Kit Contents

Description Part No Pcs

TTX Cartridge Kit FGBA1884 1
TTX Cartridge sticker 00191-63 2
Sticker set Öhlins 1
Owner’s manual 07296-90 1
Base plug (with o-rings) 15430-07 2
Circlip 15440-01 2
Spacer 2 mm 15443-02 10
11 Note!
Hydraulic stop cup 15456-03 2
No springs included in this kit. Use appropriate
Öhlins Front Fork springs, part no. 08762-XX.
See the Spring guide in this folder or contact
Öhlins for advice.

11 Note!
Please note that this image is a general
representation of the product and may differ 11 Note!
slightly from your product. Before installing this product, check the contents
of the kit. If anything is missing, please contact
11 Note! an Öhlins dealer.
Please note that during storage and
transportation, especially at high ambient ⚠⚠ Warning!
temperature, some of the oil and grease used for Before installing this product, read the Öhlins
assembling may leak and stain the packaging. Owner’s Manual. The shock absorber/front fork/
This is in no way detrimental to the product, wipe steering damper is an important part of your
off the excessive oil/grease with a cloth. vehicle and will affect the stability.

TTX CArtridge Kit for Beta RR 2T/RR 4T

FGBA 1884
Mounting Instructions
MOUNTING INSTRUCTIONS
SPECIAL TOOLS
Tool Part no Size

Fork cap tool, 50 mm

octagon

2
MOUNTING INSTRUCTIONS
Remove the original fork legs
⚠⚠ Warning!
We strongly recommend to let an Öhlins dealer
install this product.

⚠⚠ Warning!
If you work with a lifted vehicle, make sure that it
is safely supported to prevent it from tipping over.
4
11 Note!
When you work with this product, see the 6
vehicle service manual for vehicle specific
procedures and important data.

11 Note!
Before you install this product clean the vehicle.

1
Place the motorcycle on a work stand so that
the front wheel barely touches the ground.

2 2
Remove the front wheel, plastic fork leg
protectors and the brake caliper.

3
Measure the distance from the top of the fork
leg to the top of the upper triple clamp, see
figure.

Note measure

Fork height position

3
4
Loosen the upper triple clamp screws.

5
Loosen the top cap ½ turn.

6 4
Loosen the lower triple clamp screws.

7
Remove the fork legs from the vehicle.

8 5
Clean the fork legs, make sure to clean
underneath the fork bottom.

9
Refer to the vehicle service manual to remove
the original front fork and spring from the fork
leg. Turn the fork legs upside down and pour
out all oil.

3
MOUNTING INSTRUCTIONS
Install the Öhlins cartridge kit
10
10
Use contact cleaner to clean the contact
surfaces between the hydraulic stop cup and
the fork bottom.
Insert the hydraulic stop cup in the original fork
leg, insert from the upper end of the fork tube.

✋✋ Caution!
Make sure that the hydraulic stop cup is in
correct position before you tighten.
Base Hydraulic
11 plug stop cup
Install and tighten the base plug into the fork
bottom, tighten to 45 Nm.

✋✋ Caution!
If the hydraulic stop cup rotates when you install
and tighten, carefully use an impact machine.

12
Apply grease on the thread of the piston rod
end.

13 12
Insert, if any, the preload washer/s,
recommeded spring and the cartridge kit into
the original fork leg.

11 Note!
Place the preload washer/s below the spring, at
the bottom end of the fork leg.

13

Cartridge
kit

Spring

Preload washer(s)

Fork leg

4
MOUNTING INSTRUCTIONS
14
Use a 12 mm socket to tighten the cartridge Cartridge shaft end/
14 Base valve plug
shaft end into the base plug, turn counter
clockwise and tighten to maximum 18 Nm. Do
not over tighten.

15
Install the security snap-ring at the shaft end
groove.

16
Pour Öhlins Front fork fluid in the fork leg, refer
to the recommended setup in Setup data.

17
15
Make sure that the front fork is fully extended.
Use to tighten the Öhlins fork top cap to
maximum 10 Nm.

18
Check and set the rebound and compression Security
valves click positions, refer to the snap-ring
recommended setup in Setup data.

19
Install the front fork legs into the triple clamps.
Set the fork legs at the same height position as
before. Refer to the vehicle service manual for
correct tightening torque.

20
Install the brake caliper and the front wheel.
Make sure that all removed parts are installed 17
in the same positions that they were before.

11 Note!
It is very important to tighten the triple clamps
to the correct torque, refer to the vehicle service
manual.

5
SETUP DATA
Rebound damping 14 clicks Fluid volume (each leg) 0,340 litre
Compression damping 14 clicks Fluid volume range 0,300-0,400 litre
Spring preload* 2 mm Öhlins front fork fluid 01330-XX
Total spring installation length 465 mm

Adjust preload by adding/removing preload

Total spring installation length
washer(s) 15443-XX.
*To achieve specified spring preload the total
spring installation length can be controlled
prior installation into fork leg. See model Spring Preload washer(s)
specific length in setup data.

6
SPRING GUIDE
FGBA 1884 - RR 2T Available spring rates 08762-series:
Riders weight 250 300 -38, -40, -42, -44, -46, -48, -50, -52
kg/pound* Low Mid High Low Mid High To get spring rates between the
60/132 4,0 4,1 4,2 4,0 4,1 4,2 available rates, combine two springs
65/143 4,0 4,1 4,2 4,0 4,1 4,2 with different rates. One with a lower
70/154 4,0 4,1 4,2 4,0 4,1 4,2
and one with a higher spring rate.
75/165 4,1 4,2 4,3 4,1 4,2 4,3
80/176 4,1 4,2 4,3 4,1 4,2 4,3 Example: To get spring rate 4,3: Use
85/187 4,2 4,3 4,4 4,2 4,3 4,4 spring with 4,2 in one fork leg and
90/198 4,2 4,3 4,4 4,2 4,3 4,4 4,4 in the other fork leg.
95/209 4,3 4,4 4,5 4,3 4,4 4,5
100/220 4,4 4,5 4,6 4,4 4,5 4,6 *Rider’s weight: Rider wearing
105/231 4,5 4,6 4,7 4,5 4,6 4,7 proper riding gear. Make sure you
110/242 4,6 4,7 4,8 4,6 4,7 4,8 know your total weight with riding
115/253 4,7 4,8 4,9 4,7 4,8 4,9 gear. Riding gear weighs between
120/264 4,8 4,9 5,0 4,8 4,9 5,0 5 and 15 kg.
125/275 4,9 5,0 5,1 4,9 5,0 5,1

FGBA 1884 - RR 4T
Riders weight 350 390 430 480
kg/pound* Low Mid High Low Mid High Low Mid High Low Mid High
60/132 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
65/143 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
70/154 4,1 4,2 4,3 4,1 4,2 4,3 4,3 4,4 4,5 4,3 4,4 4,5
75/165 4,2 4,3 4,4 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6
80/176 4,2 4,3 4,4 4,2 4,3 4,4 4,4 4,5 4,6 4,4 4,5 4,6
85/187 4,3 4,4 4,5 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7
90/198 4,3 4,4 4,5 4,3 4,4 4,5 4,5 4,6 4,7 4,5 4,6 4,7
95/209 4,4 4,5 4,6 4,4 4,5 4,6 4,6 4,7 4,8 4,6 4,7 4,8
100/220 4,5 4,6 4,7 4,5 4,6 4,7 4,7 4,8 4,9 4,7 4,8 4,9
105/231 4,6 4,7 4,8 4,6 4,7 4,8 4,8 4,9 5,0 4,8 4,9 5,0
110/242 4,7 4,8 4,9 4,7 4,8 4,9 4,9 5,0 5,1 4,9 5,0 5,1
115/253 4,8 4,9 5,0 4,8 4,9 5,0 5,0 5,0 5,1 5,0 5,0 5,1
120/264 4,9 5,0 5,1 4,9 5,0 5,1 5,0 5,1 5,2 5,0 5,1 5,2
125/275 4,9 5,0 5,1 4,9 5,0 5,1 5,0 5,1 5,2 5,0 5,1 5,2

Öhlins products are subject to To find the latest information Part no. MI_FGBA1884
continuous improvement and contact an Öhlins distributor. Issued 2017-11-15
development, therefore, although Please contact Öhlins if you have
these instructions include the most any questions regarding the
up-to-date information available at contents in this document.
the time of printing, minor updates
may occur.

© Öhlins Racing AB. All rights Öhlins Racing AB

reserved. Any reprinting or Box 722
unauthorized use without the written S-194 27 Upplands Väsby, Sweden
permission of Öhlins Racing AB Phone +46 8 590 025 00
is prohibited. fax +46 8 590 025 80