Operators Manual

Installation, Operations and Maintenance Instructions

PT

M.A.R.V.E.L.
(Model-based Automated Regulation of
Ventilation Exhaust Levels)
Table of Contents
M.A.R.V.E.L. System Overview ......................................................................................................... 3
General Description ....................................................................................................... 3
M.A.R.V.E.L. Unique Design .......................................................................................... 3
M.A.R.V.E.L. System Components ................................................................................................... 5
Overview ....................................................................................................................... 5
Components .................................................................................................................. 6
M.A.R.V.E.L. Sequence of Operations .............................................................................................. 9
Overview ....................................................................................................................... 9
Sequence of Operations ............................................................................................... 9
M.A.R.V.E.L. System Installation .................................................................................................... 11
1. Mount the central control panel (for multiple units with a single fan) ...................... 11
2. Make central control panel connections (for multiple units with a single fan) ........ 12
4. Connect VFD controller ............................................................................................ 13
5. Connect control panel (on hood) to central control panel (for multiple units with a
single fan) ................................................................................................................ 13
6. Check pressure transducer ..................................................................................... 13
7. Calibrate and align IRIS™ Sensor ............................................................................ 14
9. Calibrate the Capture Jet® and exhaust air flows ..................................................... 14
10. Calibrate M.A.R.V.E.L System (for multiple units with a single fan) ...................... 15
M.A.R.V.E.L. System Operation ..................................................................................................... 17
M.A.R.V.E.L. System Maintenance ................................................................................................ 18
General ........................................................................................................................ 18
IRIS™ Sensor Cleaning ............................................................................................... 18
IRIS™ Sensor Alignment (Quarterly or as required) .................................................... 18
IRIS™ Sensor Removal/Replacement ......................................................................... 19
Temperature Sensor Removal/Replacement ............................................................... 20
Balancing Damper Actuator Removal/Replacement ................................................... 23
Pressure Transducer Removal/Replacement ............................................................... 24
M.A.R.V.E.L. System Monitoring and Support ............................................................................. 25
Types of Monitoring .................................................................................................... 25
KONTAR-Konsole™ Software ..................................................................................... 25
FAQs (Frequently Asked Questions) .............................................................................................. 27
M.A.R.V.E.L Parts List ..................................................................................................................... 28
Contact List ..................................................................................................................................... 29
Halton Limited Warranty ................................................................................................................ 30
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M.A.R.V.E.L. System Overview

General Description
Halton’s M.A.R.V.E.L. (Model based Automated Regulation of Ventilation Exhaust Levels) system offers
a demand control ventilation (DCV) solution. M.A.R.V.E.L. builds upon the existing Halton product
line, such as the Capture Jet® technology, to deliver a product that reduces energy costs by scheduling
and adjusting exhaust airflow based on hours of operation and appliance use.

Halton has partnered with current energy (CE), a Texas-based international company specializing
in comprehensive energy solutions. By integrating CE’s OEM controls and IRIS™ infrared sensor
technology, Halton’s M.A.R.V.E.L. delivers:

• Hood exhaust airflow adjustment depending on cooking activities

• Control of common exhaust fan for minimum energy consumption at all times
• Automatic or on schedule start/ stops
• Automatic balancing dampers
• Early fire warning signals
• Internet monitoring and programming

M.A.R.V.E.L. Unique Design

Starting with the Halton extensive product line of commercial foodservice ventilation solutions,
M.A.R.V.E.L. adds the following four unique components:

IRIS™ infrared temperature sensors: Used to measure the rate of change of the cooking surface
temperature, the sensor acquires a “heat signature” of the equipment positioned below each sensor.
The thermopile-based device is placed in the ball socket fixture in the Capture Jet® plenum. An air jet
exits the plenum around the sensor to protect the optic sensor from dirt and cooking debris. The sensor
can be easily moved and re-aligned as needed using the provided CE Laser Alignment Tool.

IRISTM Sensor mounted in

Capture Jet® Plenum MARVELIO&M/022009/rev1/EN

M.A.R.V.E.L. Installation Operation & Maintenance Manual 3

MC8 Controller: The heart of the system, the controller features 22 inputs/outputs and is designed
to collect real time information and to implement various automation control algorithms. The MC8
Controller responds to the infrared sensor(s) and duct temperature sensor to measure changes in
cooking status.

Example:

Differential Pressure Transducer: Used in conjunction with the value from the temperature sensor and
IR Index to measure and control the airflow thru each hood. In addition, for multiple units with a
common exhaust fan, there is an additional differential pressure transducer mounted on the common
exhaust duct.

Temperature Sensor: Located in the hood collar, the temperature sensor is used in conjunction with
the pressure transducer value and IR Index to control the airflow. MARVELIO&M/022009/rev1/EN

M.A.R.V.E.L. Installation Operation & Maintenance Manual 4

M.A.R.V.E.L. System Components
Overview
A key feature of the M.A.R.V.E.L. system is flexibility. It can be applied to a single hood – or over
multiple hoods – depending on the requirements.

Exhaust Fan

AIR
FLOW
TS
FUSIBLE LINK CONTROLLER PT

CP

IR1 IR2 IR3 VFD

ST

Figure 1: Single Hood M.A.R.V.E.L. Installation

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 5

 Exhaust Fan

AIR
FLOW

ABD ABD

TS TS
FUSIBLE LINK CONTROLLER PT FUSIBLE LINK CONTROLLER PT

CP

IR2 IR3 VFD

IR1 IR2 IR3 IR1

ST

Figure 2: Multiple Hood M.A.R.V.E.L. Installation

Components
NOTE: Refer to Figure 1+2

Equipment Description Power + Connection Details

• Mount 1 to 4 IRIS™ sensors per hood depending Power source: 5 volt DC power
IR1, IR2, IR3| on the length of the hood. supply located in a control panel.
• Calculates an index which averages the
Infrared temperature radiation over the sensor’s field-of- Connection: at terminal block
radiation sensor view. located behind a cover on the
(IRIS™) • Used to detect when one or more pieces of Capture Jet® plenum.
cooking equipment are turned on and it is
necessary to start the hood fan in idle mode.
• Used to measure a rapid change in temperature
of cooking surfaces (for example, cooking
activities) and adjust the air flow in the hood to
the required level.
• Measures the temperature of the exhaust air. Connection: at terminal block
TS • Located in the hood collar. located behind a cover on the
• Used (in conjunction with the IR Index) to detect Capture Jet® plenum.
Duct the event of cooking equipment start-up. Duct
temperature temperature is often a better indicator of start-up
sensor in the case of certain types of equipment such
as a gas fryer.
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• Used to activate the early fire detection alarm,

activated before the fire system is triggered.

M.A.R.V.E.L. Installation Operation & Maintenance Manual 6

 Equipment Description Power + Connection Details
• Used to calculate air flow in a hood in real time. Power source: 24 V DC power
PT supply located in a control panel.
Hood plenum Connection: at terminal block
pressure located behind a cover on the
sensor Capture Jet® plenum.
NOTE: For multiple hood installations with a single Power source: 24 V AC
ABD exhaust fan only transformer located in the control
Automatic • Adjusts air flow with motorized balancing panel.
balancing dampers attached to a collar at each hood. Connection: at terminal block
damper • Damper controlled by a 0-10 V DC position located behind a cover on the
reference signal generated by a controller. Capture Jet® plenum
• Upon power failure, the automatic balancing
damper fully opens.
Alarm light and • Activated when any alarm condition is detected.
audible alarm/ • Common alarm conditions include: filter missing,
buzzer filter clogged, fire suppression system activated,
duct temperature dangerously high, sensor
failed, or VFD is in fault.
NOTE: To easily diagnose the alarm, use the remote
Konsole™ Diagnostic Software.
Override push • Used to override pre programmed operation. Connection: at terminal block
button • Two modes: located behind a cover on the
1. Press and hold for 1 second to accelerate Capture Jet® plenum.
the exhaust rate to 100% of the design air
flow for a pre programmed period of time
(default 5 minutes.)
2. Press and hold for 3 seconds to accelerate
the exhaust rate to 100% of the design air
flow for a pre programmed period of time
(default 1 hour.) Starts the hood if it has
been overridden by a schedule or an ‘off’
state.
Room • Mounted on a kitchen wall close to a thermostat. Connections: to the control panel
temperature with 2 wires
sensor
• Controls the speed of a three-phase fan motor Power source: varies as per fan’s
VFD by changing the frequency of the current to the voltage requirement
Variable motor. Connection: at terminal block in
• For smaller fans, mount the VFD in a cabinet VFD control panel to main control
Frequency
attached to a hood. panel
Drive • For larger exhaust fan units, attach the VFDs to a
Speed reference: 0-10 VDC
fan unit or cabinet or mount remotely.
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 Equipment Description Power + Connection Details
• Mounted on top of each hood with access from Power source: 120 VAC, 5 amp.
CP the bottom. fuse, grounded
Control Panel NOTE: For multiple units with a single fan, a
separate control panel (see below) is also required.
• Provides permanent Ethernet connection
(optional).
• Provides temporary Ethernet connection for
service.
• Provides RS232 cable connection for on-site
service

• Separate control panel mounted at a convenient Power source: 120 VAC, 5 amp.
Central control location to link that individual control panels on fuse, grounded
panel the hoods with the VFD controller.
(for multiple
units with
single fan)

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M.A.R.V.E.L. Sequence of Operations
Overview
A sequence of operations is a series of steps required to perform a given task. The DCV system uses
the following sequence of operations to control the exhaust hood operation.

Sequence of Operations
Startup & Shutdown
Operation Step Details
• Turns exhaust system on.
Startup • Can be started by:
• 24/7 pre-programmed schedule.
• The building management system or via an internet connection remotely.
• Using a locally mounted on/off switch.
• Reaching a pre-determined IR Index or duct temperature level.
• Pressing the override button.
• After startup, enters Idle mode.

Shutdown • Turns system off.

• Can be shutdown by any of the parameters listed in the Startup step (above)
except the override button.
Idle Mode • System starts up in Idle mode (after startup).
• Pending until signs of cooking activity sensed from IRIS™ sensor(s).
• Minimal exhaust flow captures any appliance-generated heat. Default is 60%
of design air flow or as adjusted to meet requirements.
• After idle mode, enters Active mode.
Active Mode • System moves into Active mode when an IRIS™ sensor detects cooking
activities under the hood.
• Exhaust fan speed increased to design air flow and balancing dampers (if
present) adjusts the airflow in the hood to design level to assure sufficient
capture and containment.
• Air flow in the hood is maintained for a predetermined cooking time before
returning to the Idle mode.
NOTE: If during this time more cooking activities are detected, the cooking
timer will be restarted.
Override Mode • Used to override pre programmed operation.
• Two modes:
1. Press and hold for 1 second to accelerate the exhaust rate to 100% of the
design air flow for a pre programmed period of time (default 5 minutes).
2. Press and hold for 3 seconds to accelerate the exhaust rate to 100% of
the design air flow for a pre programmed period of time (default 1 hour.)
Starts the hood if it has been overridden by a schedule or an ‘off’ state.
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 Operation Step Details
Fire Mode • If a fire signal is detected in the kitchen, the system triggers a fire alarm and
stops the make-up air fan.
• The exhaust fan will either stop or continue running depending on the local
fire code requirements.
Off Mode •
Exhaust and make-up air fans stop when no appliances are operating (e.g.,
turned off and cooled down).
Airflow Reporting • System continuously monitors exhaust airflow at each hood and generates
and Replacement a signal 0 to 10 V proportional to total exhaust airflow as fraction of total
Air Control design. 0 V - system is off; 7 V - system operates at 70% of design airflow,
etc. This signal is used to control Replacement air to maintain building
pressurization.
Alarm and Fault • System constantly monitors various parameters.
Conditions If any unusual or abnormal condition is detected, an alarm is activated.
• An alarm indicator can include:
• A local alarm light and buzzer on a control panel.
• Email or text message sent to a computer or a mobile device, pager,
visual display on a computer screen or through a SCADA interface.

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M.A.R.V.E.L. System Installation
The following installation steps ONLY apply to the M.A.R.V.E.L. components
(IRIS™ Sensor, MC8 Control Panel, Pressure Transducer and Temperature Sensor).
Refer to the Capture Jet® Hood IO&M Manual for complete details on installation of the hoods.

Refer to the Halton engineering drawings for additional details.

Refer to the Halton wiring drawings for configuration details.

Refer to the fan manufacturer’s manual for detailed instructions on the fan installation.
It is the responsibility of the installing contractor to see that the system installation is complet-
ed in accordance with the project plans and specifications and that it meets all specific require-
ments of local code officials. The local authority having jurisdiction could over rule some of the
installation details written in this manual.

The installation shall be in accordance with NFPA-96. All electrical systems shall be installed fol-
lowing local and national codes.
If questions or complications should arise during the installation of the Halton hood (s) that
cannot be solved using the instructions provided, please contact the Halton office at 1-800-442-
5866, or (1-800-4-HALTON).

If a problem cannot be correct through verbal or written communication with Halton support,
the system can be connected to the Internet for remote access to Halton engineers through
the KONTAR-Konsole™ Commissioning and Diagnostic Software Interface.

If the site doesn’t have reasonable access to the Internet, a wireless CDMA router can be
shipped by Halton to the facility for temporary (or permanent) access.
Check all local codes prior to installation as special requirements may be necessary depending
on local building material construction.

1. Mount the central control panel (for multiple units with a single fan)
NOTE: For all units, there is a pre-mounted control panel on the top of the hood.

1. The central control panel is supplied with mounting tabs that extend from the back wall up and
down and provide at least four points of attachment. The appropriate mounting hardware is to
be used depending on the unit size and the type of wall to be attached to.
2. Locate the central control panel at an appropriate mounting height (e.g., access to the control
in the front door of the panel).
3. Attach the central control panel using the four mounting holes:
• For concrete block walls, solid block and brick surfaces: Use sleeve stud anchors
(recommended).
Example:3/8 “ dia.- thread:5/16-18; washer OD:7/8 “( Drill size 3/8 “)
• For Plaster, Wallboard and Plywood: Use sleeve screw anchors( drive or drill style)
(recommended).
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M.A.R.V.E.L. Installation Operation & Maintenance Manual 11

 Example: 1/4” - 20 drill size 7/16”

NOTE: If more than one control panel is used in a M.A.R.V.E.L. system with a single exhaust fan,
connect them together to ensure that proper operation of the exhaust fan. Refer to the Halton
supplied wiring diagram for details.

2. Make central control panel connections (for multiple units with a single fan)

Make the following connections at the central control panel:

a. 120 VAC, 5 amp power to control panel.

b. Space temperature sensor to control panel (2 wires).
c. Pressure transducer from common duct (2 wires).
d. VFD terminal block to control panel (6 wires shielded).
e. Connection to individual hood (2 wires shielded) (cable provided by Halton).
f. Connection to kitchen fire system (2 wires)
g. Permanent Ethernet connection (if specified).
h. UV or Water Wash control.
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3. Connect VFD controller
Connect VFD controller as per instructions provided. This includes:
a. Main power connection for the fan motor.
b. Connection to central control panel.

4. Connect control panel (on hood) to central control panel (for multiple units with a single fan)
Using 2 wire shielded cable provided by Halton, connect each unit to the central control panel.
This includes:
1. Attach the wire to the terminal block in the control panel mounted on the hood.
2. Run the wire to the central control panel and connect the marked terminal block
(identified by hood number)
3. Connections can be also made between hoods with 2 wire shielded cable and
connect the hood closest to the control panel to terminals in the panel.

5. Check pressure transducer

1. Check the condition of the pressure transducer tubing on the top of the Capture Jet®
hood. The tubing should be free from kinks.
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6. Calibrate and align IRIS™ Sensor
NOTE: The IRIS™ Sensor is calibrated after installation in the hoods.
The sensor is tested using a ‘black body’ (does not reflect IR light) such as a sheet metal with a diameter
of at least 16” (aluminum) and painted black). Always store this calibration tool away from direct sunlight
and where the space temperature can be measured.
The IRIS™ sensor calibration is done in the factory. It has to be done in the field only when the sensor is
replaced.
To calibrate the IRIS™ Sensor, follow these steps:
1. Install the IR sensors in the hood and terminate them.
2. Direct the IR sensors vertically down.
3. Start the control system and launch the Konsole™ software.
4. Bring the calibration tool closer to the sensor (approximately 3-5” from the sensor).
The distance between the sensor and the tool should guarantee the field of view of
the sensor will be completely within the black body surface.
5. Register the space temperature t (in ˚F).
6. Register the IR _Temp reading T (in ˚F).
7. Calculate the calibration offset: Calib_Offset = t – T
8. Assign this value in the Konsole™ screen to the appropriate parameter.
9. Check the IR_Temp reading. The reading should be equal to the hood’s space
temperature reading.
10. Align the IRIS™ sensor(s). See IRIS™ Sensor Alignment (Quarterly or as required),
page 18 for details.

9. Calibrate the Capture Jet® exhaust air flows

Calibrate the Capture Jet® exhaust air flows using the T.A.B.™ (Testing and Balancing Ports).
To determine the correct T.A.B. port reading for the exhaust hoods, follow these steps:
1. Ensure that the equipment is operating to create a thermal plume prior to the air
balancer.
2. Determine the correct T.A.B. port reading (IWC) based on the Capture Jet® hood
model.

Capture Jet T.A.B. Port Readings

Hood Model Design T.A.B. (inches WC)
KVE/KVC 0.25
KVW 0.25
KVR 0.25
KVL 0.28
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“Example Only”

M.A.R.V.E.L. Installation Operation & Maintenance Manual 14

 3. Using the T.A.B. Port, take a reading in IWC.

Close up view of
T.A.B. Port

4. Using the table below, confirm the design airflow (e.g., 1700 cfm), based on the T.A.B.
Reading (e.g., 0.19 IWC).

Exhaust T.A.B. Readings vs. Airflow

0.35
T.A.B. Reading (In. WC)

0.30

0.25

0.20

0.15

0.10

0.05

0.00
800 1050 1300 1550 1800 2050 2300
Airflow (cfm)

“Example Only”

10. Calibrate M.A.R.V.E.L System (for multiple units with a single fan)

NOTE: Make sure that the filters are in place prior to calibration.
To calibrate the M.A.R.V.E.L. system, follow these steps:

1. Open the Konsole™ software (see KONTAR-Konsole™ Software, page 25 for more
details).
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 2. Open the Controller (using the dropdown list) and open the I/O screen using the icon
from the toolbar. Click Put all outputs in AUTO.

2.

a.

3. Repeat for all controllers

4. When the system is in automatic mode, select the VFD controller screen. Select the
Process tab.

NOTE:
a. Click Calibrate.
This turns on the calibrate
function and the calibration 5.
process beings. During the 4.
calibration process, leave
ALL settings along. 4a.

b. Monitor the Calibrate_Out

field. It starts at 100%
and counts down until
calibration complete (e.g.,
>0%)

5. When the calibration is completed, confirm that there is a value > 0 in the Calibrated_
SP field.
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NOTE: If calibration must be aborted, select the Reset_Calibration field. When

ready to re-run the calibration process, return to step 4a.

M.A.R.V.E.L. Installation Operation & Maintenance Manual 16

M.A.R.V.E.L. System Operation
NOTE: Refer to the Capture Jet® Hood IO&M Manual for complete details on operating the
hoods.
The following steps ONLY apply to the M.A.R.V.E.L. components (IRIS™ Sensor, MC8
Control Panel, Pressure Transducer and Temperature Sensor).

NORMAL
OPERATION

Monitor space temperature (Tspace), IR sensor temperature (IRT)

and exhaust air temperature, (Tex) for each hood. Calculate and
report hood exhaust airflow Q to the exhaust fan controller

NO
Tex > Tex_max

Open ABD damper

NO
IRT > Tspace + dTcook

ABD damper
fully open

Tex > Tex_min

Report Warning
“Hood #N is operating at dangerously
high temperature Tex!”
NO

IRT fluctuation
detected NO

NO

Report appliance status

Report appliance status COOKING Report appliance status
IDLE Reset cooking timer OFF

Maintain hood exhaust airflow Q Close ABD damper

as function of (Tex – Tspace)
but not less than Qidle

Maintain hood exhaust airflow

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Q = Qdesign
For pre-set period = CookingTime

M.A.R.V.E.L. Installation Operation & Maintenance Manual 17

M.A.R.V.E.L. System Maintenance
General
NOTE: A preventive maintenance program is an important aspect of an effective safety program.
Consult your manufacturing or other qualified consultant with question concerning changes
observed during periodic inspections and routine maintenance.
Refer to the Capture Jet® Hood IO&M Manual for complete details on maintaining the hoods.
The following maintenance steps ONLY apply to the M.A.R.V.E.L. components (IRIS™ Sensor and
Temperature Sensor).

IRIS™ Sensor Cleaning

NOTE: The IRIS™ Sensor is mounted on the Capture Jet® plenum door to allow an air jet to protect
the sensor optics from contaminants. However, periodic cleaning may be required to keep the
optics clear.
Gently clean the IRIS™ socket with isopropyl alcohol on a cotton swab (Q-tip™), as required.
Take care not to move the position of the optic; see below on how to realign the IRIS™ Sensor.

IRIS™ Sensor Alignment (Quarterly or as required)

To align the IRIS™ Sensor, follow these steps:

1. Insert the CE Laser Alignment Tool into the socket at the bottom of the IRIS™ sensor.

Insert into IRIS optic

Press to turn on laser

2. Press the laser button, located on the side of the CE Laser Alignment Tool.

3. Gently move the IRIS™ sensor to position the laser beam point at the center of the
cooking surface. NOTE: The actual field of view for most applications will be 60
degrees.

4. Remove the CE Laser Alignment Tool.

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 IRIS™ Sensor Removal/Replacement

To remove the IRIS™ Sensor, follow these steps:

1. Disconnect the IRIS™ sensor from the terminal block located in the Capture Jet®
hood. Refer to the terminal block diagram on the Halton-supplied wiring diagram for
the correct terminations points.
2. Remove the face plate of the sensor by removing the 4 face plate screws.
3. Lift out the face plate and sensor and gently pull out the sensor wires.
4. Remove the sensor bracket from the face plate by removing the 2 screws on the
faceplate.
5. Remove the sensor from the sensor bracket by removing the 3 screws.
6. Reverse the steps when replacing the IRIS™ sensor (Halton Part # 18037).

4. Remove 2 screws from

faceplate

2. Remove 4 faceplate screws

4. Remove 3 screws from
mounting bracket

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Temperature Sensor Removal/Replacement

To remove the temperature sensor located in the hood collar, follow these steps:
1. Disconnect the temperature sensor from the terminal block located in the Capture
Jet® hood. Refer to the terminal block diagram on the Halton-supplied wiring diagram
for the correct terminations points.
2. Unscrew the tightening collar on the temperature sensor.

2. Unscrew collar

3. Remove the temperature probe.

4. Replace the defective temperature probe with a replacement (Halton Part # 17641)
5. Reconnect wiring.

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Balancing Damper Actuator Removal/Replacement

To remove and replace the actuator on the balancing damper, follow these steps:
1. Remove exterior metal cover by removing the 6 mounting screws around the
perimeter.
2. Remove the actuator cover by removing the 1 screw on the side.
3. Disconnect the power to the actuator.
4. Record the DIP switch values, located in the red holder on the bottom of the actuator.

Record DIP Switch settings

5. Note the position of the stop screws.

U-bolt on shaft

Stop screws

6. Remove the U-bolt that attaches the actuator to the balancing damper shaft. Refer to
the Actuator Specification and Installation instructions with the replacement part.
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M.A.R.V.E.L. Installation Operation & Maintenance Manual 21

 DIP Switch

To terminal block in control

box

7. Replace with a replacement actuator (Halton Part # 16012). Tighten the U-bolt on the
drive shaft.

Tighten U-bolt

8. Reset the DIP switches.

9. Reset the stop screws.
10. Reconnect the power.
11. Calibrate the new actuator by pressing the Reset button. The dampers will open and
close.
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 Reset button

12. Replace the actuator housing and the exterior metal cover as before.

Balancing Damper Actuator Removal/Replacement

To remove the pressure transducer, follow these steps:

1. Turn off power to transducer.
2. Remove covering on pressure transducer mounting bracket.
3. Disconnect wires.
4. Disconnect ¼” aluminum tubing fitting

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 23

 5. Remove pressure transducer faceplate (4 screws).
6. Remove side mount screws (2 screws).
7. Replace with Halton Part # 18028).
8. Reconnect wires and tubing as before. Check that the tubing is not kinked.

3. Disconnect wires

5. Remove faceplate screws (4)

6. Remove mounting screws (2)

4. Disconnect ¼” AL tubing

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 24

M.A.R.V.E.L. System Monitoring and Support
Types of Monitoring

Ethernet connection
RS232 Cable
connection

Type of Mounting Details

Permanent Ethernet- • Optional.
connection for 24/7
• Permanent internet monitoring using SCADA
monitoring graphical interface.
• By using a unique password and ID, user can
check system status and, depending on access
levels, change parameters and alarms.
Temporary Ethernet • Temporary Ethernet connection for startup/
connection, as required, for troubleshooting by Halton Technical Support
support only
Temporary cable to laptop • RS232 cable connection to laptop pre loaded
connection, as required, for with KONSOLE™ software for diagnostic
support support.

KONTAR-Konsole™ Software
The KONTAR-Konsole™ Commissioning and Diagnostic Software Interface displays set operating
parameters and actual values. When accessed and reviewed by a trained Halton technician, support
and troubleshooting can be offered.

NOTE: Only Halton- trained technicians should access this software.

For additional details and support with KONTAR-Konsole™ software, use the on-line help from the
toolbar. Online Help
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M.A.R.V.E.L. Installation Operation & Maintenance Manual 25

 For example:

IR# Index

Duct DP
Duct DP

Display Field Recommended Value and Action

IR1_Index • Appliance OFF - 59 - 80 ºF
IR2_Index, etc • Appliance ON: > 80 ºF
• Power supply off: -220 ºF
NOTE: if more than 1 IRIS™ sensor, check each IR_Index
value. If all values are -220 check that power supply.
Duct_DP • Exhaust fan OFF: 0.00 IWC
• Exhaust fan ON: up to 1 IWC (single unit)
• Exhaust fan ON: up to 3 IWC (multiple units with
common duct)
Duct_Temp • Cooking: 50 to 150 ºF
• Not cooking: ambient room temperature
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M.A.R.V.E.L. Installation Operation & Maintenance Manual 26

FAQ’s (Frequently Asked Questions)

Problem Probable Cause Solution

Laser on CE Alignment Tool Battery low Replace battery. Unscrew end of tool,
does not work remove the battery and replace with
same type.
Exhaust damper blades do Loose set screws Tighten
not open or close In-operable motor Replace
No suction at hood VFD tripped Check for error code, reset
Surface and duct temperature Push override button
sensors not activated

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 27

M.A.R.V.E.L. Parts List
The following is the recommended parts list for proper care and maintenance of the M.A.R.V.E.L.
equipment. Parts indicated with a * should be kept readily on hand, the amount depending on the
number of hoods in the system.

NOTE: Contact Halton for information on other replacement parts as required

Part Halton Part Number

Pressure transducer* (for each hood) 18081
Pressure transducer* (for common 18045
duct for multiple units only)
Temperature sensor* 18024
IRIS™ sensor* 18037
Actuator* (for balancing damper) 16012
(optional)
MC8 Controller (optional) 18035

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 28

M.A.R.V.E.L. Parts List

United States Halton Company Tel: 270-237-5600

101 Industrial Drive Toll Free: 800-442-5866
Scottsville, Kentucky
42164 Fax: 270-237-5700

www.haltoncompany.com

Canada Halton Indoor Climate Systems Tel: 905-624-0301

1021 Brevik Place Toll Free: 800-565-2981
Mississauga, Ontario
L4W 3R7 Fax: 905-624-5547

www.haltoncanada.com

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M.A.R.V.E.L. Installation Operation & Maintenance Manual 29

HALTON LIMITED WARRANTY

Halton (“Manufacturer”). Warrants only to its direct purchasers and to no others, that all products
manufactured by the Manufacturer shall be free from defect in materials and workmanship for a period
of twelve (12) months from the date of the original installation and start-up or eighteen (18) months
from date of shipment, whichever occurs first. All products sold but not manufactured by Manufacturer
will be warranted for a period of twelve (12) months from date of shipment.

For products manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary
to repair or replace, at Manufacturers option, defective parts or materials for a period of twelve (12)
months from date of original installation and start-up or eighteen (18) months from date of shipment,
whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at
straight-time rates.

For products sold but not manufactured by the Manufacturer we agree to pay any reasonable labor costs
necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of (90)
days from date of original installation and start-up or (12) months from date of shipment, whichever
occurs first. All labor costs subject hereto shall be performed during standard work hours at straight-
time rates.

Purchaser shall pay incurred premium labor charge, including overtime, weekends and holidays.
Travel time, service charges, miscellaneous tools, material charges, and labor charges resulting from
inaccessibility of equipment will not be paid by Manufacturer.

This LIMITED WARRANTY SHALL APPLY ONLY to products that have been installed and maintained
in accordance with the installation and Care Instruction Manuals. Purchaser shall be solely responsible
for adhering to the instructions and procedures set forth in the said instruction manuals.

This LIMITED WARRANTY SHALL NOT BE APPLICABLE to any damage or defect resulting from fire,
flood, freezing or any Act of God, abuse, misuse, accident, neglect or failure to adhere to all instructions
set forth in the installation and Care Instruction Manuals. Furthermore, this limited warranty shall not
apply to any product that has been altered, unless such alteration has been approved in writing by a
duly authorized representative of the manufacturer. In no event shall the manufacturer be liable for any
loss, expense, personal injury or consequential damage, of any kind or character, as may result from a
defect in material, and/or workmanship, however caused.

EXCEPT AS IS EXPRESSLY SET FORTH IN THIS LIMITED WARRANTY, MANUFACTURER MAKES

NO WARRANTY OF MARKETABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE. NEITHER
DOES MANUFACTURER MAKE ANY WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO
PRODUCTS SOLD BY MANUFACTURER OR AS TO THE USE THEREOF.

Halton Company Halton Indoor Climate Systems, Ltd.

101 Industrial Drive, Scottsville, 42164 USA 1021 Brevik Place • Mississauga, ON L4W 3R7 CANADA
Tel: 270-237-5600 Fax: 270-237-5700 Tel: 905-624-0301 Fax: 905-624-0301
Website address www.haltoncompany.com Website address www.haltoncanada.com