Lab Manual For FEMD
Lab Manual For FEMD
FUNDAMENTALS OF
ELECTRICAL MACHINES
AND DRIVES
Course code: ETUA21207
Course Outcomes
At the end of this course, students will demonstrate the ability to
1. Draw the performance characteristics of electrical motors
using fundamental concepts and laboratory tests.
2. Select electrical motors for industrial applications using their
operating characteristics.
Bansilal Ramnath Agarwal Charitable Trust’s
VISHWAKARMA INSTITUTE OF INFORMATION TECHNOLOGY
Pune - 411048
Department of Electronics and Telecommunications Engineering
LABORATORY MANUAL
1 Experiment 1
2 Experiment 2
3 Experiment 3
4 Experiment 4
5 Experiment 5
6 Experiment 6
7 Experiment 7
8 Experiment 8
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TABLE OF CONTENTS
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GENERAL INSTRUCTIONS
1. Study the relevant theory of the experiment using text book/s before the respective
lab session. It will enhance the learning of the experiment.
2. Observe the circuit diagrams carefully. Identify and use the proper ranges of the
meters from the specifications of the apparatus and verify the same from the circuit
diagram.
3. While connecting a circuit, first complete all the series connections and then complete
all the parallel connections referring to the circuit diagram.
4. Be ready with scientific calculator and rough pages for calculations beforehand while
attending the lab session.
5. Feel free to ask your questions related to the experiment to the faculty in charge.
6. Do not blindly copy the term work from other students. Blind copy of work allotted
from others is not expected from engineering students.
7. Note that due weightage is given for the attendance of lab sessions, timely
submission of the term work, and overall behavior in the laboratory while
finalizing the term work marks.
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EXPERIMENT NO.1
Study of electrical machines and drives in mechanical workshop at VIIT
1.1 Aim:
A) To visit machine shop and study specifications of electric motors used.
B) To study the electric drives used in machine shop.
1.2 Theory:
Various types of prime movers are used for driving mechanical loads which include internal
combustion engines, steam engines, steam turbines, hydraulic turbines, gas engines and
electric motors. Because of its far superior performance, an electric motor is the most used
prime mover. The combination of an electric motor, the energy transmitting device and the
controlling device for the motor is called an ELECTRIC DRIVE. Electric drives are normally
classified as follows:
Group Drives: In a group drive, a single motor is used to operate several machines
or mechanisms by means of one or more line shafts. The line shaft is fitted with
multi-stepped pulleys and belts for providing drive to the individual machines at the
desired speeds.
Individual Drives: In this case, each machine or mechanism is provided with its
own driving motor. They are commonly used in almost all industrial applications.
Multimotor Drives: In this case, separate motors are provided for operating
different mechanisms on a single complex machine. The use of individual and
multimotor drives is mainly responsible for the introduction of automation in
production processes in modern industries.
1.3 Visit report:
Write down a brief visit report on the machine shop comprising of following points.
Name of the machine
Specifications ( all details on name plate) of motor/s used
Type of drive used
Any other important points observed during visit
1.4 Conclusions:
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EXPERIMENT NO.2
Starting and speed reversal of DC motors
2.1 Aim:
A) To study three- point and four-point starter for DC shunt motors.
B) To acquire practical knowledge of the procedure and precautions involved in reversing the
speed of DC shunt motor.
2.2 Theory:
Starters for DC motors:
The current drawn by DC motor is decided by supply voltage, back emf and armature
resistance i.e. Ia = [(V – Eb)/Ra]
Since at standstill back emf is zero, the motor will draw excessively high amount of current,
only controlled by the armature resistance. In order to protect the motor from this large in-
rush of current, starters are used. The two commonly used starters are as follows:
2.2.1 Three-Point Starter:
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In this case, a large resistance is connected in series with motor armature. This Resistance is
progressively removed as the motor speed increases. There are different tappings on the
resistance which are brought out in form of studs. Apart from current limiting action, the
starter gives protection from overloading, no-voltage etc.
• No-volt coil (NVC):
Suppose under running conditions, supply goes off, then the no-volt coil will not be in
position to hold the handle and motor will be switched off from the supply.
• Overload coil (OLC):
If the motor draws excessive current due to sustained overload, then the overload coil will lift
the plunger which in turn short circuits the no-volt coil and disconnects the motor. The 3-
point starter faces problem when the motor field current is reduced for speed control. For
high speed condition, no-volt coil may release the handle.
2.2.2 Four-Point Starter:
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It is similar in construction as 3-point starter. The only difference is that the field coil and no-
volt coil are connected in parallel across supply. Hence, they are independent (in case of 3-
point starter, these are connected in series). When the field current is reduced while
controlling the speed, there is no possibility of motor being stopped by the action of no-volt
coil. In this way, the problems associated with high speed (low field current) are removed in
this starter.
2.3 Speed reversal of DC motors:
In many practical applications, the motor needs to be rotated in the opposite direction. For a
DC motor, it can be achieved by either changing the direction of the magnetic field or
changing the armature current direction. If both are done simultaneously, it will be the same
direction in which the motor rotates.
2.4 Procedure:
1. Study the construction of cut section of DC machine and 3- phase induction motor.
2. Start a DC shunt motor. Note down the direction of motor rotation as clockwise/
anticlockwise.
3. Switch off the supply and reverse the field winding connections only. Switch the supply on
and note the direction.
4. Switch off the supply and reverse the armature winding connections only. Switch the
supply on and note the direction.
5. Switch off the supply and reverse both the field as well as the armature winding
connections. Switch the supply on and note the direction.
2.5 Observations:
Sr. No. Motor supply connections Direction (clockwise/ anticlockwise)
1 Normal
2 Reversing field winding only
3 Reversing armature winding only
4 Reversing both field winding and
armature winding
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EXPERIMENT NO.3
Speed control methods of DC shunt motor
3.1 Aim:
To study for a DC shunt motor variation in speed with variation in:
(i) Armature voltage
(ii) Field current
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Ra = Armature resistance,
V (or Va) = Armature voltage,
Ia = Armature current
When (Ia Ra) is neglected being very small, speed N is directly proportional to the voltage V,
provided that the field current i.e. flux is kept constant.
Since Ø α If (field current) up to saturation, speed N is inversely proportional to the field
current, provided that V i.e. armature voltage is kept constant.
In the armature voltage control method, V is varied by means of potential divider. This
arrangement has an advantage over using series rheostat in armature that voltage can be
varied from zero to maximum.
In the flux control method, field current (If ) is varied by using series rheostat in the field.
1) Make Connections as shown in the circuit diagram. Before putting the switch on, adjust
the slider on the field rheostat to minimum resistance. Adjust the slider on the rheostat used
as potential divider to maximum resistance position.
2) Adjust field current to rated value by varying the knob on rectifier unit. Move slider on
potential divider gradually. Observe that the motor starts with smooth acceleration.
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3) Note down various readings of speed for different armature voltages. Take final reading at
rated armature voltage. Keep field current constant by adjusting field rheostat for every
reading.
4) Keeping armature voltage constant at its rated value with potential divider, take readings
of speed for different field currents by varying field rheostat. Take 5 readings.
3.6 Observations:
Sr. If N Va
No. (A) (RPM) (V)
1 0.3
2 0.3
3 0.3
4 0.3
5 0.3
Sr. If N Va
No. (A) (RPM) (V)
1 200
2 200
3 200
4 200
5 200
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EXPERIMENT NO.4
Brake test on DC series motor
4.1 Aim:
To perform brake test on DC series motor and plot various motor performance
characteristics.
4.2 Apparatus Required:
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1) N α Eb /Ø. Hence N α [V – Ia (Ra + Rse) / Ø]
2) Ta α Ø × Ia
3) Ta α Ia2 (before saturation) as Ø α Ise before saturation
4) Ta α Ia (after saturation) as Ø will be constant after saturation
Where,
N = speed of the motor (rpm)
Eb = back emf or counter emf (V)
Ø = flux per pole (Wb)
V = supply voltage (V)
Ia = armature current (A)
Ra = armature resistance(Ω)
Rse = series field resistance(Ω)
Ta= armature torque (N-m)
Ise = series field current
Note that, for a series motor, Ia = Ise = IL (load current)
From these equations, the DC series motor characteristics can be arrived at
N α Eb / Ø ,hence N α Eb / Ise
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DC series motor is a variable speed motor as shown by the characteristics. Up to field
saturation, speed varies appreciably with current and thereafter remains more or less
constant.
At small loads, Ia and Ø is small, but as magnetic saturation is not reached, Ta versus Ia is a
parabola. After saturation and at high loads Ta α Ia , hence the curve becomes a straight line.
The actual shaft torque, Tsh is less than Ta by torque lost in friction, windage and iron losses
in the motor. Hence, series motor is used where high starting torque is required or heavy
masses are required to be accelerated quickly. This characteristic is called electrical
characteristics.
• Speed (N) vs. Torque (Ta) characteristics:
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The main applications (from characteristics) of this motor are in cranes, lifts, hoists,
traction (electric train) motors , etc.
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4.7 Calculations:
Attach a separate sheet showing all calculations.
1) Shaft torque (Tsh) = T1-T2 (N-m)
2) Power output = Po= Tsh x ω (W)
3) Power input = Pin= Vm x Im (W)
4) % Efficiency = % ɳ = [(Po / Pin) × 100]
4.8 Results:
1
2
3
4
4.10 Conclusions:
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EXPERIMENT NO.5
Load test on DC shunt motor
5.1 Aim:
To perform load test on DC shunt motor and plot various motor performance characteristics.
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Ra = armature resistance (Ω)
Rsh = shunt field resistance (Ω)
Ta= armature torque (N-m)
Ish = shunt field current
From these equations, the DC shunt motor characteristics can be arrived at
N α Eb / Ø, hence N α Eb / Ish
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• Speed (N) vs. Torque (Ta) characteristics:
The N vs. Ta characteristics can be plotted from the above two characteristics. As Ta is
increased, Ia increases. Therefore, as an overall effect, the Eb decreases. This characteristic is
called as Mechanical Characteristic, which is slightly drooping in nature. As such the nature
of N vs. Ta characteristics is similar to N vs. Ia characteristic.
The main applications (from characteristics) of this motor are in lathe machines, pumps,
blowers, etc.
1) Make the connection as shown in the circuit diagram. Adjust the dc supply voltage to 220
V with variac. Switch on the supply for the field winding of generator.
2) Start the Motor-Generator(M-G) set on no-load using a three point starter. Note down no-
load readings on motor and generator side.
3) Load the DC generator electrically in steps and take about 4 to 5 readings. For every
reading, keep the motor supply voltage constant at 200 V using variac.
4) Switch off the load and make the variac zero. Observe that the handle of starter comes
back to original position. Switch off the supply for generator field and M-G set.
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5.6 Observations:
• Given that :
• Generator armature resistance = Rag = 10.7 Ω
• Generator field resistance = Rfg = 575 Ω
• Motor armature resistance =Ram = 6.2 Ω
• Motor field resistance = Rfm = 575 Ω
Sr.No. Motor side N Generator side
Vm Iam Ifm Im (A) (RPM) Vg (V) Iag (A) Ifg (A)
(V) (A) (A) (Im =Iam (Iag =Ig)
+ Ifm)
1
2
3
4
5
6
1
2
3
4
Table 5.3 Result table
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5.9 Graphs:
Plot the following graphs:
1) Motor current Im (X-axis) vs. Speed N (Y-axis)
2) Motor current Im (X-axis) vs. Shaft torque Tsh (Y-axis)
3) Shaft Torque Tsh (X-axis) vs. Speed N (Y-axis)
4) Motor Output Po (X-axis) vs. % Efficiency ɳ (Y-axis)
5.10 Conclusions:
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EXPERIMENT NO. 6
Starting and speed reversal of AC motors
6.1 Aim:
A) To study various starters for AC motors.
B) To acquire practical knowledge of the procedure and precautions involved in reversing the
speed of three- phase induction motor.
6.2 Theory:
Starters for AC motors:
In a three-phase induction motor, the magnitude of the induced emf in the rotor winding
depends on the relative speed between the rotating magnetic field produced by stator and the
rotor conductors. At the time of starting from rest, relative speed is maximum as the slip is
one. Hence a large emf is induced in the rotor conductors.
A 3-phase induction motor, when started from rest, behaves like a 3 phase transformer with
its secondary short circuited. Since all the rotor conductors together form a closed circuit, the
motor draws very large current of the order of 5 to 7 times its full load current from the
supply. The large current drawn from the supply may not cause harm to the motor due to its
rugged construction but causes a large line voltage drop, which in turn affects the operation
of other equipments connected to same line. Thus the starter is necessary for motors beyond
5 HP to limit the starting current to 2 to 3 times the full load current. These starters reduce
the voltage per phase applied to the stator resulting in limiting the current drawn by the
motor.
6.2.1 Stator Resistance Starter:
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In this starter, three equal resistances are connected in series with each phase of stator. These
resistances create a drop in voltage so as to apply reduced voltage to the stator. When the
motor attains rated speed, resistances are removed from the circuit. The handle controlling
the changeover contacts is automatically locked, so that it cannot be moved from run position
to start position. The stator has a no-volt coil and overload relay based on thermal contact
releasing mechanism.
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6.2.3 Autotransformer Starter:
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that it can be used only for slip ring induction motors as in squirrel cage motors, the rotor is
permanently short-circuited and no additional resistance can be inserted in the rotor circuit.
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Speed reversal of AC motors:
The three-phase voltage applied to the stator of the three- phase induction motor produces a
rotating magnetic field. The rotor of the induction motor runs in the direction of the rotating
magnetic field produced by the stator. To reverse the direction of the rotation, thus, the
stator field must be reversed.
The term rotating magnetic field signifies an equivalent system of pole pairs, rotatinfg at
synchronous speed. The poles on the stator are effectively produced by the three-phase
stator winding carrying three- phase currents. The rotating field produced by stator can be
reversed by reversing the phase sequence on the stator side. With the phase sequence of
supply as R-Y-B, and motor terminals also marked as R-Y-B, the direction of the motor can
be reversed by interchanging any two supply terminals.
6.3 Procedure:
1. Start a 3-phase induction motor. Note down the direction of motor rotation as clockwise/
anticlockwise.
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2. Switch off the supply. Interchange any 2 supply terminals. Note down the direction of
rotation in each case. Switch off the supply.
6.4 Observations:
Sr. No. Motor supply connections Direction (clockwise/ anticlockwise)
1 Normal
2 Interchanging R and Y terminals
3 Interchanging Y and B terminals
4 Interchanging B and R terminals
Table 6.1 Observation table for 3- phase induction motor direction reversal
6.5 Conclusions:
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EXPERIMENT NO.7
Load test on three-phase induction motor
7.1 Aim:
To perform load test on three-phase, squirrel cage induction motor and plot the performance
characteristics.
7.2 Apparatus Required:
2 AC Ammeter 1 0-5 A
3 AC Voltmeter 1 0-600 V
4 DC Ammeter 1 0-5 A
5 DC Voltmeter 1 0-300 V
6 Wattmeter 2 600 V, 5 A
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relative speed between rotating magnetic field and rotor. As per Lenz’s law, rotor rotates in
such a direction as to reduce relative speed. Hence, rotor rotates in the same direction as that
of rotating magnetic field, but never catches rotating magnetic field.
7.4 Circuit Diagram:
7.5 Procedure:
1. Connect circuit as per the circuit diagram.
2. Check that all the switches of lamp bank are off.
3. Switch on the supply and start the induction motor with DOL starter.
4. Record all the meter readings at no load.
5. Switch on the lamps in step and record the meter readings for every step.
6. Switch off the load, then the DOL starter and then supply.
NOTE: While taking the readings, if any of the wattmeters tends to deflect in negative
direction, switch off the supply and reverse the connections of that wattmeter (either by
changing pressure coil connections or by interchanging the current coil connections).
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7.6 Observations:
1
2
3
4
5
6
7.7 Calculations:
1. Readings for efficiency of DC generator at different load currents (Ig) are given as
follows:
Draw a graph of Ig vs. ηg from above readings. Use this graph for taking value of
generator efficiency ηg in step no. 5.
2. % Slip = [(Ns- N/ Ns) × 100]
3. Motor power factor = cos Ø = cos [tan -1 √3 {W1- W2} / (W1+W2)]
Note- Use the graph drawn in step 1 for taking value of generator efficiency ηg.
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7.8 Result Table:
1
2
3
4
5
6
7.9 Graphs:
1. Generator current Ig (X-axis) vs. Generator efficiency ηg (Y-axis) referring
calculation step number 1
2. Motor output power Po (X- axis) vs. % Motor efficiency ɳ (Y-axis)
3. Motor output power Po (X- axis) vs. Shaft torque T (Y-axis)
4. Motor output power Po (X- axis) vs. % Slip S (Y-axis)
5. Motor output power Po (X- axis) vs. Power factor cos Ø (Y-axis)
6. Motor output power Po (X- axis) vs. Speed N (Y-axis)
7.10 Conclusions:
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EXPERIMENT NO. 8
Performance characteristics and applications of single-phase motors
8.1 Aim:
To study the working, performance characteristics and applications of various single- phase
motors.
8.2 Single- phase induction motors:
This motor is more or less similar to a three-phase induction motor in construction except
that stator is provided with a single- phase winding and a squirrel–cage rotor. When fed from
a single-phase supply, its main winding produces a flux which is only alternating or pulsating
flux. Since pure rotating magnetic field with constant magnitude is not generated, single-
phase induction motor is not self-starting.
To make the motor self-starting, it is temporarily converted into a two-phase motor during
starting period. For this purpose the stator of a single- phase motor is provided with an extra
winding known as starting or auxiliary winding (in addition to main winding or running
winding). A centrifugal switch is sometimes used to cut out the auxiliary winding. The two
windings are 900 electrically apart and are connected in parallel. There is phase shift between
currents of both windings. Therefore, it will produce purely rotating magnetic field.
8.2.1 Split- phase induction motor:
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The main winding has low resistance but high reactance; whereas the starting winding has
high resistance but low reactance. The starting torque is nearly 1.5 times the full load torque
while maximum torque is 2.5 times the full load torque. It is used in washing machines,
blowers, food mixers, fans for air conditioners, etc.
8.2.2 Capacitor- start and run induction motor:
A) Capacitor used only for starting:
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In this type, start-capacitor is used in series with the start/ auxiliary winding and it eventually
gets cut off using a centrifugal switch once the motor starts and comes to the rated speed. The
run- capacitor is connected for best running performance and power factor improvement. It is
continuous rated while start- capacitor is short-time rated.
8.2.3 Shaded pole motor:
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It is basically a DC series motor excited with AC supply. The motor is similar in construction
as that of series motor except that poles are laminated and interpoles are provided. The field
winding and armature winding are connected in series, since direction of current in armature
and field is changing at same time the torque is unidirectional in nature. There is
compensated winding provided which is used to reactance voltage present in armature. The
no-load speed may be as high as 20,000 rpm unlike that of other motors. Therefore, it has
smaller physical size for a given capacity. It finds applications where light weight is
important and high operating speeds are desired such as mixers, portable drill and domestic
vacuum cleaner, etc.
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