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Broc - en - Uni Material and Color Overview - Web

This document provides an overview of different materials and colors that can be used for belts. It details various polyoxymethylene (POM) and polypropylene (PP) materials, listing their densities, available colors, and descriptions of their properties and common applications.

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Sybille Anibe
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0% found this document useful (0 votes)
16 views

Broc - en - Uni Material and Color Overview - Web

This document provides an overview of different materials and colors that can be used for belts. It details various polyoxymethylene (POM) and polypropylene (PP) materials, listing their densities, available colors, and descriptions of their properties and common applications.

Uploaded by

Sybille Anibe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EN

uni Material
and Color Overview

www.ammeraalbeltech.com
Colors and Materials

LB Light Blue Y Yello G Grey

B Blue O Orange DG Dark Grey

DB Dark Blue BR Brown EG Extra Grey

P Purple T Tan K Black

D Red I Ivory N Natural

DD Dark Red W White

DE Dark Green LG Light Grey

Density
Material Color Description
g/cm3

POM 1.41 POM is a thermoplastic material with very good mechanical and thermal
properties. The material can also be characterized by great strength,
stiffness and dimensional stability. POM is resistant to a wide selection
of chemicals. POM has good bearing qualities, low coefficient of friction
and good resistance to wear.

POM-D 1.41 B P D DE Y O BR POM polymers with self­-lub­ri­cating components.

T W LG G DG K N

POM-DI 1.41 B P D DE Y O BR POM polymers with self-lubricating components and improved impact
resistance.
T W LG G DG K N

POM-DK 1.41 O K Y B POM-DK is a reinforced POM polymer designed for applications where
high wear resistance is needed and/or high conveyor speeds are
required. The material is typically used for wear parts on sideflexing
belts or in applications where very high wear resistance is required.

POM-LF 1.41 B P D DE Y O BR POM polymers with improved self-lubricating components.

T W LG G DG K N

POM-SLF 1.41 B P D DE Y O BR POM polymers with self-lubricating additives to ob­tain the lowest possible
coefficient of friction.
T W LG G DG K N

POM-NL 1.41 B P D DE Y O BR POM polymers with no lubricant suitable for applications where one
wants to ensure that lubricity is not interferring with either the product
T W LG G DG K N
adhesion bonding or alterring the chemical nature of the product.
Density
Material Color Description
g/cm3

POM-DAS 1.40 B Y O LG G K Antistatic POM with self-­lub­ri­cating components is used in applications


where you want to avoid build-up of the surface static electricity.
POM-DAS is normally used for manrider belts avoid to discomfort due
to static electricity; it can also be used in applications where sticking of
products must be avoid. Eg. products wrapped in plastic foil.

POM-NLAS 1.41 B Y O LG G K A non-lubricated antistatic POM, used in applications where static


electricity must be avoid, due to human comfort, but where lubricants
must be avoid, due to specific processes.

POM-S 1.39 B P D DE Y O BR POM polymers that contain low noise components, mainly used for the
new uni Snap Link® without pins.
T W LG G DG K N

POM-SI 1.40 B P D DE Y O BR High impact-resistant POM polymers that contain low noise components,
mainly used for the new uni Snap Link® without pins.
T W LG G DG K N

POM-SX 1.44 B W POM polymers with self-lubricating components. POM-SX will be the right
solution where lower friction, higher load and lower noise (com­pared to
standard POM) are required. POM-SX will mainly be used for high load
capacity uni Snap Link® without pins.

Please note that POM-SX blue is not according to the standard color quality for
blue. Small variations may occur.

POM-EC 1.39 K Electrically conductive POM is normally used in explosive areas where
sparks and static must be avoided, such as areas with filling aerosol,
camping gas, or the like. uni-chains standard EC holds a surface
resistivity < 1 x 106 Ohm according to IEC 60093/ASTM D257.

POM-MD 1.47 B D POM-MD is a metal detectable polyoxymethylene, which mainly are used
for belts to increase food safety. Possible belt breakages might lead to
product contamination, which can be detected by use of this material.

POM-XRD 1.75 D N POM-XRD is an X-ray detectable polyoxymethylene, which mainly are


used in belts to increase food safety. Possible belt breakages might lead
to product contamination, which can be detected by use of this material.
POM-XRD is especially suitable for products were the food packaging is
metalliferous, like tinfoil and metal lids.

Density
Material Color Description
g/cm3

PP 0.91 B P D DE Y O T Polypropylene is a thermoplastic material with very good chemical


resistance properties. PP is an economical material for applications with
W LG G K N
high temperatures.

PP-I 0.91 B P D DE Y O T Polypropylene with improved impact resistance and improved properties
at low temperatures. Use of PP-I in hot water should be avoided.
W LG G K N

PP-MI 0.97 DB DD PP-MI is a metal detectable polypropylene, which mainly are used for belts
to increase food safety. Possible belt breakages might lead to product con-
tamination, which then can be detected by use of this material.

PP-HW 0.90 LB B W PP-HW is a polypropylene which contains additives that reduce


decomposition of olefinic material over time due to oxidization caused
by metal ions in hot water applications like blanchers and cookers.

PP-AR 1.14 B W LG K N A glass filled homopolymer that is an acid resistant material which is used
where very high chemical resistance is required.

PP-FREC 1.22 K PP-FREC is a polypropylene based compound with both flame retardant
and electrically conductive properties. The material holds a surface
resistivity of 1 x 103 Ohm according to IEC60093/ASTM D257 and it is
V0 rated according to UL94 at 3.2 mm.
Density
Material Color Description
g/cm3

PE 0.96 B P D DE Y O T Polyethylene is used in low temperature applications and where high


impact resistance is required.
W G K N

PE-I 0.95 B P D DE Y O T Polyethylene with improved impact resistance.

W G K N

PE-MI 1.02 DB PE-MI is a metal detectable polyethylene, which mainly are used in belts
to increase food safety. Possible belt breakages might lead to product con-
tamination, which can be detected by use of this material.

Density
Material Color Description
g/cm3

PBT 1.31 LG N PBT is a polybutylene terephthalate material. This material has good
friction and wear properties as well as excellent hardness and stiffness.

PBT-GR 1.45 K N Glass reinforced polyester is a material with an extremely high resistance
to wear and heat.

Density
Material Color Description
g/cm3

PA6-FR 1.16 N Flame retardant polyamide is a fire restricting material used in


surroundings where there is a danger of the chain being ignited. The
PA6-FR material is rated as V-0 which is the best classification according
to UL 94 standard to avoid burning.

PA6 1.13 B D O T W LG K Polyamide PA6 is a thermoplastic material. The combination of mechanical


properties and chemical resistance makes this material suitable for many
N
applications. Polyamide has a high resistance to wear and dynamic loads.
This material is primarily used for sprockets.

PA6-GF 1.28 B K This polyamide is reinforced with glass fiber. PA6-GF will be the right
solution where higher stiffness and higher strength are required,
com­pared to standard polyamide. The combination of mechanical
properties and chemical resistance makes this material suitable for many
applications. Polyamide has a high resistance to wear and dynamic
loads. Polyamide also has a larger working temperature range.

PA6.6 1.13 B D O G DG W K Polyamide PA6.6 is a thermoplastic material with many fine proper­ties.
The material has a high resistance to wear, high strength and great
N
stiffness. Furthermore, polyamide has a wide temperature range.

PA6.6-H 1.14 B D W N PA6.6-H is a polyamide with the same properties as PA6.6. PA6.6-H
improves upon PA6.6 in applications where higher temperature resistance
is needed (e.g. shrink tunnels).

PA6.6-GFH 1.35 B O K PA6.6-GFH is a special heat-stabilized polyamid PA6.6 with glass fiber
reinforcement. The base material is still the PA6.6 with its important
properties, as high strength and great stiffness. The base material has a
high resistance to wear, and the glass fiber contributes to increase these
properties. The unique PA6.6-GFH is heat resistant, and thus especially
suitable for applications that are exposed to strong heat for extended
time periods.

Note: PA materials will absorb water in wet environments which will cause expansion of the
dimension with approx. 1-2 %, depending on the temperature level and the humidity of the air.
This is valid for all polyamide variations.
Density
Material Color Description
g/cm3

PVDF 1.78 N Polyvinylidenfluoride is characterized by an especially high chemical


resistance. Furthermore, PVDF has high wear re­sistance and good
fric­tion properties.

Density
Material Color Description
g/cm3

PC 1.20 N Polycarbonate is characterized by being extremely impact resistant, even


at low temperatures. The natural colour of PC is grey.

Density
Material Color Description
g/cm3

POX-FREC 1.34 K POX-FREC is a relatively strong material with both flame retardant and
electrically conductive properties. The material holds a surface resistivity
of 1 x 103 Ohm according to IEC60093/ASTM D257 and it is V0 rated
according to UL94 at 3 mm.

Several products made of POX-FREC are B1 fire rated according to DIN


4102.

POX-FR 1.15 B D O W EG K POX-FR is flame retardant material with high strength and very good
wear resistance. The POX-FR material is B1 fire rated according to DIN
4102, for some products.

Density
Material Color Description
g/cm3

NBWR 1.22 B Y W K NBWR is material with extremely high impact strength and very good
wear resistance. The material is resistant towards UV light and ozone
cracking, which makes it suitable for outdoor applications. NBWR is a
very good noise-absorbing material as well.

UV-
Description
additives

UV-A/B The UV-A/B stabilizer is an additive recommended for plastic materials


used for outdoor applications. The UV-A/B stabilizer is able to protect
materials against direct sunlight, is FDA approved and will increase the
lifetime of plastic materials. The UV-A/B stabilizer is available for the
most common materials such as POM, PP and PE.

UV-C This UV-C stabilizer is specially developed for applications that are expo-
sed to UV-C light. The special UV-C lights are used in the meat industry,
where UV-C light is served to kill bacteria and microbes. The UV-C stabi-
lizer holds an FDA approval and will increase the lifetime of the plastic
material. This solution is only available in combination with POM
material.
Expansion due to water absorption
All plastic materials absorb water from the surroundings, but very often it is not a major factor, except when dealing with
Nylon (PA) material. With Nylon there can be a considerable change in dimension depending on the environment where
the part is placed. The absorption of water causes the plastic part to swell and thus leads to a volume increase. The chart
below shows the dimensional expansion of different materials due to moisture absorption (ISO 62 / ASTM D570 is based
on changes in mass).

Water Absorption Linear Dimensional Expansion


ISO 62 / ASTM D570 Water Absorption
Code Equilibrium Saturation Equilibrium Saturation
23°C / 50% RH 23°C 23°C / 50% RH 23°C
(%) (%) (%) (%)

PP 0.02 0.03 0.01 0.01

PE 0.02 0.03 0.01 0.01

POM 0.22 0.8 0.1 0.37

PA6 2.8 8 – 10 1.05 3 – 3.8

PA6.6 2.5 7 – 8.5 0.95 2.7 – 3.2

PA6.6-GFH 2.0 6.0 0.8 2.36

PBT 0.2 0.5 0.09 0.22

PBT-GR 0.15 0.4 0.07 0.19

NBWR 0.2 0.6 0.08 0.24

Please note that the expansion shown above does not necessarily translate into belt/chain dimensions as there are many other factors involved.

Expansion due to temperature

Coefficient of linear thermal expansion between 23 and 55 °C

mm in
Material
(m x °C) (ft x °F)

POM 0.12 0.0008

PP 0.13 0.0009

PE 0.18 0.0012

PA6/PA6.6 0.11 0.0007

PBT 0.11 0.0007

ΔL = L x ec x (T2 - T1)

ΔL: Length/width expansion, mm (in)


L: Length/width of belt at temperature T1, m (ft)
T2: Working temperature, °C (°F)
T1: Start temperature, 23°C (73.4°F)
ec: Coefficient of linear thermal expansion. See table above.
Friction
Values provided in the tables below are dynamic coefficient of friction under clean conditions. Values will normally be
0.1 to 0.2 higher at the starting moment.

PE PE Lubricated PE Lubricated PA Stainless steel Stainless steel


Material
Dry Wet Dry Dry Dry Wet
POM-NL 0.20 0.15 0.12 0.22 0.25 0.21

POM-D 0.19 0.14 0.12 0.21 0.24 0.20

POM-LF 0.18 0.13 0.12 0.20 0.23 0.19

POM-SLF 0.17 0.12 0.12 0.19 0.22 0.18

POM-SX 0.15 0.10 0.11 0.17 0.20 0.16

PP 0.25 0.20 0.15 0.28 0.30 0.27

PP-AR 0.26 0.22 0.18 0.28 0.32 0.27

PE 0.25 0.20 0.15 0.22 0.25 0.20

PA6/6.6 0.20 n/a 0.15 0.22 0.30 n/a

PA6.6-GFH 0.26 n/a 0.18 0.24 0.30 n/a


Compounds and Polymer Materials
Temperature range
Polymers and compounds in atmospheric air Load index1) Food Grade5)
C F

POM – Polyoxymethylene (D, DI, LF, LFI, SLF, SLFI, S, SI, SX and NL) -40 to 90 -40 to 194 100 

POM DK – Wear-resistant polyoxymethylen -40 to 90 -40 to 194 100 -

POM DAS and NLAS – Antistatic polyoxymethylene -40 to 90 -40 to 194 100 -

POM EC – Electrically conductive polyoxymethylene -40 to 90 -40 to 194 60 -

POM MD – Metal detectable polyoxymethylene -40 to 90 -40 to 194 100 

POM XRD – X-ray detectable polyoxymethylene -40 to 90 -40 to 194 100 

PP – Polypropylene2) 3) 1 to 104 34 to 219 50 

PPI – Impact-resistant polypropylene -10 to 80 14 to 176 40 

PPMI – Metal-detectable polypropylene -10 to 80 14 to 176 35 

PPHW – Hot water polypropylene 1 to 104 34 to 219 50 

PP AR – Acid resistance and glass-filled polypropylene 1 to 104 34 to 219 50 -

PP-FREC – Flame retardant and electrical conductive polypropylene 1 to 104 34 to 176 30 -

PE – Polyethylene -50 to 80 -58 to 176 40 

PE I – High impact resistant polyethylene -50 to 80 -58 to 176 30 

PEMI – Metal-detectable polyethylene -50 to 80 -58 to 176 30 

PBT – Polyester4) -40 to 100 -40 to 212 - 

PBT GR – Glass-reinforced polyester4) -40 to 125 -40 to 257 70 -

PA6 – Polyamide -40 to 120 -40 to 248 100 

PA6 GF – Glass-filled polyamide -40 to 120 -40 to 248 100 -

PA6.6 – Polyamide -40 to 140 -40 to 284 100 

PA6.6 H – Heat-stabilized polyamide -40 to 160 -40 to 320 100 -

PA6.6 GFH – Glass-filled and heat-stabilized polyamide -40 to 180 -40 to 356 100 

PA FR – Flame-retardant polyamide -40 to 120 -40 to 248 90 -

PVDF – Polyvinylidenfluoride -40 to 100 -40 to 212 100 

PC – Polycarbonate -20 to 130 -4 to 266 50 -

POX-FREC – Flame retardant and electrically conductive material -30 to 110 -40 to 230 65 -

POX-FR – Flame retardant material -40 to 125 -40 to 257 100 

NBWR – High impact and wear-resistance material -30 to 80 -22 to 176 30 

1)
The load indexation values are only indicative, the geometry of the items will also have an effect. Load index is for 23 °C 50%RH.
2)
Avoid impact below 8 °C (46.4°F)
3)
Dry. In wet hot applications use PPHW
4)
Max. temperature in water 60 °C (140°F)
5)
Not all colors are tested according to EC1935
Elastomer Materials
Hardness Temperature Range
Density Attachment to
Code Type Color FDA
g/cm3 Base Link
Shore A Shore D C F

00K TPE-O Black 0.97 55 - -40 to 100 -40 to 212 - Mechanical

01N TPE-V Natural 0.93 64 - -40 to 125 -40 to 257  Mechanical

01K TPE-V Black 0.93 64 - -40 to 125 -40 to 257  Mechanical

03N TPE-S Natural 1.19 60 - -40 to 80 -40 to 176  Co-molding

03K TPE-S Black 1.19 60 - -40 to 80 -40 to 176  Co-molding

03W TPE-S Black 1.19 60 - -40 to 80 -40 to 176  Co-molding

03B TPE-S Blue 1.19 60 - -40 to 80 -40 to 176  Co-molding

04N TPE-A Natural 1.00 - 25 -40 to 80 -40 to 176 - Mechanical

04K TPE-A Black 1.00 - 25 -40 to 80 -40 to 176 - Mechanical

04W TPE-A White 1.00 - 25 -40 to 80 -40 to 176 - Mechanical

05I TPE-U Ivory 1.19 85 - -40 to 80 -40 to 176  Mechanical

05K TPE-U Black 1.19 85 - -40 to 80 -40 to 176  Mechanical

06N TPE-O Natural 0.94 - 40 -40 to 70 -40 to 158 - Mechanical

06K TPE-O Black 0.94 - 40 -40 to 70 -40 to 158 - Mechanical

09N TPE-V Natural 0.97 55 - -40 to 125 -40 to 257 - Mechanical

09K TPE-V Black 0.97 55 - -40 to 125 -40 to 257 - Mechanical

10W TPE-U White 1.22 - 60 -30 to 80 -22 to 176  Mechanical

10K TPE-U Black 1.22 - 60 -30 to 80 -22 to 176  Mechanical

10B TPE-U Blue 1.22 - 60 -30 to 80 -22 to 176  Mechanical

11N TPE-S Natural 1.10 30 - -40 to 80 -40 to 176  Co-molding

11K TPE-S Black 1.10 30 - -40 to 80 -40 to 176  Co-molding

11B TPE-S Blue 1.10 30 - -40 to 80 -40 to 176  Co-molding

12K TPE-S FR 1) Black 1.12 60 - -40 to 104 -40 to 219 - Co-molding

13N TPE-U Transparent 1.07 75 - -30 to 70 -22 to 158  Mechanical

13B TPE-U Blue 1.07 75 - -30 to 70 -22 to 158  Mechanical

21N TPE-S Natural 1.13 86 - -40 to 104 -40 to 219  Co-molding

21K TPE-S Black 1.13 86 - -40 to 104 -40 to 219  Co-molding

21G TPE-S Black 1.13 86 - -40 to 104 -40 to 219  Co-molding


1)
FR = Flame Retardant

GELS RUBBERS PLASTICS

Shore A

0 10 20 30 40 50 60 70 80 90 100

Shore D

10 22 45 60 75

Rubber Car Tire Skateboard Golf Hard


Band Tread Wheel Ball Hat
Steels and cast Iron
Werkstoff no.

FDA / EC1935

sustainability
AISI or DIN

Steel type

Magnetic
Recommended

Stainless
Temperature Range

C F

Stainless
1.4305 303 N* -70 to 430 -94 to 806 Y ++
Austenitic

Stainless
1.4301 304 N* -70 to 430 -94 to 806 Y ++
Austenitic

Stainless
1.4404 316 N* -70 to 430 -94 to 806 Y +++
Austenitic

Stainless
1.4016 430 Y -70 to 430 -94 to 806 N ++
Ferritic

Hardened
1.0503 1045 Y -70 to 430 -94 to 806 N -
Carbon Steel

1.0122 St37-2 Carbon Steel Y -70 to 500 -95 to 930 N -

1.0570 St52-3 Carbon Steel Y -70 to 500 -95 to 930 N -

0.6025 GG-25 Cast Iron Y -20 to 250 -4 to 480 N -

* Machined items can be weak magnetic (AISI 316 will remain almost nonmagnetic in many cases).
Composition (Weight %)
Werkstoff no.

Molybdenum

Manganese
AISI or DIN

Chromium
Steel type

Phosphor
Max/min

Nitrogen
Sulphur

Silicone
Carbon

Copper
Nickel

Mo

Mn

Cu
Cr

Ni

Si
N
C

S
Stainless min - 17 8 - - - 0.15 - - -
1.4305 303
Austenitic max 0.1 19 10 - 2 0.045 0.35 0.1 1 1

Stainless min - 17 8 - - - - - - -
1.4301 304
Austenitic max 0.07 19.5 10.5 - 2 0.045 0.015 0.1 1 -

Stainless min - 16.5 10 2 - - - - - -


1.4404 316
Austenitic max 0.07 18.5 13 2.5 2 0.045 0.015 0.1 1 -

Stainless min 0.16 12 - - - - - - - -


1.4021 420
Martensitic max 0.25 14 - - 1.5 0.04 0.015 - 1 -

Stainless min - 16 - - - - - - - -
1.4016 430
Ferritic max 0.08 18 - - 1 0.04 0.015 - 1 -
Hardened min 0.42 - - - 0.5 - - - - -
1.0503 1045 Carbon
Steel max 0.5 0.4 0.4 0.1 0.8 0.045 0.045 - 0.045 -

Carbon min - - - - - - - - - -
1.0122 St37-2
Steel max 0.17 - - - 1.4 0.045 0.045 0.009 - -

Carbon min - - - - - - - - - -
1.0570 St52-3
Steel max 0.2 - 0.3 0.08 1.6 0.035 0.035 - 0.5 -

min 3.0 - - - 0.5 0.5 - - 1.5 -


0.6025 GG-25 Cast Iron
max 3.5 - - - 1 0.7 0.15 - 2.5 -

C: Carbon is a harmful component in all non-martensitic S: Sulphur is definitely unwanted with respects to the
stainless steels, is should be kept as low as possible. corrosion resistance; it can bond with manganese
For martensitic steels that are hardened, high carbon and form manganese sulfide (MnS), which is very
content will give a high surface hardness. corrosive. But MnS will make the steel short-chipped
Cr: Chromium will together with the surrounding and give it better machine processing properties.
oxygen, create the invisible passive layer, which is E.g. is AISI 303 much easier to machine than AISI
the hallmark for stainless steels. It also adds to the 304, but it is not near as corrosion resistant.
yield strength and heat resistance, so in general N: Nitrogen is a high valuable element regarding
will high chromium content give a better corrosion corrosion resistance; even in very low quantities it has
and heat resistance, plus higher yield strength. significant positive effects. The adding of nitrogen in
Ni: Nickel toughens the steel and increase the resistance the steel manufacturing is a very difficult process.
against stress corrosion cracking. Si: Silicone is like manganese a pollutant in most cases;
Mo: Molybdenum increases the corrosive resistance, it does not have any greater effect on the corrosive
especially in environments with low pH values. characteristics.
Furthermore is it a contributor to the passive Cu: Copper is an element, which will increase the
layer, even better than chromium. corrosion resistance in anaerobic and acidic
Mn: Manganese is in most cases a pollutant, but for environments.
some steels it is used as a cheap replacement for Pitting corrosion is the most common type of corrosion in
nickel. application where Ammeraal Beltech Modular’s products
P: Phosphor is an unwanted contaminant with negative will be present. Based on an empirical equation can the
effects regarding corrosion resistance, hence is should corrosion resistance be determined by the PREN (Pitting
be kept as low as possible. Resistance Equivalent Number) – The higher PREN, the
better corrosion resistance.
PREN = 1 x %Cr + 3.3 x %Mo + 16 x %N
Local Contacts

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[email protected] [email protected] Global Headquarters:
Seamless Belts

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Fabrication & Service

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Date: 07.2019

... and 150 more service contact points at www.ammeraalbeltech.com

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