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Valve order No.: 10300 Date: 28/01/2018 Page 1 of 20

Cargo tank Safety valves & Flame protection equipment

Pressure-vacuum valves VAPV 1225 series

MAINTENANCE -
MANUAL NO.: 90005-0001

Shipyard: NOTE:

New-building No.: THIS MANUAL IS GENERAL FOR THE IN-LINE

PRESSURE-VACUUM VALVES OF THE VAPV 1225
SERIES AND DOES NOT CONTAIN ANY PROJECT
IMO No.: SPECIFIC INFORMATION, BUT SERVES THE
PURPOSE OF CERTIFICATION ONLY.
IMO type: ALL PROJECT SPECIFIC MANUALS WILL BE
PRODUCED EXACTLY AS THIS EXAMPLE, BUT
Equipment: PROPERLY FILLED IN WITH PROJECT SPECIFIC
INFORMATION LIKE SIZE, MATERIALS, SETTING
ETC.
Valve order No.:
Certificate No.:

BAY Valves ApS, are pleased to have delivered the latest generation state of the art equipment according to the
specification as follows.

For easy reference to the mandatory Rules and Regulations that have been used to determine the specific design
and size of equipment, please look at the following pages where the applicable ones have been marked.
Exact calculations are likewise in-cooperated in this document where appropriate.

Should you have any questions, or require further information related to our delivery or any other cargo tank
ventilation issue, please do not hesitate to contact the undersigned or our office, and we will be pleased to assist
you.

Best regards,
BAY Valves ApS

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Index
Index .............................................................................................................................................................................................2
Rules & Regulations ...................................................................................................................................................................3
Questionnaire .....................................................................................................................................................................4
Equipment design.......................................................................................................................................................................5
CONTROL VALVES INERT GAS .............................................................................................................................5
Straight mounted In-line Breather pressure valve........................................................................................................5
Piping lay-out .....................................................................................................................................................................6
Pressure drop calculation .................................................................................................................................................6
Test report ..........................................................................................................................................................................6
INSTALLATION OF VAPV 1225 PRESSURE SIDE SAFETY VALVE...............................................................7
Installation instructions .............................................................................................................................................................7
OPERATION OF VAPV 1225 PRESSURE SIDE SAFETY VALVE .....................................................................8
Valve characteristic.....................................................................................................................................................................8
Valve description ...............................................................................................................................................................8
Product evaluation according to ISO 15364 ....................................................................................................................... 12
Quick guide. .................................................................................................................................................................... 12
ISO ordering information.................................................................................................................................................. 13
Installation instructions ................................................................................................................................................. 14
Operating instructions ................................................................................................................................................... 14
Check-lift ......................................................................................................................................................................... 14
Pressure- and vacuum side valve ........................................................................................................................ 14
Maintenance ............................................................................................................................................................................. 14
Corrosion protection system............................................................................................................................................. 15
Valve internal ....................................................................................................................................................................... 16
Valve item list ...................................................................................................................................................................... 17
Marking ..................................................................................................................................................................................... 18
Ordering spare-parts – just return this page ....................................................................................................................... 19
Contact ...................................................................................................................................................................................... 20

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Rules & Regulations

1.1 System Design.

✓ SOLAS 74 chapter II-2 REG 59

Venting, purging, gas-freeing and ventilation.

✓ IMO MSC/CIRC 731

Revised factors to be taken into consideration when designing cargo tank venting and
gas-freeing arrangements.

✓ USCG CFR 46 part 39 –Vapour control system.

ISO 15364:2000
Ships and marine technology – Pressure/vacuum valves for cargo tanks.

ADNR 2003
Transport of Hazardous Material / Dangerous Goods on the river Rhein.

1.2 Test Standards

IMO MSC/CIRC 677

Revised standards for the design, testing and locating of Devices to prevent the Passage
of Flames into cargo tanks in tankers.

IMO MSC/CIRC 1009

Amendments to the revised standards for the design, testing and locating of Devices to
prevent the Passage of Flames into cargo tanks in tankers.

CEN European Standard EN 12874

Flame arresters – Performance requirements, test methods and limits for use.

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Questionnaire
According to SOLAS 74 II Reg. 59 a system for cargo tank ventilation can be either a common or an individual
one which in both cases has to be protected by a Device to prevent the passage of flame as specified in IMO
MSC/Circ 677/1009.

A common system consists of a branch line from each cargo or slop tank connected to a common venting line.

An individual system is equipped with approved equipment on each tank in order to secure full flow capacity,
breathing capabilities and full cargo segregation.

The system in question has been either informed or estimated as having the following characteristic:
INFORMED ESTIMATE INFORMED ESTIMATE
IMO Designation Cargo tanks -
Cargo Gas-group IIA Slop tanks -
MESG 0,90 Other tanks
USCG VCS YES Gas-freeing covers -
Common YES Gas freeing blower IGS
Individual YES Setting – pressure 1400 mm wg
Cargo Segregation NO Setting Vacuum 350 mm wg
Loading rate Material Ductile CI
Un-loading rate Flange DIN PN 10
Classification DNV
Paint To be confirmed by the yard

Please feel free to return this page only, which will be identified by the quotation No. listed at the top of
the page. For corrections or comments just mark with- or in writing in the text box below.

IMO Designation: III II I Cargo segregation:

Gas Group: IIA IIB IIC Loading rate:
MESG: 0.90 0,65 0,50 Un-loading rate:
Setting Pressure: Cargo Density:
Setting Vacuum: USCG VCS: Yes/No
Flange standard: Gas freeing blower: N m3/h
Material:

Comments:

Please change accordingly:

Date: Name: Company:

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Equipment design

CONTROL VALVES INERT GAS

Straight mounted In-line Breather pressure valve

TAG No. PV 5241501 – PV 5241514

Units: 14
Size Inlet: DN 200 (8")
Size Outlet: DN 200 (8")
Flange standard: ASME B 16.5 150 RF

Material-Housing: Carbon Steel AISI 1040

Material-Inner parts: Stainless steel AISI 316 Ti
Setting – Pressure: 0,098 barG
Setting – Vacuum: NA
Size: 200

Flow rate -pressure: 2020 Sm3/h

Capacity – SOLAS: -
Capacity 3500 Sm3/h @ 0,135 barG
Flow rate -vacuum: NA
Vacuum Capacity: NA

Flow curve -pres 90005-1225-200-010

Flow curve - vac NA
Drawing: 90015
Features: Automatic pressure control
Test standard: ISO 15364:2016 / API 2000 / -

High-end features: Check-lift on pressure.

Exchangeable wear parts.

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Piping lay-out

See drawing in PDC – Pressure Drop Calculation Scheme

Pressure drop calculation

See separate scheme (Pressure drop calculation are not within the standard scope of supply and therefore it does
not form part of this manual)

Test report

Please, make a request at our office

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INSTALLATION OF VAPV 1225 PRESSURE SIDE SAFETY VALVE

Installation instructions
The device has to be installed vertically on a flange and pipe size matching the one on the valve. Please observe
SOLAS 74 (2000) Part 2-II Reg. 59 for installation requirement relating to the vessel and other equipment.

Please observe great care when installing the valves, that the top of the valve containing disc, magnet
housing and vacuum side check lift are not in any way bend or touched by crane wire etc. during
transportation and final installation.

NOTE: Flange marked TANK is to be connected to the piping system from the cargo tanks
.

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OPERATION OF VAPV 1225 PRESSURE SIDE SAFETY VALVE

NOTE:

The valve operates automatically and relieves the over pressure when loading of the cargo tanks
takes place or there is a pressure change due to a change in temperature

Valve characteristic
Valve description

The following drawing No. 90005 shows the complete pressure valve that automatically regulates the pressure in
the cargo tanks within preset values.

The Pressure side valve automatically relieves the pressure when loading of the cargo tanks takes place or there is
a pressure rise due to heating of the tanks by e.g. the sun.

The actual size and shape of each valve item may vary from valve to valve size. All valve items are recognized by
its position on the valve body and fulfils the same function as described in the following.

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Flange standard DIN PN 10 Drawing purpose Confirmation

Pressure flow curve 90005-1225-200-010 Yard / Project -
Vacuum flow curve NA Building

SIZES
H [mm] 477

d mm] 150
D [mm] 285
øC [mm] 285
B [mm] 245
A [mm] 210
Weight [kg] 137
Application Mast
Quantity 1

Flange 200
Standard DIN PN 10
Norm ISO 2501
e 8
k 22
Bc 240
D 285

1 Pressure side check lift AISI 316

2 Valve Cover AISI 316

3 Pressure side Valve disc AISI 316

4 Pressure side Valve seat AISI 316

5 Valve Housing AISI 1040

DRAWING No 10300

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Document type: Document No.: Notified Body: Certificate No.:

Flow diagram 90005-1225-150-014 DNV-GL To be informed

PRESSURE SIDE VALVE

40

35

30

25

Kpa
20

15

10

0
0 500 1000 1500 2000 2500 3000 3500 4000
m3/h

Valve setting: Lowest setting: Valve capacity: Conditions:

14 Kpa N.A. 2500 Nm3/h @ 20 Kpa AIR 21°C / 1013 hPa

Applicable rules Valve data Data

IMO MSC/Circ 677/1009 Name VAPV
ISO 15364 No. 1205 Signature / Stamp
MED 96/98 Size 150
SOLAS 74 Restrictions: Lenght [m] Bends [No]
√ API 2000 DN > 250 N.A.
√ API 520 DN 200
DN 150
MESG N.A.

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Document type: Document No.: Notified Body: Certificate No.:

Flow diagram 90005-1225-150-002 DNV-GL To be informed

VACUUM SIDE VALVE

7,0

6,0

5,0

Kpa
4,0

3,0

2,0

1,0

0
0 500 1000 1500 2000 2500 3000 3500 4000
m3/h

Valve setting: Lowest setting: Valve capacity: Conditions:

3,5 Kpa N.A. 4000 Nm3/h @ 7 Kpa AIR 21°C / 1013 hPa

Applicable rules Valve data Data

IMO MSC/Circ 677/1009 Name VAPV
ISO 15364 No. 1205 Signature / Stamp
MED 96/98 Size 150
SOLAS 74 Restrictions: Lenght [m] Bends [No]
√ API 2000 DN > 250 N.A.
√ API 520 DN 200
DN 150
MESG N.A.

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Product evaluation according to ISO 15364

Quick guide.
The standard specifies the minimum requirements for performance and testing of pressure-vacuum valves, with
emphasis on selection of materials, internal finish and surface requirements. It further specifies design and in-
service performance criteria, operational testing and maintenance requirements.

The following is an extract of the international standard made in order to facilitate a platform on which the user
of the venting system, on a qualified basis, can evaluate the suitability of the installed equipment.

A more detailed review is available in the Product review document as referred to in the EC – MED 96/98
certificate, a document which actually forms part of said certificate.

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ISO ordering information

Orders for devices under the specification of ISO 15364 shall include the following information, as applicable:

Informed – design criteria Corrections

Nominal pipe size
Configuration of piping
Pipe length
Maximum gas density
Maximum gas evolution factor
Maximum experimental safe gap
Set opening point – pressure
Set opening point – vacuum
Maximum overpressure surge
allowed over the device at any flow
rate
Minimum reseating pressure
Maximum ambient air temperature
Minimum ambient air temperature
Materials of construction - Annex B
Coating – Annex C
Maximum gas flow in standard air
Design pressure drop of piping
system
Maximum tank pressure
Maximum tank vacuum
Maximum outer ice layer
Maximum inner fouling layer
Heating requirement
Minimum velocity of the
unimpeded gas jet above the valves
outlet
Cargo temperature
Maximum gas leakage rate

NOTE
The information provided shall include the specifications by reference to a recognized national or international standard on
materials of construction for the following components:
• housing and bolting.
• discs, spindles, seats, springs, gaskets, seals, flame arresting components.

If any of above mentioned information is in conflict with the present use, please return this page and we shall be pleased to
assist you in a correctional step towards an improved functionality.

Please change accordingly:

Date / Name Title: Company:

Vessel name e-mail: Phone / Fax:

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Installation instructions
The device has to be installed In-line according to above mentioned drawings and guidance.

Operating instructions
The device is a pressure and vacuum valve, which operates automatically once installed.

Check-lift

Pressure- and vacuum side valve

Lift the check-lift handle vertically as shown on drawing page 9 for the pressure side and vacuum side
respectively.
Check-lifting should be done on a regular basis in order to register the force needed for opening, if the valve does
not move freely inspection is needed.

Maintenance

In general, before any maintenance work is commenced, the pressure in the cargo tanks has to be lowered to the
same pressure as when ullage measurements take place.

For safety reasons, use only tools approved for work in cargo tanks.

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Corrosion protection system

Please consult the paint manufacturer for maintenance of the paint system identified as:

Inside:

International Interline 704

LAYER NUMBER NAME THICKNESS COLOUR

FIRST THA 702/THA703 Interline 100 Grey
SECOND THA 701/THA703 Interline 100 White
THIRD THA 702/THA703 Interline 100 Grey

Outside:

International Interline 704

LAYER NUMBER NAME THICKNESS COLOUR

FIRST THA 702/THA703 Interline 100 Grey

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Valve internal

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Valve item list

Pos. Qty. Drawing Description

1 1 10259 Valve house
2 1 70103 Pressure seat assembled
3 1 10262 Pressure disc
4 1 10264 Pressure weight primary
5 2 10265 Pressure weight secondary
6 1 10267 Pressure side check-lift shaft
7 1 70105 Pressure side check-lift handle
8 1 10333 Check-lift flange
9 1 10274 Pressure lock washer
10 1 Bronze bushing
11 1 Bronze bushing
12 1 Oil sealing
13 1 Washer
14 3 Center spring washer
15 8 Center spring washer
16 1 Nut
17 1 Nut
18 3 Insex screw
19 4 Insex screw
20 2 Insex screw
21 1 70104 Vacuum seat assembled
22 1 10263 Vacuum disc
23 1 10266 Vacuum weight
24 2 10275 Vacuum lock
25 1 10277 Bracket
26 1 10332 Top cover
27 1 10276 Bearing block
28 1 10269 Vakuum check-lift shaft
29 1 10271 Vacuum check-lift handle
30 1 Oil sealing
31 1 Bronze bushing
32 1 Bronze bushing
33 8 Center Washer
34 2 Insex screw
35 2 Insex screw
36 3 Insex screw
37 2 Insex screw
38 8 Insex screw

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Marking

Drawing No. 10047

Each device is permanently marked according to ISO 15364:

Constant data data Uniq per plate

Name / Number: VAPV 1225
Order- / Serial No.: 10300 / 01-02
Test Lab.: NA
Size - Inlet 150
Pressure / Vac. Set. - mmWG: 1400/-350

BAY Valves DK-5800

Classification DNV
Certificate No: Serial No.

Size 85 x 55 mm

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Ordering spare-parts – just return this page

All items are identified by its position No. on the drawing and valve order No. Please return this page or
alternatively remember to write the valve order No. above. The No. can also be located on the name plate of each
valve.

Drawing No. Revision Part name Size Valve No. Description Material

Drawing No. Revision Part name Valve No. Description Material

Drawing No. Revision Part name Size Valve No. Description Material

Drawing No. Revision Part name Valve No. Description Material

Drawing No. Revision Part name Size Valve No. Description Material

Drawing No. Revision Part name Valve No. Description Material

Date / Name Title: Company:

Vessel name e-mail: Phone / Fax:

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Contact

BAY Valves ApS

DK-5800 Nyborg,
Denmark

[email protected]

Tel. +45 7022 1892

Fax. +45 7014 1892

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