TEST 3 B.

Superplasticity temperatures may be required

C. Barreling to prevent thermal damage to
1. Those electrons in the D. Bauschinger effect parts during joining
outermost shell or subshell The answer is: D A. Liquidus
known as: 7. The hardness of materials at B. Solidus
A. Valence electrons elevated temperatures is C. Eutectic point
B. Covalence electrons important in applications in D. Solvus
C. Outer electrons which higher temperatures The answer is: C
D. Shell electron are involved, such as the use 13. Is very hard, wear resistant,
The answer is: A of cutting tools in machining and brittle because of the the
2. Iron forms bbc structure and of dies in hot-working and presence of large amounts of
(alpha iron) below 912’C and casting operations. iron carbide. It is obtained
above A. Hot hardness either by cooling gray iron
A. 1194°C B. Cyclic stress rapidly or by adjusting the
B. 1294°C C. Fatigue failure composition by keeping the
C. 1394°C D. Stress amplitude carbon and silicon content low
D. 1494°C The answer is: A A. Nodular iron
The answer is: C 8. The alignment of inclusions B. While Cast Iron
3. There are two types of during plastic deformation C. Malleable Iron
dislocations. leads to: D. Ferritic malleable iron
A. Grain boundaries A. Strain aging The answer is: B
B. Edge and screw B. Mechanical fibering 14. Involves bending, twisting and
C. Work hardening or strain C. Strain aging similar non-symmetrical
hardening D. Blue brittleness dimension changes.
D. Polycrystals The answer is: B A. Quench cracking
The answer is B 9. The beam will then acquire a B. Distortion
4. The process in which, at a new radius of curvature, in C. Size distortion
certain temperature range, order to balance the internal D. Shape distortion
new equiaxed and strain free forces. Such disturbances of The answer is: D
gains are formed, replacing residual stresses lead to: 15. Obtained from distinct second
the older grains, is called: A. Oxygen phase particles dispersed
A. Recrystallization B. Warping of parts throughout a base material
B. Grain growth C. Temperature gradient known as
C. Diffusion D. Stress-relief annealing A. Aging
D. Orange peel The answer is: B B. Age hardening
The answer is: A 10. Results from thermal cycling C. Precipitation hardening
5. The stress af which this and causes a number of D. Dispersion hardening
phenomenon occurs is known surface cracks, specially in The answer is: D
as the: tools and dies for casting and 16. Parts is heated using boron-
A. Linear elastic behaviour metal working operations. containing gas or solid in
B. Engineering stress or A. Shrink fits contact with part.
nominal stress B. Thermal fatigue A. Carbonitriding
C. Yield stress C. Thermal shock B. Cyaniding
D. Proportional limit D. Anisotropy of thermal C. Nitriding
The answer is: C expansion D. Boronizing
6. When a metal with a certain The answer is: B The answer is: D
tensile yield stress is subjected 11. It can occur along grain 17. Parts to be heat-treated move
to tension into the plastic boundaries of metals as: continuously through the
range, and then the load is A. Intergranular corosion furnace on conveyors of
released and applied in B. Crevice corrosion various designs that use trays,
compression, the yield stress C. Galvanic corrosion belts, chains, and other
in compression is lower than D. Stress-corrosion cracking mechanisms.
that in tension. This The answer is: A A. Continuous furnaces
phenomenon is called: 12. Are important in applications B. Salt-bath furnace
A. Superplastic forming such as soldering where low C. Fluidized beds
 D. Induction heating common metals such as- A. Babbit
The answer is: A aluminum, copper, and B. Tin alloys
18. The chemical by-product of magnesium to high strength C. Tin
cake are used in the making of high temperature alloys. Such D. Tin-lead
A. generate the high level of as those of tungsten, The answer is: C
heat tantalum, and molybdenum. 31. Are made of natural organic
B. carbon monoxide A. Nonferrous metals and materials from animal and
C. Plastics and chemical alloys vegetable products.
compounds B. Aluminum A. Plastics
D. Remove impurities from C. Magnesium B. Polymer
the moiten iran D. Copper C. Cellulose
The answer is: C The answer is: A D. Bakelite
19. Is a receptacle used for 25. Use in aircraft and missile The answer is: A
transfering and pouringg components, material handing 32. The crystalline region in
moiten metal. equipment, portable power polymers are called:
A. Ladle tools. A. Amorphous
B. Pale A. Porous Aluminum B. Crystallites
C. Contour B. Magnesium C. Crystallization shrinkage
D. Handle C. Copper D. Elastomer
The answer is: A D. Bras The answer is: B
20. Was first developed for The answer is: B 33. Are expensive, have generally
casting on-ferous metal strip. 26. Copper is found in several average properties and are
A. Killed steel types of ores. The most somewhat brittle.
B. Continuous casting common being: A. Polypropylenes
C. Strand casting A. Sulfide ores B. Polystyrenes
D. Continuous casting B. Pyrite ore C. Polysulfones
The answer is: C C. Bauxite ore D. Polyvinyl chloride
21. Cause temper embrittlement D. Colide ore The answer is: B
A. Antimony The answer is: A 34. Among the oldest of the raw
B. Arsenic 27. An alloy of iron and nickel. materials used for making
C. A and B A. Monel K-500 ceramics is:
D. None of these B. Hastelloy C-4 A. Ceramics
The answer is: C C. Hastelloy B. Ceramics
22. Are processed specially to D. Invar C. Clay
have a mixed ferrite and The answer is: D D. Kaolin
martensite structure. 28. There are four refractory The answer is: C
A. Dual-phase steels metals: They are called 35. Contain at least 50 percent
B. Stainless steels refractory because of their silica: amorphous structure:
C. Weathering steels high melting point. good thermal-shock resistance
D. Structural-grade alloy A. Molybdenum and strong
steels B. Niobium A. Silica
The answer is: A C. tungsten and tantalum B. Glasses
23. Stainless steels that their main D. All of these C. Glass ceramics
application is in aircraft and The answer is: D D. Graphite
aerospace structural 29. In nucdear and x-ray The answer is: B
components. application. It is used because 36. Commonly used bioceramics
A. Austenitic stainless steels of its low neutron absorption. are
B. Ferritic stainless steel A. Unalloyed Beryllium A. Porcelain
C. Martensitic stainless B. Zirconium B. Silica fibers
steels C. Lead C. Bioceramics
D. Precipitation-hardening D. Zinc D. Aluminum oxide and
stainless steels The answer is A silicon nitride
The answer is: D 30. Is an alloying element for The answer is: D
24. Cover a wide range of dental alloys and for Bronze,
materials, from the more titanium and zirconium.
37. The mean diameter of fibers B. Composite molds 50. A contour is cut by producing
used in reinforced plastics is C. Rammed graphite a series of overlapping slits or
usually: molding notches.
A. Less than 0.001 mm D. Expendable pattern A. Nibbling
B. Less than 0.002 mm The answer is: C B. Shaving
C. Less than 0.003 mm 44. Is usually rectangular in cross- C. Cutoff
D. Less than 0.004 mm section and is rolled into D. Dinking
The answer is: A plates and sheet. 51. An important factor that
38. The residue from catalytic A. Bloom or slab infuences sheet-metal forming
crackers in petroleum refining. B. Bloom is:
A. E-CR C. Slab A. Forming
B. Pyrolysis D. Billets B. Anisotropy
C. Rayon and pitch The answer is: C C. Forming-limit
D. Aramids 45. A thick ring is expanded into a diagram
The answer is: C large diameter ring with a D. Bend allowance
39. Commonly used for tops, was reduced cross-section The answer is: B
developed in the 1920’s A. Ring-rolling 52. Is a process in which the wall
A. Formica B. Thread rolling thickness of a drawn cup is
B. Epoxies C. Forming tap made constant by the pushing
C. Reinforced plastics D. Rotary tube piercing af the cup through ironing
D. Ceramic matrix The answer is: A rings.
The answer is: A 46. Some of the materials flows A. Drawbeads
40. Are the channels that carry outward and forms a B. Ironing
the molten metal from the A. Impression-die forging C. Redrawing
sprue to the mold cavity, or B. Flash D. Embossing
connect the sprue to the gate. C. Fullering The answer is: B
A. Sprue D. Edging 53. Involves the application of
B. runners The answer is: B laser beams in specific regions
C. gates 47. A solid rod or tube is of a part, in order to induced
D. All of these subjected to radial impact steep thermal gradients
The answer is: B forces by a set o reciprocating through the thickness of the
41. Are made of two or more dies, sheet
different materials, such as A. Incremental Forging A. Magnetic pulse forming
sand, graphite and metal, B. Isothermal forging or hot- B. Explosive forming
combining the advantages of die forging C. Peen forming
each material. C. Swaging D. Laser forming
A. Expendable molds D. Radial forging or swaging The answer is: D
B. Permanent molds The answer is: C 54. The powder is feed into the
C. Composite molds 48. an operation, developed roll gap in a two-high rolling
D. Sand casting between A.D. 1000 and 1500, mill, and is compacted into a
The answer is: C in which the cross-section of continuous strip at speeds of
42. Which are placed in molds to solid rod, wine or tubing is up to 0.5 m/s.
carry off gases produced when reduced or change in shape by A. Hot isostatic pressing
the molten metal comes into puling through a die. B. Injection molding
contact with the sand in tie A. Drawing C. Roll compaction
mold and core. B. Indirect extrusion D. Compacted by
A. Two-piece mold C. Hydrostatic extrusion extrusion
B. Cares D. Lateral or side extrusion The answer is: C
C. Vents The answer is: A 55. ls expensive. It is used in
D. Pattern 49. Is a thin edge or ridge. extreme temperature.
The answer is: C A. Blurr A. Titanium
43. Is use to make molds for B. Punching B. Babbit B23-46T
casting such as titanium and C. Shearing C. Babbit23-49
zirconium D. Blanking D. Hastelloy B
A. Shell-mold casting The answer is: A The answer is: A
56. Involves heating the part to an particularly with soft C. Taper reamers
elevated temperature in a nonferrous alloys and abrasive D. Roughing reamers
controlled environment. A non-metallic materials. The answer is: C
process similar to the sintering A. Cermets 67. The maximum chip thickness
employed in powder B. Cubic boron nitride is at the end of the cut. The
metallurgy: C. Silicon-nitride based advantages are that tooth
A. Jiggering ceramics engagement is not a function
B. Hot pressing or pressure D. Diamond of workpiece surface
sintering characteristics.
C. Firing The answer is: D A. Slab milling or
D. Nanophase ceramics peripheral milling
The answer is: C 62. The side rake angle is more B. Conventional milling
57. Is carried out at a temperature important than the although or up milling
from 10 C to 20’c the latter usually controls the C. Climb milling or down
A. Centrifugal casting direction of chip flow. milling
B. Pottingg A. Rake angles D. Face milling
C. Encapsulation B. Back rake angle
D. Solid-phase forming C. Relief angles The answer is: B
The answer is: D D. Cutting-edge angles
58. Cutting forces can be 68. Cutting speeds of milling
measured by using suitable The answer is: B typically ranges from
_____ mounted on the 63. Maximum spindle speeds are A. 30 m/min to 3000
machine tool. usually _______ but may be m/min
A. Shaving only about 200 rpm for large B. 30 m/min to 3100
B. Dynamometers or lathe. m/min
force transducers A. 2000 rpm C. 30 m/min to 3200
C. Wean temperature B. 2100 rpm m/min
D. Thermocouples C. 2200 rpm D. 30 m/min to 3300
The answer is: B D. 2300 rpm m/min
The answer is: A
59. Since cemented carbide tools 64. These machines are designed The answer is: A
are relatively brittle, a corner for high-production. rate
angle at the cutting edge is machining of screws and 69. Cutting speed in sawing is
desired. similar threaded parts. usually range up to
A. 70° A. Tracer lathes A. 60 m/min.
B. 80° B. Automatic lathes B. 70 m/min
C. 90° C. Automatic Bar C. 80 m/min
D. 100° Machines D. 90 m/min
D. Turret lathe The answer is: D
The answer is: C The answer is: C
65. Are used in a large workpieces 70. Has the advantages of low
60. Commonly known as Satellite that cannot be easily be cost and good damping
tools. handled manually. capacity, but is heavy.
A. Molybdenum and A. Gang-drilling machine A. Gray iron
Tungsten B. Turret-type drilling B. Polymer concrete
B. Cast-cobalt alloys machines C. Ceramic
C. Cast-cobalt alloys C. Radial drilling D. Composites
D. Carbide or cemented machine tools
of sintered carbide D. Multiple-spindle The answer is: A
drilling machines
The answer is: B The answer is: C 71. The size of an abrasive grain is
66. Are used for finishing holes to identified by:
61. Is used when good surface an exact tapers. A. Grit number
finish and dimensional A. Expansion reamers B. Vetrified, resinoid,
accuracy are required, B. Adjustable reamers rubber and metal
 C. Ceramic bond D. Abrasive water-jet A. Copper and gold
D. Resinoid machining B. Aluminum and
The answer is: A stainless steels
The answer is: A 77. Are used to supply additional C. Adhesive bonding
72. The cutting edges of an material to the weld zone D. Natural adhesive
originally sharp grain become during welding. The answer is: A
dull by attrition, developing a A. Filler materials 83. Is one of the oldest known
wear flat that i similar to flank B. Pressure gas welding metals, it has been th base of
wear in cutting tools. C. Arc welding any alloys, as well as being
A. Grinding wheel D. Sheilded metal-arc used in a relative pure form.
B. Attritious wear welding A. Cold working
C. Dressing The answer is: A B. Age hardening
D. Loading 78. The arc is started between C. Copper Alloys
The answer is: B the electrode tip and bottom D. Copper
73. Is a high-production process of the part to be weld using The answer is: C
for continuously grinding for very thick welded joints. 84. Is a method of joining without
cylindrical surfaces in which A. Electroslag Welding using fasteners.
the workpiece is supported B. Tungsten electrode A. Crimping
not by centers or chucks, but C. TIG welding B. Snap-In fasteners
by a blade. D. GTAW process C. Shrink and Press Fits
A. Thread grinding The answer is: A D. Ultrasonic welding
B. Internal grinding 79. The heat required for welding The answer is: A
C. Centerless grinding is generated through, as the 85. Friction can also be reduced
D. Through-feed name implies, friction at the by subjecting the tool-or-die
grinding interface of the two workpiece inter-face to:
The answer is: C components being joined. A. Ultrasonic vibrations
74. Material is removed from a A. Cold welding B. Forces or
surface by microchipping and B. Ultrasonic welding dimensional changes
erosion with fine abrasive C. Friction welding C. Ring compression
grains in a slurry. D. Inertia friction test
A. Chatter welding D. Wear
B. Bursting speed The answer is: C The answer is: A
C. Bursting speed 80. Is important not only because 86. This is a wide used lamellar
D. Ultrasonic machining of its effects on the strength solid lubricant.
The answer is: D and appearance of the weld, A. Molybdenum
75. Was developed based on the but also because it can signal Disulfide
observation that chemicals incomplete fusion on the B. Oxalate
attack metals and etch them, presence of inclusion in C. Shot peening
thereby removing small multiple-layer welds. D. Laser peening
amounts of material from the A. Weld profile The answer is: A
surface. B. Undercutting 87. Is a thermochemical process.
A. Chemical machining C. Overlap A. Chemical vapour
B. Chemical milling D. Cracks deposition
C. Chemical blanking The answer is: A B. Ion implant
D. Photochemical 81. Brazing is performed by first C. Diffusion coating
blanking heating the joint with the D. Electroplating
The answer is: A torch, then depositing the The answer is: A
76. Is high-velocity electrons, brazing rod or wire in the 88. Producing a planar surface:
which strike the surface of the joint. A. Etching
workpiece and generate heat. A. Brazing B. Planarization
A. Electron-beam B. Flux C. Diamond sawing
machining C. Wetting agents D. All of these
B. Laser-beam D. Torch brazing The answer is: B
machining The answer is: D
C. Plasma-arc cutting 82. Are easy to solder.
89. Is an aging at moderately B. 40XX 100.Produce, ductile, and easily
elevated temperature C. 41XX machined castings at low cost
expedites the process. D. 43XX in quantity.
A. Age hardening The answer is: C A. White cast iron
B. Artificial aging 96. Were developed for structural B. Malleable iron
C. Alloy uses where light weight is C. Wrought Iron
D. Alloying element important, such as in the D. Chilled iron
The answer is: B transportation industry, but
90. Is that part of the carbon they are also used in other The answer is: B
content of steel or iron that is structures.
in the form of graphite or A. Carbon, 60-95 points
tempera carbon. B. Wrought alloy steel
A. Free Carbon C. Alloys
B. Hard Drawn D. Low-alloy structural
C. Homogeneous steels
Material The answer is: D
D. Izod test 97. Strengthens unquenched and
The answer is: A annealed steels, toughens
steel and simplifies heat
91. Is associated with creep, treatment by lessening
decreasing stress at a constant distortion.
strain. A. Nickel
A. Red Shortness B. Selenium
B. Relaxation C. Silicon
C. Residual Stress D. Tantalum
D. Rimmed Steel
The answer is: B The answer is: A

92. Is the heating of certain steels 98. For automotive connecting

above the transformation rods and axles, aircraft parts
range and then quenching, for and tubing
the purpose of increasing the A. AISI 4063
hardness. B. AISI 4130, 4140
A. Graphitizing C. AISI 4340
B. Hardening D. AISI 4640
C. Malleabilizing
D. Normalizing The answer is: B
The answer is: B
93. Load of 60 kg for extremely 99. In surface hardening by
hard metals, such as tungsten nitriding, the machined and
carbide. heat-treated part is placed in a
A. Rockwell B nitrogenous environment,
B. Rockwell C commonly ammonia gas, at
C. Rockwell A temperature much lower than
D. Rockwell D those used in the previously
The answer is: C described process, say 1000°F
94. Molybdenum steels with or somewhat less.
Chromium. A. Gas carburizing
A. 43XX B. Liquid carburizing
B. 46XX C. Cyaniding
C. 46XX and 48XX D. Nitriding
D. 47XX
The answer is: A The answer is: D
95. Chromium molybdenum
A. 33XX