BEEE Unit3 Part 1 - DC Motors Notes
BEEE Unit3 Part 1 - DC Motors Notes
Electric Motors
UNIT 5
ELECTRIC MOTORS
(Prerequisites: Concepts of magnetic circuit, electromagnetic induction.)
(Key words: Stator, rotor, torque. speed.)
5.1 Introduction
An electric motor takes electric power input and converts it into mechanical power output.
For such a conversion, magnetic flux is necessary. Electric motor is a rotary machine. It has
basically two parts- stator and rotor. Today, electric motors are available in a wide range of
size, power rating and performance characteristics. Due to easy availability and other
advantages of electric supply, electric motors are used instead of engines in many applications
in industry, railways and other locomotives, domestic equipment, commercial equipment and
scientific works.
5.2 Basic principle of electric motor
In any electric motor, two magnetic fluxes are necessary to produce the rotation. One flux
is produced by the stator and second flux is produced by the rotor. Direction of the two fluxes
should be different at some location on the rotor. Generally, the stator flux is a strong flux and
rotor flux is a weaker flux. The rotor flux disturbs the stator flux at local points. Hence, the
resultant flux at that location is a vector sum of these two fluxes. (Refer to the figure below.)
N
N N
Force
S S
S
The reshaped flux lines tend to regain the original shape of the stronger flux. Due to this, a
force acts on the movable member (rotor). Direction of the force is opposite to the direction of
distortion. (Refer to the figure.)
This force has one component along the tangent to the rotor circumference. Due to this
component, a torque is produced. Hence the rotor starts rotating.
5.3 Fleming’s left hand rule
Usually, in an electric motor, at least one of the magnetic flux is produced by passing
electric current in a winding. For example, in the previous figure, current is passed in a
conductor mounted on the rotor. This produces magnetic flux lines in the form of concentric
circles around the conductor. (Direction of this circular flux depends on direction of current in
the conductor.) In such a case, Fleming’s left hand rule is a technique to obtain the force
direction.
Fleming’s left hand rule: Whenever a current carrying conductor is placed in a magnetic
field, a force is exerted on the conductor. To obtain the direction of the force, hold the first 3
fingers of the left hand such that the pointing finger indicates direction of background magnetic
flux and the longest finger indicates direction of the current in conductor. Then, the thumb
indicates direction of the force on conductor.
Force on conductor
(Thumb)
Flux
Magnetic flux downwards
Current in the conductor current
(pointing finger)
(Longest finger) Out of the plane
5.7 DC motor
Construction of DC Motor:
Main parts : 1. Field System on the stator
2. Armature system on the rotor
3. Commutator and brushes
1. Field System: Field system consists of magnets. Electromagnets are used in bigger
motors, permanent magnets are used in small motors. There are two parts in an electromagnet.
They are- (main) poles and (main) field winding.
Each pole has two parts- Pole core and pole shoe. Pole core is rectangular shaped and the
pole shoe is wider then pole core. Poles are made of insulated steel laminations. Insulated
laminations are used to reduce the dynamically induced eddy currents in the pole. i.e. to reduce
the eddy current loss.
Basics of Applied Electrical Engineering .. 504 .. Electric Motors
Field winding
Pole shoe
Pole core
Yoke
Interpole
winding
Interpole
Fig.: DC Motor
The poles are fitted on the inner surface of the cylindrical body (yoke) of the motor.
The Field winding is an insulated Copper wire wound on the poles. When dc current is
passed in the field winding, N –S –N –S... sequence of the magnetic poles is formed on the
stator circumference. Field winding terminals are available on the terminal box.
When a d.c. current is passed in the field winding, a dc magnetic flux is produced at the
poles. This is called as the ‘main flux’. The pole shoes spread the main flux over the armature.
Yoke: Yoke is the outermost cylindrical body of the motor. It is made of cast iron or cast steel
or rolled steel.
Interpoles and interpole winding: These are sometimes used in a bigger d.c. motor to
improve the commutation. Interpole size is smaller than the main pole, Each interpole is fitted
to the yoke between N and S main poles. The interpole winding is wound on the interpole.
Interpole winding is connected in series with the armature winding.
2. Armature system : It consists of the armature core and the armature winding.
The armature core is a steel cylinder fitted on the central shaft of the motor. The armature
core has slots on its outer surface. The slots are parallel to the axis of motor. The armature is
made of insulated, circular steel laminations. Laminations are used to reduce the dynamically
induced eddy currents in the armature core. i.e to reduce the eddy current loss. . .
. . The armature winding is made using insulated Copper conductors. The conductors are laid
in insulated armature slots. A single slot may contain many conductors.
One end of each conductor is connected to another conductor in a different slot. Other end
of each conductor is connected to a commutator segment. Thus, the armature winding is formed.
Basics of Applied Electrical Engineering .. 505 .. Electric Motors
Ia Tangential component
flux .of Force
….
S pole
1PM motor 2 Separately excited motor 3 Shunt motor 4 Series motor 5 Compound motor
When there is no mechanical load on the motor, the motor takes very small armature
current. Output power is zero. But, the motor takes a small input power. Thus input
power at no load = power loss . When mechanical load is present, the motor supplies
output power to the load. So, it takes more input power (V*I ) from dc source. Hence, it
takes more armature current.
WHEN MECHANICAL LOAD ON THE MOTOR INCREASES, THE ARMATURE CURRENT Ia
INCREASES, THE SPEED DECREASES AND TORQUE INCREASES .
The mechanical commutator is the reason of sparking and wear. To eliminate these
drawbacks, the brushless DC motor is designed with electronic commutation. In this
motor, permanent magnets are placed on the rotor and the armature windings are located
on the stator. The winding is connected to dc supply through power electronic circuit.
Position sensors are used to sense position of the rotor and based on that position, the
power electronics circuit decides the direction of current in the armature conductors.
BLDC motors are small in size, reliable and they are particularly suited to high-speed
operation, around 1000 rpm.
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2. In this motor, as mechanical load increases, the decrease in the speed is more than in
the shunt motor, but less than in the series motor.
3. The motor has finite speed at no load.
4. The motor develops high starting torque as compared to shunt motor.
5. Used for punching machines, metal shears, presses, cranes, hoists, lifts, elevators
(iv)Permanent magnet dc motor
1. Main flux produced by permanent magnets is constant. Hence size of the machine is
small.
2. This motor can be controlled accurately by varying voltage applied to the armature.
Hence, these machines are used in controlling equipment, in robotics etc.
slots
Armature Armature
core ….winding
Universal motor has almost same speed torque characteristics on both types of supply. Just like
a dc series motor, universal motor also has high starting torque and high speed.
Armature
winding
AC or DC
Armature
supply
winding
AC or DC Field
Field supply winding
winding
is connected to other conductor at one end and at the other end, it is connected to a commutator
segment.
Commutator : It is a ring made of Copper or brass segments and mounted on shaft. The
segments are insulated from each other and from the shaft. Commutator slides under the
brushes. Commutator connects the armature winding to the supply. The commutator reverses
current in each armature conductor at Magnetic Neutral Plane. Due to this torque produced by
all conductors has same direction.
Brushes: Rectangular Carbon pieces are mounted on stator. The stationary brush contacts the
surface of rotating commutator.To improve commutation, large brush area is used.
N . combination
direction same , Ia reversed If and Ia reverse)
If If
N N S
If
Ia F
Ф T
Ia
F
Ф x T F T
x
Ia
S S If
S x combination
N
For same direction of If and
same flux direction
N . combination
Only Ia is reversed by the commutator.
All conductors should produce a torque in same direction. Hence, Conductors under
opposite poles should conduct current in opposite directions. In other words, when under
opposite poles, the conductor should conduct current in opposite directions. But the current
supplied by dc source has only one direction. Hence, connection of each conductor to the
source is reversed at the magnetic neutral plane. Commutator is used for this reversal. (Note that
the current in a conductor is reversed because its position has changed to opposite side of
MNP.)
(ii) Operation with ac supply:
Unidirectional torque is produced exactly in the same way as with dc supply.
Commutator action is also the same.
We know that ac supply current reverses repeatedly. When supply current reverses, both
the armature current and field current reverse at the same instant (because they are connected
in series and same supply current flows through them.) Hence, direction of flux under a pole
reverses and direction of current in the conductor under that pole reverses at the same instant.
(Note that conductor is at same position at this instant.)
Flux
upwards
current
Into the plane
Flux
downwards
current
Out of the plane
Flux and current in (i)first half cycle (ii) next half cycle
Fig.: Fleming’s left hand rule
By Fleming’s left hand rule, it is seen that, force direction and torque direction do not change if
both the flux and current reverse. Hence the motor continues to run in same direction.
With a sinusoidal a.c. supply, magnitude of current varies time. Hence, magnitude of the
torque varies with time.
Torque
With AC supply
With ac supply, magnetic flux is ac. This results in more hysteresis loss and eddy current
loss in the magnetic parts. This increases heating of the motor.
5.16 Advantages and drawbacks of universal motor
Advantages:
1. The motor provides high starting torque.
2. The motor has high speed- From 3000 rpm to 30000rpm
3. Its size and weight are smaller for a certain output power, due to high speed.
4. In practice, no load speed is limited to safe value by increasing friction to rotation. Hence
the motor can also be operated at no load.
5. Electronic control of universal motor is relatively easy.
6. It can operate on dc supply or ac supply.
Drawbacks:
1. Its operation is noisy due to friction at the commutator.
2. The commutation problem is severe.
Amplitude
Фm
φ1 Flux due to im
φ2 flux due to ia
t1 t2 t3 t4 t5
0.707Фm
Resultant
Flux 0.707Фm
Фm Фm Фm Фm Фm
Production of RMF: Magnetic axes of Φ1 and Φ2 make 90° electrical angle, say, axis of
Φ1 is horizontal and axis of Φ2 is vertical. Further, during its +ve cycle, Φ1 points
rightwards and during –ve cycle, it points leftwards. Similarly, during its +ve cycle, Φ2
points upwards and during –ve cycle, it points downwards.
At t1, Φ1=0, Φ2= -Φm Resultant flux magnitude is Φm with direction downwards.
At t2, Φ1=Φm, Φ2=0 Resultant flux magnitude is Φm with direction rightwards.
At t3, Φ1=0, Φ2=+Φm Resultant flux magnitude is Φm with direction upwards.
At t4, Φ1= -Φm, Φ2=0 Resultant flux magnitude is Φm with direction leftwards.
Thus, magnitude of the resultant flux is constant, but its direction is continuously
changing i.e. The flux rotates continuously.
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The rotating flux links with the rotor and induces an emf in them. Hence, current flows in
these conductors. (Direction of the induced current is obtained by Fleming’s right hand rule.
(Refer to following figure. )
The rotor current also produces another flux. Due to the interaction between stator flux and
the rotor flux, a force is produced. Direction of the force on the rotor conductors is obtained by
Fleming’s left hand rule. (Refer to the following figure.) Tangential component of the force
results into a torque. Hence the rotor starts rotating.
flux upwards flux upwards
Relative flux
Movement movement
of conductor emf emf torque
inwards inwards
Direction of the torque is also explained using Lenz’s law. Lenz’s law says that the
direction of emf induced in the rotor and hence the torque direction is so as to oppose the
very cause of induction i.e. relative movement between rotor and RMF. If rotor rotates in a
direction same as the rotational direction of flux, only then the relative movement of flux
decreases.
motor. Without slip, the torque cannot be produced and mechanical power cannot be delivered.
Hence, the slip is necessary in the induction motor.
If the rotor catches up the RMF i.e. N= Ns or slip=0, then there is no relative movement
between the flux and the rotor. Hence induction is not possible, and torque is not produced.
In the absence of the torque, rotor slows down and again the slip is introduced. Thus the
induction motor can run continuously only because slip is not zero.
5.22 Capacitor run induction motor (Permanent split phase induction motor)
Construction:
Main parts of an induction motor are stator and rotor.
Stator: It consists of a core and two windings.
Fig.: Stator and rotor of single phase capacitor run type induction motor
Stator core:
It is a hollow cylinder with slots on the inner surface. The core is constructed using
insulated steel laminations. A large number of such laminations are bolted together to obtain
required length of the core cylinder.
Stator Windings:
Insulated Copper conductors are used to form two windings--Main winding and Starting
winding or auxiliary winding. These two windings are placed in the stator slots. Impregnated
cotton is used as insulation in the stator slots. The two windings are distributed over the stator
such that there is 90°electrical position difference between them.
An external capacitor is connected in series with the auxiliary winding. Generally, 2 microF to
20 microF capacitors can be used. Then the two windings are connected in parallel.
Rotor:
In single phase induction motor, squirrel cage type rotor is used. It consists of a core and a
cage structure.
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Rotor core: It is a solid steel cylinder mounted on the shaft. It may be formed using circular
laminations. Lengthwise parallel slots are provided on surface. These slots are not parallel to
shaft, but given a skew to avoid locking tendency of rotor.
Cage structure: Thick copper bar is inserted in each slot. All the bars are shorted at two ends
using thick Copper rings. The rings and the bars together looks like a squirrel cage.
V
High
IT starting
torque
Im
speed
Ns
3. High power factor of the supply current drawn, because the supply current is phasor sum of
a leading current Ia and a lagging current Im .
4. Direction of rotation can be easily reversed externally, by changing location of capacitor from
one winding to other winding.
Drawbacks:
1. With 50 Hz frequency supply, maximum speed of the motor can be 3000 rpm. ( Speed of the
induction motor is always less than 120 f/P. Minimum number of poles ‘P’ is 2. )
Rotor core: It is a solid steel cylinder mounted on the shaft. It may be formed using circular
laminations. Lengthwise parallel slots are provided on surface. These slots are not parallel to
shaft, but given a skew to avoid locking tendency of rotor.
Cage structure: Thick copper bar is inserted in each slot. All the bars are shorted at two ends
using thick Copper rings. The rings and the bars together looks like a squirrel cage.
Flux Фu in
unshaded
region
t1 t2 t3 Flux Фs in
shaded region
200 to 300 Фu
Фs
At t1 At t2 At t3
When ac voltage is applied to the field winding on poles of shaded pole induction motor,
ac magnetic flux is produced. In the poles, the flux gets divided into two parts-- Flux Φu in the
unshaded part and flux Φs in the shaded part. Due to effect of the shading, the flux Φs lags the
flux Φu in time. Due to this, resultant of these two fluxes i.e. net flux under each pole appears to
be physically moving from unshaded part to the shaded part.
Such a shifting flux (SMF) links with rotor conductors and induces an emf in them.
Hence, current flows in the rotor conductors. Then, these conductors produce own magnetic
flux.
Due to the interaction between stator flux and rotor flux, a force is produced. Tangential
components of the force results into a torque. Hence, the rotor rotates in same direction as the
SMF.
Low
Starting
Torque
speed