CNC Machines
CNC Machines
23 Documentation
14 Documentation
14.1 Detailed layout plan and prospect to be given
DESCRIPTION OF
SL. NO. REQUIRED OFFERED REMARKS
REQUIREMENT
1 Arm type Articulated
2 Number of Axes 6
Robot Wrist (4,5,6 axes) Thermally coated with suitable material to withstand
3 the welding preheat and inter-pass temperatures of 350
deg C.
4 Payload 15 Kgs or more
Supplementary Load on robot arm Minimum 20 Kgs ( at base unit/ Joint 1) and
5
Minimum10 Kgs ( at arm/ Joint 3)
6 Repeatability <= 0.06 mm/confirming to ISO 9283
7 Linear Max.Speed >= 1.8 Mtrs./Sec
8 Minimum Axes Range and Minimum Speed required
Joint 1 300 deg ( 120 deg/s)
Joint 2 100 deg ( 100 deg/s)
Joint 3 125 deg ( 120 deg/s)
Joint 4 350 deg ( 260 deg/s)
Joint 5 200 deg ( 240 deg/ s)
Joint 6 720 deg (320 deg/s)
9 Max Reach 1500 mm or more
10 Mounting Position Floor,Wall,Ceiling
11 Noise Level < 80 dB
12 Motor AC Servo Motor for all 6 axes
Position detection Absolute position sensing with encoders / resolvers
13
14 Ambient Temperature 10 deg C to 50 deg c
15 Relative humidity Confirming to DIN EN 60721-3-3,Class 3K3
16 Brakes Electrro-Mechanical brakes in all axes
Multilayer Continuous Robotic MIG/MAG welding
17 Main Applications
Should fulfill one or more of the following standard
industry applicable safety regulations like EN60204-
18 Safety regulations 1:2006 ,ISO 10218-1:2006, ANSI/ RIA R 15.06,
UL 1740
Welding technology software Robot OEM's Arc welding technology package for
multi pass, continuous welding ( TIG) to generate arc
welding programs by defining process parameters such
22.3 as Torch Angle, work angle, Push/ Drag and spin
angles, seam and weave data, wire feed, velocity,
speed, current, voltage etc.,
Pre-dispatch inspection and ALIMCO engineers deputed for training will be doing
acceptance of equipment pre- acceptance inspection at vendor's works and give
dispatch clearance after satisfaction from all angles.
45 During this inspection, all features of the Robot as
listed in the specifications shall be tested and the
measurements/observations shall be documented.
- Measuring of parts and setting fixture with Measuring probe head with Measuring cycle (optional)
1.2. The following Tool Holding & Cutting Tools must be able to use.
Tool holding:
1.2.1.1. Suitable for Tool Shank BT-40/50/63/HSK-40/50/63(Drawing sketch and tool shank drawing
to be attached in the quotation).
1.2.1.2. Spindle tool adapting suitable for automatic tool change as per BT-40/50/63/HSK-40/50/63
1.2.1.3. Solid and modular tool holders with or without internal coolant supply for automatic tool
change.
Technical data
2.2 PLATTER Rectangular/Square/Round
2.2.1 Platter Size min 600 x 500 mm/500 SQ / Ø500 mm
2.2.2 Spindle nose to table : 600 mm
2.2.3 Table weight carrying capacity: 250 Kgs min
2.3. Machine Spindle & Head Stock
2.3.1. Spindle speed : Min. 8,000 rpm
Opt. 12,000 rpm
2.3.2. Balanced Spindle Confirm
2.3.3. Drive System : Gear Drive
2.3.4. Power = 30 HP / 22.4 KW approx. (Vendor to specify)
2.3.5. Torque = Vendor to specify
2.3.6. Oil cooled and permanent spindle
Confirm
lubrication display function at CNC Control Monitor
Internal coolant supply frequency-controlled Air
cooling through the spindle Synchronized with bed Confirm
temp preferred.
2.3.7. Digital controlled AC Spindle Motor drive Confirm
2.3.8. Spindle with hydraulic / pneumatic
operated automatic tool changing and through Confirm
spindle air blow for cleaning while tool change.
2.3.9. Tool adapting support SK40/50/60/ BT40/50/63
Spare and wear parts for two years. A detailed recommendation list must be provided with price list along
with the quotation.
4
▪ Part a. Mechanical
4
▪ Part b. Electronic
▪ Part c. Electrical
Documentation- Each documentation three sets in English (along with machine delivery)
5.9. Instruction manual for supplied coolant Concentrate and coolant maint.
5.10.Detailed invoice and packing list of all items and devices and detailed prospect of machine and all
other accessories enclosed in respective boxes.
6 The complete installation and commissioning must becarried out by the supplier at the project (at the final
destination/ premises). Certificate of acceptance is to be signed by customer and supplier.
Service-
8 The authorized Service Partner in India (Name & Address) must be certified by manufacturer and shown in
the quotation
Manufacturer should have established ‘after sales & service’ network in India.
10
No of similar machine installed in India- minimum 5Nos.