Connect the power supply to the T-KJR is equipped with an electronic ignition device
exactly as shown in the wiring diagram; which automatically lights the burner. Do not
A green screw is provided in the junction box try to light the burner manually. Check for
to ground the connection. proper venting and combustible air to the
heater. Purge the gas and water lines to
remove any air pocket. Do not use this water
heater if any part has been submersed under
water. Immediately call a qualified service
technician to inspect the water heater and to
replace any parts that have been under water.
Once the above checks have been completed,
follow these steps to turn on your unit:
1. Close the manual gas control valve located
on the gas line.
2. Fully open the manual water control valve
on the water supply line.
3. Open a hot water tap to verify that water is
flowing to that tap. Then close the hot
water tap.
4. Fully open the manual gas control valve
installed.
5. Turn on the 120 volt 60 Hz power supply to
Wiring diagrams are also located on the the FLASH T-KJR water heater.
inside panel of the appliance. 6. Now you are ready to enjoy hours of
endless hot water.
13
 Normal Operation
Household Flow Rates
To Turn on Your FLASH T-KJR water heater.
Flow Rate
1. Open a hot water tap. Appliance / Use
(GPM)
2. Burners ignite. “Fire On” lamp is lit. Lavatory Faucet 1.0
Bath Tub 4.0
Shower 2.0
Lamp is lit Kitchen Sink 1.5
Dishwasher 1.5
Washing Machine 2.0
3. Mix cold water with the hot to get the Taken from UPC 1997
correct temperature water.

WARNING
To "Turn off your Mobius water heater
1. Close the hot water tap
Lamp is lit
extinguished

“Fire On” lamp extinguishes.

FLOW Hot Water Heater temperatures over

125 F can cause severe burns instantly or
The flow rate through the FLASH T-KJR is death from scalding. The outlet hot water
limited to a maximum of 5.8 GPM. The
temperature of the FLASH T-KJR water
temperature setting, along with the supply
temperature of the water will determine the heater is factory set at 122 F. Feel the
flow rate output of the unit. Please refer to the water temperature before bathing or
temperature/gallons per minute chart at the showering. Do not leave children, the
back of this manual to determine the likely flow disabled or the elderly unattended as they
rates based on your local ground water are at the highest risk of being scalded.
temperature and your desired outlet water Temperature limiting valves are available,
temperature combination. ask professional person.
Based on the United States Department of
Energy method of testing water heater output,
the T-KJR is rated for 179 gallons per hour
(GPH), or 3.0 gallons per minute (GPM), when
raising the water temperature by 77 F (for
example from 43 F to 120 F). Refer to the
following chart of typical household plumbing
fixture flow rates to determine what the FLASH
T-KJR can do in a household application.

14
 TEMPERATURE SETTINGS
There are 4 preset temperatures that
you can select from by adjusting the
dipswitch settings on the computer
board. The temperature has been
preset at the factory to122ºF (50ºC).
The computer will electronically
control this temperature. At a fixture,
mix cold water with hot to get the
water temperature you desire. If you
desire a hot water temperature other
than the 4 preset settings, please
purchase the optional temperature
remote controller (part No. TK-RE02).
With this optional TK-RE02 you can
set the temperature from 99ºF to
182ºF. Please carefully read the
instructions prior to installing the TK-
RE02 as failure to do so could
damage the temperature controller
and/or the water heater, which will
void the warranty.

Hot Water Output Temperature

Setting:
With the FLASH T-KJR Water Heater,
the output hot water temperature can
be adjusted either manually from the
main computer board’s dipswitches or
with the optional remote controller
(Part TK-RE02, from 99°F to 167°F).
The dipswitches can set four hot
water output temperatures 113°F,
122°F, 140°F, and 182°F (the factory
set temperature is 122°F). could
damage the temperature controller
and/or the water heater, which will
void the warranty.

FREEZE PROTECTION
DEVICES
This unit comes equipped with
heating blocks to prevent freezing
which can damage the heat
exchanger. For this freeze prevention
system to operate, there has to be electrical The unit has been rated for temperatures down
power to the unit. Damage to the heat to 5ºF (-15ºC) in a wind free environment. If
exchanger caused by freezing temperatures you install the water heater in an area that is
due to power loss is not covered under the subject to temperatures (including wind chill)
warranty. below 5ºF (-15ºC), this will void the warranty
and Takagi will not be responsible for any
15
damage to the heat exchanger as a result of MAINTENANCE AND SERVICE
freezing. In any areas subject to freezing
temperatures, Takagi strongly recommends
the use of its back flow prevention flue damper WARNING: Turn off the electrical power
(Part No. TK-TV03) to reduce the amount of supply and close the manual gas control
cold air entering through the exhaust venting valve and the manual water control valve
when the water heater is off. before servicing.

If you will not be using your heater for a long Do this immediately after installation.
period of time or if the temperatures (including 1. Clean the cold-water inlet filter (figure
the wind chill) will drop below 5 ºF (-15 ºC), below).
turn off your heater and drain the unit of water
(see ‘Unit Draining & Filter Cleaning’ section
OPEN
above for draining instructions). This will keep
your unit from freezing and being damaged.

For indoor installation in areas where the

temperature will be well below freezing for
extended periods of time, use the included Filter
“Extension cable” to relocate the internal
thermostat located on the fan motor to the
CLOSE
outdoors. This will sense the ambient air
temperature and turn on the internal heater
blocks on to prevent the heat exchanger
2. Be sure that all openings for combustion
from freezing. and ventilation air are not blocked.
3. Check that the exhaust vent pipe is not
CAUTION: Only the pipes within the water
blocked.
heater are protected by the anti-freeze devices
4. Check the gas pressure.
on the T-KJR. Any hot or cold water pipes
5. Keep the area around the water heater
located outside of the unit will not be protected.
clear. Remove any combustible materials,
Properly protect and insulate these pipes from
gasoline or any flammable vapors and
freezing.
liquids.
CAUTION: Label all wires prior to The unit should be checked once a year or as
disconnection when servicing controls. Wiring necessary by a licensed technician. If repairs
error can cause improper and dangerous are needed, any repairs should be done by a
operation. Verify proper operation after licensed technician.
servicing.
The FLASH T-KJR water heater requires an The following systems and parts should be
electrical power supply from 120 VAC 60 Hz checked at least once a year:
circuit and be properly grounded. 1. Venting system
A means for switching on/off the 120 VAC 2. Burner
power supply must be provided for service 3. Manual operation of the pressure relief
reasons. valve to ensure correct operation.
Wire the heater exactly as shown in the 4. Periodic cleaning of the water filter (figure
wiring diagram. above).
A green screw is provided in the junction 5. Heat exchanger. Remove the thermistor
box for grounding connection. and check for a mineral coating. A mineral
coating on the thermistor requires flushing
the heat exchanger with a de-scaling
solution. Scale build up will void your
warranty and shorten the life of your water
heater.

16
 Common Trouble Shooting The T-KJR Will Not Initiate

The T-KJR can burn gas at a maximum input First check the flow rate through the unit. If the
rate of 140,000 BTUH. This puts a limit on the flow is less than .75 GPM, the unit will not
possible output temperature and flow initiate. Check the filter for any debris or
capabilities. If the water doesn’t seem hot damage. If you have installed a combination
enough, compare the flow and temperature system (a T-KJR doing both domestic hot
that is being attained to the T-KJR flow vs. water and space heating), completely isolate
temperature chart (See flow chart on the last the heating system temporarily to ensure flow
page of this manual). If the unit is not is not backfeeding through your heating
performing according to the chart, first check system to supply the domestic water (by-
that the gas supply pipe is sized properly and passing the T-KJR).
that the gas pressure is within the required
range. If the gas line is sized properly, check If neither of those remedies start the unit, press
the plumbing for mixing valves, thermostatic the lower grey button marked “test (off)” on the
valves, anti-scald devices, single handled GFCI inside the unit. If the red light above it
faucets with built in temperature or pressure does not come on, there is a problem with the
compensators valves and hot and cold crossed electrical supply to the unit. If that red light
connections. If the unit is performing in does come on, hit the “reset (on)” button and
accordance with the flow chart, it may be open a hot water faucet to re-try the unit. If the
undersized for the application. If the unit is problem persists contact Takagi for instructions
performing according to the chart, the output
temperature can be adjusted using the TK-
RE02 or the dipswitches on the unit. ERROR CODES
All Takagi units are self diagnostic for safety
It Takes Too Long to Get Hot Water and convenience when trouble shooting. If
there is a problem with the installation or the
The T-KJR takes three seconds to ignite and unit, it will display a numerical error code on
three more seconds to heat the incoming the TK-RE02 (if installed) or at the bottom left
ground water up to the set temperature. The corner of the computer board to communicate
time it takes to deliver hot water from the T- the source of the problem. Consult the
KJR to your fixtures depends on the length of following chart for the cause of an error code:
piping between the two. The longer the
distance, the more time it will take. If you The T-KJR consists of five major control
would like to receive hot water to your fixtures operations: Temperature control, Gas control,
quicker, you may want to consider a hot water Water control, Burner Control, and Main
recirculation system. computer control.

Computer Board TK-RE02 Check Point

03 Wrong Gas
Blinking One Time 70 Computer Board
71 Solenoid Gas Valve
31 Output Thermistor
Blinking Two Times
32 Input Thermistor
11 Hi-limit, Igniter
12 Flame Sensor, Hi-limit
Blinking Three Times 55 Main Gas Valve
51 Proportional Gas Valve
72 Abnormal Burning
61 Fan
Blinking Four Times
21 Pressure switch

17
 FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal injury or loss of
life.
A. This water heater does not have a pilot. It is equipped with an ignition device that
automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE OPERATING smell all around the water heater area for evidence of
leaking gas. Be sure to smell next to the floor because some gas is heavier than air
and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS.
Do not try to light any appliance.
Do not touch any electric switch, do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to turn the gas valve knob. Never use tools. If the knob will not
turn by hand, don't try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire of explosion.
D. Do not use this water heater if any part has been under water. Immediately call a
qualified service technician to inspect the water heater and to replace any damaged
parts.

OPERATING INSTRUCTIONS
1. STOP! Read the safety information above or in the Owners Manual.
2. Turn off all electric power to the water heater.
3. Do not attempt to light the burner by hand.
4. Turn the gas manual gas valve located on the outside of the unit clockwise ↻ to the
off position.
5. Wait five (5) minutes to clear out any gas. If you then smell gas. STOP! Follow "B"
in the safety information above on this label. If you don't smell gas, go to next step.
6. Turn the manual gas valve located on the outside of the unit counter clockwise ↺
to the ON position.
7. Turn on all electrical power to the water heater.
8. If the water heater will not operate, follow the instructions “to Turn Off Gas to water
heater" and Call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the water heater if service is to be performed.
2. Turn the manual gas valve located on the outside of the unit clockwise ↻ to the off
position.

18
 DANGER

Vapors from flammable liquids will explode and catch fire causing death or severe burns.
Do not use or store flammable products such as gasoline, solvents or adhesives in the
same room or area near the water heater.
Keep flammable products: Vapors:
1. Far away from heater. 1. Cannot be seen
2. In approved containers. 2. Vapors are heavier than air
3. Tightly closed 3. Go a long way on the floor
4. Out of children's reach 4. Can be carried from other rooms
to the main burner by air currents.

WARNING: Do not install water heater where flammable products will be stored.

Read and follow water heater warnings and instructions. If owner's manual is
missing, contact the retailer or manufacturer.

W ARNING
The outlet hot water temperature of the T-KJr. water heater is factory set at 122 F.
WARNING: Use this heater at your own risk. The set outlet water temperature can cause
severe burns instantly or death from scalds. Test the water before bathing or showering.
Do not leave children or the infirm without supervised.

DANGER
Hot Water Heater temperature over 125 F can cause
severe burns instantly or death from scalding.
Children, disabled and elderly are at the highest risk of
being scalded. Feel water temperature before bathing or
showering. Temperature limiting valves are available, ask
professional person.

WARNING: California Proposition 65 lists chemical substances known to the state to

cause cancer, birth defects, death, serious illness or other reproductive harm. This product
may contain such substances, be their origin from fuel combustion (gas, oil) or
components of the product itself.

19
 Applications
Space Heating Applications

The T-KJR can be used for potable hot water heating applications as well as space heating
applications.

WARNING
Toxic chemicals used in boiler treatments such as alcohol, glycerol and glycol
group must not be introduced into the system when used for open loop potable
water and space heating.
The FLASH T-KJR can be used to supply potable water and space heating and
shall not be connected to any heating system or component(s) previously used
with non-potable water where any chemicals were added to the water heating
appliances.
When the system requires water for space heating at temperatures higher than
required for other uses, a means such as a mixing valve shall be installed to
temper the water for those other uses in order to reduce scald hazard potential.
Water temperature over 125 F can cause severe burns instantly or death from
scalds.
Chemicals such as diluted Glycol can be used for radiant floor, Hydro/fan coil air
or Baseboard heating only.

Basic System Drawings and Schematics

Heating application only:

Warning: This illustration is for concept only. There are a wide variety of variations to the application
of controls and equipment presented applications. Designers must add all necessary safety and
auxiliary equipment to conform to code requirements and design practice.
For more details, contact Technical Department at (888) 882-5244.

20
Dual-purpose hot water heating (Domestic and Space Heating)

Priority Control Devices such as a flow switch, an Aquastat or other

electronic controller can be used to prioritize the domestic water system over
the heating system.
Warning: Follow all local codes, or in the absence of local codes, follow the
most recent edition of the National Standard Code, ANSI Z21. 10.3.
Warning: This illustration is a concept design only. The reference to the
1/8 th hole in check is only for the State of Massachusetts. There are a wide
variety of variations to the application of controls and equipment presented.
Designers must add all necessary safety and auxiliary equipment to conform
to code requirements and design practice. For more details, contact the
Takagi Technical Department at (888) 882-5244.

21
 T-KJr. with Storage Tank

The maximum flow rate through the T-KJR is 5.8 GPM. If it is necessary to achieve higher
flow rates with full pressure for longer periods of time, then it can be installed in conjunction
with a storage tank. A pump will be necessary to keep the storage tank water hot. We
suggest a high-head pump of 1/12 hp or greater depending on the system.

Recirculation

This system will also need a high-head pump of 1/12 hp or greater, depending on the
application situation.

22
Optional Items

1. TK-RE02 Temperature Remote Controller 2. TK-TV01 Vent Terminator

The TK-RE02 Temperature This terminator can be used

Remote Controller has two where a T-KJR is going to be
functions. It allows the output vented out through a wall. This
temperature from the T-KJR to is a CSA tested Takagi
be adjusted within the range of component. Connect the
99°F to 182°F, and it also Category III stainless steel vent
works as a diagnostic tool that will give a concise pipe from the top of the unit to
error code whenever there is a problem with the the backside of this terminator to exhaust flue
unit. The temperature options are 99°F, 100°F, gases through the wall without a thimble. Install
102°F, 104°F, 106°F, 108°F, 109°F, 111°F, this vent terminator in accordance with Takagi’s
113°F, 115°F, 117°F, 122°F, 131°F, 140°F, installation instructions and any applicable codes.
158°F, and 167°F or 182°F. See the trouble
shooting section for information on possible error
codes.

3. TK-TV03 Vent Damper 4. TK-TV04 Vent Cap

The TK-TV03 Vent The TK-TV04 Vent Cap is
Damper prevents the for outdoor installation with
backflow of air through the T-KJr. water heater.
the exhaust vent. This is The cap is installed on the
a CSA tested Takagi top of the unit, instead of
component. This helps connecting an exhaust
prevent harmful exhaust vent pipe. The cap will
gases from entering the prevent any debris that might be in the
home, as well as helping to prevent the unit from environment from entering the unit and causing
freezing in areas where cold air can be blown or damage or a fire hazard, as well as preventing
drawn into the exhaust system. Install this vent rain or other weather from entering the unit.
damper in accordance with Takagi’s installation
instructions, and any applicable codes.

5. TK-TV13 Direct Vent Terminator 6. TK-TV09 Direct venting kit

This terminator can be used
where a T-KJR is going to be This kit can be used
vented out through a wall. convert the T-KJR from
This is a CSA tested a conventional vent
Takagi’s component. system to a direct vent
Connect the Category III (or sealed combustion)
stainless steel vent pipe from system. This is a CSA
the top of the unit to the tested conversion kit. In
backside of this terminator to exhaust flue gases stall this conversion kit
through the wall without a thimble. Install this vent in accordance with Takagi’s installation
terminator in accordance with Takagi’s installation instructions and any applicable codes.
instructions and any applicable local codes.
Exhaust vent pipe use Category III 4” and intake
air 3”.

23
 Component Diagram

Heat
Exchanger

Case

Computer

24
 Gas
Manifold

Water
Way

25
 T-KJr. PARTS LIST
001 CASE ASSEMBLY 126 SILICONE TUBE
002 FRONT COVER 127 EXHAUST PACKING
003 SCREW (COATED) 128 SCREW
004 BRACKET 129 OVERHEAT CUT-OFF FUSE FIXING PLATE
005 BACK GUARD PANEL 130 OVERHEAT CUT-OFF FUSE
006 SCREW (COATED) 131 OVERHEAT CUT-OFF FUSE FIXING PLATE
007 TRANSFORMER 132 HI-LIMIT SWITCH
008 PRESSURE SWITCH 133 SCREW
101 BURNER ASSEMBLY 134 SCREW
102 SCREW 401 HEAT EXCHANGER ASSEMBLY
103 SILICON CAP 402 O-RING
104 IGNITER CORD 403 FREEZE PROTECTION HEATER
105 FLAME SENSOR CORD 404 FREEZE PROTECTION HEATER PLATE
106 CORD CLAMP 405 WATER INLET

107 MANIFOLD 406 INLET DRAIN PLUG

108 GASKET 407 O-RING
109 SCREW 408 FILTER

110 MANIFOLD SCREW 409 FEEZE PROTECTION HEATER

111 GAS VALVE CORD 410 INLET THERMISTOR
112 GAS VALVE CORD 411 O-RING

113 GAS INLET 412 SCREW

114 O-RING 413 QUICK RELEASE PLATE
115 SCREW 414 WATER OULET
116 GAS VALVE PLATE 415 OUTLET DRAIN PLUG
117 GROUND FAULT CIRCUIT INTERRUPTER 416 O-RING
118 POWER SUPPLY CONNECTING CODE 417 OUTLET THERMISTOR
119 SCREW 418 INLET CONNECTING PIPE
120 IGNITER 419 WATER CONTROL VALVE
121 IGNITER CORD 420 FLOW SENSOR
122 FREEZE PROTECTION SWITCH 701 COMPUTER BOARD
123 SCREW 702 COMPUTER BOARD COVER
124 FAN 703 JUNCTION BOX COVER

125 PRESSURE SWITCH SENSING PLATE 704 SCREW

26
 Output Temperature vs. GPM (Max.5.8 GPM) with Various Ground Water Temperatures
Correct Gas pipe size can be assumed
6.0

5.0

4.0

3.0

2.0

Output Hot Water GPM

1.0

0.0
90 95 100 105 110 115 120 125 130 135 140 150 160 165 170 175 180
40 F 4.6 4.2 3.8 3.5 3.3 3.1 2.9 2.7 2.6 2.4 2.3 2.1 1.9 1.8 1.8 1.7 1.6
50 F 5.7 5.1 4.6 4.2 3.8 3.5 3.3 3.1 2.9 2.7 2.6 2.3 2.1 2.0 1.9 1.8 1.8
60 F 5.7 5.1 4.6 4.2 3.8 3.5 3.3 3.1 2.9 2.6 2.3 2.2 2.1 2.0 1.9
70 F 5.7 5.1 4.6 4.2 3.8 3.5 3.3 2.9 2.6 2.4 2.3 2.2 2.1
Output Hot Water Temperature

40 F 50 F 60 F 70 F

27