3973 en - 11.

2006 / b

Armature
6-
T4
Field

iven to
to be g
s
ual i er 75 mm

h i s man e end us
T t h 110 0V E+ E-
140 mm

Slow-blow fuse
F1 250V 8 A

P1 Voltage

R 230
P2 Stability

R230
A.V.R.
Installation and maintenance
 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

This manual concerns the alternator A.V.R. which you have just purchased.

We wish to draw your attention to the contents of this maintenance manual. By

following certain important points during installation, use and servicing of your A.V.R.,
you can look forward to many years of trouble-free operation.

SAFETY MEASURES

Before using your machine for the first time, WARNING

it is important to read the whole of this
installation and maintenance manual.
Warning symbol for an operation
All necessary operations and interventions capable of damaging or destroying the
on this machine must be performed by a machine or surround-ing equipment.
qualified technician.

Our technical support service will be

pleased to provide any additional infor-
mation you may require.

The various operations described in this Warning symbol for general danger to
manual are accompanied by recommen- personnel.
dations or symbols to alert the user to
potential risks of accidents. It is vital that
you understand and take notice of the
following warning symbols.

This A.V.R. can be incorporated in a Warning symbol for electrical danger to

machine marked C.E. personnel.

Note: LEROY-SOMER reserves the right to

modify the characteristics of its products at
any time in order to incorporate the latest
technological developments. The information
contained in this document may therefore be
changed without notice.

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 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

CONTENTS

1 - SUPPLY .............................................................................................................................4
1.1 - SHUNT excitation system............................................................................................4

2 - R230 A.V.R. .......................................................................................................................5

2.1 - Characteristics .............................................................................................................5
2.2 - R230 AVR option .........................................................................................................5

3 - INSTALLATION - COMMISSIONING ................................................................................6

3.1 - Electrical checks on the AVR.......................................................................................6
3.2 - Settings........................................................................................................................6
3.3 - Electrical faults.............................................................................................................7

4 - SPARE PARTS ..................................................................................................................8

4.1 - Designation..................................................................................................................8
4.2 - Technical support service ............................................................................................8

All such operations performed on the A.V.R. should be undertaken by personnel trained
in the commissioning, servicing and maintenance of electrical and mechanical
components.

Copyright 2005 : MOTEURS LEROY-SOMER

This document is the property of :
MOTEURS LEROY-SOMER
It may not be reproduced in any form without prior authorization.
All brands and models have been registered and patents applied for.

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 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

1 - SUPPLY The regulator monitors the exciter

1.1 - SHUNT excitation system excitation current as a function of the
alternator output voltage. Very simple in
The alternator with Shunt excitation is self-
design, the alternator with shunt excitation
excited with an R 230 voltage regulator.
has no sustaining short-circuit capacity.

MAIN FIELD STATOR : 12 wires (marked T1 to T12)

SHUNT SYSTEM
T1 T7 T2 T8 T3 T9

Varistor

Armature
5+ 6-
T4 T10 T5 T11 T6 T12
Field

75 mm

110 0V E+ E- 4 x holes Ø 5.8 x

140 mm

50 x 75 mm

Slow-blow fuse
F1 250V 8 A

P1 Voltage

R 230
P2 Stability

P3 Under-
speed

Frequency
ST4 Option ST3
Potentiometer for remote 50Hz
voltage adjustment 60Hz

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 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

2 - R230 A.V.R.
2.1 - Characteristics
- Voltage regulation: around ± 0.5%.
- Voltage supply/sensing range 85 to 139 V
(50/60 Hz)
- Rapid response time (500 ms) for a
transient voltage variation amplitude of ±
20%
- Voltage setting P1
- Stability setting P2.

- Power supply protected by 8 A fuse, slow-

blow action (tolerates 10 A for 10 s)
- Frequency: 50 Hz with ST3 jumper - 60 Hz
without ST3 jumper
- Factory-set underspeed protection P3.

2.2 - R230 AVR option

Potentiometer for remote voltage
adjustment, 1000 ! / 0.5 W min:
adjustment range ± 5%.
- Remove the ST4 jumper.

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 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

3 - INSTALLATION - 3.2.2 - Special type of use

COMMISSIONING
3.1 - Electrical checks on the AVR WARNING
- Check that all connections have been
made properly as shown in the attached Excitation circuit E+, E- must not be left
wiring diagram. open when the machine is running :
- Check that the ST3 frequency selection AVR damage will occur.
jumper is on the correct frequency setting.
- Check whether the ST4 jumper or the 3.2.2.1 - R230 field weakening (SHUNT)
remote adjustment potentiometer have
been connected.

3.2 - Settings

E+
0V
110

E-
The machine is tested and set at the
factory. When first used with no load, The exciter is switched off by disconnecting
make sure that the drive speed is the AVR power supply (1 wire - 0 or 110V).
correct and stable (see the nameplate). Contact rating : 16A - 250V alt.
After operational testing, replace all
access panels or covers. 3.2.2.2 - R230 field forcing
The only possible adjustments to the (400V - 10A) Diode
machine should be made on the AVR.
t - +
3.2.1 - R 230 settings (shunt system) Battery (B Volt)

Initial potentiometer settings

- P1 potentiometer (AVR voltage
adjustment): fully anti-clockwise. Exciter field
E+
0V
110

E-

- Remote voltage adjustment

potentiometer: centre position.
Run the alternator at its rated speed. If the
voltage does not increase, the magnetic
circuit should be remagnetized (see section
2.3).
- Turn the AVR voltage adjustment
potentiometer P1 slowly until the output
voltage rated value is obtained.
Battery must be isolated from the earth.
- Adjust the stability setting using P2.
- Sealed potentiometer P3 is factory set at
48 Hz for 50 Hz and 58 Hz for 60 Hz

Exciter field may be at line potential.

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 LEROY-SOMER Installation and maintenance 3973 en - 11.2006 / b

R230
A.V.R.

3.3 - Electrical faults

Fault Action Effect Check/Cause

The alternator builds up and its - Lack of residual magnetism
voltage is still correct when the
battery is removed.
No voltage at Connect a new battery The alternator builds up but its - Check the connection of the voltage
no load on of 4 to 12 volts to voltage does not reach the rated reference to the AVR
start-up terminals E- and E+, value when the battery is - Faulty diodes
respecting the polarity, removed. - Armature short-circuit
for 2 to 3 seconds
The alternator builds up but its - Faulty AVR
voltage disappears when the - Field windings disconnected
battery is removed - Main field winding open circuit - check the
resistance
Check the AVR connections (AVR may be
faulty)
Correct speed - Field windings short-circuited
Voltage too Check the drive speed - Rotating diodes burnt out
low - Main field winding short-circuited - Check
the resistance
Increase the drive speed
Speed too low (Do not touch the AVR voltage pot. (P2)
before running at the correct speed.)
Voltage too Adjust AVR voltage Adjustment ineffective Faulty AVR
high potentiometer
Voltage Adjust AVR stability If no effect : try normal / fast - Check the speed : possibility of cyclic
oscillations potentiometer recovery modes (ST2) irregularity
- Loose connections
- Faulty AVR
- Speed too low when on load (or U/F bend
set too high)

Voltage Run at no load and - Check the speed (or U/F bend set too
correct at no check the voltage high)
load and too between E+ and E- on - Faulty rotating diodes
low when on the AVR - Short-circuit in the main field. Check the
load (*) resistance
- Faulty exciter armature.
(*) Caution : For single-phase operation, check that the sensing wires coming from the AVR are correctly connected to
the operating terminals
Voltage Check the AVR, the The voltage does not return to the - Exciter winding open circuit
disappears surge suppressor, the rated value. - Faulty exciter armature
during rotating diodes, and - Faulty AVR
operation replace any defective - Main field open circuit or short-circuited
components

Warning : after operational testing,

replace all access panels or covers.