INSTRUCTIONS FOR USE, INSTALLATION AND SERVICING

INSTRUCTIONS FOR USE FOR ISOFAST CONDENS F 35 E

8 9 10 Important information
The instructions consist of Gas Safety (Installation
three parts, User, and Use) Regulations Contents
Installation and Servicing In your own interests and
5 7 6
1 Instructions, which that of safety, it is the Law
includes the Guarantee that ALL gas appliances are
Registration Card. The installed by a competent INSTRUCTION FOR USE
instructions are an integral person in accordance with Controls and Lighting page 2
part of the appliance and the current issue of the Important informations 3 - 5
Guarantee informations 6 - 7
3 2 4 must, to comply with the above regulations.
Controls informations 8 - 17
current issue of the Gas
Safety (Installation and Use) Gas Testing and
Regulations, be handed Certification INSTALLATION
Lighting/switch off the boiler 1 - On/Off switch. to the user on completion The boiler is tested and INSTRUCTIONS
Lighting : make sure that : 2 - Room thermostat disabled when the of the installation. certificated for safety and General informations 18
• the boiler is connected button light is ON performance. Dimensions 19
to the electrical supply, 3 - Sanitary function enabled when the General It is, therefore, important Technical Data 20 - 23
• the gas service tap is open, button light is ON This combination boiler is that no alteration is made to Boiler coponents 24
• Switch ON (I). 4 - Heating function enabled when the able to provide room heating the boiler unless approved, Schematic layout of boiler 25
button light is ON as part of a central heating in writing, by Saunier Duval. Boiler location 26 - 27
Switch off the boiler : Switch 5 - Hot water temperature adjuster. system, and domestic hot Any alteration not approved Flue location and
to OFF (0) : the electrical 6 - Heating temperature adjuster. water direct from the cold by Saunier Duval, could Ventilation 28 - 31
supply is off. Stop the gas water supply without the invalidate the certification, Heating System 32 - 33
7 - Graphic display.
supply if the boiler is to be need for secondary storage. boiler warranty and may also Domestic
out of use for a long time. 8 - Green running light.
The central heating water infringe the current issue of Hot Water System 33
9 - Red, flashing fault light. Boiler Installation 34
10 - Yellow running lamp for the burner. temperature and domestic the statutory requirements.
hot water temperature can Piping installation 35 - 38
Operation without room thermostat
Electrical Connection 39
both be adjusted on the CE Mark
• Press the key (the key will light-up) Commissioning
boiler. This boiler meets the
• Press the and/or buttons to on boiler 40 - 43
Once the controls are set requirements of Statutory
activate the heating and/or hot water Commissioning
the boiler operates Instrument, No. 3083 The on room thermostat 44 - 51
functions Fault indication automatically. Boiler (Efficiency) Regulations, Gas conversion 52 - 53

21
• Use buttons 5 and 6 to determine the In case of fault, the A frost protection program is and therefore is deemed to
heating and hot water temperatures. red warning light 9 will flash also included. meet the requirements of
• To revert to the operating mode with room and a code appears Directive 92/42/EEC on the SERVICING
thermostat, again press the key (the on the boiler display 7 . Please read these efficiency requirements for INSTRUCTION
➡

light will turn OFF; instructions and follow them new hot water boilers fired Routine Cleaning
Code 21: Water pressure too carefully for the safe and with liquid or gaseous fuels. and Inspection 54 - 59
Important notice : The settings performed economical use of your Type test for purposes of Wiring Diagram 60 - 61
low: open the blue tap (t) t
on the boiler control panel are not boiler. Regulation 5 certified by : Fault Finding 61 - 63
situated under the boiler until a
transmitted to the room thermostat. Notified body 0086. Replacement of Parts 64 - 72
pressure of 1.5 bar is obtained.
Perform the temperature settings from Gas Category Product/production certified Spare Parts 73
the wireless room thermostat supplied This boiler is for use only on by : Notified body 0086.
Other codes: press the OK key of the
together with the boiler, strictly adhering Natural gas (G20) or
room thermostat and read the indications
to the instructions given in this manual, propane (G31).
given by the display.
pages 10 through 17.

2 3
4000135500-2 04/04
 USERS

Important information
The CE mark on this cause discomfort, but follow is suspected, turn the boiler Pluming from flue terminal
appliance shows normal good hygiene and mains electrical supply off Like all condensing boilers Access to the user menu : MENU
+
compliance with : wash your hands before and turn off the gas supply this appliance will produce a
HOLIDAYS OK START DATE
1. Directive 90/396/EEC on eating, drinking or going to at the meter. Consult your plume of condensation from
+
END DATE
the approximation of the the lavatory. local gas company or your the flue terminal in cool OK
laws of the Member States If you do suffer irritation to local installation/ servicing weather. This is due to the
CANCEL
relating to appliances the eyes or severe irritation company. high efficiency and hence
burning gaseous fuels. to the skin seek medical low flue gas temperature of
attention. Electrical Supply Failure the boiler. It is normal and
2. Directive 73/23/EEC on The boiler must be earthed. not a fault indication. If the mains electricity and Draining and Filling
the harmonisation of the Spare Parts The boiler will not work gas are to be turned off for This boiler works in a
Laws of the Member States REMEMBER, When without an electrical supply. Replacement Parts any long periods during pressurised system, which
relating to electrical replacing a part on this Normal operation of the If replacement parts are severe weather, it is must only be drained,
equipment designed for use appliance, use only spare boiler should resume when required contact recommended that the refilled and pressurised by a
within certain voltage limits. parts that you can be the electrical supply is Saunier Duval service using whole system, including the competent person.
assured conform to the restored. the telephone number on boiler, should be drained to
3. Directive 89/336/EEC on safety and performance Reset any external controls, the back cover of this avoid the risk of freezing. Pressure Relief Safety
the approximation of the specification that we require. to resume normal operation booklet. Valve
Laws of the Member States Do not use reconditioned or of the central heating. Please quote the name of the Contact your A pressure relief safety valve
relating to electromagnetic copy parts that have not If the boiler does not resume appliance this infomation will installation/servicing and discharge pipe is fitted
compatibility. been clearly authorised normal operation turn the be on the front of the company as draining, refilling to the boiler. This valve must
by Saunier Duval. mains reset switch off and appliance. and pressurising MUST be not be touched. Should
Control of Substances on. If the boiler does not carried out by a competent there be any discharge from
Hazardous to Health Manual Handling resume normal operation Protection Against Freezing person. the pipe, isolate the boiler
Under Section 6 of The Guidance after this the overheat stat The room thermostat electrical supply and
Health and Safety at Work During the appliance may have operated. The automatically ensures a As a safety feature the boiler call your installer or
Act 1974, we are required installation and the overheat stat would only minimum installation will stop working if the Saunier Duval service using
to provide information on replacement of the operate under abnormal temperature of 6°C. condensate drain becomes the telephone number on
substances hazardous to heat exchanger it will be conditions and, under these This protection is ensured blocked. During freezing the back cover of this
health. necessary to employ caution circumstances; it would be by the room thermostat as conditions this may be booklet.
The adhesives and sealants and assistance whilst lifting advisable to consult your long as it is active. This due to the forming of ice in
used in this appliance are as the appliance or installation / servicing means that the button the condense drain external
cured and give no known component exceeds the company. of the boiler must not be lit to the house. Release an ice
hazard in this state. recommended weight for a and that the batteries of the blockage by the use of
Insulation Pads one man lift. Boilers Installed in a room thermostat must be in
These can cause irritation to In certain situations it may Compartment or Cupboard good condition. warm cloths on the pipe.
skin, eyes and the be required to use a If the boiler is fitted into a The boiler should then
respiratory tract. mechanical handling aid. compartment or cupboard, If you are out of home for a restart. Contact your
If you have a history of skin Take care to avoid trip it does not require any few days, use the holidays installation/servicing
complaint you may be hazards, slippery or wet ventilation openings. Do not mode of your room company if the fault
susceptible to irritation. High surfaces. use the compartment thermostat, and set the Start persists.
dust levels are usual only if or cupboard for storage. and End dates, as well as
the material is broken. Gas Leak or Fault the desired temperature.
Normal handling should not If a gas leak or fault exists or

4 5
 USERS

Welcome users Servicing,

all you need to know
Many thanks for choising instructions. To ensure the continued the current issue of the Gas
Saunier Duval market c) The appliance has not efficient and safe operation Safety (Installation and Use)
leaders in boiler been serviced, maintained, of the appliance it is Regulations, section 35.
manufacture, repaired dismantled or recommended that it is Servicing/maintenance
tampered with during the checked and serviced as should be carried out by a
Your appliance is guarantee period, by anyone necessary at regular competent person in
guaranteed for a period of other than an engineer intervals. The frequency of accordance with the rules in
24 months from the date approved by Saunier Duval. servicing will depend upon force in the countries of
of installation or 30 d) The appliance is still in
the particular installation destination.
months from the date of the possession of the
conditions and usage, but in
manufacture whichever is original user, and proof of
general once a year should To obtain service,
the shorter and covers purchase in the form of a
be enough. Refer to Section please call your installer or
manufacturing defects only. receipt or invoice is shown
to the service engineer on «Routine Cleaning and Saunier Duval service using should be completed by the
We, Saunier Duval, request. Inspection». the telephone number on installation engineer on
undertake to repair or The repair or replacement of the back cover of this completion of
replace parts free of charge parts during the guarantee If this appliance is installed booklet. commissioning and
which are recognised by us period does not have the in a rented property there is servicing.
to be of faulty manufacture - effect of extending the a duty of care imposed on Please be advised that the All CORGI Registered
if necessary after return to period. the owner of the property by ‘Benchmark’ logbook Installers carry a CORGI ID
our factory for examination - card, and have a registration
on condition that : This guarantee does not number. Both should be
a) The appliance was cover : recorded in your boiler
installed by a qualifled gas a) Any defects or damage Logbook. You can check
installer in accordance with resulting from incorrect or your installer is CORGI
installation instructions, and poor installation, inadequate appliance, intending it to be registered by calling CORGI
all the relevant codes of servicing, or maladjustment covered by the product direct on: 01256 372300.
practice, standards and of the gas or water used. guarantee without prior
legislation in force. b) Any defects in the system authorisation from Cleaning
b) The appliance has been to which the appliance is Saunier Duval. The boiler casing can be
used for normal domestic connected. cleaned with a damp cloth
purposes and in accordance c) Any deterioration or IMPORTANT : The followed by a dry cloth to
with the manufacturer's maladjustment following appliance serial number polish.
operating and maintenance changes in the nature or must be quoted on all
Do not use abrasive or
pressure of the gas or the correspondence/contact
solvent cleaners.
water used, or a change in made with Saunier Duval.
the characteristics of the
electrical supply voltage. Boiler casing
This guarantee is in
addition to your statutory CAUTION. Do not remove
Notification of any fault and other legal rights, which or adjust the casing in any
should be made to the will not be excluded or way, as incorrect fitting may
appliance installer. diminished by the return result in faulty operation. If in
No repairs should be of the guarantee registration doubt, consult your
undertaken upon the card. installation/service company.

6 7
 USERS

Control
as a source of savings
Your Isofast boiler is Essential adjustments to G – To have the same 1 - Display.
factory set to operate within the wireless room temperature 24 hours a day
2 - Fault indicator.
a customary installation. thermostat : by deactivating the
A – Setting the time programme. 3 - Return to previous menu
Nevertheless, as many B – Setting the date 4 - Confirm OK.
installations may H – To leave on holiday,
5 - Access to the menus.
incorporate specific The thermostat’s determining the desired
weekly programme temperature according to the
1 6 - Menu scrolling
features, feel free to contact
your installer who will be functions enable you : date you leave and when 7 - Changing the mode
able – by adapting the C – To activate or you return. 8 - Wall bracket
parameters of the boiler deactivate the heating
function. I – To select the temperature 9 - Mains power plug
(maximum temperature
and/or maximum power of of your domestic hot water 3 2 4
the heating system) - to D – To have a standard from 38°C to 60°C.
warrant you the best weekly programme by However, keeping the 5
operating performance of activating the programme temperature below 50°C,
your installation. pre-set at the factory. reduces gas consumption 6
and provides good
These settings being made, E – To bypass the current protection against scalds.
you still have the possibility programme, temporarily, 7
of selecting the ambient to increase or lower the J – To prevent undesired 8
temperature to suit your temperature at any time alterations to your settings
own requirements not only during the day. by locking the thermostat’s
when you are at home, but buttons. 9
also during nightime or F – To set up a custom
when you are out programme for each day of K – To be informed of any Indicators of the
the week, with 2 operating faults in the Time period for the current temperature levels
COMFORT temperature for “COMFORT
All these settings are temperature levels, for boiler and be instructed in
achieved from the room example: the procedure to follow. or ECO”
(Day/Night).
thermostat supplied • COMFORT for the periods
together with your boiler: if you are present and. Time display
Time period for the
you accurately determine • ECO at night or when you ECO temperature
the temperatures that best are away. Ambient
suit to your needs, you will temperature display
(Attention: this value may Low battery
make significant savings in indicator
terms of gas consumption. vary when you hold the
thermostat in your hand).
Hot water
Heating mode SYSTEM PRESSURE mode indicator
indicator TOO LOW
FILL IN AT 1,5 BAR
Heating demand
Fault description indicator

8 9
 USERS

Control
as a source of savings

A and B Settings for the time and the date D Activating the initial programme
Progress of the operations : Please note that pressing button Progress of the operations: Please note that pressing button C
C
at any time takes you back to the previous step at any time takes you back to the previous step.

1 - Accessing the user menu

1 - Activating the weekly programme

• Press MENU to call up the next menu: SET COMFORT T¡ • Press PROG , the room thermostat shows this display:
SET ECO T¡ or
PROGRAMME
SET HOT WATER T¡
ON/OFF HEATING • Pressing PROG reverses
HOLIDAYS ON and OFF mode every time PROGRAMME OFF PROGRAMME ON
SET TIME
SET DATE

• When the ON mode appears, wait 5 seconds for the display to return to normal position
2 - Setting the time and automatically validate the selection.

• Use the buttons to select the "Set time" menu: 2 -Accessing the initial programme

SET TIME OK 17 :23 + OK • Press MENU + to select the

"Programme" menu :
SET COMFORT T¡
SET ECO T¡
PROGRAMME OK
...
3 - Setting the date
PROGRAMME OK + INITIAL PROGRAMME
MONDAY
OK
• Use the buttons to select the "Set date" menu:

• Exit from the menu by pressing C , which initiates the standard weekly programme
SET DATE OK TUE 14/JUA/ 03 + OK pre-set at the factory :

Monday to Friday Weekends

ECO COMFORT ECO COMFORT ECO COMFORT
C Activating/deactivating the heating function 11 PM >> 6 AM>> 8 AM >> 4 PM >> 11 PM 11 PM >> 7 AM >> 11 PM

PROGRAMME ECO temperature 16°C COMFORT temperature 19°C

• Press MENU + to select the "ON/OFF heating "
menu:
SET HOT WATER T¡
ON/OFF HEATING OK
...

1 - Activate the heating

E Temporarily bypassing the weekly programme

ON/OFF HEATING OK OFF ON OK • Pressing one of the scroll buttons calls up the menu for setting the ambient temperature :

2 - Deactivate the heating SET ROOM T¡ SET ROOM T¡ OK

22¡C 20¡C
ON/OFF HEATING ON Confirm by pressing OK
OK OFF OK
This setting is automatically cancelled when the programme changes to Eco or Confort temperature level.

10 11
 USERS

Control
as a source of savings

F Setting the custom weekly programme

Progress of the operations : Please note that pressing button C The squares indicate The blanks indicate
at any time takes you back to the previous step. the time periods when the boiler will the time periods when the boiler will
provide the COMFORT temperature provide the ECO temperature level.
level (e.g.: 16.5°C between 8 AM and 4
19.5
1 - Activating the weekly programme
(e.g.: 19.5°C between 4 PM and 11 PM and 11 PM and 6 AM)
• Press PROG , the room thermostat shows this display: PM and 6 AM and 8 AM)

or
MODIFY
TIME-SLOTS : /
• Pressing PROG T¡ CHOICE : PROG
reverses ON and OFF mode every time. PROGRAMME OFF PROGRAMME ON

• When the ON mode appears, wait 5 seconds for the display to return to normal position
and automatically validate the selection. Press PROG to switch from
COMFORT to ECO temperature
This symbol indicates the This symbol indicates the
2 - Access to the user menu mode authorising additional mode authorising deletion
operating periods at the of black squares to set up
• Press MENU to call up the next menu: SET COMFORT T¡ stated COMFORT operating periods at the
SET ECO T¡ temperature (black stated ECO temperature
PROGRAMME
23:00 6:00
squares) using the buttons / .
... using the buttons / .

E.g. :
19.5 16.5 E.g. :
/...

3 - Setting the Comfort temperature In the case of the In the case of the
20.0¡C illustration opposite, each illustration opposite, each
SET COMFORT T¡ OK 19.0¡C 19.5¡C OK press of the button MODIFY MODIFY press of the button
TIME-SLOTS : / TIME-SLOTS : / adds a blank from 6 AM
18.5¡C adds a square from 11
(to set the desired temperature during the day) T¡ CHOICE : PROG T¡ CHOICE : PROG
PM onwards, onwards, corresponding to
/...

corresponding to an extra an extra 30 minutes

30 minutes heating at heating at 16.5°C.
19.5°C.
4 - Setting the Eco temperature
/...

17.0¡C • Press OK to confirm the parameters you have set for the day.
SET ECO T¡ OK 16.0¡C 16.5¡C OK
16.0¡C
(to set the desired temperature
/...

during the night or while you are away) • Follow the same procedure for every day of the week or use the duplication function,
as explained below.

5 - Programme
Duplicating a programme
PROGRAMME OK MONDAY OK MODIFY OK • To save time, you can copy the parameters you have set onto another day via the menu :
(to allocate time periods for the TUESDAY COPY TO
Comfort and Eco temperatures) WEDNESDAY
MONDAY OK MODIFY OK MONDAY OK
THURSDAY
TUESDAY COPY TO TUESDAY
FRIDAY
SATURDAY
SUNDAY
INITIAL PROGRAMME

12 13
 USERS

Control
as a source of savings

G Setting the heating temperatures outside Programme mode I Setting the hot water temperature
Progress of the operations : Please note that pressing button C Progress of the operations : Please note that pressing button C
at any time takes you back to the previous step. at any time takes you back to the previous step.

1 - Deactivating the weekly programme

1 - Access to the user menu

• Pressing PROG activates or deactivates the programme mode each time : SET ECO T¡

+
PROG PROGRAMME ON PROG PROGRAMME OFF PROGRAMME
• Press MENU to call up the next menu : SET HOT WATER T¡
...
• Retain the PROGRAMME OFF position. After 5 seconds, the display returns to its normal position
and automatically validates this selection.

/....
2 - Setting the hot water temperature
2 - Access to the user menu 52¡C
SET HOT WATER T¡ OK 50¡C 51¡C OK
• Press MENU to call up the next menu : SET ROOM T¡ (to set the hot water to 49¡C
...

/....
the desired temperature)
/...
3 - Setting the ambient temperature
20.0¡C
SET ROOM T¡ OK 19.0¡C 19.5¡C OK
J Locking/unlocking the thermostat’s buttons
(to set the constant 18.5¡C
• Holding down the C and buttons simultaneously for 3 seconds locks the room
/...

temperature desired) OK
thermostat’s buttons.
Press for 3 seconds

• Follow the same procedure to unlock the buttons.

H Holiday programme

1 - Access to the user menu

SET HOT WATER T¡

+
ON/OFF HEATING
• Press MENU to call up the next menu : HOLIDAYS
...

2 - Activating the Holiday programme

• Determine the temperatures you wish according to your departure and return dates.

HOLIDAYS OK START DATE

END DATE
SET ROOM T¡
+ OK

CANCEL

14 15
 USERS

Control Glossary
as a source of savings for the user menu
K Fault indicators Set room T° Setting the ambient temperature when the programme has
not been activated (Programme inactive).
• If a fault occurs, the red lights on the boiler and on the room thermostat flash
Set comfort T° Setting the Confort temperature for the periods set in
and a pictogram is displayed on the thermostat : , , , or “Programme” menu.

Set eco T° Setting the reduced temperature for the periods set in the
• Press the OK button on the thermostat: “Programme” menu.

Programme Allocating operating periods for Confort and Eco

Fault level 1
temperature for each day of the week. In the morning, for
example, you are recommended to start heating
• The thermostat shows the procedure to follow:
approximately 1 hour before you get up.
SYSTEM PRESSURE
TOO LOW
FILL IN AT 1.5 BAR Outdoor T° Displaying the external temperature when an external
sensor is installed.

• At the same time, the boiler’s screen shows Set hot water T° Setting the hot water temperature.
the code for the fault:
ON/OFF heating Starting / stopping heating
On = Heating + hot water

21 Off = Hot water only

Outdoor T° = displayed when an external sensor is
connected. When “Driven by ext. T°” is
selected, the boiler automatically cuts off the
heating when the temperature is higher than
18°C (factory setting).

Set radiator T° Displayed if your installer has selected "consigne

Fault level 2 or ”manual“ in the “heating control” menu under the
Floor heating T° “installer” menu
• The thermostat asks you to call your After-Sales service
engineer, informing him of the fault code flashing on the boiler
to assist in his diagnosis. FLOW RATE FAULT Holidays Setting the ambient temperature for while you are
CALL AFTERSALES away.
TEL 00 00 00 00 00
Set time Setting the time.

Set date Setting the date.

• At the same time, the boiler’s screen
shows the code for the fault:

23

16 17
 INSTALLERS

General Information Dimensions

The boiler is delivered in The different packages

IMPORTANT NOTICE requirements of the current performance and safety. one package : relating to the flue system
The boiler and pipes are issue of : Manufacturer’s It is important that no the boiler itself, the wireless will be ordered depending
supplied in one pack, the instructions, supplied. alteration is made to the thermostat, the fixing on the actual configuration
flue is supplied seperately. boiler, without permission, in bracket, the template and of the installation
This boiler is factory set for The Gas Safety (Installation writing, from Saunier Duval. pipe connections .
use only on G20 natural and Use) Regulations, The
gas. Building Regulations, The Any alteration that is not
Building Standards approved by Saunier Duval., ATTENTION: DO NOT FORGET TO RECOVER
Where no British Standards (Scotland) Regulations could invalidate the warranty THE ROOM THERMOSTAT placed in a
polystyrene case in the bottom of the package. 23
2
exists, materials and (applicable in Scotland), and could also infringe the
equipment should be fit for local Water Company current issue of the
their purpose and of suitable Bylaws, The Health and Statutory Requirements.
quality and workmanship. Safety at Work Act, Control
Refer to Manual Handling of Substances Hazardous Electrical Supply
Operations, 1992 to Health, The Electricity at All system components shall
regulations. Work Regulations and any be of an approved type and
applicable local regulations. all wiring to current I.E.E.
The installation of this boiler Detailed recommendations wiring regulations.
must be carried out by a are contained in the current External wiring must be
competent person in issue of the following British correctly earthed, polarised

890
accordance the rules in Standards and Codes of and in accordance with the
force in the countries of Practice, BS4814, BS5440 relevant standards.
The “as delivered” package consists of :
destination. Part 1 and 2, BS5449,
- 1 wireless thermostat
BS5546, BS6700, BS6798, In GB this is BS 6891.
- 1 fixing bracket
Manufacturer’s instructions BS6891 and BS7074 Part 1 In IE this is the current
- 3 x 1.5 V alkaline battery cells type LR6
must not be taken as and 2, BS7478, BS7593, edition of I.S.813 "Domestic
- 1 access cover to the battery cells
overriding statutory BS7671. Gas Installations".
requirements. The boiler must be
We also suggest that you connected to a permanent
Sheet Metal Parts have to hand a copy of the 230V ac, 50Hz supply.
WARNING: When installing British Gas publication, Connection of the whole
the appliance, care should “Guidance Notes for the electrical system of the 51
be taken to avoid any Installation of Domestic boiler, including any heating 0 8
possibility of personal injury Condensing Boilers”. controls, to the electrical 41
when handling sheet metal supply must be through one
parts. Manufacturer’s notes must common isolator and must
not be taken as overriding be fused 3 Amp maximum.
Statutory Requirements statutory obligations.
The installation of the boiler Wiring to the boiler must be Isofast F 35 E
MUST be carried out by a Certification PVC 85°C insulated cable, Net weight (kg) 52
competent person in This boiler certificated to the not less than 0.75mm2
Gross weight (kg) 60
accordance with the relevant current issue of EN 483 for (24/0.20mm).

18 19
 INSTALLERS

Technical Data
Isofast

Heating F 35 E F 35 E
Heating output at 80°C/60°C (P) adjustable (kW) from 7,6 to 28 Gas category II2H3P
(BTU/H) from 25,930 to 95,536
Heating input min. (Q) (kW)/(BTU/H) 8 / 27,296
Heating input max. (Q) (kW)/(BTU/H) 28,6 / 97,583
Electricity F 35 E
SEDBUK efficiency (%) ?
Electrical supply (V) 230
Heating output at 50°C/30°C adjustable (kW) from 8,6 to 30,6
Electrical rating (A) 0,9
Maximum heating temperature (°C) 80
Maximum absorbed power (W) 206
Minimum heating temperature (°C) 22
IP classification IPX4D
Expansion vessel charge pressure (bar) 0,5
Class 1
Maximum system capacity at 75°C (l) 215
Safety valve, maximum service pressure (PMS) (bar) 3,0

Natural Gas (G 20) F 35 E

Ø burner injector (mm) 5,65

inlet pressure (mbar) 20
Hot water F 35 E
Sanitary flow rate at maximum input (m3/h) 3,62
Heating output (P) adjustable from… (kW)/(BTU/H) 34,2 / 116,690
Heating flow rate at maximum input (m3/h) 3,02
to… (kW)/(BTU/H) 7,6 / 25,931
Maximum hot water temperature (°C) 60 Flow rate at minimum input (m3/h) 0,85
Threshold flow rate (l/min.) 1
Specific flow rate (D) (for 30°C temp rise) (l/min.) 16,3
Storage capacity (l) 4
Expansion valve setting (bar) 10
Gas Supply On completion, test the gas The Seasonal Efficiency
Minimum operating pressure (bar) 0,7
The gas installation must be installation for soundness Domestic Boilers UK
Maximum operating pressure (PMW) (bar) 10 in accordance with the using the pressure drop (SEDBUK) is Band 'A'.
relevant standards. method and suitable leak
In GB this is BS6891. detection fluid, purge in The value is used in the UK
In IE this is the current accordance with the above Government's Standard
Combustion F 35 E
edition of I.S.813 "Domestic standard. Assessment Procedure
Gas Installations". (SAP) for energy rating of
Product outlet diameter (mm) 60
Technical Data dwellings. The test data
Fresh air inlet diameter (mm) 100
The supply from the All dimensions are given in from which it has been
Fresh air flow rate (1013 mbar - 0°C) (m3/h) 43 governed meter must be of millimetres (except as calculated has been certified
Product outlet flow rate (g/s) 15,3 adequate size to provide a noted). by B.S.I.
Product outlet temperature (°C) 68 steady inlet working
Values of product outlet CO (ppm o mg/kWh) 100 or 176 pressure of 20mbar (8in wg) The data label is positioned
CO2 (%) 9,2 at the boiler. on the inner door.
NOx (ppm o mg/kWh) 21,1 or 37,3

20 21
 INSTALLERS

Technical Data
Curve output/pressure
1 By-pass fully shut
70 2 Open 1/4 turn

Speed III
between heating supply and return lines

60 3 Open 1/2 turn

III
4 Open 2 turns
Available pressure (kPa)

50
1
40 5 By-pass fully shut

Speed II
2

II
30 6 Open 1/4 turn
7 3 7
6 Open 1/2 turn
20

Speed I
4 8 By-pass fully shut

I
10 8
5 Open 1/2 turn
9 9
500 1000 1400
Flow rate through heating system (l/h)
NB : Factory seeting : Speed II

Bypass
The Isofast boiler has a
built-in bypass. This must
be adjusted according
to the requirements of the
system, refer to the flow
rate pressure curve.
The boiler is supplied with a
the built-in bypass open
a half a turn. It is
adjusted by turning the
bypass screw (a).
Turn the screw clockwise
to close the bypass.
When using thermostatic
radiator valves (TRV’s)
on all of the radiators, it is
essential that a separate,
adjustable bypass of 15 mm of the heating circuit.Any
minimum diameter is fitted bypass must be fitted before
between the flow and return system controls.

22 23
 INSTALLERS

Boiler components Schematic layout of boiler

Isofast F 35 E Isofast F 35 E
a - Flue outlet 1 - Flue outlet 1
b - Overheat safety 2 - Main heat exchanger
thermostat.
a 3 - Burner
c - Combustion chamber 2
4 - Ignition and controle
d - Expansion vessel electrode
e - Air/Gas mixture inlet b 5 - Fan
f - Ignition and control c d 33
6 - Gas control valve
electrode
g - Fan 7 - DHW storage vessel 4
5 6 7
h - Gas control valve 8 - Condensate drain
i - Ignition module f 9 - Overheat safety 10
e 8 9
thermostat.
j - Condensate drain
i
k - Heating flow 10 - Temperature sensor for
thermistor DHW storage vessel 11 12 13 14

l - Heating return 11 - Expansion vessel

thermistor g h 12 - Heating return
15
m - Water flow sensor thermistor
16 17 18 19
n - Water pressure sensor j 13 - Heating outlet
o - Pump thermistor
20 21 23 24
p - Filter on cold water 14 - Ignition module 22

inlet 25 26 27
15 - Pump
k 28
q - Domestic plate to plate l 16 - Water pressure sensor
heat exchanger 29 30 31 32
m n 17 - Domestic plate to plate
r - Discharge safety valve q
heat exchanger A B C D E
10 bar
p 18 - Three way valve
s - Discharge safety valve o r 25 - Isolating valve B - Cold water inlet
s
3 bar 19 - Heating element
26 - Filter on cold water inlet C - Heating flow
t - Filling system 20 - Drain cock
t u 27 - Filling system D - Domestic hot water
u - Drain cock 21 - Water flow sensor
28 - Filter on heating circuit outlet
v - Room thermostat plug v
22 - Discharge safety valve E - Gas
w - Control panel 29 - Isolating valve
w 3 bars
30 - Isolating valve
23 - DHW temperature
sensor 31 - Isolating valve
24 - Discharge safety valve 32 - Isolating valve
10 bar
A - Heating return

24 25
 INSTALLERS

Boiler location

• This boiler is not suitable installed in a timber frame Leave existing air vents. If the boiler is not couplings so that no plaster connections.
for outdoor installation. building it should be fitted in A template is supplied with immediately installed, or paint could jeopardize the
accordance with the the fixing bracket. protect the different tightness of subsequent
• This boiler may be Institute of Gas Engineers Position setting of the
installed in any room, document IGE/UP/7/1998. assembly shall be
although particular attention If in doubt seek advice from performed in compliance
is drawn to the installation of the local gas undertaking or with the indications shown
a boiler in a room containing Saunier Duval. on the template.
a bath or shower where Use two or three screws for Ø 105
reference must be made to • The boiler is room sealed, the fixing bracket.
the relevant requirements. so when it is installed in a
In GB this is the current room or space, a permanent The mechanical

118
2
I.E.E. WIRING air vent is not required. characteristics of the screws 23
REGULATIONS and shall – at least – meet the
BUILDING REGULATIONS. • Due to the high efficiency requirements specified on
In IE reference should be and hence low casing the sketches below. Also,
160 160
made to the current edition temperature of this boiler, they shall be suited to the
of I.S.813 "Domestic Gas cupboard or compartment characteristics of the carrier
Installations" and the current ventilation is not necessary. wall.
ETCI rules.

• The boiler should be

positioned so that at least

750

890
the minimum operational
and servicing clearances are
provided, see diagram
opposite.
Additional clearances may
be beneficial around the ni
g mi
boiler for installation and 6k
1
servicing.
33 kg mini

For flue installations where 2

external access is not
practicable, consideration
should be given for the
ni
space required to insert the g mi
6k

66
flue internally, which may 1 GAS
33 kg mini

necessitate clearance larger

than those specified in 70 102 70 115
diagram.
510 20 mini
• If the boiler is to be

26 27
 INSTALLERS

Flue location and Ventilation

Additional accessories are available.

Warning notice : See Saunier Duval "Flue Options Guide" for
Use only flue accessories configurations available.
developed for
Saunier Duval condensing Minimum siting dimensions for fanned flues terminals
boilers. poritions
Horizontal flues
A - directly below an opening, air brick,
Flue Position and Length opening windows . . . . . . . . . . . . . . . . . . . . . . . . .300
The standard horizontal flue B - above an opening, air brick, opening windows . . . .300
is fitted onto the top of the C - horizontally to an opening, air brick,
boiler using the flue elbow. opening windows . . . . . . . . . . . . . . . . . . . . . . . . .300
See diagrams to determine D - below gutter, drain/soil pipe . . . . . . . . . . . . . . . . . . .25
whether a standard flue can E - below eaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
be used. F - below a balcony or car port . . . . . . . . . . . . . . . . . .25
G - from vertical drain pipes and soil pipes . . . . . . . . . .25
An elevated flue system can H - from internal/external corners . . . . . . . . . . . . . . . . .25
be installed with the addition H*- to a boundary alongside the terminal . . . . . . . . . . .300
of a vertical flue adapter, I - above adjacent ground or balcony level . . . . . . . . .300
extension kits and elbow, J - from surface or a boundary facing the terminal . . .600
see section flue options. K - facing terminals . . . . . . . . . . . . . . . . . . . . . . . . .1200
L - from opening (door/window) in car port
When extension pipes are into dwelling . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200
used the flue system must M - vertical from a terminal . . . . . . . . . . . . . . . . . . . .1500
be designed to have a N - horizontally from a terminal . . . . . . . . . . . . . . . . . .300
continuous fall to the boiler
of at least 3% to allow Vertical flues
condensate to run back into P - from another terminal . . . . . . . . . . . . . . . . . . . . . .600
the boiler and out via the Q - above roof level . . . . . . . . . . . . . . . . . . . . . . . . . . .300
drain. R - from adjacent opening window . . . . . . . . . . . . . .1000
S - from adjacent wall to flue . . . . . . . . . . . . . . . . . . . .300
Internal Flue Installation
The flue can be installed
from inside the building,
when access to the outside
H* and J* : These dimensions comply with the building regulations, but they may need to
wall face is not practicale.
be increased to avoid wall staining and nusance from pluming depending on site conditions.

28 29
 INSTALLERS

Flue location and Ventilation

Horizontal flues (installation type C13) • Terminal Position should be taken into roof and two or more walls,
The minimum acceptable consideration when seek advice from the local
The maximum head loss
siting dimensions for the selecting the position for the gas supply company before
is reached with an elbow
terminal from obstructions, terminal. installing the boiler.
and flue system length (L)
L other terminals and
of 10 m.
ventilation openings are It may be necessary to • Terminal Guard
shown in page 29. For increase dimensions H & J if A terminal guard is required
Ireland the minimum there is a risk that the boiler if persons could come into
distances for flue terminal products could stain any contact with the terminal or

64
positioning must be those adjoining surface. the terminal could be
detailed in I.S.813 "Domestic subject to damage.
Gas Installations". Carports or similar If a terminal guard is
Gasket extensions of a roof only, or required, it must be
The terminal must be a roof and one wall, require positioned to provide
exposed to the external air, special consideration with minimum of 50mm
allowing free passage of air respect to any openings, clearance from any part of
across it at all times. doors, vents or windows the terminal and be central
under the roof. Care is over the terminal.
Being a condensing boiler required to protect the roof if
some pluming may occur made of plastic sheeting. If
from the flue outlet. This the carport comprises of a

The flue system pipes must Attention : The flue system applied to any flue system
feature a slope of 3% terminal supplied by Saunier extensions.
towards the boiler in order Duval already integrates this
to recover any condensates. slope. Therefore, it shall be

3%

30 31
 INSTALLERS

Heating system Heating system

General Bypass In GB it is necessary to In IE the requirements given out in accordance with Draining Tap
The boiler is for use only The boiler is fitted with an comply with the Water in the current edition of BS7593: 1992 using a A draining tap must be
with sealed central heating adjustable automatic Supply (Water Fittings) I.S.813 "Domestic Gas cleanser such as Sentinel provided at the lowest
systems. bypass. Ensure that under Regulations 1999 (for Installations" and the current X300 or X400, Fernox points of the system, which
The safety valve is an no circumstances does the Scotland, the Water Building Regulations must Superfloc or Salamander will allow the entire system
integral part of the boiler flow rate drop below Byelaws 2000, Scotland). be followed. corrosion guard cleaner. to be drained.
and it cannot be adjusted. 14l/min. For long-term corrosion A drain tap for the appliance
The digital readout on the To comply with the Water Water tratment protection, after flushing, an is provided as an integral
controls fascia indicates the The installation of the boiler regulations your attention is In the case of an existing inhibitor suitable for stainless part of the hydroblock, see
system pressure when there must comply with the drawn to : The Water installation, it is ESSENTIAL steel heat exchangers diagram page 24.
is no central heating requirements of the current Regulations guide published that prior to installing the should be used, refer to the General - All domestic hot
demand. issue of BS6798, in Ireland, by the Water Regulations new boiler the system is current issue of BS 5449 water circuits, connections,
The circulation pump is refer also to the current Advisory Service (WRAS) thoroughly flushed. For and BS 7593 on the use of fittings must be in
integral with the boiler. edition of I.S.813 "Domestic gives full details of the optimum performance after inhibitors in central heating accordance with the
Gas Installations". requirements. installation of a new system, systems. Examples are relevant standards and
Expansion vessel the boiler and its associated Sentinel X100 Fernox or water supply regulations.
The boiler has an integral central heating system Salamander corrosion guard
expansion vessel with a should also be flushed. inhibitor.
capacity of 10 litres, with a Flushing should be carried
charge pressure of 0.5 bar.
Note : The expansion vessel
volume depends on the total
water system volume and
the initial system design
pressure. Guidance on Domestic Hot Water
vessel sizing is also given in System
the current issue of BS5449
and BS7074 Part 1, for IE
For GB: Guidance G17 to a pressure-reducing valve water setting is reduced and
refer to the current edition of
G24 and recommendation must be fitted in the supply that a scale reducer is fitted.
I.S.813 "Domestic Gas
R17 to R24 of the Water to the boiler. Refer to the manufacturer's
Installations".
Regulations Guide. instructions or consult the
For IE: The current edition of 'Hard' Water Areas local water company for
Flow rate
I.S.813 "Domestic Gas The temperatures within the additional advice.
If it is necessary to alter the
Installations". heat exchanger are limited
flow rate, the system can be
by the boiler control system Domestic Water Flow Rate
fitted with a lockable balancing
Water Pressure to minimise scale formation The water flow rate is
valve in the main flow or
The maximum working within the hot water pipework. restricted to a maximum 16
return pipes shown as valve
pressure of the domestic However, in areas where the l/min by a restrictor fitted on
"A" in diagram.
hot water circuit is 10 bar. If water is 'hard' (i.e. more the cold water inlet.
The flow rate through the
the cold water supply than 200mg/litre), it is
boiler must not be allowed
pressure exceeds this, then recommended that the hot
to fall below 14 l/min.

32 33
 INSTALLERS

Boiler Piping
installation installation
Prior to performing any Regulations, the following lift Connect isolating valves Make connections to boiler, gas, water and heating cocks with the tube assemblies
operation, it is essential that operation exceeds the using washers and domestic supplied in piping pack as shown in the diagram below :
the piping systems be recommended weight for a flow restrictor supplied with
flushed with a suitable one man lift, refer to Manual the boiler. A - Heating return with isolating tap (t) and (u),
product in order to eliminate Handling section, on page 4. B - Cold water inlet with isolating tap (v) and water restrictor to 16 l/min,
any impurities such as The appliance will contain a 3 - Do not forget to connect C - Heating flow with isolating tap (w),
fillings, weld spatters, oils small amount of water, the blue extension on the D - Domestic hot water outlet,
and greases. place a water container filling tap, as shown on the E - Gas inlet with isolating tap (x).
beneath the boiler picture below.
Such foreign materials could connections before
be driven into the boiler, and removing the protective
could impair its operation. caps.
NB: Solvents may cause u Water restrictor
damages to the piping 1 - Lifting the boiler into 16 l/min. 70
t
system. position, lean the top of the
Remove the wooden beam boiler slightly to the wall and A 102
placed behind the boiler. position just above the B
hanging bracket. GA
70 S
Appliance Connection
C 115
IMPORTANT: With regards 2 - Lower the boiler slowly
to the Manual Handling and engage onto the D
Operations, 1992 hanging bracket. WA
E LL

v
w
223
x
1 2 3 250
➡ Pressure connection

Gas Connection Make sure the on / off lever A - C : Central heating

Before connection check is accessible.
➡

Ø 22 mm
supply of local gas. The whole of the gas
Refer also to page 18. installation, including the B - D : Domestic hot
Do not subject the gas meter, should be inspected, water Ø 15 mm
service cock to heat. tested for soundness and
Fit the sealing washer into purged in accordance with E: Gas supply Ø 15 mm
the union nut and make the current issue of BS6891
good the connection to the and in IE the current edition
gas service cock on the of I.S.813 "Domestic Gas
wall. Installations".

34 35
 INSTALLERS

Piping
installation
Water Connections Safety Discharge Valve o.d. pipe, to discharge, in a To ease future servicing it is
Flush out the domestic hot The pipes from the safety visible position, outside the advisable to use a
water and the heating discharge valves S1 and S2 building, facing downwards, compression type fitting
systems before connecting must not discharge above preferably over a drain. supplied with the boiler to
to the boiler. an entrance, window or any The pipe must have a extend the safety discharge
Make the connections to the A type of public access area. continuous fall and be valve tube.
domestic hot water and Take the short safety routed to a position so that
heating systems by fitting discharge tube, union nut any discharge of water,
the sealing washers into the and seal, supplied loose in possibly boiling, or steam
securing nuts and make the boiler fittings pack and cannot create any danger to
u
good the connection to the fit as shown in diagram persons, damage to
isolating valves. below. property or external
Do not subject the isolation t This must be extended, electrical components and
valves to heat. using not less than 15mm wiring.
Make sure the drain point is
accessible.

• The heating return

coupling is equipped with a Filter on heating
filter, accessible after return (A)
removing the end nut. s2
•The proof-test pressure can
be read on a pressure gauge
screwed instead of the
heating return coupling end
s1
nut (A).

A pressure gauge can be

screwed instead of the
heating return coupling

36 37
 INSTALLERS

Piping Electrical
installation connection
Connect the A elbow
Ø 22 mm to a discharge Condensate box with Electrical components have Mains Cable
system leading to the access plugs for cleaning been tested to meet the Important: If a replacement
sewer, in compliance with purposes. equivalent requirements of supply cable is required it
the instructions below: the BEAB. must be purchased from
Do not interrupt the mains Saunier Duval.
- Use a rigid PVC tube or a supply with a time switch or
flexible silicon pipe resistant programmer. • The 630 mA fuse of the
to condensate. Connection of the whole PCB must be connected to
A electrical system and any the neutral.
- The pipe must have a Condensate heating system controls to
continuous fall. discharge the electrical supply must be
elbow. through a common isolator.
- Do not use copper pipes
Ø 22 mm Isolation should preferably
Important notice : be by a double pole
The float of the condensate switched fused spur box
recovery system also having a minimum contact
ensures fume tightness. separation of 3mm on each
WARNING : This appliance pole. The fused spur box
Therefore, it is useless to
must be earthed. should be readily accessible
add water in the
condensate box. and preferably adjacent to
This appliance must be the boiler. It should be
wired in accordance with identified as to its use.
these instructions. Any fault
arising from incorrect wiring
cannot be put right under
the terms of the
Saunier Duval guarantee.
All system components
must be of an approved
type.

NO YES

38 39
 INSTALLERS

Commissioning on boiler

Please ensure the The commissioning and first Make sure that the boiler is
Bleed each radiator to remove Leave the cap on the pump
"Benchmark" logbook is firing of the boiler must only connected to the electrical 5 the air, re-tighten bleed screws.
6 auto air vent open.
completed and left with the be done by a qualified supply and the gas service
user . registered person. cock is open.

➡
Filling the system 1 to 8

Switch ON (I). Open the isolating on boiler : slot in line with

1 2 taps (t), (u), (v) and (w) the lenght of the valve

v w
u

➡
t Heating Cold water Heating flow
return inlet

Open various hot water taps Make sure the display indicates
7 to bleed system.
8 a system pressure of between
1 and 2 bar. Re-fill system as necessary.

Undo cap on automatic air vent Fill the system until the pressure
3 on top of pump and leave undone.
4 indicated on the display is
between 1 and 2 bar.

1,5 bar
Close filling device.

40 41
 INSTALLERS

Commissioning on boiler

Press the key to the meter. On reaching and efficient operation of the which imposes a duty of use during frost or freezing
operate the boiler without maximum temperature, the boiler. care on all persons who let conditions.
room thermostat. boiler should be turned off out any property containing
and the system drained as • Instruct on and demonstrate a gas appliance in the UK. • Advise the user that the
• Adjust heating temperature rapidly as possible whilst still the operation of heating permanent mains electrical
to maximum. hot. system control. • The user shall not interfere supply SHOULD NOT be
with or adjust sealed switched off, as the built in
• Allow the temperature to • Refill system to a pressure • Advise the user on the use components. frost protection and
rise to the maximum value, of between 1 and 2 bar and and maintenance of any pump/valve saver program
with all radiator valves open. vent as before. scale reducer and pass on • It is the Law that any would not be operable.
The temperature rise will any relevant instructional servicing is carried out by a
cause release of the gases • Restart boiler and operate documents. competent person. • Reminder, leave these
contained in the water of the until a maximum temperature instructions and the
central heating system. is reached. Shut down boiler • Advise that to ensure the • Advise the user that, like ‘Benchmark’ logbook with
and vent heating system. continued efficient and safe all condensing boilers this the user.
• Gases driven towards the If necessary, top up heating operation of the boiler it is appliance will produce a
boiler will be automatically system and make sure that recommended that it is plume of condensation from • For IE, it is necessary to
released through the a pressure of at least 1 bar checked and serviced at the flue terminal in cool complete a "Declaration of
automatic air vent. is indicated when system is regular intervals. The weather. This is due to the Conformity" to indicate
COLD. frequency of servicing will high efficiency and hence compliance to I.S.813. An
• The gases trapped at the Flush the domestic hot water depend upon the installation low flue gas temperature of example of this is given in
highest point of the system system by opening the hot conditions and usage, but in the boiler. the current edition of
must be released by bleeding water taps for several general, once a year should I.S.813.
the radiators. Check the minutes. be enough. • Advise the user of the
burner gas rate required, ten precautions necessary to
minutes from lighting. Refer • Draw attention, if prevent damage to the
to Data Label on electrical Instruct the User applicable, to the current system, boiler and the
controls box. Should there • Instruct and demonstrate issue of the Gas Safety building, in the event of the
be any doubt about the gas the lighting procedure and (Installation and Use) heating system being out of
rate it should be checked at advise the user on the safe Regulations, Section 35,

42 43
 INSTALLERS

Commissioning on room thermostat Settings

The wireless room thermostat Access to the boiler’s The description below installation (for example
(R.O.) has been specially technical data specifies the operations to with a floor-heating
developed for the Isofast. LCD display Fault indicator (red) (reserved for use by the be performed to make system) , follow the
• It is powered by 3 LR6 installers and After-Sales adjustments to an instructions in the
1.5V alkaline batteries. service personnel). installation fitted with appropriate accessories
Return
This enables adjustments radiators or for manual.
• The boilers various to be made and any a direct floor system.
functions are parametered Scroll Confirm OK malfunctions to be For other types of
from the room thermostat. Up/Down analysed :

Installing the room

Access to the menus
thermostat Weekly Yourinstallation
Your installationconsists
consistsof
ofaasingle
singleradiator
radiatorzone
zoneorordirect
directfloor
floorsystem
system 1/3
• Fasten the bracket for the programme
room thermostat on an
internal wall approximately Progress of the operations : Please note that pressing button C
1.50 m from the floor, in an at any time takes you back to the previous step.
Wall Mains power point
area sheltered from direct bracket or power cable A
sunlight and any source of 1 - Accessing the installer menu
interference, such as
television, lamps, draughts, • Connect connector (A) to the room thermostat as detailed on the previous page.
etc.
• Insert the batteries in the • Press MENU for 5 seconds to call up the following menu : INSTALLER MENU
thermostat. When the red indicator light AFTERSALES MENU
FAULT HISTORY
stops flashing, this shows BOILER DATA
• Select installer menu :
When commissioning for that the boiler has

+
the first time, At initial recognised the thermostat.
INSTALLER MENU OK ACCESS CODE
commissioning stage, the
96 OK CHOOSE LANGAGE
boiler automatically shifts to INSTALLATION TYPE
manual mode (the control RADIO SATELLITE
panel keys are lit, and HEATING REGULATION
BOILER CONFIG.
the key is blinking),
thus meaning that the
wireless room thermostat A 2 - Select the language
has not yet been
acknowledged by the boiler. SELECT THE LANGUAGE OK + ENGLISH OK
To do this :
• Open the control panel
• Locate connector (A) on
3 - Installation configuration
the left-hand side and insert
it in the thermostat for a few
seconds as shown in the
photo opposite.
INSTALLATION TYPE OK + 1 RADIATOR ZONE OK

44 45
 INSTALLERS

Settings

Your installation consists of a single radiator zone or direct floor system 2/3 Your installation consists of a single radiator zone or direct floor system 3/3
Warning : This menu must only be used when installing one or more of 6.2 Adapting the length of the vent
4 - Radio accessories
these accessories > please refer to the section on "Activating the
accessories".
CHIMNEY SET No setting is required for this type of boiler. Codes displayed do not aff
functionning of the boiler.
RADIO SATELLITE OK IN OUTDOOR SENSOR OFF
REPEATER OFF
THERMOSTAT 2 OFF 6.3 Selecting the maximum radiator temperature
MODEM OFF MAX 73¡C
MAX RADIATOR T¡ OK MAX 65¡C OK
MAX 50¡C
Warning : for direct floor systems,
5 - Heating control do not exceed a temperature of 50°C.

6.4 Selecting the minimum radiator temperature MIN 50¡C

HEATING CONTROL OK HEATING SETPOINT OK AUTO MIN RADIATOR T¡ OK MIN 38¡C OK
MANUAL MIN 28¡C
MIN 22¡C

6.5 Selecting the pump’s operation WITH BURNER

Selecting AUTO is recommended so that you can benefit from automatic
circuit temperature control. PUMP MODE OK WITH THERMOSTAT OK
PERMANENT
However, if you wish to adjust the radiator temperature yourself, select MANUAL WITHTHERMOSTAT
Operation WITH THERMOSTAT is recommended in all cases except for direct floor heating,
Then return to the user menu to set the radiator temperature. in which case you should select: PERMANENT

6.6 Choice of preheat

OFF
a/ Press MENU for 5 seconds
PREHEAT OK AUTO
ON
b/ SET RADIATOR T¡ OK + SET RADIATOR T¡
50¡C
In ON mode, the boiler holds the exchanger at the required temperature between 5 O’clock a.m.
OK TO VALIDATE and 11 O’clock p.m. in order to warrant optimal reactivity for the supply of sanitary hot water.

In AUTO mode, the boiler memorizes the day to day requirements of the family, and triggers the
6 - Boiler configuration pre-heating a few minutes before the first use of sanitary hot water of the day.

In OFF mode, the function is inhibited.

BOILER CONFIG. OK MAX OUTPUT
CHIMNEY SET
MAX RADIATOR T¡
MIN RADIATOR T¡
PUMP MODE
/...

6.1 Limiting the maximum heating power

16kW
MAX OUTPUT OK 15kW OK
14kW
/...

WHEN YOU HAVE COMPLETED PARAMETERS, press MENU for approx. 5 seconds
to return to the initial display.

46 47
 INSTALLERS

Settings

Accessories settings 1/3 Accessories settings 2/3

Progress of the operations : Please note that pressing button C 2.2 Heating setpoint
at any time takes you back to the previous step.
• Reach into the Heating Set Point menu to select the desired regulating mode.

1 - Access to the Radio accessories menu EXT. SENSOR ON C + HEATING REGULATION

BOILER CONFIG.
OK

• Connect connector (A) on the room thermostat as described page 44. CHOOSE LANGUAGE
a/ Heating setpoint
• Press MENU for 5 seconds to call up the following menu: INSTALLER MENU
AFTERSALES MENU HEATING SETPOINT OK AUTO
FAULT HISTORY T¡ HEATING OFF
MANUAL
BOILER DATA
The AUTO setting is recommended to obtain automatic regulation of circuit temperatures. In
• Select the installer menu: such case, no slope adjustment is required. The boiler will itself select, after a few days, the slope
which is the most suited to the heating installation.
INSTALLER MENU OK + ACCESS CODE
96 OK + RADIO ACCESSORIES
HEATING REGULATION b/ T° heating off
BOILER CONFIG. T¡ HEATING OFF ... ...
OK OK
HEATING SETPOINT
• Select the Radio accessories menu: Note : we recommend selecting 17 or 18°C.

RADIO ACCESSORIES OK EXT. SENSOR OFF

REPEATER OFF You may retain the advantages conferred by the external sensor, while setting yourself the slopes
of the sensor. Select the MANUAL setting and adapt the following parameters :
THERMOSTAT 2 OFF
MODEM OFF
SLOPE ZONE 1 OK 0,2 ... 0,6 0,8 0,7 ... 4,0 OK
SLOPE ZONE 2 OK 0,2 ... 1,4 1,5 1,6 ... 4,0 OK
2 - External sensor
CORRECT T¡ ZONE1 ... ...
OK OK
2.1 External sensor recognition ... ...
CORRECT T¡ ZONE2 OK OK
EXT. SENSOR OFF OK CONNECT OK Select the code following curves given on diagram below.
NB: Zone 2 settings are only displayed when two heating zones have been selected in the “config.
Installation” menu.
Hold the satellite button, situated on the backside of
the external sensor box, depressed for 10 seconds. Temperature

Heating temperature outlet (°C)

2,2 2,5 2,7 3,0 3,5 4,0
To establish connection, the sensor transmits setting curves.
100 2,0
signals – this may require several minutes – until it
90 1,7
is acknowledged by the room thermostat which
then validates the connection through the following 80 1,5
display : 70
EXT. SENSOR ON 1,2

REPEATER OFF 60 1,0

THERMOSTAT 2 OFF 50 0,7
MODEM OFF 40 0,5
The external sensor is now operating 30 0,2
Outside
-30 -20 -10 0 10
temperature (°C)

48 49
 INSTALLERS

Settings Glossary for the

installater menu
Select the language Selecting the language on the thermostat’s display.
Accessories settings 3/3
Installation config. Selecting the type of heating installation.
3 - Repeater

REPEATER OFF OK CONNECT Clock zone 2 The ON position of this menu assigns the TA1
Hold the satellite button situated on the
back side of the radio relay box
clock function to the radiator zone. In such case,
depressed for 10 s. the ambient temperature at floor level is selected
OK To establish the connection, the radio from the TA1 user’s menu.
relay transmits signals until it is
recognized by the room thermostat Radio accessories Activating the various radio accessories on the
which validate the connection by the
installation.
following display :
REPEATER ON
THERMOSTAT 2 OFF Heating regulation Selecting Automatic or Manual control mode.
MODEM OFF In Automatic mode, the radiator temperature
EXT. SENSOR OFF adapts automatically to the heating requirements of
the room in which the thermostat is located, opera-
The repeater is now operating
ting between the maximum and minimum tempera-
ture values set.
4 - Room thermostat 2
Boiler config. Selecting the boiler’s main operating parameters
THERMOSTAT2 OFF OK CONNECT (power and heating circuit temperatures, pump
Disconnect the cable of the zone 1 room
thermostat, and connect it to thermostat
mode and airflow configuration).
2. This is sufficient to have it recognized
OK by the boiler.
Take the cable and reconnect it to zone
1 room thermostat and press the C
key. The following display will confirm
the connection:
THERMOSTAT 2 ON
MODEM OFF
EXT. SENSOR OFF
REPEATER OFF
The room thermostat 2 is now operating

50 51
 INSTALLERS

Gas conversion

Your Isofast boiler is Isofast F 35 E G20 G31 2/ Minimum HEATING input CO2 value after stabilization Note : After re-installation of
factory-set to operate with Heating output max. hot water kW 34,2 34,2 setting, through the CO2 : (2 minutes or so). the sealed front face, the
G20 gas. a - Connect a CO2 analyser CO2 value changes, and
Heating output max. heating kW 6,4 6,4
For operation with G31 gas, to sample point B of the d - Adjust the screw D to must correspond to that
C02 case off % 9±0,2 10,3±0,2 adapter or flue elbow. obtain the G31 CO2 value given in the table.
some adjustments must be
made on the gas valve after C02 case on % 9,2±0,3 10,5±0,3 stated in the table, taking
removal of the sealed front b - Adjust the boiler at its the following principle into 3/ After setting and
cover in order to obtain the minimum heating power account : reassembly, restore the
CO2 values given in the using the room thermostat To increase the CO2 value, maximum heating power to
adjacent table. menus described in the turn the screw clockwise its initial value (20 kW) and
below. To decrease the CO2 stick the gas data tag close
1/ Maximum hot water
B value, turn the screw to the nameplate.
input setting, through the c - Perform a heating anti-clockwise
CO2. demand and record the
a - Connect a CO2 analyser
to sample point B of the
adapter or flue elbow.
1 - Access to the installer menu
b - Fully open a hot water • Connect A connector on the room thermostat as indicated page 44.
tap.
• Press MENU for 5 seconds to call up the following menu: INSTALLER MENU
c - Wait for 2 minutes or so, AFTERSALES MENU
until the CO2 reading has • Select the Installer menu: FAULT HISTORY
stabilized. BOILER DATA
INSTALLER MENU OK + ACCESS CODE
96 CHOOSE LANGUAGE
d - Adjust the screw C to OK
INSTALLATION TYPE
obtain the G31 CO2 value RADIO SATELLITE
stated in the table, taking HEATING REGULATION
the following principle into BOILER CONFIG.
account:
To increase the CO2 value, 2 - Access to boiler configuration
turn the screw anti-clockwise
To decrease the CO2 value, BOILER CONFIG. OK MAX OUTPUT OK
CHIMNEY SET
turn the screw clockwise
D MAX. RADIATOR T¡

Note : After re-installation of C

/...
the sealed front face, the • Set MAX OUTPUT on the minimal value:
6 kW
+
CO2 value changes, and
MAX OUTPUT OK 5 kW OK
must correspond to that
given in the table.
WHEN YOU HAVE COMPLETED PARAMETERING, press MENU for approx. 5 seconds
to return to the initial display.

52 53
 INSTALLERS

Servicing

Important Notes isolated from the electrical Push the gas pipe upwards
To ensure the continued supply and the gas supply further into gas valve
Spark Gap 3.5 to 4.5
efficient and safe operation should be turned off at the connection and then rotate
of the boiler it is gas isolation valve, see anti-clockwise (looking
recommended that it is page 35. down) until the gas pipe end
Electrode
checked and serviced at All routine servicing is over the large hole in
regular intervals. The requirements can be Combustion boiler chassis. Withdraw the
frequency of servicing will achieved by the removal of analyser test point gas pipe from gas valve
depend upon the particular the front panel and inner connection and remove.
installation and usage, but in panel only. To remove simply Note : When replacing
Heat exchanger
general once a year should undo the two screws on the ensure that the sealing
Gasket
be enough. underside of the front panel grommet, situated below
It is the Law that any and lift off. Undo the two the gas valve is correctly
servicing is carried out by a screws on the front of inner Diagram 1 re-seated.
competent person. panel and lift off, see diag. 2. Disconnect the gas valve
When replacing a part on Unless stated otherwise any electrical plug at the gas
Diagram 3
this appliance, use only part removed during valve.
spare parts that you can be servicing should be replaced Torx screws Disconnect the electrical wire or sharp instruments to Removal of the burner is not
assured conform to the in the reverse order to leads from the fan. clean the holes of the necessary during a normal
safety and performance removal. Remove the five combustion burner. service.
specification that we require. Servicing should always chamber front retaining Inspect the burner for any NOTE : IF THE BURNER
Do not use reconditioned or include the removal of any nuts, see diag. 5. signs of damage. HAS TO BE REMOVED IT
copy parts that have not debris from the condensate Gently remove the fan, gas Inspect the sealing rings WILL REQUIRE A NEW
been clearly authorised by pipe and siphon. valve and burner assembly and replace if necessary. GASKET WHEN REFITTED.
Diagram 2
Saunier Duval. After completing any from the combustion
Combustion
servicing of gas carrying Check the electrode gasket chamber, see diag. 5. chamber
General components, ALWAYS test for signs of damage and Clean the burner with a soft
Measurement of the for gas soundness and carry replace if necessary. brush taking great care not Sealing ring
products of combustion can out a functional test of the to damage the front Securing
Nut (5)
be achieved by connection controls. Burner insulation. DO NOT use
of a probe to the Drop down the control panel
combustion analyser test Spark Electrode into the service position.
point, see diagram 1. Disconnect the electrode Disconnect the gas supply
lead and two securing at the gas service cock.
IMPORTANT NOTE : screws. Withdraw the spark Remove the two gas pipe
Products of combustion will electrode carefully from the retaining clips, one located Burner
be discharged when the cap combustion chamber, see below gas valve and the
is removed. It is important to diagram 3. other one located on the Gas pipe
replace the cap immediately. Inspect the tips for damage. retaining clip
underside of the boiler
Before commencing with a Clean away any debris and chassis. Fan
Sealing
service or replacement of check the spark gap is 3.5 Pull sealing grommet down grommet Gas valve
parts, the boiler should be to 4.5 mm. gas pipe diagram. 4. Diagram 4 Diagram 5

54 55
 INSTALLERS

Servicing

Combustion Chamber and Draining of Boiler Heating

Heat Exchanger Cold Water Inlet Filter Circuit
Remove loose debris from Drain down the Heating t
combustion chamber using Circuit of the boiler only, by
a soft brush and vacuum closing the heating flow and
Heating Return Filter
cleaner. Carefully flush by return isolating taps (t, u u
spraying water removing any and w), on the boiler
remaining debris through the connections, see diag. 10.
condensate trap (Ensure the Diagramm 6 Attach a length of hose to
water is kept away from replace the water inlet filter. the drain point and open the
electrical components). Turn off the electrical supply drain valve (r), see diag. 9.
to the boiler. After servicing or replacing
Condensate Drain Drain the domestic hot parts, close the drain valve
The condense drain does water circuit. and remove the hose. Open

➡
not normally need removing Slide out the securing clip, the heating flow and return
Diagramm 8
during servicing. and remove the filter to isolating valves and refill,
To flush the condense drain clean or renew if necessary, vent and pressurise the
carefully pour water into the see diag. 6. heating circuit. remove air. Close the hot Diagramm 9
heat exchanger and check Replace the filter into its Check for leaks. water tap and check for any
that water flows freely to housing and replace the leaks.
drain. securing clip. Draining of Boiler Hot
Open the cold water Water Circuit Inner Casing Panel Seal
Combustion Check. isolating valve and test the Drain the Domestic Hot Check.
If a gas carrying component Domestic Hot Water circuit Water circuit by closing the Check the condition of the
has been replaced, the for soundness. cold-water isolation tap (v) seal, replace as required.
combustion of the appliance Diagramm 7 on the boiler connection. To replace remove the old
Check for leaks.
should be checked. Once Open one or more hot water seal, thoroughly clean the
the appliance has been “Mouss” Filter Central Heating Return taps to drain the hot water casing sufaces. Fit the new
re-assembled (apart from Turn off the electrical supply Filter circuit. seal, it is supplied to the r
the front and inner casing to the boiler. Turn off the electrical supply After servicing or replacing correct length.
panels) connect a CO2 Drain the heating circuit of to the boiler. parts open the cold-water
combustion analyser to the the boiler. Drain the heating circuit of isolation valve and slowly
test point on the flue adapter, Remove the filter retaining the boiler. open a hot water tap to
and follow indications given clip under the pump see Unscrew the filter placed on
on page 52-53. diag. 7, and filter clean or heating return, see diag. 8, v w
renew if necessary. Refit the and clean filter or renew if u

➡
Domestic Cold Water Inlet filter. necessary. Refit the filter.
Filter Open the heating flow and Open the heating flow and
If the water flow rate return isolating valves and return isolating taps and t Heating Cold water Heating flow
return inlet
through the appliance has refill, vent and pressurise the refill, vent and pressurise the
reduced it may be heating circuit. heating circuit.
necessary to clean or Check for leaks. Check for leaks. Diagramm 10

56 57
 INSTALLERS

Servicing

The after-sales menus, Accessing the Aftersales menu

The use of the menus accessible from the room
described here after is thermostat, allow • Connect boiler connector (A) to the room thermostat as described page 44 :
exclusively reserved for investigating possible • Press MENU for 5 seconds to call up the following menu: INSTALLER MENU
the after-sales personnel. malfunctions and AFTERSALES MENU
modifying certain FAULT HISTORY
factory set values. • Select Aftersales menu BOILER DATA

AFTERSALES MENU
FAULT HISTORY
OK
+ ACCESS CODE OK BOILER CODE
MIN. FAN SPEED
XX
BOILER DATA MAX. FAN SPEED
START FAN SPEED
BURNER OVERRIDE
FAULT RESET
Access to the data menu
AFTERSALES TEL
• Connect boiler connector (A) on the room thermostat as described page 44.

+
Attention: The code is pre-recorded at the factory.
• Press MENU for 5 seconds to call up the following menu: INSTALLER MENU BOILER CODE OK Note: The code corresponding to the boiler is
AFTERSALES MENU indicated on the nameplate.
FAULT HISTORY

+
BOILER DATA This factory-set value corresponds to the
MIN. FAN SPEED OK
minimum input.

+
This factory-set value corresponds to the
1 - "Fault history" menu MAX. FAN SPEED OK maximum input.

• Use the buttons to select the "Fault history" menu:

FAULT HISTORY OK FAULT HISTORY The display shows the

START FAN SPEED OK + Fan start-up speed selection

BOILER DATA TUE 04/02/03 10 fault N° and its date of

+
INSTALLER MENU --/--/-- occurrence. Allows analysing boiler operation at its minimum
BURNER OVERRIDE OK
or maximum power.

2 - "Boiler data" menu FAULT RESET OK Erases the fault log.

• Use the buttons to select the "Boiler data" menu

+
Recording of after sales service telephone No.
AFTERSALES TEL OK This No. will be displayed on thermostat screen
BOILER DATA WATER PRESSURE
+
OK in case of malfunction requiring attendance by a
OK
INSTALLER MENU RADIATOR SETPOINT professional.
AFTERSALES MENU FLOW T¡
FAULT HISTORY RETURN T¡ Every validation through WHEN YOU HAVE COMPLETED PARAMETERS, press MENU for approx. 5 seconds
DHW T¡ the OK key will cause to return to the initial display.
TANK T¡ display of the
FAN SPEED corresponding value
Communication test
DHW FLOW during boiler operation.
BURNER PHASE • DO NOT connect the boiler connector to the room thermostat.
POWER
• Press MENU for 5 seconds to call up the following menu : TEST RADIO SIGNAL

WHEN YOU HAVE COMPLETED PARAMETERS, press MENU for approx. 5 seconds The room thermostat then transmits signals every 10 s. Successive display of the numbers 1 , 2 , 3 , 4
to return to the initial display. means that the signals are properly routed.

58 59
 INSTALLERS

Wiring diagram Wiring diagram

1 - Overheat thermostat 9 - User interface 16 - Chassis earth

2 - Fan 10 - Room thermostat 17 - Main reset switch
3 - Gas valve 11 - Ignition and controle
1
4 - Heating return electrode
thermistor 12 - Ignition module
2 5 - Heating flow thermistor 13 - DHW temperature
6 - Water pressure sensor sensor
3 7 - Pump 14 - Three way valve
8 - Water flow sensor 15 - Fuse 630 mA
4

5 11

6 12

13

Fault finding

NOTE Always check for gas short circuit and resistance

Before trying to operate the soundness after any service to earth checks must be
boiler make sure that : work. repeated using a suitable
7
• All gas supply cocks are multimeter.
open and that the gas Electrical Testing To carry out the electrical
8 supply has been purged of Should there be any doubt test, gain access, as follows :
air. about the voltage supply to Hinge down the control box
9 14 • There is a permanent any of the components, it is and remove Torx screws
mains supply to the boiler. possible to carry out a and unhook the rear panel,
• There is a heating demand simple electrical test. refer diagram 2 page 54.
15
from the external control. Refer to the Wiring diagram
Important. On completion and fault finding charts
16 WARNING. of the Service/Fault Finding diagrams.
Always isolate the boiler tasks which have required
10 17 from the electrical supply the breaking and remaking
before carrying out any of the electrical connections
electrical replacement work. the earth continuity, polarity,

60 61
 INSTALLERS

Fault finding

FOLLOWING PAGE

62 63
 INSTALLERS

Replacement of
parts
General securing screws. Withdraw When re-fitting the gas valve Front Insulation
Spade Gas
Replacement of parts must the spark electrode carefully take care as it can be fitted For access, refer to section
connector manifold
be carried out by a from the combustion more than one way. “General”.
competent person. chamber, see diagram3 Securing screws (2) After re-fitting check the Refer to pages 56 and 57
Before replacing any parts page 55. combustion CO2 and adjust for removal of the fan, gas
the boiler should be isolated if necessary, see page valve and burner assembly. Securing
from the mains electric Igniter Unit 52-53. Remove burner as previous screws (2)
supply and the gas should For access, refer to section After assembly test for gas section.
be turned off at the service “General”. soundness and purge in Remove spark electrode..
cock on the boiler. Remove ignition lead and accordance with the current NOTE: THE BURNER WILL
Unless stated otherwise electrical connections then Igniter issue of BS6891or in IE, the REQUIRE A NEW GASKET
parts are replaced in the remove igniter unit by unit current edition of I.S.813 WHEN REFITTED.
Diagram 1
reverse order to removal. removing two securing "Domestic Gas Installations".
Diagram 4
After replacing any parts screws, see diagram 1. Rear Insulation
always test for gas Gas valve Fan For access, refer to section
soundness and if necessary Ignition Lead For access, refer to section “General”.
carry out functional test of For access, refer to section “General”. Refer to pages 54 and 55 Burner
the controls. “General”. Refer to pages 54 and 55 for removal of the fan, gas
For replacement of parts the Pull the spark plug style for removal of the fan, gas valve and burner assembly.
front casing and the inner connector off the spark valve and burner assembly. Remove securing screw and
casing panel of the boiler electrode and the spade Electrical Remove the gas valve. washer in the centre of the
will need to be removed. To connector connected to the plug Remove the venturi plate insulation and withdraw
remove undo the two igniter unit, see diagram 1. secured with three screws, insulation, see diagram 6.
screws on the underside of see diagram 3.
the front casing and lift off. Gas Valve Remove the two screws Viewing Window Insulation Securing
Undo the two screws on the For access, refer to section Pressure securing the fan to the gas For access, refer to section screws (4)
front of the inner front panel “General”. test point manifold, see diagram 4, “General”.
Diagram 2 Diagram 5
and lift off. Remove the electrical plug check the gasket and Refer to diagram 7.
The side panels can be from the gas valve, see replace if necessary. Remove circlip.
hinged sideways to aid diagram 2. Remove steel washer.
replacement of parts. Refer to pages 54 and 55 Burner Remove glass. rear insulation
To hinge a side panel undo for removal of the fan, gas For access, refer to section Remove fibre washer.
and remove the three valve and burner assembly. “General”. Replace in reverse order. Washer
screws securing each side Before removing the gas Refer to pages 54 and 55
panel to the boiler, two at valve note its position on the Venturi for removal of the fan, gas Circlip Glass
the front and one at the top. fan. plate valve and burner assembly.
Remove the three securing Remove the four screws Securing screw
Spark Electrode screws, which fix the gas that secure the burner, see
For access, refer to section valve and plastic swirl plate Securing diagram 5. Fibre washer
“General”. to the venturi on the fan, screws (3) NOTE : THE BURNER WILL
Remove the spark plug see diagram 3. REQUIRE A NEW GASKET
lead, earth lead and two Remove the gas valve. Diagram 3 WHEN REFITTED. Steel washer Diagram 7 Diagram 6

64 65
 INSTALLERS

Replacement of
parts
Expansion Vessel the heat exchanger. Refer to diagram 12. Cable
For access, refer to section Move the pipes away from Remove the four cap head cover
“General”. the heat exchanger. Expansion screws. Electrical
Refer to page 57 and drain Loosen the three heat vessel Carefully remove the pump plug Pump
the boiler heating circuit. exchanger securing screws head together with cable. head
Undo the coupling at the and clamps (two at the top Do not strain cable.
base of the vessel, see and one at the bottom) to Support the pump head,
diagram 8. remove the heat exchanger, unscrew cable cover at the
While holding the vessel see diagram 9. side of pump head and take
remove the securing bolt on CAUTION: There will be off. Diverter valve
the top panel of the boiler. water in the heat exchanger. Disconnect wiring from cap head
motor
Remove upper support Remove condense pipe pump head. screw (4)
Diagram 11 Diagram 12
bracket. connector from bottom of Diagram 8 Reconnect wiring to new
Lift the vessel up, draw heat exchanger. pump head and fit cover.
bottom out to the left, lower Carefully ease heat Flow and return Fit the new pump head with hot water circuit.
and remove. exchanger out. pipe nuts 'O' ring. Refer to diagram 14. Safety
Fit the replacement unit. Refill, vent and pressurise Disconnect the domestic discharge
Fit a new gasket between Flue Hood the boiler. hot water thermistor valve
the expansion vessel and For access, refer to section Check for leaks. electrical connections
coupling. “General”. Remove retaining clip.
Refill, vent and pressurise Remove heat exchanger as Safety Discharge Valve Withdraw domestic hot
the boiler. per previous section. For access, refer to section water thermistor from its
Check for leaks. Remove the two securing “General”. housing.
screws and pull the flue Drain the boiler heating Note : When reconnecting
Heat Exchanger hood down and away from circuit. electrical connections,
For access, refer to section the flue hood bracket and Refer to diagram 13. polarity is not important.
“General”. flue elbow, see diagram 10. Undo the safety discharge Fit new 'O' ring. Diagram 13
Refer to pages 54 and 55 Securing screws valve union and remove Carry out a functional test of
for removal of the fan, gas Diverter Valve Motor and clamps from the pipework. the controls.
valve and burner assembly. For access, refer to section Diagram 9 Remove the securing clip
Drain the boiler heating “General”. and withdraw the safety Heating Flow Thermistor
circuit, and the hot water Refer to diagram 11. Flue hood discharge valve. For access, refer to section
circuit see page 57. Remove the electrical plug. bracket Fit new 'O' ring. “General”.
Remove the clip securing Unscrew the retaining nut. Refill, vent and pressurise Refer to diagram 15. Domestic
the clear condense pipe to Remove the diverter valve the boiler. Remove the electrical hot water
heat exchanger. motor. Check for leaks. connections from the thermistor
Flue
Pull to remove the clear hood thermistor.
condense pipe out of the Pump (head only) Domestic Hot Water Remove the retaining clip
bottom of the heat For access, refer to section Thermistor from the flow pipe.
exchanger. “General”. For access, refer to section Note: When reconnecting
Undo the two nuts of the Drain the boiler heating Securing “General”. the polarity of the wiring to
flow and return pipes from circuit. Diagram 10 screws (2) Drain the boiler domestic thermistors is unimportant. Diagram 14

66 67
 INSTALLERS

Replacement of
parts
Heating Return Thermistor vent and 'O' ring ensuring Low Water Pressure Remove the retaining clips
Overheat Flow
For access, refer to section the vent cap is left loose. Sensor to remove the filling loop
thermostat sensor
“General”. Refill, vent and pressurise For access, refer to section tube.
Refer to diagram 15. the boiler. “General”. Fit new 'O' rings.
Remove the electrical Check for leaks. Drain the boiler heating After replacing the filling
connections from the circuit. loop tube open the cold-
thermistor. Flow Sensor Refer to diagram 18. water isolation valve and
Remove the retaining clip For access, refer to section Disconnect the electrical slowly open a hot water tap Retaining
from the flow pipe. “General”. lead by pushing up retaining to remove air. Close the hot clip
Note: When reconnecting Drain down the hot water tab to withdraw the lead water tap and check for any
the polarity of the wiring to circuit. plug. leaks.
thermistors is unimportant. • Undo the union nut on the Remove the retaining clip to Diagram 18
cold water inlet isolating Flow remove the low water Filling Loop Valve
Overheat Thermostat valve. thermistor pressure sensor. For access, refer to section
For access, refer to section • Pull out slotted metal clip Return Fit new 'O' ring. “General”.
“General”. securing filling system tap thermistor Fit the new low water Drain the boiler hot water
Refer to diagram 15. into housing, swing the tap pressure sensor. Refill vent circuit.
Remove the electrical forwards. Diagram 15 and pressurise the boiler. Refer to diagram 20. Bypass
connections from the • Pull out the two slotted Check for leaks. Remove the clip securing valve
overheat thermostat. metal clips retaining the the filling loop valve to the
Remove the retaining clip domestic water inlet filter Bypass Valve domestic water filter
from the flow pipe. housing. Retaining For access, refer to section housing. Disengage by
Remove the overheat • Remove domestic water clip “General”. pulling forward.
thermostat from the inlet filter housing. Drain the boiler heating Remove the clip securing Diagram 19
retaining clip. • Remove electrical circuit. the filling loop to the filling loop valve open the cold
NOTE. When fitting new connections from water flow Refer to diagram 19. loop valve. water isolation valve and
thermostat, please ensure sensor. Automtic Remove the retaining clip to Remove the filling loop valve slowly open a hot water tap
that it is located correctly • Pull off slotted metal clip air vent remove the bypass valve. from the filling loop. to remove air. Close the hot
onto the flat area of the pipe and remove water flow Fit new 'O' rings. Fit new 'O' rings. water tap and check for any
and the retaining clip is sensor. Diagram 16 Replace the bypass valve, After replacing the filling leaks.
secure. refill, vent and pressurise the
Water flow boiler. Retaining Filling loop
sensor
➜

Automatic Air Vent Adjust the bypass as clip tube

For access, refer to section described pages 22-23. Reduced
“General”. Check for leaks. pressure zone
➜

Drain the boiler heating valve

circuit. Filling Loop Tube
Refer to diagram 16. ➜ For access, refer to section
Remove the retaining clip “General”. Filling loop
and remove the automatic Drain the boiler hot water valve Retaining
➜

air vent. circuit. clip

Fit the new automatic air Diagram 17 Refer to diagram 20. Diagram 20

68 69
 INSTALLERS

Replacement of
parts
Reduced Pressure Zone Inner Casing Panel Seal is achieved, but do not use
Valve For access, refer to section excessive force.
For access, refer to section “General”. Remove the siphon adaptor
“General”. Remove the inner casing from the flexible tubes,
Refer to diagram 20. panel. using a suitable container,
Drain the boiler hot water To replace remove the old flush the heat exchanger
circuit. seal, thoroughly clean the until the water appears clear ➜

➜
Remove the filling loop casing surfaces. Fit the new in the container.
Remove the retaining clip to seal, it is supplied to the
remove the reduced correct length. Plate-to-Plate Heat
pressure zone valve. Refit the inner casing panel. Diagram 21 Exchanger
Fit new 'O' rings. NOTE: Ensure the seal is For access, refer to section Diagram 23
Replace the reduced fitted correctly giving an “General”.
pressure zone valve, refill, airtight joint. Siphon Drain the boiler heating and
vent and pressurise the adapter hot water circuits. Domestic safety valve (10

➜
boiler. Condense Drain Remove the water flow bar BLUE), refer to
Check for leaks. For access, refer to section Float sensor, refer to previous diagram 24.
“General”. section. For access, refer to section
Domestic Cold Water Inlet Refer to diagram 22. Screw Unclip the central heating “General”.
Filter Remove the clips securing thermistor. Drain down the hot water
For access, refer to section the flexible tubes to the Condens Unscrew the heating flow circuit only.
“General”. siphon adapter by twisting trap pipe union nut, swing pipe Undo discharge pipe union ➜
Refer to page 56. the clips slightly to forwards. nut.
Fit new 'O' rings. disengage the clip jaws from Remove the system water Pull out slotted metal clip Diagram 24
each other. pressure sensor. from valve body and remove
Central Heating Filter Remove black flexible tubes Supporting domestic hot valve. Micro
Refer to section page 56. from siphon adapter. Seal water plate to plate heat accumulator
Fit new 'O' rings. Lift off the siphon adapter. exchanger, unscrew and Micro accumulator vessel vessel
Cap
Remove the drain Diagram 22 remove two screws securing thermistor, refer to
Heating Circuit Drain Point connection downstream of it onto pump mounting and diagram 25.
Refer to page 57 to drain the condense trap. Remove the float to clean it. 3-way valve/bypass For access, refer to section
Thermistor
the boiler heating circuit. Remove the two condense Flush water through the trap housing. “General”.
Refer to diagram 21. trap securing screws. Lift to remove any remaining Remove plate to plate heat For this operation the boiler
Remove the retaining clip to up and carefully remove the solids. exchanger from boiler. must be removed from the Heating
remove the drain point. condense trap taking care Check for any debris in the Fit replacement plate to wall. element
Fit new 'O' rings. not to spill any water which outlet pipe of the plate heat exchanger in IMPORTANT: With regards
Replace the drain point, may be left in the unit. As condensate drain and clean reverse order to removal to the manual handling
refill, vent and pressurise the the unit is lifted remove the as necessary. using new seals, supplied. operations, 1992 Electrical
boiler. flexible pipe on the outlet. Reassemble and refit the Note: Plate to plate heat regulations, the following cable
Check for leaks. Remove the cap at the base condense trap. exchanger mounting screws operation exceeds the
of the condense trap. When refitting the cap are offset to ensure correct recommended weight for
Remove any solids found. ensure that a watertight seal fitting. one man lift. Diagram 25

70 71
 INSTALLERS

Replacement of Spare
parts parts
pipes. When ordering spare parts, quote the part number and description, stating the appliance
Note : It is not necessary to • Remove the vessel from Printed circuit board model number and serial number from the data badge.
drain down entire heating the boiler. (PCB), refer to diagram 26
system to carry out this For access, refer to section
work. Micro accumulator vessel “General”.
Disconnect the flue system. heating element, refer to Gain access to rear of Short parts list
Disconnect the boiler diagram 25. control panel.
connections pipes . For access, refer to section Undo and remove the two No. Description Part No. G.C. No.
Disconnect the pressure “General”. front retaining screws. 1 Central heating thermistor S5739800 •••••••
relief valve discharge pipes. For this operation the boiler Hinge up the control panel 2 Fan S152000 •••••••
Disconnect the mains cable must be removed from the cover and ease forwards 3 Domestic water flow sensor S5720200 •••••••
and any external controls wall, see previous section. from the rear retaining lugs 4 Printed circuit board - Main S1040000 •••••••
cables. Disconnect the electrical to gain access to PCB. Do 5 Pump head S1024000 •••••••
Lift up to remove the boiler connection plug to the not strain the cables 6 System water pressure sensor S5720500 •••••••
from the wall. micro accumulator vessel attached to the PCB. Note 7 Gas control valve S1043900 •••••••
Locate micro accumulator heating element at the the routing of the cables. 8 Overheat thermostat S1040100 •••••••
vessel thermistor, on side of control board PCB • Carefully pull off electrical 9 Three way valve S1025500 •••••••
the micro accumulation connection. connections to PCB. 10 Pressure relief valve S1006700 •••••••
vessel. • Release the micro Unclip and lift out PCB. 11 Heat exchanger S1041100 •••••••
Disconnect the inline accumulator vessel heating Fit replacement PCB in 12 Burner S1042200 •••••••
electrical connection plug to element cable from the reverse order to removal. Be 13 Micro accumulation vessel S1025000 •••••••
the micro accumulator securing clips, note the careful not trap any of the 14 Micro accumulation vessel thermistor S1027300 •••••••
vessel thermistor. routing of the cable for cables.
Pull out to remove the reassembly. Make sure that PCB
thermistor. • Pull out micro accumulator connections are fully pushed
vessel heating element. onto replacement PCB.
Micro accumulator vessel,
refer to diagram 25.
For access, refer to section
“General”.
For this operation the boiler
must be removed from the
wall, see previous section.

From the rear of the boiler,

disconnect the inline
electrical connection plug to
the micro accumulator
vessel thermistor.
Retaining clips
Remove the heating element
Because of our constant endeavour for improvement, details may vary slightly from those shown in these
electrical cable.
instructions.
Unscrew the retaining nuts Diagram 26

72 73
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