SMPL Inspection Test Plan

Part Name:- POMMEL Customer:- KSSL Lot Size:- 15 Nos. Sample Size:- 15 Nos.

Part No.: - PIR Rev: - Die No.: - Date:- 16.09.2023

Drawing No:- 823-601-52-000-0 Drg. Rev:- ITP No. : Confidential

Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs.

1 1 2A (26.00) ± 0.20 25.80 26.20 Vernier Caliper 26.01 26.02 26.04 26.04 26.04 26.02 26.03 26.03 25.99 26.01 26.00 26.04 26.02 25.99 26.05 OK

2 2 3A Ø 12.0 ± 0.20 11.80 12.20 Standard Pin 11.97 11.98 11.98 11.95 11.99 11.98 11.97 12.01 11.97 11.99 11.97 11.96 11.95 11.99 11.97 OK

3 3 2A 1.50 ± 0.10 1.40 1.60 VMM By Sectioning 1.45 OK

4 4 2A R 3.0 ± 0.20 2.80 3.20 VMM By Sectioning 2.95 OK

5 5 2A R 10.0 ± 0.50 9.50 10.50 Profile Projector Match To Profile Template OK

6 6 2A 90° ± 30' 89°30' 90°30' Profile Projector Match To Profile Template OK

7 7 2A 0.50 ± 0.10 0.40 0.60 VMM By Sectioning 0.45 OK

8 8 2A 22.0 ± 0.20 21.80 22.20 Vernier Caliper 21.98 22.01 22.03 22.01 22.01 22.00 22.01 21.97 22.01 21.97 22.01 21.98 21.95 21.96 21.96 OK

9 9 2A (16.00) ± 0.20 15.80 16.20 Standard Pin 16.12 16.07 16.06 16.05 16.08 16.10 16.09 16.05 16.05 16.09 16.04 16.07 16.03 16.04 16.04 OK

10 10 2A Ø5.50 ± 0.10 5.40 5.60 Standard Pin 5.51 5.51 5.46 5.49 5.49 5.48 5.46 5.47 5.50 5.47 5.51 5.50 5.47 5.46 5.48 OK

11 11 2A M5 By Gauge OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

12 12 2A R10.0 ± 1.0 9.00 11.00 VMM 10.00 10.02 10.06 10.07 10.07 10.00 9.98 10.06 10.00 10.06 10.01 10.03 9.99 10.01 10.04 OK

13 13 2A 6.0 ± 0.10 5.90 6.10 VMM 5.97 6.00 6.01 6.00 5.97 6.02 5.98 5.97 5.96 5.99 5.97 5.96 6.02 5.97 6.00 OK

14 14 2A 20.50 + 0.10 20.50 20.60 Dial Indicator 20.60 20.55 20.53 20.59 20.55 20.58 20.56 20.60 20.60 20.54 20.56 20.58 20.52 20.54 20.58 OK

15 15 1B 9.60 +0.10 9.60 9.70 Profile Projector Match To Profile Template OK

16 16 1B 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

17 17 1B R21.0 ± 1.0 20.00 22.00 Profile Projector Match To Profile Template OK

18 18 1B 11.0 ± 0.20 10.80 11.20 Profile Projector Match To Profile Template OK

19 19 1B 10.0 ± 0.20 9.80 10.20 Profile Projector Match To Profile Template OK

20 20 1B R26.00 ± 1.0 25.00 27.00 Profile Projector Match To Profile Template OK

21 21 1B R1.50 ± 0.20 1.30 1.70 VMM By Sectioning 1.45 OK

22 22 1B R3.0 ± 0.20 2.80 3.20 VMM By Sectioning 2.95 OK

23 23 1B 16.0 ± 0.20 15.80 16.20 Vernier Caliper 16.04 16.04 16.01 16.05 16.01 16.01 16.01 16.03 16.02 16.04 16.04 16.04 16.02 16.04 16.02 OK

24 24 1B 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

25 25 2B 31.0 ± 0.30 30.70 31.30 Profile Projector Match To Profile Template OK

26 26 2B 16.0 ± 0.20 15.80 16.20 Profile Projector Match To Profile Template OK

Page 1 of 3
 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
27 27 2B 12.50 ± 0.20 12.30 12.70 Profile Projector Match To Profile Template OK

28 28 2B 17.0 ± 0.20 16.80 17.20 Dial Indicator 17.00 17.00 16.97 17.01 16.98 17.00 16.95 16.98 16.98 16.97 17.01 16.98 17.02 16.97 17.00 OK

29 29 2B 11.0 ± 0.20 10.80 11.20 Profile Projector Match To Profile Template OK

30 30 2B 23.50 ± 0.20 23.30 23.70 Profile Projector Match To Profile Template OK

31 31 2B 7.80 + 0.10 7.80 7.90 Standard Pin 7.85 7.88 7.87 7.86 7.84 7.87 7.87 7.87 7.85 7.86 7.88 7.88 7.84 7.84 7.87 OK

32 32 2B 7.0 ± 0.20 6.80 7.20 Dial Indicator 7.01 7.01 7.00 6.96 6.98 6.99 7.05 7.01 7.05 7.03 6.96 7.03 6.96 6.97 7.05 OK

33 33 2B 9.50 ± 0.10 9.40 9.60 Profile Projector Match To Profile Template OK

34 34 2B (2.50) ± 0.10 2.40 2.60 Dial Indicator 2.49 2.47 2.52 2.49 2.47 2.46 2.49 2.53 2.50 2.51 2.50 2.48 2.45 2.50 2.51 OK

35 35 2B 12.70 + 0.10 12.70 12.80 Dial Indicator 12.74 12.75 12.74 12.73 12.74 12.74 12.73 12.72 12.73 12.74 12.75 12.73 12.75 12.73 12.73 OK

36 36 2B Ø 12.0 ± 0.20 11.80 12.20 Standard Pin 12.08 12.10 12.05 12.08 12.06 12.04 12.08 12.05 12.11 12.05 12.09 12.09 12.04 12.10 12.03 OK

37 37 2B 4.0 ± 0.10 3.90 4.10 Dial Indicator 4.04 3.98 4.04 4.00 4.01 4.01 4.02 4.03 4.03 3.99 4.02 4.05 4.04 4.00 4.03 OK

38 38 3B 5.50 + 0.10 5.50 5.60 Dial Indicator 5.57 5.58 5.55 5.55 5.54 5.54 5.58 5.58 5.57 5.57 5.58 5.56 5.54 5.53 5.57 OK

39 39 3B 3.0 + 0.10 3.00 3.10 Trimos 3.05 3.03 3.05 3.03 3.05 3.07 3.04 3.02 3.05 3.06 3.02 3.07 3.04 3.05 3.03 OK

40 40 3B 26.0 ± 0.20 25.80 26.20 Vernier Caliper 26.07 26.02 25.99 26.02 26.05 26.08 26.00 25.99 26.02 26.07 26.06 26.02 25.99 26.04 26.05 OK

41 41 3B 12.0 + 0.10 12.00 12.10 Vernier Caliper 12.06 12.03 12.04 12.06 12.06 12.07 12.08 12.06 12.05 12.08 12.05 12.06 12.04 12.08 12.06 OK

42 42 3B 10.20 ± 0.10 10.10 10.30 Profile Projector Match To Profile Template OK

43 43 3B M4 By Gauge OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

44 44 4B R3.0 ± 0.20 2.80 3.20 Profile Projector Match To Profile Template OK

45 45 4B R5.0 ± 0.50 4.50 5.50 Profile Projector Match To Profile Template OK

46 46 4B R1.50 ± 0.20 1.30 1.70 Profile Projector Match To Profile Template OK

47 47 4B R1.50 ± 0.20 1.30 1.70 Profile Projector Match To Profile Template OK

48 48 4B 11.90 -0.10 11.80 11.90 Vernier Caliper 11.84 11.85 11.83 11.87 11.86 11.86 11.82 11.84 11.84 11.84 11.83 11.84 11.87 11.86 11.83 OK

49 49 4B R1.50 ± 0.20 1.30 1.70 Profile Projector Match To Profile Template OK

50 50 4B R1.50 ± 0.20 1.30 1.70 Profile Projector Match To Profile Template OK

51 51 4B R1.50 ± 0.20 1.30 1.70 Profile Projector Match To Profile Template OK

52 52 4B 8.0 ± 0.20 7.80 8.20 Profile Projector Match To Profile Template OK

53 53 4B Ø5.0 ± 0.10 4.90 5.10 Standard Pin 5.03 5.04 5.00 4.99 5.01 4.99 5.00 5.02 4.99 4.99 5.00 5.00 5.02 4.99 5.05 OK

54 54 4B R12.0 ± 1.0 11.00 13.00 Profile Projector Match To Profile Template OK

55 55 4B 10.50 ± 0.20 10.30 10.70 Profile Projector Match To Profile Template OK

Page 2 of 3
 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
56 56 2C 45° ± 30' 44°30' 45°30' Profile Projector Match To Profile Template OK

57 57 2C 10.0 ± 0.20 9.80 10.20 Profile Projector Match To Profile Template OK

58 58 3C Hardness 400 HV 450 HV Hardness Testing M/C 415 422 427 431 435 OK

Phosphate To
59 59 3A Specn. Visual OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
JSS:0465-01-1988

Visual Inspection :- Found Satisfactory

Note:- Critical, Major & Minor characteristics are not mentioned on the drawing

Total Accepted Qty : - 15 Nos

Examiner Supervisor (D.G.M. - QC)

Page 3 of 3