Mac 10 Ledc - Iq Iom - 0521
Mac 10 Ledc - Iq Iom - 0521
Table of Contents
Warning.......................................................................................................................................... 3
Part Numbers................................................................................................................................. 3
Unit Labels and Handling............................................................................................................... 4
Description Codes.......................................................................................................................... 5
Installation...................................................................................................................................... 6
OSHPD Installation........................................................................................................................ 8
Motor Programs.............................................................................................................................. 9
Model Style..................................................................................................................................... 9
Unit Control Box & Wiring Diagrams............................................................................................. 12
Universal Control Card.................................................................................................................. 15
Infrared Speed Control Card......................................................................................................... 20
Visual Speed Control Card............................................................................................................ 21
Duct Collars................................................................................................................................... 22
Sheetrock Adapters....................................................................................................................... 23
Service: Pre-filters......................................................................................................................... 24
Service: Removal and Replacement of Standard Filters............................................................... 25
Service: Removal and Replacement of RSR/E Filters.................................................................. 26
Service: Standard and RSR Motor Removal and Installation........................................................ 28
Service: RSRE Motor Removal and Installation............................................................................ 31
Service: RSRC Electrical Box Access........................................................................................... 33
Challenge/Concentration Ports..................................................................................................... 34
Indicator Lights.............................................................................................................................. 34
Pressure Transducers................................................................................................................... 36
Troubleshooting............................................................................................................................. 37
Replacement Parts List................................................................................................................. 41
Limited Warranty........................................................................................................................... 44
Testing........................................................................................................................................... 44
For MAC 10 4x4, please see manual form #267278.
For assistance, call 800-884-0002 or [email protected] with model and job number available.
■ Warning
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
A. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction.
B. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
C. If this unit is to be installed over an area using liquid, such as water or chemical cleaning solutions, it must be marked
as appropriate for the application.
D. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.
E. Before servicing or cleaning the unit, switch power off at unit service panel and lock service panel to prevent power
from being switched on accidentally.
ENVIRCO USA
101 McNeill Road
Sanford, NC 27330
Tel: (919) 775-2201
Tel: (800) 884-0002
Fax: (800) 458-2379
Email: [email protected] or [email protected]
1. Touching the HEPA filter will damage it and void the warranty on the filter. The screen is only to protect against an
accidental ‘touch’ of the filter. Never place a hand or tool on the filter. Never lie filter face flat down on a surface and
always have filter on its side to protect from damage when not installed.
2. Prior to powering the unit, verify the voltage on the label and that the unit match what is on the box label. Next, verify
the unit is the correct voltage desired. The serial number label on the top of the Mac 10 unit has the required voltage.
More instructructions on unboxing can be found on page 6.
3. To ensure you order the proper replacement parts or complete MAC 10 unit, record the part number and serial number.
This information is located on the serial number label, located adjacent to the electrical box. Please locate the filter
label and record filter serial number to go with unit serial number and part number. This information will also be on the
certificates of conformance covered later in this manual. If you can’t locate these labels, please contact ENVIRCO for
this information. Once obtained, record the information for reference.
Box Label
Filter Label
OSHPD Label
■ Description Codes
The MAC10 LEDC/IQ will display a code string on the box and serial label labeled as description. This code string provides
details about the options and features the MAC10 will come with. A list of standard descriptions is below. If you have ques-
tions, contact the manufacturer for more information.
■ Installation
Note: The MAC10 LEDC/IQ Fan Filter Unit is completely assembled at the factory with the exception of the optional ¼” (0.64
cm)-20 eyebolts that are used when hanging the unit from an engineered support system (eyebolts not included and need to
be ordered separately, p/n 222449-001 or SelNav p/n FFTEB).
Step 1. Carefully remove the unit from the shipping carton and inspect for any damage that may have occurred during
transportation. Verify voltage on the serial label matches what is on the box label. Examples of these labels can be seen on
page 4. It is recommended to record the part number and serial number of the unit for future reference for parts or assistance.
It is the responsibility of the installers and owners of the fan filter units to record serial numbers. Other documents may not be
retrievable without this information. Cerficates of Conformance are provided by Envirco. The certificates will be on an envelope
attached to the delivered fan filter units. Filter certificates will be located inside the fan filter unit boxes unless filters are
shipped separately. Filter certificates in this scenario will be included with the filters. Keep these documents for your records.
Contact Envirco at [email protected] for more assistance.
Unboxing
Certificate of Conformance
Customer Purchase Order: P22301-00
applicable specifications and drawings. Filter components are leak tested using a MET Leakage Factor (% Pen.) 2 Dillution Ratio: 15676
Scan Speed (mm/sec) 50 Volume Flow Rate: 926 (m³/h) / 545 (cfm)
One particle counter, Model Number (2100B) and are certified to meet the criteria. Particle Limit: 95 Particles / CFM: 7.787283E+07
Every filter has been tested and a certification label is affixed to the filter component of Pressure Drop Target (Pa)
Efficiency Target (%)
102 / .409 (in w.g.)
99.99
Pressure Drop Pa)
Efficiency (%)
101 / .405 (in w.g.)
99.999
the unit. Lot No: J Roll No:
No of Leaks: 0
MeasizeX: 1152 MeasizeY: 533
Step 2. Carefully inspect the diffuser face screen for any damage. If standard filter, inspect the filter along the edges for any
visible damage. Example of pleat shearing can be seen below. If the unit or filter is damaged, do not install in the ceiling.
Document the damage with pictures. Record the serial number of the unit (located on the top of the unit next to the electrical
box), description of the damage, and contact Envirco at [email protected] for more assistance.
Recommendation: Verify unit runs properly before installing in the ceiling. If unable to provide power, it is recommended to
remove the pre-filter and inspect the motor/blower installation for any damage that may have occurred in shipping.
Step 3. If using rigidly supported grid (usually 2” (50 mm) or wider), raise unit through ceiling and lower onto the gasketed grid.
If using a flexible grid (typically supported with wires), the unit must be secured to an engineered support system with s-hooks
and chain. Screw the four eyebolts into the nutserts on the lid assembly before lifting into an overhead position.
Note: Confirm fan dimensions match T-grid dimensions before installing. Custom size units are available to fit cleanroom grid
systems.
EYEBOLT
FAN FILTER
UNIT
Step 4. Have an electrician wire the unit to the appropriate voltage utilizing the three position terminal block for field connection.
Reference the wiring diagrams on pages 12 - 14 and all national and local electrical codes. Verify correct single-phase power,
before energizing units.
Step 5. Turn on the power using the rocker switch (ON/OFF) located on the electrical box. For filters shipped loose, let the unit
run for a few hours to purge off particulate that may be adhered to the inside of the unit before installing the filters. Do not run
fan at full speed as this may cause an overload condition.
Note: It is recommended to have at least 12” above the fan filter unit to remove motor/blower assembly and to allow the fan
enough air circulation. If less than 12”, please contact the manufacturer to ensure proper installation.
■ OSHPD Installation
The MAC10 LEDC and IQ have OSHPD Seismic Certification pre-approval (OSP-0634-10). The seismic hanger bracket
kit is sold separately from the fan filter units and requires field installation. The lateral cable bracing is required as per
OSP-0634-10 report (Mason SCB-0/SCBH-0 cable assembly supplied by others). To obtain site specific seismic certificate,
please complete the 80000024 - OSHPD form located on the Envirco website and email the completed form to techsup-
[email protected].
The MAC10 LEDC comes standard with a constant torque program. This program will try and maintain the torque setting
chosen by the user through speed control options. Please refer to unit description codes on page 5 to determine motor pro-
gram or contact the manufacturer for more information.
■ MAC10 IQ Programs
The MAC10 IQ comes standard with a constant CFM program. This program will try and maintain a constant air volume
chosen by the user through speed control options. The constant air volume program is designed to compensate for filter
loading. The MAC10 IQ with constant CFM program is not recommended in ducted, pressurized air applications and for
use in series with CAV or VAV devices. The MAC10 IQ utilizes an EC motor designed to maintain a constant air volume.
Two controllers that compensate the air volume in series may cause the motor to shut down or act erratically as it is un-
able to stabilize the airflow and locate a stable operating point. Envirco advises to use a MAC10 LEDC or different motor
program for the MAC10 IQ in the above scenario.
Other programs are available for the MAC10 IQ including a constant torque (IQTQ), constant speed (IQSP), and a low
airflow constant torque program (IQLAF). Please refer to unit description codes on page 5 to determine program or contact
the manufacturer for more information.
The MAC10 LEDC/IQ comes in four different style configurations. These include STD, RSR, RSRE, and RSRC. Examples
of these differences can be seen on the next page. Below is an explanation for the abbreviations and a table showing the
diffences between the style configurations and what is room-side accessible.
Standard filter configuration above. All components are only accessible from above the ceiling.
Room-side filter configuration above. The screen and filter can be removed from the room-side. All other components are
only accessible from above the ceiling.
Room-side filter and motor configuration above. The screen, filter, baffle, and motor assembly can be removed from the
room-side. All other components are only accessible from above the ceiling.
Room-side filter, motor, and electrical components configuration above. The screen, filter, baffle, motor assembly, and elec-
trical components can be removed from the room-side. All other components are only accessible from above the ceiling.
The MAC10 LEDC/IQ has a variety of available control configurations. The standard offering is the Universal Control Card.
Infrared Control Card and the remote Visual Control Unit (ships separately) are also available options. Electrical box face
examples are shown for all the control configurations below. Please see the LEDC/IQ Description codes to determine the
type of control you have or contact the manufacturer for more information.
The Universal Control Card is the standard control option for the MAC10 LEDC and IQ. This section will cover the features,
control modes, dip switch setting, specifications, and more in depth information for the control.
FEATURES
• Networkable via an RJ45 serial bus with MODBUS RTU protocol
• Has AC and DC output power available connecting to and for activating external pressure sensors
• 0-10 VDC analog control
• Manual control via onboard potentiometer
• Simple connections
• Two RJ45 connections for daisy-chain network connections
• Screw terminals for analog control
• Text probe jacks for DC mV signal output of RPM and motor control set points
• LED diagnostics
• Support for external LED (10mA) remote status notification via 2-pin MTA connector
• Onboard green LED for board status notification
• Onboard red LED for network traffic
• Powered from network or local supply
CONTROL MODES
The UCC2 operates in one of three selectable modes. The Mode is selected using DIP Switch S1.
• MANUAL control, on-board potentiometer
• ANALOG control, Remote 0-10 VDC
• NETWORK control, MODBUS RTU
1 2
Analog Mode = 1 ON 2 OFF
ON ADE02
1 2 3 4 5 6 7 8
O
N
1 2
Network Mode = 1 OFF 2 ON
ON ADE02
1 2 3 4 5 6 7 8
O
N
1 2
Network Mode = 1 ON 2 ON
ON ADE02
1 2 3 4 5 6 7 8
O
N
1 2
Note: Network mode can be configured using either DIP switch setting shown above.
DIP switch pictorials are for reference and may be labeled differently by the manufacturer.
Switch Number: 1 2 3 4 5 6 7 8
O
N
ON DIP
1
ON DIP ON DIP
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
11 1 2 3 4 5 6 7 8
21
ON DIP
2
ON DIP ON DIP
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
12 1 2 3 4 5 6 7 8
22
ON DIP
3
ON DIP ON DIP
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
13 1 2 3 4 5 6 7 8
23
ON DIP
4
ON DIP ON DIP
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
14 1 2 3 4 5 6 7 8
24
ON DIP
5
ON DIP ON DIP
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
15 1 2 3 4 5 6 7 8
25
Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance 17
ON DIP ON DIP ON DIP
MAC 10® LEDC/IQ
Fan Filter Unit
ELECTRICAL SPECIFICATIONS
Control and Interface Signals:
1. External Speed 0-10V Input
• Input impedance 20k Ohms.
• MIN ON-to-OFF threshold: 190mV*
• MAX OFF-to-ON threshold: 240mV*
• ON (~215mV) to 9.89V linearly scales 1 to 99% speed.
• 9.89V or more deadbands to 100% speed.
2. External LED Output
• 10mA regulated
• LED forward voltages up to 5V
3. RPM Signal
• Signal Value: mVDC = RPM
• Ex: 900mV = 900RPM
• RPM Output Range: ~ 0, 5 to 2000 RPM (0, 5mV to 2000 mV DC)
• RPM Output Resolution: 5RPM (Zero, 400 steps from 5 to 2000 RPM inclusive)
• RPM Accuracy: +/- 3%
Electrical and Environmental Specifications:
Specification Min Typical Max Units
Input Voltage 22 24 42 VAC
Supply Frequency 50 50/60 60 Hz
Input Power Consumption na na 0.5 VA
Ambient Operating Temperature 0 25 50 C
LED Indicators:
• Onboard Status LED (green):
The Onboard Status LED is software controlled by the unit microcontroller. The Status LED is solid ON when RPM reported by
the motor is greater than zero and OFF when RPM reported by the motor is zero. This Onboard Status LED will flash when PWM
signal is sent to the motor but no RPM is reported by the motor.
• External Status LED:
Support for an external Status LED (10mA current-controlled driver), via a 2-pin MTA connector, for remote system status notifi-
cation. The external Status LED operates in the same manner as the Onboard Status LED.
• Onboard Net LED (red):
The Onboard Net LED is driven directly by the receive data signal. The NET LED shows all network traffic on a 2-wire network.
The NET LED is intended to confirm low-level network connectivity, independent of microcontroller or firmware functionality. If
A/B network wires are swapped, the NET LED will be normally on, providing quick diagnostics of this common condition.
COMMUNICATION SPECIFICATIONS
Overview:
• MODBUS RTU protocol over RS485 (serial)
• 9600 baud rate, word length is 8, parity is none(n), stop bits=1
• 255 unique address values selectable by DIP switch settings
• (recommended network node capacity 200 nodes)
• Slew rate limited transceivers for improved network performance MODBUS Register Summary Table
• DO NOT USE CROSSOVER CABLES. THIS MAY DAMAGE THE CONTROL CARD OR RENDER IT NON-OPERATIONAL.
A Flow-Set handheld infrared remote control is required to adjust the infrared speed control card. Only one remote is required to
control all the fan filter units you have in one location. The Flow-Set handheld remote sends infrared remote commands to the EVO/
ECM-IRC control, allowing remote adjustment of the Motor. Using the Flow-Set, you can turn the motor on/off, adjust the flow index
from 1-100, and read the current settings.
There are two lamps on the unit. A red lamp indicates motor running. A green lamp is used for motor feedback controlling the unit.
This will be covered in more detail below.
How to use:
Point the handheld remote at the sensor located near the lamps (red lamp if the motor is on) on the equipment. Operate the on/off
button if the unit is off. Press the Enter button after every adjustment if the setting is intended to be saved. If not, the unit will go back
to the previous setting after 15 minutes. The red lamp will light up for motor running and the green lamp will light up indicating you are
in an adjustment session. Use the Clear button to read the current settings. Point the handheld remote at the sensor and press the
Clear button. A green lamp begins to flash indicating the signal was received. The flash sequence indicates the current flow index.
The sequence occurs in two sets. The feedback uses long flashes to indicate the tens digit. The next feedback uses short flashes to
indicate the singles digit. An extra long flash in the tens set or the singles set indicates the value of the corresponding digit is zero.
Examples of the flow index feedback is below:
Use the On/Off button to turn the motor on or off. Point the handheld remote at the sensor on the equipment and press the on/off
button. If you press Enter while the motor is off, the motor stays off, even through a power on/off cycle.
Adjust the flow index using the ↑↓ buttons. The ↑↓ button pair on the left adjusts the index ↑↓ 10. The ↑↓ button pair on the right adjusts
the flow index ↑↓1. During an adjustment session, the green lamp blinks each time you make a valid entry. If the flow index is already
100, and you try to increase the flow index, the green lamp does not blink, and the increase does not occur. If the flow index is at 91
and you press the ↑↓10 buttons, the green lamp does not blink and the increase does not occur. The green lamp responds similarly
when controlling less than 10 (zero is also not a valid flow index). Remember to press the Enter command to save any adjustments.
The Clear button will delete new adjustments and revert back to the previous settings during an adjustment session.
Batteries
Two AA batteries power the handheld remote. Remove the sliding door on the back
of the unit to expose the battery compartment. Remove the old batteries. Insert the
new batteries in the position indicated by the battery pictures molded into the bottom
of the battery compartment. The battery spring clips are difficult, so you may need to
use a small screwdriver to “shoehorn” the batteries into place.
For maximum battery life, store the handheld remote so the buttons are not pressed.
While current drain is minimum when the unit is not sending infrared signals, some
battery current is drawn to sense the pressed key.
One visual speed control card is required per fan filter unit. The visual speed control features a 4-digit LED numerical display. The
flow index can be adjusted with a screwdriver. Clockwise speeds up the flow index and counterclockwise slows down the flow in-
dex. The flow index is a value between 0-100 and can be seen when adjusting with a screwdriver. The LED readout on the visual
speed control will alternate between displaying the flow index and the motor RPM.
Please make sure all power is off before making the connections.
• The six leads exiting the FFU electrical box have 1/4” female quick connectors.
• The six leads attached to the control have 1/4” female quick connectors.
• Please follow all applicable local codes for low voltage wiring. Conduit or plenum rated cables may be required.
• The wiring between the FFU electrical box and the VCU require the 18 gauge black and white leads (24VAC) from the electri-
cal box to be connected to the same 18 gauge wire colors on the VCU (white to white & black to black).
• The 22 gauge communication wiring (0-22VDC) is also color coded to assist in installation. Connect the correct wire from the
electrical box to the correct wire on the VCU. Red to red, green to green, black to black, and white to white.
• 1/4” male connectors have been supplied with the control to connect between the FFU electrical box and the VCU.
• The VCU board has two ECM connection points. It is recommended to use the ECM Motor 1 connection location. The 4-pin
connection is keyed for correct installation orientation.
Fan filter units have the ability to be ducted and duct collars can be purchased from Envirco. RSRC style units will not
utilize a pre-filter, but instead have a finger guard. The pre-filter to the fan filter unit can be removed and discarded when
ducting to the fan filter unit. If a pre-filter is still required at the unit, Envirco has side-inlet pre-filter extension brackets sold
separately.
Install Procedure
■ Sheetrock Adapters
Fan filter units must be placed in a gasket grid or frame for proper sealing. A sheet rock adapter frame can be used for hard
ceiling application. When using a sheet rock adapter frame it is impertive to make a proper seal. This can be done by applying
gasket to the adapter frame prior to placing the fan filter unit (FFU) into it. Metal to metal will not make a proper seal.
Install Procedure
Step 1. Frame the proper opening in the ceiling for the fan filter
unit size you have, per the table blow.
Step 2. Apply gasket (sold separately, see parts list) to the fan
filter unit metal to gasket flange. (Metal to metal will not seal).
Step 3. Secure the adapter to the rough opening using the
appropriate hardware.
Step 4. It is recommended to caulk the perimeter of the
adapter.
Step 5. Test the fan filter units to ensure they are fully
operational before placing in the sheet rock adapter frame. CEILING
Step 6. Place the fan filter unit into the sheet rock adapter
frame. RSR/E/C style units will allow replacement of the gel
seal filters through the adapter opening. CAULK PERIMETER AS
FAN FILTER UNIT
Step 7. It is recommended to create as many access panels as NEEDED TO SEAL
ADAPTER TO CEILING
possible in the ceiling for the ability to access units from above GASKET (SOLD SEPARATELY)
as required. SHEET ROCK ADAPTER
ROUGH OPENING
16” x 23”
(foam prefilter)
ON/OFF Switch
20” x 20”
ON/OFF Switch
WARNING
THE STANDARD FILTER IS PROTECTED WITH
WARNING
AN EXPANDED METAL FACE SCREEN. THIS IS
DISCONNECT THE UNIT FROM THE ELECTRICAL
NEVER TO BE USED TO HANDLE THE FILTER.
POWER SOURCE BEFORE ATTEMPTING
IT IS ONLY FOR PROTECTION AGAINST AN
ANY SERVICE
ACCIDENTAL TOUCH OF THE FILTER.
ONLY HANDLE THE FILTER BY THE FRAME.
Note: All filters should be visually inspected for freight damage before installation (see page 6). It is necessary to use two
workers when removing the filter and for installation to avoid twisting or separation of the media seals. Handle the filter only
by the frame and never place anything on the upstream filter side of the filter. Additionally, it is important to keep the filter level
to prevent any shearing force on the media itself.
Step 1. Disconnect power connections and any hardware required to remove unit from ceiling. Remove unit from ceiling.
Step 2. Remove the ten screws holding the HEPA/ULPA filter to the lid assembly.
Step 3. Lift the lid assembly off the HEPA/ULPA filter. Remove filter deflectors using 5/32 drill bit. Keep filter deflectors to
install in new filter. Discard the used filter as per requirements of applicable regulations. Carefully install the filter deflectors
into the new filter using the 5/32 rivets. Do not touch or place the filter deflectors on the HEPA/ULPA media pack. This could
cause tears in the filter pack.
Note: Filters with deflectors installed can be ordered from the factory.
Step 4. Before replacing with the new filter, carefully inspect the new filter for any visible damage. Also inspect the gasket
and the support system to insure a tight seal. Replace if necessary.
Step 5. To replace filter, raise the filter and rotate into position in the ceiling grid (with power off) , then lower the plenum
housing into place. Reconnect wiring and hardware from previous steps that have been removed.
Step 6. Restore power and verify proper operation of FFU.
On/Off Switch
Lid Assembly
Electrical Knock Out
#8 Screws (10x)
HEPA/ULPA Filter
WARNING
THE FILTER IS PROTECTED WITH AN
WARNING
EXPANDED METAL FACE SCREEN. THIS IS
DISCONNECT THE UNIT FROM THE ELECTRICAL
NEVER TO BE USED TO HANDLE THE FILTER.
POWER SOURCE BEFORE ATTEMPTING
IT IS ONLY FOR PROTECTION AGAINST AN
ANY SERVICE
ACCIDENTAL TOUCH OF THE FILTER.
ONLY HANDLE THE FILTER BY THE FRAME.
Note: All filters should be visually inspected for freight damage before installation (see page 6). It is necessary to use two
workers when removing and installing the filter to avoid twisting or separation of the media seals. Handle the filter only by
the frame and never place anything on the upstream filter side of the filter. Additionally, it is important to keep the filter level to
prevent any shearing force on the media itself.
WARNING
THE FILTER IS PROTECTED WITH AN
WARNING
EXPANDED METAL FACE SCREEN. THIS IS
DISCONNECT THE UNIT FROM THE ELECTRICAL
NEVER TO BE USED TO HANDLE THE FILTER.
POWER SOURCE BEFORE ATTEMPTING
IT IS ONLY FOR PROTECTION AGAINST AN
ANY SERVICE
ACCIDENTAL TOUCH OF THE FILTER.
ONLY HANDLE THE FILTER BY THE FRAME.
Step 3. Carefully clean plenum assembly knife edge surface of residual gel material.
For Installation:
Step 6. Place the filter evenly against the filter-sealing surface of the RSR unit. Reposition filter clips and screws. The clips
should be rotated and angled into place. It is recommended that workers work on each corner of the filter simultaneously,
holding the filter seated into the track. Hand tighten clips from opposite corners evenly until all clamps are tightened. Do not
overtighten.
Step 7. Reinstall diffuser screen by hand-tightening the screws or use a standard screwdriver to rotate the quarter-turn
latches.
Step 8. Determine if recertification or testing of replacement is required.
Step 9: Restore power to FFU and verify proper operation of FFU.
2-Piece Welded
Plenum Housing
Filter
Diffuser Screen
Screws (typ 6)
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
Tools Required: Phillips Head Driver, Battery Operated Drill, (2) 8” adjustable wrenches, 5/32” hex head wrench
Step 1. To gain access to the motor, remove the ceiling panel next to the unit, if applicable. The unit may need to be
removed from the ceiling to access components.
Step 2. Switch the ON-OFF switch to the off position.
Step 3. Remove the four screws securing the pre-filter. Remove the pre-filter and set aside or replace.
Step 4. Disconnect motor wire harnesses from the motor.
Step 5. Remove the six mounting screws to free the motor/blower assembly from the lid. If using power drivers, set the unit
to a low torque setting to avoid stripping the sheet metal screws.
Step 6. Pull the motor/blower assembly upward utilizing the motor mount to remove from fan filter unit.
Step 7. Remove the blower wheel from the assembly by loosening the set screw in the blower wheel hub.
Step 8. Motor can be removed from assembly by loosening bolt on belly band (motor support bracket). Before removing
motor, mark location of the belly band on the motor. If replacing motor, mark the new motor with the recorded location and
install accordingly.
Step 9. Replace with new components as required and reassemble using reverse steps. The spacing is 0.08” (2.03 mm)
clearance between the blower wheel and the venturi ring.
Step 3. Step 4.
Step 5. Step 6.
■ Service: Standard and RSR Motor Removal and Installation for LEDC
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
Tools Required: Phillips Head Driver, Battery Operated Drill, 1/4” drive bit for SST screws, (2) 8” adjustable wrenches,
5/32” hex head wrench, 3/8” drive bit.
Step 1. To gain access to the motor, remove the ceiling panel next to the unit, if applicable. The unit may need to be
removed from the ceiling to access components.
Step 2. Switch the ON-OFF switch to the off position.
Step 3. Remove the four screws securing the pre-filter. Remove the pre-filter and set aside or replace.
Step 4. Loosen the electrical box cover screws (2), and slide/lift off cover. Make note of all wire routing and locations for
later reinstallation.
Step 5. Disconnect motor wiring and motor harnesses from the electrical box housing and remove the tubing for test port, if
installed.
■ Service: Standard and RSR Motor Removal and Installation for LEDC
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
Step 6. Remove the ten mounting screws to free the pre-filter bracket with motor/blower assembly from the lid assembly.
Two mounting screws are located near baffle screws. Do not remove baffle screws. If using power drivers, set the unit to a
low torque setting to avoid stripping the sheet metal screws. Carefully remove housing assembly, paying attention to wire
routing.
Step 7. Loosen the set screw that attaches the blower wheel to the motor shaft to remove blower wheel.
Baffle Screw
Optional Step. Remove the six mounting screws to free the motor/blower assembly from the pre-filter bracket..
Step 8. Motor can be removed from assembly by loosening bolt on belly band (motor support bracket). Before removing
motor, mark location of the belly band on the motor. If replacing motor, mark the new motor with the recorded location and
install accordingly.
Step 9. Replace with new components as required and reassemble using reverse steps. The spacing is 0.23” (5.84 mm)
clearance between the blower and the upper motor plate/prefilter frame.
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
Step 1. To gain access to the motor, remove the gel seal filter (see page 26).
Step 2. Remove the baffle by removing the four 1/4-20 collar nuts. Take care to support baffle while removing the fasteners.
Step 3. Prior to removing motor/blower assembly, remove blower wheel to expose motor connectors on motor. Remove the
blower wheel from the assembly by loosening the set screw in the blower wheel hub.
Step 4. Disconnect motor wire harnesses from the motor.
Step 5. While supporting the motor blower assembly from below, remove the six screws on the underside of the venturi ring
and lower the assembly.
Step 6. Motor can be removed from assembly by loosening bolt on belly band (motor support bracket). Before removing
motor, mark location of the belly band on the motor. If replacing motor, mark the new motor with the recorded location and
install accordingly.
Step 7. Replace with new components as required and reassemble using reverse steps. The spacing is 0.08” (2.03 mm)
clearance between the blower wheel and the venturi ring.
Step 2. Step 4.
Step 5. Step 5.
Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance 31
MAC 10® LEDC/IQ
Fan Filter Unit
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
Step 1. To gain access to the motor, remove the gel seal filter (see page 26).
Step 2. Remove the baffle by removing the four 1/4-20 collar nuts. Take care to support baffle while removing the fasteners.
Step 3. Prior to removing motor/blower assembly, remove blower wheel to expose motor connectors on motor. Loosen the
set screw that attaches the blower wheel to the motor shaft to remove blower wheel.
Step 4. Disconnect motor wire harnesses from the motor.
Step 5. While supporting the motor blower assembly from below, remove the six screws on the underside of the venturi ring
and lower the assembly.
Step 6. Motor can be removed from assembly by loosening bolt on belly band (motor support bracket). Before removing
motor, mark location of the belly band on the motor. If replacing motor, mark the new motor with the recorded location and
install accordingly.
Step 7. Replace with new components as required and reassemble using reverse steps. The spacing is 0.23” (5.84 mm)
clearance between the blower and the upper motor plate/prefilter frame.
Step 3. Step 4.
Step 5. Step 5.
32 Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance
MAC 10® LEDC/IQ
Fan Filter Unit
WARNING WARNING
DISCONNECT THE UNIT FROM THE ELECTRICAL ELECTRICAL SERVICE SHOULD ONLY
POWER SOURCE BEFORE ATTEMPTING BE PERFORMED BY A LICENSED
ANY SERVICE OR QUALIFIED ELECTRICIAN.
To remove any components in the electrical box, make all connector and wire disconnections before removing hardware.
Components removable in Electrical box include: control board, transformer, choke, and terminal block.
Note: Access to the ON-OFF switch is not available from the room-side. Be sure to disconnect power and follow proper
lock-out tag-out procedure.
Step 3.
■ Challenge/Concentration Ports
Challenge and concentration ports are an available option on fan filter units. Every RSR/E/C comes with these ports as a
standard option. Standard style units do not come with challenge and concentration ports, although it may be an available
option. On standard style units, the ports are located on the center bar of the filter. On RSR/E/C style units, the ports
are located beneath the diffuser screen along the housing outer channel. Remove the diffuser screen by removing the six
10-32X1/2 screws. If the unit is equipped with the latch screen, rotate the 3 quarter-turn latches to access the ports. The
concentration and challenge tubing has dimensions of 3/8” O.D. x 1/4” I.D. This tubing connects to barbed fittings with hex-
head plugs that can be removed for access.
Challenge/Concentration
Ports
■ Indicator Lights
Indicator lights are an available option on fan filter units. To determine if your unit has lights, please refer to the description
code of the unit and reference page 5 of this manual. Standard style units may come with lights which would be located in
the center bar on the filter. Lights on RSR/E/C units will be located along the housing outer channel. Follow the protective
wire chase along the outside of the unit to determine the location.
The green indicator light should be illuminated when the unit is running. The red indicator light utilizes a pressure switch
that has been set at the factory. It is recommended to adjust the pressure switch during initial installation as each applica-
tion has unique pressure balances that may affect the pressure switch.
The filter change indicator differential pressure switch is located inside the electrical box with access for adjustment through
the front of the electrical box.
Adjustments can be made using a small flat head screwdriver and turning the adjustment screw CW or CCW. Take care
not to overtighten the screw as this could damage the pressure switch. It is recommended to change the filter at twice the
initial static pressure of the filter. The initial static pressure can be located on the label on the side of the filter. The initial
static pressure can also be measured across the filter using a magnehelic gauge if the fan filter unit is equipped with a
concentration/static pressure port.
■ Pressure Transducer
A pressure transducer is an available option on fan filter units. The pressure transducer allows for real-time monitoring of
pressure values across the motor/blower assembly. The pressure transducer is installed and pre-piped in the factory by
Envirco and has a pressure range of 0 to 1 iwc. The pressure transducer can be wired directly to a building automation
system or to the Universal Control Card. This can be specified at time of order. For wiring directly to a buidling automation
system, the description code is SPS. A red signal out and white com. wire will be provided at the electrical box for others to
wire to the building automation system . For wiring to the Universal Control card, the description code is SPSC. All wiring
is done in factory for SPSC and the pressure value is stored in the Universal Control Card. Please see page 19 for the
appropriate register. The value stored in this register will need to be converted to iwc by dividing the stored value by the
max register value. Wiring to the Universal Control Card can be seen below.
J7 Jumper
Required
The following steps below work for all controls (IR, CSL, UCC). There will be an individual section for each of the controls
with further in depth instruction.
Step 1. Confirm power (primary voltage). See TN1013 High Voltage Test.
Step 2. Check electrical components for functionality. See TN1013 High Voltage Test.
Step 3. Confirm output voltage from control board to motor (see individual sections below).
For UCC:
• Turn off rocker switch on fan filter unit.
• Put the unit in manual mode. First set of switches should be in off position (1 off, 2 off). Reference lid label for dip
switch settings or see page 16-17 in manual.
• Verify orientation of the 4 pin connector from TN1013 for the Universal Control Card.
• Turn on rocker switch.
• Green light on board should turn on briefy and then turn back off. Light will stay on if motor is running.
• Adjust the potentiometer on the board. Slow unit down = turn counter-clockwise. Speed unit up = turn clockwise.
• If unit does not start up and green light does not illuminate on the control board, peform Motor ON Test from TN1013.
Verify voltage at control board and motor.
• If correct voltage found, perform Variable SpeedTest from TN1013. Verify voltage at control board and motor.
• If voltage not found at control board output: Replace control board (265888).
• If voltage found at control board, but not motor: Replace Motor Harness for control (see parts list on page 41).
• If voltages are correct on board and motor and motor still does not run: Reference troubleshooting section for
mechanical issues and perform steps.
For IR:
• Turn off rocker switch on fan filter unit.
• Verify orientation of the 4 pin connector from TN1013 for the IR control card.
• Turn on rocker switch.
• Verify IR remote has power and illuminates when buttons are pressed. If not, replace batteries. If this does not work,
replace IR remote (63760).
• Point remote at IR sensor on fan filter unit. Press On. Press Enter. Red light should illuminate and stay On for motor
running. Green light should flash when commands are pressed on the remote. Press Clear on the remote for the flow-
set feedback. Refer to IR control on page 20 for operation.
• If green light on fan filter unit does not illuminate, recommend cleaning IR sensor. If green light does not illuminate to
commands from IR remote, recommend replacing IR sensor (63759-005) and IR control board (63758).
• If green light illuminates with commands from IR remote, but unit does not run, perform Motor ON Test from TN1013.
Verify voltage at control board and motor.
• If voltage not found at control board output: Replace control board (63758).
• If voltage found at control board, but not motor: Replace Motor Harness for control (see parts list).
• If voltages are correct on board and motor and motor still does not run: Reference troubleshooting section for
mechanical issues and perform steps.
For CSL:
• Turn off rocker switch on fan filter unit.
• Verify orientation of the 4 pin connector from TN1013 for the remote VCU control board (CSL).
• Turn on rocker switch.
• Verify Visual Speed control readout display illuminates. If display does not illuminate, verify control board has correct
power (24VAC from transformer in fan filter unit electrical box). If control board has confirmed power, but display screen
does not work: Replace control board (63951).
• Adjust flow index with screwdriver. Slow unit down = turn counter-clockwise. Speed unit up = turn clockwise. LED
readout display should show higher flow index that corresponds to the rotation of the pot. RPM will increase as well.
• If flow index and RPM do not increase, peform Motor ON Test from TN1013. Verify voltage at control board and motor.
• If voltage not found at control board: Replace control board (63951).
• If voltage found at control board, but not at motor: Verify wiring between motor and control board. This wiring is done by
others.
• If voltages are correct on board and motor: Reference troubleshooting section for mechanical issues and perform steps.
Step 1. Turn off rocker switch on fan filter unit. Turn off power connections to the fan filter units.
Step 2. Take off pre-filter or duct to inspect motor.
Step 3. Visually inspect motor assembly for damage. Inspect venturi inlet ring connection points for any potential issues
(3 in total). Inspect the the motor mount bracket (belly band) for damage. If damage is found, contact Envirco for further
assistance.
Step 4. Put on protective glove and try to turn the blower wheel (verify power is off before doing so). If unable to, find the
cause. Is the wheel physically damaged? Does it contact the housing? Has the blower wheel fallen off the motor shaft?
Access to the blower wheel is different depending on the model. Reference the manual pages for motor replacement for
assistance on access, removal, and installation.
Step 5. If permanent damage found, please contact Envirco for further assistance.
Step 6. If no mechanical issues found and motor is not running after performing Unit Not Running and Mechanical Issues
troubleshooting, please contact Envirco for further assistance. Motor/blower will likely need to be replaced.
Dirty Media: Check filter media. Pre-filter can be cleaned or replaced. HEPA/ULPA media may need to be replaced.
Air Supply Issue: Verify air supply is adequate to provide airflow required. Recommend starting fan filter units before air
handlers.
Unit Not Running: Refer to Unit Not Running troubleshooting and/or Mechanial Issues troubleshooting.
Low Speed Setting: Increase speed control setting to fan filter units.
Environmental Restrictions: Verify there are no environmental restrictions. Environmental restrictions can also cause
non-laminar flow from the fan filter unit.
Air Supply Issue: Verify air supply is adequate to provide airflow required. Recommend starting fan filter units before air
handlers.
High Speed Setting: Decrease speed control setting to fan filter units.
Damaged Filter: Inspect the filter for any physical damage before installing in the ceiling. Damage can occur in shipping
that would cause the filter to leak. Please reference the unboxing/installation section on page 6 and the filter installation
procedure on pages 25-27 .
Bypass: Please see TN1012 to help determine if the filter is leaking or if there is bypass coming from another location.
Incorrect Motor Program: Constant volume programming available to the MAC10 IQ is incompatible with ducted,
pressurized air applications for use in series with CAV or VAV devices. Please refer to TN1002.
Air Supply Issue: Providing too much or too little air to the fan filter units can cause issues with the fan filter units. The
fan filter unit may react by speeding up rapidly and eventually shutting down as it is unable to meet the required setpoint
determined by the program in the motor.
There are multiple indicator lights that can be included on your fan filter unit. The universal control card has a green and red
indicator light located on the card which can be seen in the electrical box. The green light is for motor running and the red
light is for network communication. Please see the Universal Control Card section starting on page 15 for more information.
The IR control sensor has two indicator lights which can be seen from the roomside. The red light is for motor running and
the green light is for status feedback. Please see the IR Control card section starting on page 20 for more information. Fan
filter units can also be provided with a green uniti running indicator light and a red filter status indicator light which are visible
from the roomside. See the sections dedicated to these two indicator lights for more information. Please identify what type
of lights you may have on your unit to better troubleshoot.
No Power: If there is an issue with the electrical components the indicator lights will not function. It is recommended to
look over the Unit Not Running troubleshooting to verify all electrical components are working as intended. The unit running
indicator lights require the fan filter unit motor to be running to illuminate.
Non-working Light: The green unit running indicator light visible from the roomside is polarized. It is recommended to
unscrew the bezel, take out the bulb, turn it 180 degrees, and reinsert the bulb. If a nearby unit running light is working,
test the non-working bulb on that unit to identify if the bulb is the issue. Replace the bulb if found to be non-working. This
process can also be used for the red filter status indicator light to verify a bulb is working.
Pressure Switch Closure: The red filter status indicator light may be on the first day of installation. The pressure switch
must be adjusted when first installed to work for that application’s specific conditions. See appropriate section in this manual
for adjusting this pressure switch. If the red light, visible from the roomside, is on (not IR sensor red light), the pressure
switch has closed to indicate the filter is loaded and may need to be replaced soon.
It is recommended to test a fan filter unit with the Universal Control Card set in manual mode before attempting to control
over a network. A majority of network related issues are due to non-working cables and incorrect board settings. It is
recommended to establish connection with one fan filter unit before attempting to connect to a large chain of units. Once
connection has been proven and established to one fan filter unit, other units can be connected for communication. Please
reference the Universal Control Card section for more information. If a local controller was purchased from Envirco, a
manual and quick start guide should be available to help assist with operation. Contact Envirco for further assistance.
Non-working Cables: Purchased plenum rated cables are recommended over field manufactured cables. A typical sign of
non-working cables is the inability to communicate with any fan filter units or losing communication with a large amount of
sequential fan filter units.
Unit Not Running: Refer to Unit Not Running troubleshooting and/or Mechanial Issues troubleshooting.
Incorrect Board Settings: For the ability to control fan filter units over the network, the Universal Control Card must be put
into Network mode. Each Universal Control Card will also need a unique address. Both the mode and address are set with
dipswitches located in the electrical box on top of the fan filter unit.
■ Replacement Parts
Unit Model # Model Part Number Description
All IQ/LEDC All IQ/LEDC 63720 Choke 3.0 Amps 120/240/277V
Models Models 63667 Transformer 120/24V
63666 Transformer 240/24V
63665 Transformer 277/24V
63739-002 Rocker Switch, DPST
62968-12 Gasket - 1/8” x 1/2”, 12’ Length
222449-001 1/4” - 20 Threaded Eye Bolts
64078 Pressure Transducer
265888 Universal Control Card
63638 Terminal Strip 3 Position
63027 Pressure Switch for Filter Monitoring
63415-003 Pressure Switch for Run Indicator
S24344-001 8’ Power Cord
63760 IR Remote
11166-001 Remote Visual Control Unit (VCU)
63758 IR Control Board
63759-005 IR Sensor Board (RSR/E/C Only)
63820-001 IL Wiring Harness (RSR/E/C Only)
63820-004 ILS-PSS Wiring Harness (RSR/E/C Only)
133546-001 Red LED Indicator Light
133546-002 Green LED Indicator Light
LIMITED WARRANTY: Unless otherwise expressly stated Each MAC 10 LEDC filter unit is thoroughly tested at the
in ENVIRCO’s published specifications for the Goods, factory before shipment. However, because of the “rigors” of
ENVIRCO warrants that Goods are free from defects in shipping, ENVIRCO encourages its re-test after installation.
material and workmanship, except for services which are
warranted to be performed in a competent and diligent manner ENVIRCO recommends that the customer contact an
in accordance with any mutually agreed specifications. The independent organization, with technicians trained and
foregoing warranty shall apply for eighteen (18) months from experienced in performance evaluation and maintenance of
the date of shipment from ENVIRCO’s facility, except for clean air equipment.
services for which the warranty shall apply for ninety (90)
days from the date of performance (the “Warranty Period”). HEPA filters (Type J) are tested to IEST-RP-00034. ULPA
Provided Buyer informs ENVIRCO in writing of any breach filters are tested to (Type F) IEST-RP-00034. All filters are UL
of warranty prior to the expiration of the applicable Warranty 900 recognized. Your filters may have special requirements,
Period, ENVIRCO shall, as its sole obligation and Buyer’s please see original engineering specifications for you specific
sole and exclusive remedy for any breach of this warranty, project.
repair or replace/re-perform the Goods which gave rise to the
breach or, at ENVIRCO’ option, refund the amounts paid by All units that are airflow tested at ENVIRCO are tested using
Buyer for the Goods which gave rise to the breach. Any repair, a Shortridge Airdata Multimeter 870 with a Velgrid head. The
replacement or re-performance by ENVIRCO hereunder recommended method of reading is to place one corner of
shall not extend the applicable Warranty Period. The parties the Velgrid head 1-1/4” from the corner of the filter face and
shall mutually agree on the specifications of any test to then take four reading evenly spaced along the four foot
determine the presence of a defect. Unless otherwise agreed side, then repeat these reads three additional times. This
upon by ENVIRCO in writing, Buyer shall bear the costs of gives a total of 8 reading to test the unit. All advertised data
access, de-installation, re-installation and transportation of is based on using the Velgrid with 8 readings (128 velocity
Goods to ENVIRCO and back to Buyer. These warranties points). ENVIRCO recognizes the using 8 readings during a
and remedies are conditioned upon (a) the proper storage, cleanroom start-up may be time consuming and recommends
installation, operation, and maintenance of the Goods and using 4 Velgrid readings taken on each 2x2 filter section will
conformance with the proper operation instruction manuals approximate the same as 8 readings.
provided by ENVIRCO or its suppliers or subcontractors, (b)
Buyer keeping proper records of operation and maintenance Additional independent testing on the ENVIRCO Mac 10
during the applicable Warranty Period and providing 2x4, 2x2, 2x3, and 2x3½ shows that using one-2x4 or two-
ENVIRCO access to those records, and (c) modification 2x2 hoods simultaneously give airflow data (cfm) within 5
or repair of the Goods only as authorized by ENVIRCO. percent of a duct traverse using 10 diameters of straight duct
ENVIRCO does not warrant the Goods or any repaired or upstream of the fan intake.
replacement parts against normal wear and tear or damage
caused by misuse, accident, or use against the instructions
of ENVIRCO. Any modification or repair of any of the Goods
not authorized by ENVIRCO shall render the warranty null
and void. EXCEPT AS EXPRESSLY SET FORTH HEREIN,
ENVIRCO MAKES NO OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTIES OF MERCHANTABILITY, NON-
INFRINGEMENT OR FITNESS FOR A PARTICULAR
PURPOSE WHICH ARE HEREBY DISCLAIMED TO THE
EXTENT PERMITTED BY APPLICABLE LAW.
Envirco MAC 10 and VE5 are registered trademarks of Envirco, USA. Specifications subject to modifications or changes without notice. US patents 4,560,395 and 5,470,363. Other patents issued and pending in
foreign countries. Special thanks to Connect2Cleanrooms for cleanroom photography.
Envirco USA
101 McNeill Road | Sanford, NC 27330, USA
tel: 919.775.2201 | toll free: 800.884.0002 | fax:800.458.2379
www.envirco.com | email: [email protected]