SideFlexing MatTop
SideFlexing MatTop
The sideflexing belts range exists of ½-inch pitch 505, 1¼-inch pitch 1200 and 1¼-inch pitch 7956 belts, offering a
solution for almost any curved application. As a standard the belts are supplied in low friction acetal for beverage,
in acetal or polypropylene.
FEATURES
• In compliance with the industry standards, three curve guiding systems are offered:
RBP uses beveled Positrack lugs underneath the belt to guide the belt in the curve. The lugs run
against a beveled strip, retaining the belt in the curve.
This system enables easy removal of the belt from the conveyor for cleaning or maintenance. The
conveyed product can be wider than the belt width as there is no wearstrip on top of the belt to
hold it down.
RBT guiding uses Tabs underneath the belt to hold the belt down while running through the
curve.
Often the tabs can also be used to hang the belt in the return part of the conveyor. Depending
on the construction chains MatTop with tabs are more difficult to remove from the conveyor for
cleaning and maintenance.
RB (Flat belt without Tabs or Positrack) is suitable for the conventional guiding method,
supporting the belt on its inner radius. The belt is held down in the curve by a wearstrip on
top of the belt or by running through a U-channel.
This method can also be applied in the return part. In this way it is difficult to remove the belt
from the conveyor. The RB executions are also suitable for low-tension spiral applications.
• Belt and curve guiding materials have a PV (Pressure/Velocity)-limit determining the maximum speed or load in
a specific application. Rexnords calculation software and engineering manuals will advise concerning the feasibility
of a specific application. For spiral applications it is recommended to discuss with a qualified OEM retrofit or design
details, to avoid overload issues or failures.
PROGRAMME
505-Series For small packed products and loose foodstuff; combines a small internal radius with minimum inline transfers and
an open area of 10%; available in RBP and RB
1200-Series For food, beverage, packaging and other industries. Combines a 39% open area and cleanable design with a surface
optimized for product support. There are several types:
• 1255 standard execution; available in RBP and RB; RBT upon request
• 1255 SuperGrip with rubber for inclined and declined applications; available in RBP and RB
• 1265 combines standard 1255 inner modules with specially designed outer end modules with TAB and special
sliding blocks for huge loading, high-speed possibilities; available in RBT on the outer radius, the inner radius can
be equipped with RBP, RBT and RB
• 1275 combines standard 1255 outer modules with specially designed inner modules, creating a compact radius
design from 1.2 collapse factor upwards; available in RBP, RBT and RB
• 1285 combines the 1265 outer and 1275 inner modules for high strength, high speed and compact design.
RBT guiding on the outer radius, the inner radius can be equipped with RBP, RBT and RB
7956-Series For large and heavy products in beverage and case handling applications; the inside radius is 2 times the belt width
and the 16% open area offers maximum product support; the belt features the same strength rating for straight and
curved sections. There are several types:
• 7956 NT without tabs
• 7956 TAB with original hold down tabs
• 7956 GT with high performance tabs with similar dimensions as the bearing option
• 7956 B with bearings every second row for high-speed and huge load applications
Belt accessories Flights on 1255 for inclined and declined applications in food industry
201
505-SERIES
pag. 203
pag. 203
MATERIAL
pag. 213
RADIUS
505
Assembly Belt type Code nr.* Width Sideflex Working load (max.) Temperature range Weight Backflex
radius inside °C radius
A (min.) straight in curve (min.)
mm mm N/m N dry wet kg/m2 mm
RBP
CURVE GUIDING PROFILE FOR 505 STANDARD POSITRACK LUGS ON BOTH SIDES
The curve guiding profile for the 505 has a standard length of 2 meters; it is made of MCC 3500 special polyamide, code nr. 800.00.01, or
MCC 3600 polyester for direct food contact, code nr. 800.00.13.
202
505-SERIES
Sprocket Code nr. Nr. Bore Pitch Outside Hub
Type of diameter diameter width MATERIAL
teeth B E F A pag. 214
mm/inch mm mm mm
E
F
SQUARE BORES
SS 505 28-25x25 894.26.26 28 25 mm
SS 505 28-30x30 894.26.27 28 30 mm
113.4 113.4 33.5 B A
CLASSIC SPROCKETS
ROUND BORES
CS 505 28-25 894.25.16 28 25 mm
CS 505 28-30 894.25.17 28 30 mm
CS 505 28-35 894.25.10 28 35 mm
113.4 113.4 16.5
CS 505 28-40 894.25.11 28 40 mm
CS 505 28-1 894.25.46 28 1.0”
CS 505 28-1 /2
1
894.25.41 28 1.5”
SQUARE BORES
CS 505 28-25x25 894.25.26 28 25 mm
CS 505 28-30x30 894.25.27 28 30 mm
CS 505 28-35x35 894.26.20 28 35 mm
113.4 113.4 16.5
CS 505 28-40x40 894.25.21 28 40 mm
CS 505 28-1x1 894.25.56 28 1.0”
CS 505 28-1 /2x1 /2
1 1
894.25.51 28 1.5”
POSITRACK CURVES
FOR 505
804.02.02 510 255 27 + 55 281
804.02.03 680 340 27 + 55 366
804.02.04 850 425 27 + 55 451
90°
804.02.05 1020 510 27 + 55 536
804.02.06 1190 595 27 + 55 621
804.02.07 1360 680 27 + 55 706
Other angles and non-standard positrack curves on request; these curves
include a curve guiding profile.
Including 100 mm long straight sections at upper part.
203
1200-SERIES
pag. 208
pag. 208
MATERIAL
pag. 213
RADIUS
1255
Assembly Belt type Code nr.* Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
(min.) straight in curve (min.)
mm dry wet N/m N kg/m2 mm
If you need flights, describe the belt by choosing from the required options listed in the 2nd column of the table:
code nr. for special polyamide MCC3500 profile of 2 meters is 800.00.10, code for FDA approved MCC3600 polyester profile of 2 meters is 800.00.11.
RBP RBT
RBP
FLIGHT FOR ELEVATING SUPERGRIP FOR INCLINED CONVEYING; STANDARD 100% RUBBER.
Not for use in the U.S.A.
204
1200-SERIES
pag. 208
pag. 208
MATERIAL
pag. 213
RADIUS 1265
REINFORCED OUTER
MODULES
Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm
205
1200-SERIES
12.7
31.75 (1,25")
pag. 208
pag. 208
6.35
13
MATERIAL
pag. 213
RADIUS 1275
TIGHT RADIUS
A
INNER MODULES
Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm
For 1275 belts with Positrack or tabs, please contact Customer Service.
206
1200-SERIES
pag. 208
pag. 208
MATERIAL
pag. 213
RADIUS 1285
REINFORCED OUTER AND
TIGHT FIT INNER MODULES
Assembly Belt type Code nr. Width Sideflex Temperature range Working load (max.) Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
mm mm dry wet N/m N kg/m2 mm
Other widths (17 mm increments from standard) available upon request. Code nr. for special polyamide profile of 2 meters is 800.00.21.
207
1200-SERIES
Code nr. Radius R Belt width A Curve width B Height Angle MATERIAL
mm mm mm mm pag. 214
CURVES
FOR 1255 RBP
805.02.02 510 255 281
805.02.03 680 340 366
805.02.04 850 425 451
27 + 55 90°
805.02.05 1020 510 536
805.02.06 1190 595 621
805.02.07 1360 680 706
FOR 1275 RBP
805.22.61 300 255 281
805.22.62 400 340 366
805.22.63 500 425 451 These curves include a curve guiding profile. Including
27+55 90°
805.22.64 600 510 536 100 mm long straight sections at upper part.
805.22.65 720 595 621 Other angles and non-standard tab curves on request.
805.22.66 880 680 706
FOR 1265 RBT
806.40.13 510 255 281
806.40.14 680 340 366
806.40.15 850 425 451
27+55 90°
806.40.16 1020 510 536
806.40.17 1190 595 621
806.40.18 1360 680 706
FOR 1285 RBT
806.40.19 500 425 451
806.40.20 600 510 536
27+55 90°
806.40.21 720 595 621
806.40.22 880 680 706
SPLIT SPROCKETS
ROUND BORES
SS 1255 10-30 894.60.17 10 30 102.8 106.6
SS 1255 13-40 894.64.11 13 40 132.7 137.5
32.5
SS 1255 15-40 894.62.11 15 40 152.7 158.1
SS 1255 16-40 894.66.11 16 40 162.8 168.3
F
E
SQUARE BORES
SS 1255 10-30x30 894.60.27 10 30 102.8 106.6
SS 1255 13-40x40 894.64.21 13 40 132.7 137.5
32.5 B 6.5
208
7956-SERIES
pag. 210
pag. 210
MATERIAL
pag. 213
RADIUS
7956
Assembly Belt type Code nr. Width Sideflex Working load (max.) Temperature range Weight Backflex
radius °C radius
A (min.) straight in curve (min.)
inch inch N N dry wet kg/m2 mm
209