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OVEN Manual IR-DB300 Horno 4

This document summarizes the key components and functions of a drying oven: 1. The oven has a motor, control panel, handle, and tray for circulating air and distributing heat evenly. It can dry various materials as long as they are not flammable. 2. The oven has both horizontal and vertical convection models. The control panel allows setting and monitoring temperature and timing functions. 3. Insulation and durable steel or stainless steel construction help maintain an even temperature. The control system provides alarms and safety features.

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0% found this document useful (0 votes)
83 views11 pages

OVEN Manual IR-DB300 Horno 4

This document summarizes the key components and functions of a drying oven: 1. The oven has a motor, control panel, handle, and tray for circulating air and distributing heat evenly. It can dry various materials as long as they are not flammable. 2. The oven has both horizontal and vertical convection models. The control panel allows setting and monitoring temperature and timing functions. 3. Insulation and durable steel or stainless steel construction help maintain an even temperature. The control system provides alarms and safety features.

Uploaded by

unilabellivesets
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Drying oven

Manual

1
Product Structure
Motor

Control panel

Handle

2
Tray

3
Product Summary
1. The oven has a large fan for air circulation, uniform heat distribution and so on. it is
suitable for many a industries, such as electroplating industry, electronics industry, alloy jewelry,
shape of plastic and so on. in order to be safe, don’t use this oven to dry volatile and flammable
and explosive items.
2. There are horizontal convection and vertical convection. Smaller chamber is horizontal
convection, heating tube is on the top of oven. larger chamber is vertical convection, heating
tube is on the top of oven. the motor is installed on the top or back.
3. Wool rock is used as thermal insulation between chamber and shell. the shell is made of
steel plate and inner chamber is made of stainless steel or zinc-plating

(1) PV displayer :display test temperature, display all kinds


of prompts according to controller status;
(2)SV displayer: display setting temperature, display all
kinds of parameters according to controller status;
(3) indicator:
*RUN(running indicator ):it is on when controller
working, flashing when auto-setting
:it is on if there is heat
*OUT(heat output indicator)
output ;
*ALM(alarm output indicator):it is on if there is alarm
output ;
 Key
 Function key: for parameters callout and updating
confirmation;
 Decrease key: adjust the size of value or restart
auto-setting ;
 Increase key: adjust the size of value or restart
auto-setting

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4. Use method
(1) Make sure the switch is in the "off" position before power on, check whether it is broke

circuit or leakage, connect power, turn on power switch

5.Detailed instruction
1) If displays 000, it means sensor open circuit or input signal beyond measured range
2) Change way of Setting value

Press function key, the upper row displays SP, press orkey, the lower row displays the

needed setting value. press function key again, the upper row displays orkey, the lower

row displays the needed timing. press function key again, return to standard mode.
3) If there is timing function
When ST is 0, no timing function ; when ST is not 0, with timing function, the unit of time is
minute or hour.

After power on ① after test temperature reaches setting temperature ,timing function starts (-2

table);②timing function starts .reaches ST ,heating output would be disconnected , with

beeper ;if start auto-setting when timing, then timing function is canceled, after auto-setting is
over, restart timing function ; when instrument working, allow to modify ST, the previous
running time will be “remembered ” and reaches to the new timing time, when the new timing
time ST is less than previous running time, heating output is disconnected immediately, with
beeper.

4) Press  key, screen displays the already running time, long press key for more than 4

seconds, can run /stop.

5) With beeper, ①over-temperature /absolute value alarm, ② temperature is out of scale

range ③ running time is up, working is over. Press any key to mute

6) Change way of control parameter


Press function key for more than 4 seconds, press function key again, found the LK, press

orkey, the lower row displays 18, repress function key, look for the prompt of control

parameter which need to be adjusted, press orkey, the control parameter is the needed value.

5
several control parameters can be adjusted by one time, repress function key for more than 4
seconds, return to standard mode. (it will return to standard mode automatically within 1 minute
without pressing any key )

6. Auto-setting function
After pressing key for 5s, RUN light is flashing, instrument starts auto-setting , auto-setting is

over, RUN light stops flashing, obtain new PID parameter which can overcome
over-temperature, instrument proceeds with controlling according to new PID parameter. New
PID parameter can be checked in instrument

When in the process of auto-setting, press key for 5s, RUN light stops flashing, auto-setting is

over, instrument proceeds with controlling according to original PID parameter

6
7. Parameter table
Prompt Name Setting range Instruction Factory default
AL Alarm setting, the dead zone is 0.2 fixed
0~ full scale
Alarm setting value; ALM is on,with beeper ,cut 3.0
0.0~full scale
off power .
The larger P is, the smaller proportion
0~Full scale action is, the lower system gain, just
P Proportion 20.0
0.0~full scale working in heating ; p=0, stepping
control
Integral action time constant, the
Integral time 10 ~ 999
I larger I is, the smaller integral action is 400
(readjust time ) seconds I=0,d=0 is half a proportion control
0~999 Differential action time constant, the
Differential time larger d is, the smaller differential action
seconds
d (pre-adjust is 400
time) And can overcome and overshoot,
I=0,d=0 is half a proportion control
Overshoot
When two PID working, Ar is : 1.5~2
inhibition times. when the half time proportion
Ar 0~100% 75
(proportion working, Ar is :(need to
modify )/(proportion range P)
reset )
Controllable silicon output is 2 ~ 3
1 ~ 100 seconds, for the larger after-power
T Heating cycle 30
seconds equipment, turn up T to decrease offset
which PID controls
When the zero difference is larger and
Zero adjustment -100~100 the full scale difference is smaller, adjust
Pb 0
(intercept) -100.0~100.0 this value, generally Pt100 rarely adjusts
this value
When the zero difference is smaller and
Full scale the full scale is larger, adjust this value.
-199~999
PK adjustment PK=4000×(rated value -actual display 0
seconds value)/ actual display value, generally
(slope)
Pt100 adjusts this value fist
If DP=0 display resolution is 1℃; if
Decimal point DP=1 display resolution is 0.1℃, when
dP 0;1 1
(setting) it is more than 99.9, display resolution
will turn into 1℃ automatically
0~400℃ Adjust rH, make the measured range of According to
rH Scale setting
0.0~400.0 instrument is 0~rH(℃) user’s requirement

7
When LK=18,above parameters could
LK Password lock 0~255 0
be changed

Every change of function parameter may change the control effect, it will return to standard mode automatically

within 1 minute without pressing Χ key, maybe some function parameters are not changed

Troubleshooting

Trouble Failure analysis and solutions


1.The equipment fails to work after * there is something wrong with power , ask an electrician for help
* heating wire burned out, test the two end resistance value of heat
ower is connected
ware ,if resistance value is 0 ,
It means that the heating wire is short-circuit , it occurs switch
trip ; if the resistance value is hundred Kohm or infinity ,it means
that heat ware is open circuit
power switch blade is off
The power switch is on ,check the control circuit board and cable
2.temperature stops rising * Check timing whether it is timing settings;
* Most users do not understand the function, when reaches timing
value, the heating wire stops working, the fan fails to work,
temperature stops increasing .
* Check whether the fan is working , if fails (use multi-meter to test
the voltage of fan pin whether it is 220V ), then call us to send
accessories to solve
* Checking control panel with a multi-meter to see whether there is
output, according to the drawing; (Drawings attached).
3.motor fails to run Result : it is running, but the airflow is unable to circulate ,lead to
temperature rises slowly ,then contact us
4.handle is broken Replace and contact supplier
premise:
Thermometer need to be tested whether it is qualified then to
5.there are differences between the
measure
temperature which panel
The installation position of mercury :hang the thermometer in the
displays and mercury temp.
center of chamber ,avoid putting on the shelf to measure
Refer to the parameter adjustment table
6.temperature appears bounce or * there is something wrong with temperature sensor , should to be
keep stationary ,or abnormal replaced .
"----" Note : sensor adopts Pt100 platinum resistance

8
Product Installation &Usage
1、installation
(1) Place this oven indoors with good ventilation.
(2) Place this oven in the flat ground, distance between wall and oven is at least 10cm ,
in order to prolong the use life because of good heating dissipation
(3) Prohibit flammable or explosive items around the oven.

(4) In order to be safe, please connect equipment with protective conductor thermal
2、Usage
(2) Before power on, make sure the power switch is in the “off” position , then check

whether it is broken circuit or leakage

(3) Connect power, and unscrew the exhaust lid, turn on the fan switch
3、. Notes
(1) Make sure to connect with protective conductor thermal. don’t touch electricity
part by hand or wet cloth after power is connected
(2) Prohibit to dry volatile, flammable and explosive items .

Product Maintenance
Routine using
1. Keep oven clean, don’t wipe with corrosive solution cloth.
2. If set this oven aside, should apply neutral oil or petroleum jelly on
the electroplating parts, and cover it with plastic film

Routine maintenance

3. When you operating the oven according to our introduction manual, but fails, please
correct the error according to troubleshooting methods

9
Wiring layout

The diagram is about connections of product control system and control elements,

which can be used to check the electric circuit.

9. Notice
1. The samples should not be placed too crowded, so as not to affect convection inside the
chamber. Please connect the oven with protective conductor terminal according to
10
relevant regulations. in order to be safe, don’t touch electrical circuit which is in the left
oven with hand and wet cloth
2. Don’t splash water to observation door, or it may crack
3. Don’t use this kind of oven to dry inflammable, volatile and explosive substance,
or it may cause explosion
10. Maintain
1. Drying oven should be kept clean, please use cotton cloth to clean glass door,
in order to avoid chemical reaction , do not use corrosive chemical solution to sweep
2. If drying oven is not used for long period, in order to avoid corrosion, should be applied
with neutral grease or vaseline in the electroplating pieces. and placed in a dry indoors
3. Please operate this oven according to our manual, if there is something wrong with this
oven, please refer to below solution
Product Types &Technical parameters

Type/ Voltage Temp. range Timing Temp. Temp. Powe Internal External
Parameter range accurac fluctuatio r dimensions dimensions
y n
IR-DB300 380V Ambient 0~99 ±⒈℃ ±2% 8~12 1100*3100* 1200*3700*2
Temp. KW 1900mm 360
+5℃~300℃

11

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