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SideFlexing MatTop

This document provides information on sideflexing MatTop chain conveyor belts, including the 505 series belt. Key details include: - The 505 series belt has a minimum inside radius of 510mm and is available in RB (flat) and RBP (positrack) configurations. It is suitable for conveying small packed products and loose foodstuff. - Features of the 505 belt include plastic pins for reinforcement, a maximum working load of 15,000N straight and 1,300N curved, and a temperature range of -40°C to +80°C. - Additional information is provided on sprocket types, materials, codes, and curve guiding profiles for the 505 series belt.

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0% found this document useful (0 votes)
11 views

SideFlexing MatTop

This document provides information on sideflexing MatTop chain conveyor belts, including the 505 series belt. Key details include: - The 505 series belt has a minimum inside radius of 510mm and is available in RB (flat) and RBP (positrack) configurations. It is suitable for conveying small packed products and loose foodstuff. - Features of the 505 belt include plastic pins for reinforcement, a maximum working load of 15,000N straight and 1,300N curved, and a temperature range of -40°C to +80°C. - Additional information is provided on sprocket types, materials, codes, and curve guiding profiles for the 505 series belt.

Uploaded by

hadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SIDEFLEXING MATTOP CHAINS

The sideflexing belts range exists of ½-inch pitch 505, 1¼-inch pitch 1200 and 1¼-inch pitch 7956 belts, offering a
solution for almost any curved application. As a standard the belts are supplied in low friction acetal for beverage,
in acetal or polypropylene.

FEATURES
• In compliance with the industry standards, three curve guiding systems are offered:
RBP uses beveled Positrack lugs underneath the belt to guide the belt in the curve. The lugs run
against a beveled strip, retaining the belt in the curve.
This system enables easy removal of the belt from the conveyor for cleaning or maintenance. The
conveyed product can be wider than the belt width as there is no wearstrip on top of the belt to
hold it down.

RBT guiding uses Tabs underneath the belt to hold the belt down while running through the
curve.
Often the tabs can also be used to hang the belt in the return part of the conveyor. Depending
on the construction chains MatTop with tabs are more difficult to remove from the conveyor for
cleaning and maintenance.

RB (Flat belt without Tabs or Positrack) is suitable for the conventional guiding method,
supporting the belt on its inner radius. The belt is held down in the curve by a wearstrip on
top of the belt or by running through a U-channel.
This method can also be applied in the return part. In this way it is difficult to remove the belt
from the conveyor. The RB executions are also suitable for low-tension spiral applications.

• Belt and curve guiding materials have a PV (Pressure/Velocity)-limit determining the maximum speed or load in
a specific application. Rexnords calculation software and engineering manuals will advise concerning the feasibility
of a specific application. For spiral applications it is recommended to discuss with a qualified OEM retrofit or design
details, to avoid overload issues or failures.

PROGRAMME
505-Series For small packed products and loose foodstuff; combines a small internal radius with minimum inline transfers and
an open area of 10%; available in RBP and RB
1200-Series For food, beverage, packaging and other industries. Combines a 39% open area and cleanable design with a surface
optimized for product support. There are several types:
• 1255 standard execution; available in RBP and RB; RBT upon request
• 1255 SuperGrip with rubber for inclined and declined applications; available in RBP and RB
• 1265 combines standard 1255 inner modules with specially designed outer end modules with TAB and special
sliding blocks for huge loading, high-speed possibilities; available in RBT on the outer radius, the inner radius can
be equipped with RBP, RBT and RB
• 1275 combines standard 1255 outer modules with specially designed inner modules, creating a compact radius
design from 1.2 collapse factor upwards; available in RBP, RBT and RB
• 1285 combines the 1265 outer and 1275 inner modules for high strength, high speed and compact design.
RBT guiding on the outer radius, the inner radius can be equipped with RBP, RBT and RB
7956-Series For large and heavy products in beverage and case handling applications; the inside radius is 2 times the belt width
and the 16% open area offers maximum product support; the belt features the same strength rating for straight and
curved sections. There are several types:
• 7956 NT without tabs
• 7956 TAB with original hold down tabs
• 7956 GT with high performance tabs with similar dimensions as the bearing option
• 7956 B with bearings every second row for high-speed and huge load applications
Belt accessories Flights on 1255 for inclined and declined applications in food industry

PACK CONVEYOR WITH 505 BELT MODULAR BELT 1285

201
505-SERIES
pag. 203

pag. 203

MATERIAL

pag. 213

RADIUS
505

Assembly Belt type Code nr.* Width Sideflex Working load (max.) Temperature range Weight Backflex
radius inside °C radius
A (min.) straight in curve (min.)
mm mm N/m N dry wet kg/m2 mm

WITH SPECIAL REINFORCED PLASTIC PINS


FLAT RB 505 XLG 255 867.20.12 255 510
RB 505 XLG 340 867.20.13 340 680
RB 505 XLG 425 867.20.14 425 850
15000 1300 -40 to +80 -40 to +65 9.0 15
RB 505 XLG 510 867.20.15 510 1020
RB 505 XLG 595 867.20.16 595 1190
RB 505 XLG 680 867.20.17 680 1360
POSITRACK RBP 505 XLG 255 867.30.12 255 510
TWO SIDES RBP 505 XLG 340 867.30.13 340 680
RBP 505 XLG 425 867.30.14 425 850
15000 1300 -40 to +80 -40 to +65 9.0 15
RBP 505 XLG 510 867.30.15 510 1020
RBP 505 XLG 595 867.30.16 595 1190
RBP 505 XLG 680 867.30.17 680 1360
WSM-ACETAL WITH PBT PINS
FLAT WSM 505 RB 868.20.xx
255 to 680 2x belt width 15000 1300 -40 to +80 -40 to +65 9.0 15
POSITRACK WSM 505 RBP 868.30.xx
SMB-ACETAL WITH PBT PINS
FLAT SMB 505 RB 867.10.xx
255 to 680 2x belt width 15000 1300 -40 to +80 -40 to +65 9.0 15
POSITRACK SMB 505 RBP 868.50.xx
* In code numbers xx corresponds with the belt width (A), starting with 12 for 255 mm, 13 for 340 mm and so on with 85 mm increments up to
680 mm; wider belts available upon request. See also page 211.

RBP

CURVE GUIDING PROFILE FOR 505 STANDARD POSITRACK LUGS ON BOTH SIDES

PIN RETENTION CLIPS FOR EASY (DIS)ASSEMBLY

The curve guiding profile for the 505 has a standard length of 2 meters; it is made of MCC 3500 special polyamide, code nr. 800.00.01, or
MCC 3600 polyester for direct food contact, code nr. 800.00.13.

202
505-SERIES
Sprocket Code nr. Nr. Bore Pitch Outside Hub
Type of diameter diameter width MATERIAL
teeth B E F A pag. 214

mm/inch mm mm mm

SPLIT SPROCKETS MACHINED


ROUND BORES
SS 505 28-25 894.26.16 28 25 mm M6

SS 505 28-30 894.26.17 28 30 mm


113.4 113.4 33.5
SS 505 28-35 894.26.10 28 35 mm
SS 505 28-1 894.26.41 28 1.0”

E
F
SQUARE BORES
SS 505 28-25x25 894.26.26 28 25 mm
SS 505 28-30x30 894.26.27 28 30 mm
113.4 113.4 33.5 B A

SS 505 28-35x35 894.26.20 28 35 mm


SS 505 28-1x1 894.26.56 28 1.0”
SPLIT SPROCKETS INJECTION MOULDED
ROUND BORES
SS 505 28-40 895.54.11 28 40 mm
113.4 113.4 25.5
SS 505 28-1 /2
1
895.54.41 28 1.5”
SQUARE BORES
SS 505 28-40x40 895.54.21 28 40 mm
113.4 113.4 25.5
SS 505 28-1 /2x1 /2
1 1
895.54.51 28 1.5”

CLASSIC SPROCKETS
ROUND BORES
CS 505 28-25 894.25.16 28 25 mm
CS 505 28-30 894.25.17 28 30 mm
CS 505 28-35 894.25.10 28 35 mm
113.4 113.4 16.5
CS 505 28-40 894.25.11 28 40 mm
CS 505 28-1 894.25.46 28 1.0”
CS 505 28-1 /2
1
894.25.41 28 1.5”
SQUARE BORES
CS 505 28-25x25 894.25.26 28 25 mm
CS 505 28-30x30 894.25.27 28 30 mm
CS 505 28-35x35 894.26.20 28 35 mm
113.4 113.4 16.5
CS 505 28-40x40 894.25.21 28 40 mm
CS 505 28-1x1 894.25.56 28 1.0”
CS 505 28-1 /2x1 /2
1 1
894.25.51 28 1.5”

Code nr. Radius Belt width Height Curve width Angle


MATERIAL
R A B
pag. 214
mm mm mm mm

POSITRACK CURVES
FOR 505
804.02.02 510 255 27 + 55 281
804.02.03 680 340 27 + 55 366
804.02.04 850 425 27 + 55 451
90°
804.02.05 1020 510 27 + 55 536
804.02.06 1190 595 27 + 55 621
804.02.07 1360 680 27 + 55 706
Other angles and non-standard positrack curves on request; these curves
include a curve guiding profile.
Including 100 mm long straight sections at upper part.

203
1200-SERIES
pag. 208

pag. 208

MATERIAL

pag. 213

RADIUS
1255

Assembly Belt type Code nr.* Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
(min.) straight in curve (min.)
mm dry wet N/m N kg/m2 mm

XLG-ACETAL WITH PBT PINS


POSITRACK TWO SIDES RBP 1255 XLG 867.40.xx
-40 to +80 25
FLAT RB 1255 XLG 867.70.xx 2 x belt width -40 to +65 22000 2000 8.00
SUPERGRIP POSITRACK SG 1255 XLG RBP 867.53.xx -40 to +65 30
WHT-POLYPROPYLENE WITH PBT PINS
POSITRACK TWO SIDES WHT 1255 RBP 869.40.xx
4 to 80 25
FLAT WHT 1255 RB 869.90.xx 2 x belt width 4 to 65 11000 1200 5.20
SUPERGRIP POSITRACK SG 1255 WHT RBP 869.53.xx 4 to 65 30
BHT-POLYPROPYLENE WITH PBT PINS
FLAT BHT 1255 RB 869.80.xx 2x belt width 4 to 80 4 to 65 11000 1200 5.20 25
WSM-ACETAL WITH PBT PINS
POSITRACK TWO SIDES WSM 1255 RBP 868.40.xx
-40 to +80 25
FLAT WSM 1255 RB 869.00.xx 2x belt width up to 65 22000 2000 8.00
SUPERGRIP POSITRACK SG 1255 WSM RBP 868.63.xx -40 to +65 30
SMB-ACETAL WITH PBT PINS
POSITRACK TWO SIDES SMB 1255 RBP 868.70.xx
2x belt width -40 to +80 up to 65 22000 2000 8.00 25
FLAT SMB 1255 RB 869.10.xx
* In code numbers xx corresponds with the belt width (A), starting with 12 for 255 mm, 13 for 340 mm.

If you need flights, describe the belt by choosing from the required options listed in the 2nd column of the table:

Material WHT or BHT or WSM or SMB


Belt type 1255 RBP or 1255 RBT or 1255 RB RBP for Positrack (only in WHT, WSM and SMB), RBT for Tabs (only in
WSM and SMB), RB for Flat
Width (A) KM-.. (in mm)
Flights F3 or H.. Standard height of 3” (76.2 mm) or special height in mm
Pitch between flights T..P Flights on every ..th row
Flight side-indent N.. (in mm) Minimal 51 mm with 17 mm increments

code nr. for special polyamide MCC3500 profile of 2 meters is 800.00.10, code for FDA approved MCC3600 polyester profile of 2 meters is 800.00.11.

RBP RBT

POSITRACK LUGS ON BOTH SIDES TABS ON BOTH SIDES

RBP

FLIGHT FOR ELEVATING SUPERGRIP FOR INCLINED CONVEYING; STANDARD 100% RUBBER.
Not for use in the U.S.A.
204
1200-SERIES
pag. 208

pag. 208

MATERIAL

pag. 213

RADIUS 1265
REINFORCED OUTER
MODULES

Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm

XLG-ACETAL WITH PBT PINS


TABS/FLAT RBT 1265 RB XLG/B 255 864.60.12 255 510
RBT 1265 RB XLG/B 340 864.60.13 340 680
RBT 1265 RB XLG/B 425 864.60.14 425 850
RBT 1265 RB XLG/B 510 864.60.15 510 1020
RBT 1265 RB XLG/B 595 864.60.16 595 1190
-40 to 80 -40 to +65 22000 3000 8.00 25
RBT 1265 RB XLG/B 680 864.60.17 680 1360
RBT 1265 RB XLG/B 765 864.60.18 765 1530
RBT 1265 RB XLG/B 850 864.60.19 850 1700
RBT 1265 RB XLG/B 935 864.60.20 935 1870
RBT 1265 RB XLG/B 1020 864.60.21 1020 2040
TABS/ RBT 1265 RBP XLG/B255 864.00.12 255 510
POSITRACK RBT 1265 RBP XLG/B340 864.00.13 340 680
RBT 1265 RBP XLG/B425 864.00.14 425 850
RBT 1265 RBP XLG/B510 864.00.15 510 1020
RBT 1265 RBP XLG/B595 864.00.16 595 1190
-40 to +80 -40 to +65 22000 3000 8.00 25
RBT 1265 RBP XLG/B680 864.00.17 680 1360
RBT 1265 RBP XLG/B765 864.00.18 765 1530
RBT 1265 RBP XLG/B850 864.00.19 850 1700
RBT 1265 RBP XLG/B935 864.00.20 935 1870
RBT 1265 RBP XLG/B1020 864.00.21 1020 2040
WSM-ACETAL WITH PBT PINS
TABS/FLAT WSM/B 1265 RBT RB 255 864.90.12 255 510
WSM/B 1265 RBT RB 340 864.90.13 340 680
WSM/B 1265 RBT RB 425 864.90.14 425 850
WSM/B 1265 RBT RB 510 864.90.15 510 1020
WSM/B 1265 RBT RB 595 864.90.16 595 1190
-40 to +80 -40 to +65 22000 3000 8.00 25
WSM/B 1265 RBT RB 680 864.90.17 680 1360
WSM/B 1265 RBT RB 765 864.90.18 765 1530
WSM/B 1265 RBT RB 850 864.90.19 850 1700
WSM/B 1265 RBT RB 935 864.90.20 935 1870
WSM/B 1265 RBT RB 1020 864.90.21 1020 2040

Other widths (17 mm increments from standard) available upon request.

Code nr. for special polyamide profile of 2 meters is 800.00.21.

Not for use in the U.S.A.

205
1200-SERIES

12.7
31.75 (1,25")
pag. 208

pag. 208

6.35
13
MATERIAL

pag. 213

RADIUS 1275
TIGHT RADIUS
A
INNER MODULES

Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm

XLG-ACETAL WITH PBT PINS


FLAT RB 1275 XLG 255 860.90.12 255 300
RB 1275 XLG 340 860.90.13 340 400
RB 1275 XLG 425 860.90.14 425 500
RB 1275 XLG 510 860.90.15 510 600 -40 to +80 -40 to +65 22000 2000 8.00 25
RB 1275 XLG 595 860.90.16 595 720
RB 1275 XLG 680 860.90.17 680 880
RB 1275 XLG 765 860.90.18 765 1040
WHT-POLYPROPYLENE WITH PBT PINS
FLAT WHT 1275 RB 255 860.70.12 255 300
WHT 1275 RB 340 860.70.13 340 400
WHT 1275 RB 425 860.70.14 425 500
WHT 1275 RB 510 860.70.15 510 600 4 to 80 4 to 65 11000 1200 5.20 25
WHT 1275 RB 595 860.70.16 595 720
WHT 1275 RB 680 860.70.17 680 880
WHT 1275 RB 765 860.70.18 765 1040
BHT-POLYPROPYLENE WITH PBT PINS
FLAT BHT 1275 RB 255 860.60.12 255 300
BHT 1275 RB 340 860.60.13 340 400
BHT 1275 RB 425 860.60.14 425 500
BHT 1275 RB 510 860.60.15 510 600 4 to 80 4 to 65 11000 1200 5.20 25
BHT 1275 RB 595 860.60.16 595 720
BHT 1275 RB 680 860.60.17 680 880
BHT 1275 RB 765 860.60.18 765 1040
WSM-ACETAL WITH PBT PINS
FLAT WSM 1275 RB 255 860.80.12 255 300
WSM 1275 RB 340 860.80.13 340 400
WSM 1275 RB 425 860.80.14 425 500
WSM 1275 RB 510 860.80.15 510 600 -40 to +80 -40 to +65 22000 2000 8.00 25
WSM 1275 RB 595 860.80.16 595 720
WSM 1275 RB 680 860.80.17 680 880
WSM 1275 RB 765 860.80.18 765 1040

Other widths (17 mm increments from standard) available upon request.

For 1275 belts with Positrack or tabs, please contact Customer Service.

Code nr. for special polyamide MCC3500 profile of 2 meters is 800.00.10.


Code for FDA approved MCC3600 polyester profile of 2 meters is 800.00.11

Not for use in the U.S.A.

206
1200-SERIES
pag. 208

pag. 208

MATERIAL

pag. 213

RADIUS 1285
REINFORCED OUTER AND
TIGHT FIT INNER MODULES

Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm

XLG-ACETAL WITH PBT PINS


TABS/FLAT RBT 1285 RB XLG/B 425 863.60.14 425 500
RBT 1285 RB XLG/B 510 863.60.15 510 600
RBT 1285 RB XLG/B 595 863.60.16 595 720
RBT 1285 RB XLG/B 680 863.60.17 680 880
-40 to +80 -40 to +65 22000 3000 8.00 25
RBT 1285 RB XLG/B 765 863.60.18 765 1040
RBT 1285 RB XLG/B 850 863.60.19 850 1200
RBT 1285 RB XLG/B 935 863.60.20 935 1350
RBT 1285 RB XLG/B 1020 863.60.21 1020 1500
WSM-ACETAL WITH PBT PINS
TABS/FLAT WSM/B 1285 RBT RB 425 865.10.14 425 500
WSM/B 1285 RBT RB 510 865.10.15 510 600
WSM/B 1285 RBT RB 595 865.10.16 595 720
WSM/B 1285 RBT RB 680 865.10.17 680 880
-40 to +80 -40 to +65 22000 3000 8.00 25
WSM/B 1285 RBT RB 765 865.10.18 765 1040
WSM/B 1285 RBT RB 850 865.10.19 850 1200
WSM/B 1285 RBT RB 935 865.10.20 935 1350
WSM/B 1285 RBT RB 1020 865.10.21 1020 1500

Other widths (17 mm increments from standard) available upon request. Code nr. for special polyamide profile of 2 meters is 800.00.21.

For 1285 belts with Positrack, please contact Customer Service.

Not for use in the U.S.A.

207
1200-SERIES
Code nr. Radius R Belt width A Curve width B Height Angle MATERIAL
mm mm mm mm pag. 214

CURVES
FOR 1255 RBP
805.02.02 510 255 281
805.02.03 680 340 366
805.02.04 850 425 451
27 + 55 90°
805.02.05 1020 510 536
805.02.06 1190 595 621
805.02.07 1360 680 706
FOR 1275 RBP
805.22.61 300 255 281
805.22.62 400 340 366
805.22.63 500 425 451 These curves include a curve guiding profile. Including
27+55 90°
805.22.64 600 510 536 100 mm long straight sections at upper part.
805.22.65 720 595 621 Other angles and non-standard tab curves on request.
805.22.66 880 680 706
FOR 1265 RBT
806.40.13 510 255 281
806.40.14 680 340 366
806.40.15 850 425 451
27+55 90°
806.40.16 1020 510 536
806.40.17 1190 595 621
806.40.18 1360 680 706
FOR 1285 RBT
806.40.19 500 425 451
806.40.20 600 510 536
27+55 90°
806.40.21 720 595 621
806.40.22 880 680 706

Sprocket Code nr. Nr. Bore Pitch Outside Hub


Type of diameter diameter width MATERIAL
teeth B E F A
pag. 214
mm mm mm mm

SPLIT SPROCKETS
ROUND BORES
SS 1255 10-30 894.60.17 10 30 102.8 106.6
SS 1255 13-40 894.64.11 13 40 132.7 137.5
32.5
SS 1255 15-40 894.62.11 15 40 152.7 158.1
SS 1255 16-40 894.66.11 16 40 162.8 168.3
F
E

SQUARE BORES
SS 1255 10-30x30 894.60.27 10 30 102.8 106.6
SS 1255 13-40x40 894.64.21 13 40 132.7 137.5
32.5 B 6.5

SS 1255 15-40x40 894.62.21 15 40 152.7 158.1 A


15

SS 1255 16-40x40 894.66.21 16 40 162.8 168.3


CLASSIC SPROCKETS
ROUND BORES
CS 1255 8-30 894.67.37 8* 30 83.0 85.4
CS 1255 10-30 894.59.37 10 30 102.8 106.6
CS 1255 13-40 894.63.31 13 40 132.7 137.5 15.0
CS 1255 15-40 894.61.31 15 40 152.7 158.1
CS 1255 16-40 894.65.31 16 40 162.8 168.3
SQUARE BORES
CS 1255 8-25x25 894.67.46 8* 25 83.0 85.4
CS 125510-40x40 894.59.41 10 40 102.8 106.6
CS 125513-40x40 894.63.41 13 40 132.7 137.5 15.0
CS 125515-40x40 894.61.41 15 40 152.7 158.1
CS 125516-40x40 894.65.41 16 40 162.8 168.3

* 8-teeth sprockets are not applicable for 1265 and 1285.

208
7956-SERIES
pag. 210

pag. 210

MATERIAL

pag. 213

RADIUS
7956

Assembly Belt type Code nr. Width Sideflex Working load (max.) Temperature range Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
inch inch N N dry wet kg/m2 mm

HP-ACETAL WITH POLYPROPYLENE PINS


FLAT HP 7956 NT-K6 81417101 6 12 2000 2000
HP 7956 NT-K12 81429711 12 24 3560 3560
HP 7956 NT-K15 81427901 15 30 4000 4000
HP 7956 NT-K18 81427911 18 36 4225 4225
HP 7956 NT-K24 81428241 24 48 5300 5300
HP 7956 NT-K30 81428631 30 60 5780 5780
-40 to + 80 -40 to +65 11.7 152
TABS HP 7956 TAB-K6 81417091 6 12 2000 2000
TWO SIDES HP 7956 TAB-K12 81429671 12 24 3560 3560
(HOLD-DOWN) HP 7956 TAB-K15 81415631 15 30 4000 4000
HP 7956 TAB-K18 81421801 18 36 4225 4225
HP 7956 TAB-K24 81419711 24 48 5300 5300
HP 7956 TAB-K30 81427261 30 60 5780 5780
TABS HP7956 GT-K6 81436441 6 12 2000 2000
TWO SIDES HP7956 GT-K12 81436471 12 24 3560 3560
(GT) HP7956 GT-K15 81436501 15 30 4000 4000
-40 to + 80 -40 to +65 11.7 152
HP7956 GT-K18 81436531 18 36 4225 4225
HP7956 GT-K24 81436561 24 48 5300 5300
HP7956 GT-K30 81436591 30 60 5780 5780
BEARING HP7956 B-K6 CCW 81437471
(EVERY CW 81437461 6 12 2000 2000
2ND ROW) STURN 81437481
HP7956 B-K12 CCW 81437491
CW 81433641 12 24 3560 3560
STURN 81437501
HP7956 B-K15 CCW 81437521
CW 81437511 15 30 4000 4000
STURN 81437531
-40 to + 80 -40 to +65 11.7 152
HP7956 B-K18 CCW 81433441
CW 81433691 18 36 4225 4225
STURN 81437541
HP7956 B-K24 CCW 81433611
CW 81437551 24 48 5300 5300
STURN 81437561
HP7956 B-K30 CCW 81437581
CW 81437571 30 60 5780 5780
STURN 81437591

209

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