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CNC Machines

The document provides specifications for a CNC plasma cutting machine. It lists 27 requirements covering machine size and dimensions, drive type, controller, safety devices, accuracy, frame structure, motors, noise level, operating conditions, documentation, installation and training. Key requirements include a rail length of 4500-8000mm, cutting width and length of 2000mm and 4000mm minimum, dual drive, FANUC or SIEMENS controller, accuracy of ±0.5mm over 10 meters, industrial steel frame, and 24 months minimum warranty. Installation, operator and maintenance training is to be provided.

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0% found this document useful (0 votes)
11 views

CNC Machines

The document provides specifications for a CNC plasma cutting machine. It lists 27 requirements covering machine size and dimensions, drive type, controller, safety devices, accuracy, frame structure, motors, noise level, operating conditions, documentation, installation and training. Key requirements include a rail length of 4500-8000mm, cutting width and length of 2000mm and 4000mm minimum, dual drive, FANUC or SIEMENS controller, accuracy of ±0.5mm over 10 meters, industrial steel frame, and 24 months minimum warranty. Installation, operator and maintenance training is to be provided.

Uploaded by

bawincipet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

SPECIFICATION FOR "CNC Plasma cutting Machine

SL. NO. DESCRIPTION OF REQUIREMENT REQUIRED OFFERED REMARKS


1 Size
1.1 Rail Center Distance 2200-3600 mm
1.2 Rail Length 4500-8000 mm
1.3 Cutting Width Min 2000 mm
1.4 Cutting Length Min 4000 mm
1.5 Cutting thickness with piercing 10 mm Min
1.6 Cutting thickness 25 mm min
2 Drive type Dual drive
3 Drive mottor and control Servo motor
2 Axis (Can be converted
4 CNC Controller
in 3 Axis)
Limit Switches and
5 Safety Device
mechanical safety devices.
6 Input Voltage 415 V three phase
Max 5 KW for machine
7 Max 25 KVA for plasma
Input Power torch
Plasma torch and Oxyfuel
8
Tool torch
To be supplied for
9
Cutting Table/Water Table working size
10 Accuracy
10.1 Linear positional Accuracy ±0.5 mm/10 Meter
10.2 Linear repeat precision ±0.5 mm/10 Meter
11 Height sencer Confirm
12 Frame Structure
12.1 Industrial Steel Confirm
12.2 Heat treated after Fabrication Confirm
13 Controller FANUC/SIEMENS
13.1 Feed rate 0-18m/min
13.2 Controll accuracy ±0.01 mm
13.3 USB port (External Interface) Confirm
13.4 Inbuilt Memory 512 MB
14 X Axis motor Power and Torque Vendor to specify
15 Y Axis motor Power and Torque Vendor to specify
16 Z Axis Motor Power and Torque Vendor to specify
17 Axes Feed mechanism Vendor to specify
18 Type of guides Vendor to specify
19 Total connected load in KW Vendor to specify
75 DB Max.@ 1m
20
Noise distance
21 GENERAL OPERATING CONDITION
21.1 3 Phase 415V +/- 10% Vendor to confirm
21.2 Frequency 50 Hz +/- 5% Vendor to confirm
21.3 Temperature 5 to 50 deg C Vendor to confirm
21.4 Relative Humidity 20 to 90% Vendor to confirm
22 OTHER FEATURES
Machines should have provision for suitable
22.1 clamping Confirm
Each axis should have electrical limit switches
22.2 interlocked with feed/ rapid drive as well as Confirm
mechanical stopper
All the functions of the machine should be
22.3 controlled through push buttons provided on the Confirm
pendant panel.
22.4 Machine safety interlocks to be provided Vendor to specify
All cables to be properly marked and ferulling
22.5 to be done Vendor to confirm

23 Documentation

23.1 Detailed layout plan and prospect to be given

23.2 Operating instruction


23.3 Installation and Commissioning instructions
23.4 Quality Test records Each Documents 3 sets of
23.5 Maintenance / repair charts hard copy and 1 set ofsoft
23.6 Preventive maintenance instructions copy along with delivery
(One set to be provided
Requirement/recommendation for power supply prior to PDI for study and
23.7
controlled stabilizing has to be given. comments of buyer)

23.8 Lifting instruction mentioned in packing list.


Detailed invoice and packing list of all items
and devices and detailed prospect of machine
23.9
and all other accessories enclosed in respective
boxes
GA drawing of Machine and accessories to be
23.10 provided within 1 month from PO date for Vendor to confirm
Approval
Foundation load data and base details to be
23.11 provided within 1 week after approval of GA Vendor to confirm
drawing
24 Installation and Commissioning
The complete installation and commissioning
must be carried out by the supplier at the project
24.1 (at the final destination/premises). Certificate of Confirm
acceptance is to be signed by customer and
supplier.
25 Training at insttation place
25.1 Operator training 2 days
Maintenance course mechanical, electrical and
25.2 2 days
electronic
26 Service
The authorized Service Partners in India (Name
26.1 & Address) must be certified by manufacturer Confirm
and shown in the quotation
27 Warranty Min 24 months
Supplier shall undertaking of machine spares up
28 Confirm
to minimum 10 years.

Manufacturer should have established after Similar machines installed


29
sales and service network in India in India minimum 10 Nos

30 Auto nesting software, with netwroking Vendor to specify


SPECIFICATION for "CNC bending machine "

SL. NO. DESCRIPTION OF REQUIREMENT REQUIRED OFFERED REMARKS


1 CNC Bending

1.1 Maximum tube size (D X t) 38 X 2 (mm) Ferrous tubes


1.2 Minimum tube size (D) 6 mm
1.3 Maximum Bend radius 120 mm
1.4 Minimum Bend radius 1.5 D
1.5 Length over mandrel 2 meter
1.6 Bend angle range 5-180°
1.7 Accuracy for distance between two bends ±0.2 mm
1.8 Accuracy between two plan bends ±0.2°
1.9 Direction of bending left or Right
1.10 Pressure die operation Hydraulic/Pnuematic
1.11 Connected load Max 25 kw max
1.12 Bending height 1000 mm Approx
1.13 Enables Wall Thinning Rate down to 15% ~ 20% Confirm
Direct Gear Transmission ) for maximum bending
1.14 efficiency and precision Confirm

1.15 Bending Programmig software Confirm


1.16 Bending Drawing and Networking software Confirm
2 Toolings
2.1 Tool Set for
19.05mm OD X 1 mm thk
2.1.1 Steel Tube ERW-C1 (1 set) X 59.5 mm CLR
22.23mm OD X 1.6 mm
2.1.2 Steel Tube ERW-C1 (1 set) thk X 61 mm CLR
25.4mm OD X 1.2 mm thk
2.1.3 Steel Tube ERW-C1 (1 set) X 62.5 mm CLR
28.6mm OD X 1.63 mm
2.1.4 Steel Tube ERW-C1 (1 set) thk X 64.3 mm CLR
2.2 Additional Mandrels
Mandrel for 19.05 mm OD X 1 mm thk ERW C1
2.2.11 tube (02 nos) Confirm
Mandrel for 22.23 mm OD X 1.6 mm thk ERW C1
2.2.2 tube (02 nos) Confirm
Mandrel for 25.4 mm OD X 1.2 mm thk ERW C1
2.2.7 tube (02 nos) Confirm
Mandrel for 25.40 mm OD X 1.63 mm thk ERW C1
2.2.16 tube (02 nos) Confirm
Mandrel for 28.6 mm OD X 1.63 mm thk ERW C1
2.2.25 tube (02 nos) Confirm
2.3 Additional clamps and stoppers
Set of die and clamp brackets for 19.05 mm dia tube
2.3.1 (02 nos) Confirm
Set of die and clamp brackets for 22.23 mm dia tube
2.3.2 (02 nos) Confirm
Set of die and clamp brackets for 25.40 mm dia tube
2.3.3 (02 nos) Confirm
Set of die and clamp brackets for 28.6 mm dia tube
2.3.4 (02 nos) Confirm
Multi axis CNC with
3 Color LCD monitor and
Controller keyboard
4 Machine Speed, accuracy and stroke
4.1 Bending Speed maximum 100°/sec min
4.2 Bending Accuracy ±0.2 max
4.3 Return maximum speed 70°/sec min
4.4 Feeding Speed maximum 1000 mm/s
4.5 Feeding Accuracy ±0.2 max
4.6 Feeding Push Bending force at 1000mm/sec 1.2 ton
4.7 Rotation Speed maximum 300 °/sec min
4.8 Rotation Accuracy ±0.2 max
4.9 Rotation Stroke` ±360°
4.10 Tube clamping Speed maximum 80 mm/sec min
4.11 Tube clamping Stroke` 200 mm min
4.12 Pressure die Speed maximum 80 mm/sec min
4.13 Pressure dieStroke` 150 mm min
4.14 Follower pressure die Speed maximum 400 mm/s min
4.15 Follower pressure die Stroke` 300 mm min
4.16 Axes Feed mechanisam Vender to specify
5 GENERAL OPERATING CONDITION
5.1 3 Phase 415V +/- 10% Vendor to confirm
5.2 Frequency 50 Hz +/- 5% Vendor to confirm
5.3 Temperature 5 to 50 deg C Vendor to confirm
5.4 Relative Humidity 20 to 90% Vendor to confirm
6 Automatic Tube bundle loading Confirm

7 Complete electrical system with tropaclization for Confirm


indian condition +5 to 45 degree temp and RH 100%
CNC control panel with programming software. ( 3D
8 programming capability Confirm
9 Automatic welding seam detection Confirm

Automatic detection of pre-cut holes or features and


10 then automatic orientation of the tube to place those Confirm
features in the desired plane

11 Detail of Necessary Lubrication and safety devices Confirm

12 Detail of Necessary Lubrication and safety devices Confirm

13 Detail of Necessary Lubrication and safety devices Confirm

14 Documentation
14.1 Detailed layout plan and prospect to be given

14.2 Operating instruction


14.3 Installation and Commissioning instructions
14.4 Quality Test records
14.5 Maintenance / repair charts
Each Documents 3 sets of
14.6 Preventive maintenance instructions hard copy and 1 set of soft
14.7 Lubrication chart & parameter list copy along with delivery
Requirement/recommendation for power supply
14.8
controlled stabilizing has to be given.
14.9 Lifting instruction mentioned in packing list.
Detailed invoice and packing list of all items and
14.10 devices and detailed prospect of machine and all
other accessories enclosed in respective boxes
15 Installation and Commissioning
The complete installation and commissioning must
be carried out by the supplier at the project (at the
15.1 Confirm
final destination/premises). Certificate of acceptance
is to be signed by customer and supplier.
16 Training at installation place
16.1 Operator training 7 Days
16.2 Programming training 7 Days
Maintenance course mechanical, electrical and
16.3 7 Days
electronic
17 Service
The authorized Service Partners in India (Name &
17.1 Address) must be certified by manufacturer and Confirm
shown in the quotation
18 Warranty Min 24 months
Supplier shall undertaking of machine spares up to
19 Confirm
minimum 10 years.
SPECIFICATION FOR "Arc welding Robot with MIG welding Unit"

DESCRIPTION OF
SL. NO. REQUIRED OFFERED REMARKS
REQUIREMENT
1 Arm type Articulated
2 Number of Axes 6
Robot Wrist (4,5,6 axes) Thermally coated with suitable material to withstand
3 the welding preheat and inter-pass temperatures of 350
deg C.
4 Payload 15 Kgs or more
Supplementary Load on robot arm Minimum 20 Kgs ( at base unit/ Joint 1) and
5
Minimum10 Kgs ( at arm/ Joint 3)
6 Repeatability <= 0.06 mm/confirming to ISO 9283
7 Linear Max.Speed >= 1.8 Mtrs./Sec
8 Minimum Axes Range and Minimum Speed required
Joint 1 300 deg ( 120 deg/s)
Joint 2 100 deg ( 100 deg/s)
Joint 3 125 deg ( 120 deg/s)
Joint 4 350 deg ( 260 deg/s)
Joint 5 200 deg ( 240 deg/ s)
Joint 6 720 deg (320 deg/s)
9 Max Reach 1500 mm or more
10 Mounting Position Floor,Wall,Ceiling
11 Noise Level < 80 dB
12 Motor AC Servo Motor for all 6 axes
Position detection Absolute position sensing with encoders / resolvers
13
14 Ambient Temperature 10 deg C to 50 deg c
15 Relative humidity Confirming to DIN EN 60721-3-3,Class 3K3
16 Brakes Electrro-Mechanical brakes in all axes
Multilayer Continuous Robotic MIG/MAG welding
17 Main Applications
Should fulfill one or more of the following standard
industry applicable safety regulations like EN60204-
18 Safety regulations 1:2006 ,ISO 10218-1:2006, ANSI/ RIA R 15.06,
UL 1740

Minimum 1 Meter height pedestal for mounting the


19 Pedestal
robot on it.
20 Controller
Drive System Electromechanical with transistor controlled AC
20.1
servomotors
20.2 Number of controlled Axes 6 axes
20.3 Provision for additional axes Minimum 2 numbers
20.4 Processor Multi processor system preferably with PCI bus
20.5 Operating system Well proven real time operating system
Programming Language User friendly programming through Teach pendant
20.6 and Robot programming language
Sensing technology Touch sense
20.7

20.8 External Storage USB


Other requirements 1. USB memory interface 2.Energy back-up power
failure handling 3. Provision for connecting to external
20.9
key board and external monitor display

20.10 External Interfaces Device net/ Profibus/Interbus/Ethernet


Number of I /O points Minimum 256 digital inputs and 256 digital outputs (
20.11 Should be expandable)
20.12 Communication Ports RS 232 / RS 485 / Ethernet port
20.13 Protection IP65/confirming to EN 60529
20.14 Input Voltage 415 V +/- 10%, AC 3phase
21.0 OPERATOR'S PANEL ( Teach Pendent)
Cable length ( from teach pendent 10m and above
21.1
to controller)
Basic Switches Lockable mushroom type Emergency, Reset, Power
On/Off, Mode selector, and other functional keys as
21.2
required, Joystick/6D Mouse for robot axes moment

Visual Display At least 6 '' or larger colour LCD screen on Teach


21.3
pendent
22 SOFTWARE
Simulation software 1. Robot OEM's simulation software license for work
cell layout design and modeling 2. Motion
22.1
simulation for robots 3. Should be able to do Collision
detection, reach and cycle time studies.
Offline programming software Robot OEM's off-line programming software license
for generating the robot programs offline, which is
22.2
then downloadable to the robot controller.

Welding technology software Robot OEM's Arc welding technology package for
multi pass, continuous welding ( TIG) to generate arc
welding programs by defining process parameters such
22.3 as Torch Angle, work angle, Push/ Drag and spin
angles, seam and weave data, wire feed, velocity,
speed, current, voltage etc.,

Welding Power Source


1 Process CC/CV(Robotic MIG & Manual TIG)
2 Output 500A (Max) @ 60%
3 Mains Voltage 3 phase , 400V +/- 10%
4 Mains line protection 35 A MCB/MCCB
5 Primary Continuous power 15 KVA
6 Cos Phi 0.99
7 Welding current range 3-500 A
Welding current range electrode 10-500 A
8
9 Duty Cycle at 10 Min/40 deg C 60% DC at 500 A
10 Duty Cycle at 10 Min/40 deg C 100% DC at 400A
11 Open-circuit voltage <= 88V
12 Protection IP23
13 Output current range 16-500 A
14 Type of cooling AF
15 Insulation class H
16 Conformity EN 60974 -1,-2, & -10
17 Safety S
Automatic cooling unit shutdown
19 Yes
20 Automatic gas post-flow time Yes
21 Anti stick function Yes
22 Digital welding process control Yes
23 Earth fault monitor Yes
Energy-saving inverter technology
24 IGBT
25 Hose pack holder Yes
26 Microprocessor controlled Yes
27 Non-Contact ignition ( HF) Yes
28 Operating hours counter Yes
29 Over temperature protection Yes
30 Temperature controlled fan Yes
31 Touch down ignition Yes
32 Operating mode 2- step mode, 4-step mode
33 TIG Manual
Displays • Operating mode
• Over temperature
34 • Sequence status
• Welding current (actual value)
• Welding voltage
Material • CrNi
38 • Special metals
• Steel
39 WIRE FEEDERS
39.1 Connection voltage <= 50 V
39.3 Wire feeder Mechanism 4 wheel drive
39.4 Protection IP 23
39.5 Weight <=8 Kg
40 Filler wires
40.1 Solid Fe, SS 0.8-1.6 mm dia
40.2 Flux cored wire 0.8-1.6 mm dia
41.0 Wire Spool
41.1 Max Weight 25 Kg
41.2 Wire feed speed 0.8-30 m/min
42 Water Cooling Unit Integrated
Training 2 Engineers from ALIMCO shall be trained by vendor
for a period of one week at vendor’s works, for
operation, programming, and maintenance of the
43 Robot. A separate training program should be
conducted for simulation & off-line programming
software. The medium of training/interaction shall be
English.
Qualification criteria for the vendor 1. Supplier has to furnish references of similar work
Credentials carried out in India.
44 2. Major sub assemblies of the system shall have
products from the list mentioned below.

Pre-dispatch inspection and ALIMCO engineers deputed for training will be doing
acceptance of equipment pre- acceptance inspection at vendor's works and give
dispatch clearance after satisfaction from all angles.
45 During this inspection, all features of the Robot as
listed in the specifications shall be tested and the
measurements/observations shall be documented.

Guarantee Guarantee for complete Robot, Robot Controller,


welding equipment, software and all supplied
accessories/equipments for 12 months from the
date of final acceptance of the Robot after
46 successful at ALIMCO team. Any spares required
during commissioning period (before final
acceptance of the Robot) shall have to be arranged
by the vendor at free of cost and duty levied have
to be borne by the vendor.

AMC The vendor shall quote separately for Annual


Maintenance Contract (AMC) for the equipment,
beyond the expiry of guarantee period. This should be
47
on "yearly" basis for a minimum period of 3
years, which may be extended, if required.
TECHNICAL SPECIFICATIONS FOR 5-AXIS CNC MILLING MACHINE

Sr. No Item Specifications Required Offered Specification REMARK


5-Axis CNC Milling Machine
Traverse Linear Axes-
in X-Axis. Min. 700 mm
in Y-Axis. Min. 500 mm
in Z-Axis. Min. 500 mm
0
No. of axis to be controlled by CNC 5
Head tilting or Table tilting travel minimum +110°/ -30° C-axis table rotation = 0° To 360°.
CNC Control = X, Y, Z movement, Table rotation &
head tilting/table tilting; Simultaneous interpolation Confirm
axes = 5
Field of Application
1.1. The Machine will be used for the following applications.
1.1.1. Machining of single jobs and batch production.
1.1.2. Standard machining of press tool plate, die plates, mould plates, fixtures, Precision machining
jobs in:
- Face, shoulder, pocket milling.
- Drilling & Boring application
- Tapping.
1.1.3. Five axis simultaneous machining of :
- Forming & stamping tool components
- Die casting Die components
- Injection moulding components
1
- Other free form machining components
- Machining of tyre moulds, Turbine blades and Aerospace Parts

- Measuring of parts and setting fixture with Measuring probe head with Measuring cycle (optional)

1.2. The following Tool Holding & Cutting Tools must be able to use.
Tool holding:
1.2.1.1. Suitable for Tool Shank BT-40/50/63/HSK-40/50/63(Drawing sketch and tool shank drawing
to be attached in the quotation).
1.2.1.2. Spindle tool adapting suitable for automatic tool change as per BT-40/50/63/HSK-40/50/63
1.2.1.3. Solid and modular tool holders with or without internal coolant supply for automatic tool
change.
Technical data
2.2 PLATTER Rectangular/Square/Round
2.2.1 Platter Size min 600 x 500 mm/500 SQ / Ø500 mm
2.2.2 Spindle nose to table : 600 mm
2.2.3 Table weight carrying capacity: 250 Kgs min
2.3. Machine Spindle & Head Stock
2.3.1. Spindle speed : Min. 8,000 rpm
Opt. 12,000 rpm
2.3.2. Balanced Spindle Confirm
2.3.3. Drive System : Gear Drive
2.3.4. Power = 30 HP / 22.4 KW approx. (Vendor to specify)
2.3.5. Torque = Vendor to specify
2.3.6. Oil cooled and permanent spindle
Confirm
lubrication display function at CNC Control Monitor
Internal coolant supply frequency-controlled Air
cooling through the spindle Synchronized with bed Confirm
temp preferred.
2.3.7. Digital controlled AC Spindle Motor drive Confirm
2.3.8. Spindle with hydraulic / pneumatic
operated automatic tool changing and through Confirm
spindle air blow for cleaning while tool change.
2.3.9. Tool adapting support SK40/50/60/ BT40/50/63

2.3.10. Power failure detection module. Confirm


2.3.11 - ATC No of tools Minimum 30 tools
2.3.12 - ATC Mechanism Vendor to specify
2.4. Coolant system
2.4.1 Tank with Waste oil separator Confirm

2.4.2 Tank capacity= min. 250 lit. or more

2.4.3 Air for Dry Machining through the


spindle Adjustable external coolant nozzles or Confirm
Programmable Coolant Nozzle.
Internal- throu spindle Min.40 Bar
2.4.3 Coolant Pressure
External - 2.5 bar min
2.5. Axis drives & control
2.5.1. Digital controlled drive and motors for all
Confirm
axes.
2.5.2. In-line direct drive Confirm
2.5.3. Closed pitch ball screws, supported at
Confirm
both ends, pre-tensioned
2.5.4. Rapids X/Y/Z Axis : Min 20 m/min

2.5.5. Rapid A/B Axis : Min 2000 deg/Min

2.5.6. Acceleration : 7 m/s2


2.5.7 - X Axis motor Power and Torque Vendor to specify
2.5.8 - Y Axis motor Power and Torque Vendor to specify
2.5.9 - Z Axis motor Power and Torque Vendor to specify
2.5.10- A Axis motor Power and Torque Vendor to specify
2.5.11- C Axis motor Power and Torque Vendor to specify
2.5.12 - CNC Feedback type Encoder / Scale Vendor to specify
2.5.13 - Make of Scale / Encoder Vendor to specify
2.5.14 -Make of Ball Screw Shuton / THK / Rexroth or Equivalent
2.5.15 - Total connected Load KW Vendor to specify
2.6. CNC Control Unit features
840 DLS/Fanuc 0i-TD/ or latest any other equivalent
2.6.0 Control
control
2
30GB or more and provision for increasing the
Application Hard disk=
memory.

2.6.1. RAM= 1 GB or more for control

2.6.2. 5-axes simultaneous controllable Confirm

2.6.3. Faster data processing rate and block


processing suitable for high speed milling Confirm
application. (1000 blocks/sec)
2.6.4. HSM Look Ahead Function, Min. 80
Confirm
blocks
2.6.5. Programming syntax as per DIN 66025,
Confirm
ISO and additional manufacturer own syntax.
Least increment 0.001mm with decimal input.
Spindle functions S, incl. Spindle Operation. Feed Confirm
functions f, G-code & M-code
Tool functions T, Tool length and cutter dia.
compensation G-code, 3-D cutter compensation, Tool Confirm
Load Monitoring.
Interpolations Confirm
Standard A] positioning Confirm
B] Linear interpolation C] Helical Confirm
Optional A] Involute Confirm
B] Polar coordinate C] Cylindrical Confirm
RS232 DNC interface Confirm
I/O interface Ethernet with ISO/EIA auto-
Confirm
discrimination.
Rigid tapping function Confirm
Measuring cycles for touch probe(Optional) Standard
Confirm
cycles as per ISO std.
USB Port for communication Confirm
Part program storage Min 40 GB on Hard disk
Confirm
Display of PLC alarm and message
Over travel control Confirm
Emergency stop on control panel, remote control &
Confirm
tool loading device
CNC controller to take care of, Stored pitch error
Confirm
compensation
Backlash compensation for cutting traverse Backlash
compensation for rapid traverse Friction Confirm
compensation control
Electronic Thermal Compensation Feed forward
Confirm
control
Standard cycle (canned) Confirm
2.6.6. Monitor 15” TFT Color or more
2.6.7. Swiveling Panel with in-build keyboard,
Confirm
monitor & operating knobs.
2.6.8. Feed control potentiometer 10%. Increments from 0 – 150%.

2.6.9. Spindle speed control potentiometer 10% Increments from 0 – 150%.

2.6.10. Emergency brake knob Confirm


2.6.11. Machine hour reading Confirm
2.6.12. Spindle load display (KW) Confirm
2.6.13. AC control for PLC and drive control
Confirm
cabinet, self- diagnostic function (optional)
2.6.14. Input resolution & display. Confirm
2.6.15. Linear axis 0.001mm or better
2.6.16. Angular axis 0.001° or better
2.7. ACCURACY
2.7.1 Positioning : ± 0.007 mm
2.7.2 Repeatability : ± 0.005 mm
2.7.3 Run out : Max 0.003 mm run-out at Spindle Nose
Accessories
3.0 Control Panel A/C. in-built required
3.1. Chip conveyor.
3.2. Fully enclosed splash guard with slide
windows.
3.3. Fully encapsulated housing with safety
type window.
3.4. Automatic Tool Magazine for min. 30
tools and Changer with safety guard. any other
equivalent Max tool weight 5 Kg. Preferably CAM
3 Type. Max. tool dia. 100 mm random access. Confirm
Max. Tool Length 300 mm
3.5. Leveling pads
3.6. Door safety interlock
3.7. Remote Jig Handle
3.8. Touch probe (make Renishaw)
(Optional)
3.9. Work-piece washing gun
3.10. PLC controlled central lubrication system
3.11. Run hour meter
Spare parts-

Spare and wear parts for two years. A detailed recommendation list must be provided with price list along
with the quotation.
4
▪ Part a. Mechanical
4

▪ Part b. Electronic
▪ Part c. Electrical

Documentation- Each documentation three sets in English (along with machine delivery)

5.1. Detailed layout plan and prospect to be given

5.2. Operating and Programming instruction

5.3. Installation and Commissioning instructions

5.4. Quality Test records


5.5. Maintenance / repair charts
5 5.6. Preventive maintenance instructions
5.7. Lubrication chart & parameter list

5.8. Requirement/recommendation for power supply controlled stabilizing has to be given

5.9. Instruction manual for supplied coolant Concentrate and coolant maint.

5.10.Detailed invoice and packing list of all items and devices and detailed prospect of machine and all
other accessories enclosed in respective boxes.

Installation & commissioning-

6 The complete installation and commissioning must becarried out by the supplier at the project (at the final
destination/ premises). Certificate of acceptance is to be signed by customer and supplier.

Training must be provided at final destination place-

7.1. Operator training 10 days


7
7.2. Programming course 5 days

7.3. Maintenance course mechanical, electrical and electronic 3 days.

Service-
8 The authorized Service Partner in India (Name & Address) must be certified by manufacturer and shown in
the quotation

9 Warranty: Min. 2 years.

Manufacturer should have established ‘after sales & service’ network in India.
10
No of similar machine installed in India- minimum 5Nos.

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