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s7 Plcs and Applications - Lesson 3 - Analog Process

This document discusses analog signal processing and PID controllers using S7 PLCs. It provides diagrams of common industrial applications including temperature, pressure, level, and speed control systems. Connection diagrams are shown for temperature transmitters, pressure sensors, solid state relays, inverters and connecting them to S7 PLC analog input and output modules. The document is intended as a guide for using analog signals with S7 PLCs for industrial process control applications.

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0% found this document useful (0 votes)

31 views

s7 Plcs and Applications - Lesson 3 - Analog Process

Uploaded by

dtran2354

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Available Formats

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S7 PLCs AND APPLICATIONS

Ta Van Phuong, PhD

Faculty of International Education
Ho Chi Minh City University of Technology and Education
Cellphone: 0908.248.231
Email: [email protected]
Analog Signal Process and PID Controller

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Analog Signal Process and PID Controller

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Analog Signal Process
Process Analog input module CPU

Physical Standard :
quantity analog signal Result :
memory :
:
PIW ... :
:
ADC PIW ... L PIW 352
::: ...
SensorTransducer PIW ... ..
..
..
• Pressure ± 500mV ..
• Temperature ± 1V ..
• Flow ± 5V ..
• Speed ± 10V
..
..
• pH value ± 20mA ..
• Viscosity 4 to 20mA Analog output module ..
• etc. etc. ..
..
..
..
..

PQW ...
.
Physical Analog PQW ... T PQW 368
DAC
quantity actuator :::
PQW ...
:

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Analog Signal Process

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Analog Signal Process
Temperature Control Systems
PLC
Computer
Analog
Input
Module CPU SCADA
Analog (Controller) MPI or
Transmitter T120

Output Ethernet
4-20mA

Module

220V-AC
SSR-RM1E40AA25 0-100% Power
4-20mA or 1-5V

Oven
Heater

3 wires Pt100

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Analog Signal Process
Pressure control systems

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Analog Signal Process
Level control systems

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Analog Signal Process
Speed Control Systems
PLC
Digital I/O
Module Computer
Analog
Output SCADA
L1,L2,L3 Module
MPI or
Analog CPU Ethernet
Inverters Input (Controller)
Module
Encoder Generator
U,V,W

U,V,W
CP

Profinet
Platform Modbus, Profibus

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Analog Signal Process
Transmitter (Transducer): Convert physical quantity to electrical signals

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Analog Signal Process
Transmitter (Transducer): Convert physical quantity to electrical signals

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Analog Signal Process
Connection diagram of Temperature Transmitter

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Analog Signal Process
Transmitter (Transducer): Configuration

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Analog Signal Process
Pressure sensors with voltage output

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Analog Signal Process
Pressure sensors with current output

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Analog Signal Process
Distance sensors with analog outputs

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Analog Signal Process
Connection diagram of Solid State Relay (1 phase)

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Analog Signal Process
Connection diagram of Solid State Relay (3 phase)

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Analog Signal Process
Inverters

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Analog Signal Process
Siemens Inverters: Connection Diagram

MICRO 420

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Analog Signal Process
Siemens Inverters: Connection Diagram

V20

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Analog Signal Process
Siemens Inverters: Connection Diagram

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Analog Signal Process
Connection diagram for voltage measurement

S7-1500 PLC

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Analog Signal Process
Four wires connection diagram for current measurement

S7-1500 PLC

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Analog Signal Process
Two wires connection diagram for current measurement

S7-1500 PLC

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Analog Signal Process
Connection diagram for Voltage Output

S7-1500 PLC

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Analog Signal Process
Connection diagram for Current Output

S7-1500 PLC

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Analog Signal Process
Connection diagram for current and voltage measurement
AI 8 x 13 Bit (6ES7431-1KF00-0AB0)
S7-400 PLC

Manual S7400
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Analog Signal Process
Connection diagram for current and voltage Output
SM 432; AO 8 x 13 Bit (6ES74321HF000AB0)
S7-400 PLC

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Analog Signal Process
Temperature Control System using S71500

S7-1500 PLC
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Analog Signal Process
Temperature Control System using S7400

S7-400 PLC

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Analog Signal Process
Speed Control System using inverter V20 and S71500

S7-1500 PLC

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Analog Signal Process
Speed Control System using inverter M420 and S71500

S7-1500 PLC

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Analog Signal Process
Speed Control System using inverter V20 and S7400

S7-400 PLC

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Analog Signal Process
Hardware configuration for analog modules using S7

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Analog Signal Process
Hardware configuration for analog modules using TIA

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Analog Signal Process
Possible Analog Value Resolutions

The resolution of the analog values are different,

depending on analog module and its parameterization
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Analog Signal Process
Analog value representation in voltage measuring ranges

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Analog Signal Process
Analog value representation in voltage measuring ranges

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Analog Signal Process
Analog value representation in current measuring ranges

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Analog Signal Process
Analog value representation in current measuring ranges

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Analog Signal Process
Analog value representation in Voltage Output Ranges

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Analog Signal Process
Analog value representation Current Output Ranges

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Analog Signal Process
Scaling Sensors Data (Temperature Transmitter)
OC
OC

100 100

T T

mA ADC Value
0 0
mA 0 PIWx 27648
4 20
(T-0)/(100-0)=(PIWx-0)/(27648-0)
D=(((PIWx-Low_raw)/(High_raw-Low_raw))*(High_Limit-Low_Limit))
+ Low_Limit

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Analog Signal Process
Scaling Sensors Data (Distance Sensors)

mm mm

500 500

D D

60 60 ADC Value
mA

mA 0 PIWx 27648
4 20
(D-60)/(500-60)=(PIWx-0)/(27648-0)
D=(((PIWx-0)/(27648-0))*(500-60)) + 60
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Analog Signal Process
Scaling Sensors Data (Pressure Sensors)
Kpa Kpa

100 100

P P

volt ADC Value

0 0
Volts 0 PIWx 27648
1 5
(P-0)/(100-0)=(PIWx-0)/(27648-0)
D=(((PIWx-0)/(27648-0))*(100-0)) + 0

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Analog Signal Process
Scaling Analog Input Values using FC105 (Standard Function)

unipolar (M 0.0 = ´0´) bipolar (M 0.0 = ´1´)

(Sensor supplies only positive voltage) (Sensor also supplies negative voltage)
OUT OUT
HI_LIM = 500.0 HI_LIM = 500.0

Δ
A B
Δ

LO_LIM = 0.0 LO_LIM = 0.0

IN IN
0 x x+1 0 x x+1
27648 -27648 27648

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Analog Signal Process
Unscaling Analog Output Values using FC106 (Standard Function)

bipolar (M 0.0 = 1)
(Actuator is energized with positive and
negative values) OUT 27648

B
OUT
0
27648 IN
A 0.0 100.0
(LO_LIM) (HI_LIM)
unipolar (M 0.0 = ´0´)
(Actuator is energized
only with positive values)

0
IN -27648
0.0 100.0
(LO_LIM) (HI_LIM)

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Analog Signal Process
Scaling Analog Input Values using FC105 (Standard Function)

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Analog Signal Process
Add-on Instructions

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PID Controller

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PID Controller in PLCs

Process

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PID Controller in PLCs
Temperature Control Speed Control