Land Defense

EXPERIENCE. INNOVATION.
PARTNERSHIP.
CONTENTS

01 Pioneering the power that matters 05 05 Advanced Technologies 20

World-class power solutions and E-charging solutions. 20
complete life-cycle support Advanced propulsion system technologies 21

02 Core Competences 07 06 Service 23

We supply far more than just Our mission: Your long-term success.
best-in-class propulsion systems.
07 References Worldwide 25
03 Overview 08 Partnering with proven military competence.
A lifetime of strong support.

04 Engine Power 10
Power in all the right places. 10
A full powerrange. 13
Propulsion systems for light and medium vehicles 14
Propulsion systems for medium and heavy vehicles 16
Propulsion systems for heavy vehicles 18

PzH 2000
MT881 Ka-500
735 kW (1,000 bhp)
 PIONEERING THE POWER
THAT MATTERS 01
Rolls-Royce provides world-class power solutions and complete
life-cycle support under our product and solution brand MTU. Through
digitalization and electrification, we strive to develop drive and power
generation solutions that are even cleaner and smarter and thus provide
answers to the challenges posed by the rapidly growing societal
1 demands for energy and mobility. We deliver and service comprehensive,
powerful and reliable systems, based on both gas and diesel engines,
as well as electrified hybrid systems.

A solution provider An expert in technology

MTU systems power the largest yachts, the strongest tugboats and As part of Rolls-Royce, we have long been known for cutting-edge
the biggest land vehicles and provide energy for the world’s most innovation and technological leadership in product development.
important mission-critical applications. Through advanced solutions That same spirit of innovation inspires our sustainability efforts. Our
such as microgrids, we integrate renewable energies and manage focus is on developing and implementing system solutions that both
the power needs of our customers. maximize efficiency and reduce emissions -- which in turn work to
reduce our impact on the environment.
For over 110 years, we have provided innovative power solutions
for our customers – meeting even the most demanding drive A passionate and reliable partner
requirements. Our products and services span a wide range of We at Rolls-Royce spend every day working together with our
applications and power needs, with both standard and customized customers, to deliver engines, systems and complete life-cycle
options. solutions that best fit your needs. We understand that each
application is different and has its own specific demands. Our
engineers embrace the challenge of finding the perfect solution for
2 your unique power requirements. Every step of the way – from project
planning, through design, delivery and commissioning; to the lifetime
care of your equipment – we are dedicated to helping you get the
most from your MTU investment.

MTU has extensive

military experience,
supplying solutions
for more than

50
1 Puma infrantry fighting vehicle 3 Engine & heat exchanger replacement on
MT 892 Ka-501, 800 kW (1,090 bhp) Ajax vehicle

2 Leopard 2
MB 873 Ka-501, 1,100 kW (1,500 bhp)

ARMIES WORLDWIDE.
3
Core Competences

WE SUPPLY FAR MORE

THAN JUST BEST-IN-CLASS
PROPULSION SYSTEMS.
02
Whether for defense and protection, combat or support, military
vehicles fulfill many mission critical functions and tasks. Our engines
and propulsion systems are designed for peak performance. With over
60 years of experience in designing and developing propulsion systems
for virtually all types of military vehicles, our systems are trusted and
proven — all over the world.

Technology experts
We are a leader of cutting-edge technological development with its
engine and propulsion systems. Maximizing power density is just one
of our many core competencies and areas of innovation.

Engineering specialists
Engineering is our passion. We spend every day working closely with
our customers to deliver best-in-class drive solutions — from standard
and simple to customized and complex.

Reliable partners
Defense partnerships are special. Close collaborations with our clients
paired with our in-depth understanding for the specific demands of
diverse military applications enable us to develop solutions that best
suit every individual need.

System suppliers
Whether for light 4x4 wheeled vehicles or heavy main battle tanks,
for highly customized solutions or retrofit integration on existing
vehicles, we deliver complete propulsion systems that fully meet
your expectations.
 Experience Innovation and Partnership
Land Defense 09

Overview

A LIFETIME
OF STRONG SUPPORT. 03
We are committed to fully assisting you every step of the way,
over the entire product lifetime. That is what has made us
a strong partner for over 60 years — and more than
50 military organizations around the world.

Design and planning MTU ValueCare

We have extensive military propulsion system Every client is different. Our comprehensive MTU
experience, qualifications and capabilities. From day ValueCare service solutions portfolio allows us to
one, our application engineering team can provide tailor offerings for each individual customer aimed
comprehensive project support for: at maximizing performance, uptime and return on
investment — at every step:
—— Endurance and drive system tests, cold starts,
forging and slope test benches and full vehicle —— Solid through-life support with specialized
integration —— facilities and a highly trained staff
—— Reducing design costs —— Complete support and service solutions involving
spare parts, training, technical documentation and
Every propulsion system is: customized ValueCare Agreements
—— Subjected to rigorous testing at our testing facilities
—— ISO 9001:2008 certified

Military specifications Integrated logistics support (ILS)

Whatever the specific military requirements call for, We are also offers customized packages of integrated
we fulfills them with excellence: logistics support (ILS) with a wide range of products
and services, including:
—— Nuclear hardening, EMI, shock/vibration, ambient
conditions, multiple-fuel capabilities and more —— Systems analysis, OEM spare parts supply, training,
—— Compact, highly reliable, outstanding power-to- technical documentation and more
volume/weight ratios, low heat rejection, small Government standards Integration —— We guarantee fast reaction times worldwide for
charge-air coolers, hot condition and high-altitude We have decades of experience with military and government standards Customizing propulsion systems and optimally integrating engines, on-site field support, preventive and corrective
compensations, limp home functions and more around the world, enabling us to provide: transmissions, cooling, electrical power and air filtration systems, maintenance, repair and overhaul, RAMS and
electronics and software requires extensive experience and know-how. LCC, configuration management, upgrade
—— Full government quality assurance and support over the entire We have highly trained technicians for military customers around the solutions and more
project lifetime world that provide support for:
—— Internal quality gates during development, procurement,
assembly and testing —— Comprehensive engineering, technical and project management
—— Best industry practice development and production processes —— Physical and functional integration
—— Full compliance with Earned Value Management (EVM) and —— Vehicle and PowerPack internal interfaces and system test coordination
independent quality assurance criteria and guidelines —— Development of subsystem components to maximize performance
—— Offsets and license production agreements needed to fulfil specific
local requirements for technology/knowledge transfer for local
production
POWER IN ALL
THE RIGHT PLACES. 04
 Experience Innovation and Partnership
Land Defense 13

THE FULL POWER RANGE.

Whether for light, medium or heavy military vehicles, wheeled
or tracked, we deliver the full range of engines and systems from
90 to 1,200 kW (120 - 1,600 bhp).

Series kW 100 250 400 550 700 850 1,000 1,150 1,300 1,450 1,600 1,750 1,900 2,050 2,200

1 90 - 240 kW
Series 106

120 - 320 bhp

425 - 460 kW
Series 1500

560 - 617 bhp

260 - 600 kW (735 kW)

Series 199

350 - 800 bhp (1000 bhp)

735 - 1,200 kW (2016 kW)

Series 880

985 - 1,630 bhp (2740 bhp)

350 - 1,200kW
Series 890*

MTU systems deliver 470 - 1,600 bhp

proven performance for kW 135 335 535 735 940 1,075 1,340 1,545 1,745 1,945 2,145 2,345 2,545 2,750 2,950

diverse land defense * Project development

vehicles — more than

20,000
1 GTK Boxer 2 Leclerc Tropicalisé
8V 199 TE20, 530 kW (721 bhp) MT 883 Ka-500, 1,103 kW (1,500 bhp)

3 Husky VMMD
6R 106 TD20, 150kW (205 bhp)

AND COUNTING.
3
14 Experience Innovation and Partnership
Land Defense
Experience Innovation and Partnership
Land Defense 15

Propulsion systems for light and medium vehicles

POWERFUL AND ROBUST.

Proven military grade performance Standout features
Series 106 199 1500
We offer a range of robust, powerful and compact diesel engines —— Available in different power ranges
that are used in many types of armored vehicles, including combat, —— Low fuel consumption
Engine model 6R 106 TD20 4R 106 TD21 6V 199 TE20 6V 199 TE21 8V 199 TE20 8V 199 TE21 6R 1500
reconnaissance and patrol vehicles as well as personnel carriers. —— Compact dimensions and a high power-to-weight ratio to reduce
Proven propulsion systems like the 199 series uniquely combine volume and weight Cylinders 6V 4R 6V 6V 8V 8V 6R
cutting-edge technologies with economic benefits such as high —— Maximum vehicle maneuverability, acceleration and mobility
fuel efficiency, low operating costs and easy maintenance. —— Highly reliable, robust and proven technology
Power output kW 205 160 400 430 530 600/735 460

bhp 280 220 545 585 721 816/1,000 617

Speed rpm 2,200 2,200 1,800 2,200 2,300 2,300 1,700

Husky
6R 106 TD20

Fuchs
6V 199 TE20

6R 106 8V 199
Highly compact and highly reliable are just some Highly compact and adapted especially to the
of the outstanding qualities of this 6-cylinder inline demands placed on military vehicles (with a dry sump
configuration. lubrication system, for example).
Boxer
8V 199 TE20

Ajax
8V 199 TE21

6R 1500
This 6-cylinder inline model is the latest truck
engine technology.
 Experience Innovation and Partnership
Land Defense 17

Propulsion systems for for medium and heavy vehicles

POWERFUL AND FLEXIBLE.

Benchmark technology Standout features
Series 890
With their fully integrated, extremely light and compact design, —— Low fuel consumption through common-rail injection system
propulsion systems of the 890 series set the benchmark for powering —— Compact dimensions and a high power-to-weight ratio to
Engine model 4R 890 5R 890 6R 890 6V 890 10V 890
medium-sized military vehicles. Delivering 400 - 1,000 kW reduce volume and weight
(545 - 1,360 bhp) for electric and 365 - 800 kW (500 - 1,070 bhp) for —— Maximum vehicle maneuverability, acceleration and mobility Cylinders 4R 5R 6R 6V 10V
mechanical drives, they are particularly well-suited for track vehicles —— Highly reliable, robust and proven technology
such as infantry fighting vehicles or troop carriers.
Power output kW 400 500 400 600 1,000

bhp 545 680 815 815 1,360

Speed rpm 3,800 diesel mechanic/4,250 diesel electric

FCS
5R 890

GCV BAE
6R 890

6R 890 6V 890
This 6-cylinder inline configuration offers maximum The 6-cylinder V variant of the 890 series.
power outputs of 600 kW (815 hp) for electric and 550
kW (750 hp) for mechanical drives. Offers increased
balance and reduced vibrations.
Puma
MT892 Ka-501

NO.1
in power-to-weight
and power-to
volume ratio. 10V 890
The most compact engine of its kind, the 10V 890
MTU PowerPack® based on a Series 890 engine. features integrated starter/generator technology to
Most compact PowerPack in the world. drive its electrical cooling fans.
18 Experience Innovation and Partnership
Land Defense
Experience Innovation and Partnership
Land Defense 19

Propulsion systems for heavy vehicles

POWERFUL AND AGILE.

The best heavy armored vehicles today are extremely mobile, Standout features
Series 880
designed to deliver optimal performance. To do so, they require —— The most compact drive unit in its power class for MBT
propulsion systems that are both powerful and compact. applications due to the integration of the components
Engine model MT 881 Ka-500 MT 881 Ka-5011 MT 883 Ka-500 MT 883 Ka-501 MT 883 Ka-524*
into one system, thereby also minimizing the weight.
Our 880 Series engine fulfill those requirements in impressive fashion. —— The MTU EuroPowerPack® combines an MT 883 engine Cylinders 8 8 12 12 12
They have an excellent reputation worldwide for mobility, power with a Renk HSWL 295 TM transmission and is designed
density and reliability. principally as a rear drive unit.
Power output kW 735 800 1,100 1,200 2,016
—— Power is transmitted to the gearbox by way of a transfer
High power density in a compact design gearbox mounted parallel to the engine, thus greatly
bhp 1,000 1,090 1,500 1,600 2,740
A special position among MTU PowerPacks® is held by the MTU reducing the overall length.
EuroPowerPack based on an Series 880 engine (MT 883) with a —— Designed for harsh environmental conditions proven
Speed rpm 2,700/3,000 2,700/3,000 2,700/3,000 2,700/3,000 3,300
nominal power from 1,100 kW (1,500 hp) to 1,200 kW (1,630 hp) — in thousands of kilometers.
a drive system developed for the third generation of main battle —— Most chosen PowerPack for next-generation MBTs.
tanks (MBTs) over 60 tons.

PzH 2000
MT 881 Ka-500

M60 Turkey
MT881 Ka-501

Series 881 Series 883

Combining high performance (735 kW / 1,000 hp and Rated up to 1,200 kW (1,630 hp), 883 series engines
higher) with extreme power density, 881 series are take compact and reliable engine performance for
ideally suited for heavy vehicles. heavy vehicles to a new level.
Leclerc Tropicalisé
MT881 Ka-500

Altay
MT883 Ka-501

MTU PowerPack® based on a Series 880 engine. 1

Common rail
The most powerful PowerPack for heavy vehicles. * For amphibious vehicles
20 Experience Innovation and Partnership
Land Defense

Advanced Technologies

ADVANCED DRIVE SYSTEM

TECHNOLOGIES. 05
Electric assisted turbo charging Improved performance and efficiency Hybrid system solutions Advantages of hybrid solutions in military applications
Combining an electric drive with a traditional turbocharger, the newly —— Silent operation modes (e.g. silent move and silent watch)
Significant hybrid advancement developed MTU eCharger enables electrically assisted charging of Integrating two power systems into one offer tactical advantages
Electrically assisted charging marks a milestone in the hybridization off-highway combustion engines in the power range above 450 kW. We have extensive experience in the hybridization of land defense —— Lower fuel consumption: peak power is supported by electric
of engines and propulsion systems, a field in which we have extensive The system increases the acceleration capability of engines and load vehicles. MBRID offers a complete portfolio of highly integrated hybrid supply, enabling recuperation of energy during driving and braking
experience. E-charging leads the way for the development of highly response capabilities while reducing fuel consumption and emissions. drive system solutions specifically designed for military vehicles. —— Higher volumetric efficiency of mobility and energy systems
agile, fuel-efficient military vehicles. —— Redundancy of mobility systems (diesel and electric motor)
—— Improved lifecycle costs through better energy management
—— High integration flexibility

Hybrid system
The transmission combines
the diesel engine with a newly
developed E-propulsion module,
MTU PowerPack® which achieves a peak power of
based on a 10V 890 engine up to 180 kW per e-machine.
All integrated into one – MT892 engine,
HSWL256 transmission, HV starter/generator,
Media gap motor power electronics, AC/DC converter and
A special configuration: Through the electric fan drive – the Puma PowerPack
large gap between the magnet and integrates it all into one.
winding, air intake is unobstructed to
better cool the electrical components.

Magnet and rotor Hybrid batteries

The powerful magnet situated upstream of the Energy storage is provided by
compressor rotor wheel enables faster charge modular lithium-ion batteries.
air pressure buildup.
Integrated flywheel motor
for hybrid propulsion
Electrical winding Can be used as the main drive
The electrical winding is integrated when the vehicle needs to operate
into the compressor housing. as quietly as possible.
22 Experience Innovation and Partnership
Land Defense

Service

ERHAUL
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OF
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OUR MISSION:
YOUR LONG-TERM SUCCESS. 06
/OV EN
MTU ValueCare protects your investment, providing 360°
MAN T
O
RE customized support to deliver optimum value throughout

PE
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RY

RA
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Integrated Logistics Support Factory overhaul

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Designed to meet the unique challenges of military operations, MTU engines are built to last thanks to our high engineering

NE
S

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Integrated Logistics Support (ILS) offers customers a customized standards and unwavering commitment to service and support.
ION

PA

ARRA
ISTIC
package that includes analysis, spare parts, training and technical After a long and productive life, our factory rebuild can further

RT
LUT

documentation. ILS keeps your MTU equipment up and running at the extend it. Provided by the same experts who built the original engine,

S&

NTY >>
PGRADE SO

highest level of availability and reliability. a factory rebuild restores it to like-new condition — delivering the

S SUPPORT
CONSU BLES
same high standards of performance, service life and quality as
Integrated Logistics Support includes: comparable new products.
—— RAM LCC analysis

MA
—— Training on all engines and PowerPacks —— Full factory warranty of the overhauled engine up to 12/18 months
AND U

—— Technical documentation —— Fixed pricing options available or on time and material basis
—— Workshop & test bench solutions —— Complete reworking of all components by original manufacturer/
—— Service units specialist department — e.g. crankshaft at OEM
ION

—— Genuine parts and consumables —— New design and model-related updates incorporated
—— Highly trained and flexible technicians —— Comprehensive packages for complete systems, including gearbox,
T
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coupling, etc.
•
CU

ValueCare Agreements —— Rigorous dynamometer testing under simulated customer-specific

RN

When you have a mission to fulfill, a power partner committed to operating conditions
E
ST

helping you is important. ValueCare Agreements — customized —— Stock of classic exchange engines available
O
OM

M N support solutions — make it easy to optimize lifecycle costs, maximize

• ATIO Local support — worldwide
T uptime and devote more time and resources to your core operations.
IZ

MEN DIGITAL Designed to fit your unique needs, these tailored solutions: The most important part of your power system isn’t a part at all —
ED

CU
SU TECHNICAL DO
it’s your local service team. With more than 1,200 service locations
PP SOLUTIONS —— Increase availability, reliability and operational uptime worldwide, and the backing of regional Parts Logistics Centers in
OR —— Guarantee parts availability and service quality Europe, Asia and America, you can count on responsive support by
TS
OLU —— Predict equipment-related costs expert technicians wherever you need it.
T IO N —— Optimize maintenance planning
S —— Connected, 24/7
 References

PARTNERING WITH PROVEN

MILITARY COMPETENCE. 07
Main battle tank Engine model Nominal power

Leopard I MB 838 CaM-500 610 kW (830 bhp)

AMX 30 MB 833 Ka-501 625 kW (850 bhp)

K1 MB 871 Ka-501 882 kW (1,200 bhp)

Altay MT 883 Ka-501 1,100 kW (1,500 bhp)

K2 MT 883 Ka-501 1,100 kW (1,500 bhp)

Arjun MB 838 Ka-501 1,030 kW (1,400 bhp)

Leopard II MB 873 Ka-501 1,100 kW (1,500 bhp)

Leclerc Tropicalisé MT 883 Ka-500 1,100 kW (1,500 bhp)

Howitzer

Palmaria MB 837 Ea-500 551 kW (750 bhp)

K 9 / K 10 MT 881 Ka-500 735 kW (1,000 bhp)

PzH 2000 MT 881 Ka-500 735 kW (1,000 bhp)

NO. 1
Personnel carrier

M 113 6V 199 TE20 260 kW (300 bhp)

Boxer 8V 199 TE20 530 kW (721 bhp)

Fuchs 6V 199 TE20 335 kW (455 bhp)

SUPPLIER OF Recovery vehicle

Wisent II MB 873 Ka-501 1,100 kW (1,500 bhp)

PROPULSION SYSTEMS Leclerc/Recovery MB 883 Ka-500 1,100 kW (1,500 bhp)

FOR MILITARY VEHICLES. Infantry fighting vehicle

Puma MT 892 Ka-501 800 kW (1,090 bhp)

Pizarro II 8V 199 TE20 530 kW (721 bhp)

Ulan 8V 199 TE20 530 kW (721 bhp)

Ajax 8V 199 TE21 600 kW (816 bhp)

Mine-cleaning vehicle

Keiler MB 871 Ka-501 810 kW (1,100 bhp)

Husky 6R 106 TD20 150 kW (205 bhp)

Amphibious vehicle

EFV MT 883 Ka-524 2,016 kW (2,740 hp)

Military truck

Jelcz 6R 106 TD20 205 kW (280 bhp)

26 Experience Innovation and Partnership
Land Defense
Experience Innovation and Partnership
Land Defense 27

NOTES NOTES
 Rolls-Royce Group
www.mtu-solutions.com
Subject to change. | 16120014 | Edition 01/19 | ESM 2019-09 | Printed in Germany on chlorine-free bleached paper.