BELTS MADE

OF WOVEN MESH PROCESS BELTS

AND SPIRALS

END CUSTOMERS AND MACHINE MANUFACTURERS

PROCESS BELTS FOR NONWOVENS,

HYGIENE AND TEXTILE APPLICATIONS
 ANTI-STATIC FORMING BELTS FOR HIGH-
FORMING

PERFORMANCE APPLICATIONS
Thanks to their robustness, flexibility, anti-static charac- bution to the efficiency of these challenging production on
teristics, and excellent cleanability, the belts from the processes. Electrostatic charges can be dissipated in various
CONDUCTO® and CONDUCTIVE range make a key contri- ways.

CONDUCTO® - electrostatic discharge via metallic wires CONDUCTIVE - electrostatic discharge via carbon-coated filaments

Polymer chips feed

Bale opener Liquid polymer
Chute feed
Drylaid Extruder Extrusion die Spunlaid
Bales of
staple fibre Carded with Filament attenuator
binder (cooling and stretching)
impregnation
Staple fibre from bale Fibre dispersion
opener or blender
Wind up
Card
Laydown
Binder impregnation
Calender bonding
Pan with liquid binder Drying
© EDANA

© EDANA

Wind up

Drylaid (Krempel) Spunlaid

Long fibre Water Wetlaid Airlaid

Forming heat
Short fibre feed Hammer mill
Wood pulp
Fibre and water (slurry) (defribrator) Short fibre
Webforming
Binder Drying
impregnation Air out
Thermofusible
fibres
Compactor
Moving wire mesh
Web

Excess water removal Fibres + air in

Windup
© EDANA
© EDANA

To further
bonding

Wetlaid Airlaid

02|03 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

WEB-FORMING

FORMING
CARDING & AIRLAID & AIRLAY
GKD offers an extensive portfolio of forming belts for pro- on the basis of the fiber fineness, fiber lengths, and
duction of nonwovens with staple fibers using the carding, machine-specific parameters.
airlaid, and airlay processes. Various mesh types are available

Carding Airlaid

Mesh types for drylaid and airlay web forming

Type cfm Design Application

CONDUCTO® 1100 1100 single-ply airlay

CONDUCTO 2203 ®
425 single-ply airlay
CONDUCTIVE 7702 700 two-ply carding
CONDUCTIVE / CONDUCTO 7690 ®
690 two-ply carding
CONDUCTIVE / CONDUCTO 7900 ®
880 two-ply carding

The table shows a selection of the classic mesh types for this application. More types are available on request.

Guide elements
The process belts are also available with guide elements such as tapered gibs or toothed belts and are produced to
customer / technical requirements.
D
Tapered gib types: A A – Tapered gib profile on-center spacing
V-profile as per DIN 2215 B B – Tapered gib profile inner width
C – Roller width
K10 10 x 6 mm D – Belt width
K13 13 x 8 mm
K17 17 x 11 mm
K22 22 x 14 mm

C
 SPUNLAID - SPUNBOND
FORMING

CONDUCTIVE 7690 / CONDUCTO® 7690 qualitatively sophisticated products are produced on high
The mesh structure of the CONDUCTIVE 7690 / CONDUCTO® speed systems with a non-marking pin seam.
7690 impresses thanks to the good grip of the filaments
when laid down on the forming belt, coupled with good • Reduced running in period following belt change.
release properties of the nonwovens at the end of the belt • Excellent web transfer, even at high speeds.
(web release). In addition to this, impurities caused by the • Excellent web release while maintaining a high level of grip.
process (polymer drops) can be easily cleaned from the belt, • Easy cleaning of polymer spots (splutters)
which ultimately contributes to a longer useful life. Unlike
other process belts, the grippy surface does not need to be On the CONDUCTIVE 7690, electrostatic discharge is ensured
roughened up or coated in a costly mechanical process before via carbon-coated filaments, while on the CONDUCTO® 7690
use. This reduces machine downtimes. Critical materials for it is achieved via metallic wires.

Mesh types for spunbond nonwoven forming

Type cfm Design Application

CONDUCTIVE 7690 690 double layer easy service

CONDUCTO® 7690 690 double layer for increased electrostatic charging
CONDUCTIVE 7702 700 double layer universal
CONDUCTIVE 7900 880 double layer high air permeability

The table lists a selection of the classic mesh types for this application. Other types are available on request.

04|05 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

SPUNLAID - MELTBLOWN

FORMING
GKD offers special meshes designed for manufacturing fine or pin and soldered seam (metal). The metal belts can be
fiber felt filters using the meltblown process for use with supplied as endless belts with a soldered seam (cantilever
products in the fields of medicine, hygiene, or industry. Both assembly) or joined on the customer‘s premises with soldering
synthetic and metal belts are used here. The process belts performed by the GKD Service.
are available with a pin seam, endless woven seam (synthetic),

Mesh types for meltblown web forming

Type Material cfm Design

CONDUCTO® 7600 PES 670 double layer

14/7.5 per cm 1.4401/1.4401 1115 semi-twisted
14/10 per cm 1.4401/1.4401 760 semi-twisted
14/11 per cm 1.4401 / 1.4401 748 semi-twisted
18/15 per cm bronze / 1.3912 1210 metal cloth
25/20.5 per cm bronze / bronze 960 metal cloth

The table lists a selection of the classic mesh types for this application. Other types are available on request.

FILTRATION + COOLING

Comprehensive mesh designs in terms of dirt holding capac- tasks. In addition to this, GKD offers a range of media and
ities and gel issues (square mesh, optimized dutch weaves individual designs for rectifier systems, catering to the systems
and very fine twilled dutch weaves) are available for filtration used in the fiber and nonwoven industry.
 THERMOBONDING AND DRYING
BONDING

IN SINGLE-BELT AND DOUBLE-BELT OVENS

In the field of thermobonding of nonwovens, process belts high performance belts. Their non-marking pin seams and
from GKD demonstrate their performance in double-belt respective edge coatings also contribute to this. A magnetic
ovens, even under extreme soiling conditions. Their tailor-made upper belt supports precise calibration. Synthetic-and-metal or
mesh design, comprising stainless steel, steel, and bronze, glass-and-metal (hybrid) material combinations are possible as
or an individual combination thereof, optimizes even the most custom designs. Optimum cross-stability and running proper-
demanding thermobonding processes. Offering cross-stability ties – even at high speeds – make them a pioneering solution
in a rugged design, they meet the specific expectations of for successful drying of nonwovens.

No. per cm Article Special feature Material

3.15 / 3 41600308 non-stick, magnetic glass / steel

3.15 / 3 41600307 non-stick, non-magnetic glass / 1.4401
2.9 / 2.8 41371675 magnetic 1.4401 / bright steel
3/3 41371715 non-magnetic 1.4401 / 1.4401
Bronze belt with nonwoven 4.6 / 4.21 41250815 magnetic bronze / bright steel
4.6 / 4.21 41250817 non-magnetic bronze / 1.4401
7.5 / 5.2 41377552 cross-stability 1.4401 / 1.4401
3x3 / 4.5 42371650 cross-stability 1.4401 / 1.4401
3x2 / 5.5 42100255 cross-stability spring steel
6 / 4.5 42590646 lightweight, magnetic PPC / galvanized steel
6 / 4.5 42590645 lightweight, non-magnetic PPC / 1.4401
Duofil with nonwoven

The table lists a selection of the classic mesh types for this application. Other types are available on request.

06|07 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

NON-STICK COATING

BONDING
OF GLASS HYBRID BELTS

Coated belts, specially developed by GKD, are used as a • Zero or only very low fiber/binder adhesions on the belts
custom solution when processing product media with strong when using BiCo fibers.
adhesive forces. The key advantage here lies in the coating • Significant extension of the useful life and increase in pro-
of the entire belt. Both the warp strands themselves and the ductivity of the process belts used.
connection points between the warp wires and weft wires • Thanks to reduction of soiling and increase in production
are completely coated. All of the benefits together result in speeds.
excellent added value for system operators:

SUSTAINABLE BENEFITS

• High energy efficiency - thanks to lightweight process

belt types

• Excellent running properties - thanks to high degree of

cross-stability
Non-marking pin seam
• Precise calibration & compression - thanks to absolute
flatness of the magnetic upper belts

• Variable & high air flow volumes - thanks to even mesh

openings

• No belt elongations - thanks to temperature stability of

the fiberglass wires
Metal clipper seam + PTFE foil PTFE edge reinforcement
 PRODUCTION OF HYGIENE AND
HYGIENE PRODUCTS

DIAPER PRODUCTS

Open-pored GKD process belts are used as the transport rolled transition to the next production process. These process
medium in the manufacture of hygiene products and diapers. belts are generally produced with a woven seam (endless for
The focus here is on secure and controlled transport at high cantilever installation) and anti-static properties. Individual so-
production speeds. The process belts with suction from below lutions, for example with woven pin seam or attached guide
hold the products securely in position and guarantee a cont- elements, are available on request.

Type Material cfm Comment

CONDUCTO® 1100 PES/Bronze 1100 30% open area

Linear Screen 800 x 800 PES 890 24% open area
Bronze No. 18/15 per cm 1290 29% open area
CONDUCTIVE 7690 PES/PA 690 excellent grip
TRACKMATIC™ 1601 PES/1.4401 293 pressing belt
CONDUCTO® 1100 Spiral belt SO-6508-1000 PES 1000 conveyor belt

The table shows the classic mesh types for this application. Other types are available on request.

08|09 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

WASHING / BLEACHING / DRYING / IMPREGNATING / REINFORCING

TEXTILE APPLICATIONS
TEXTILE APPLICATIONS

©Dralon
Beside the classic applications of nonwoven forming and requirements can be developed together with our customers.
thermobonding, GKD offers a large number of process belts Metal meshes (1/1 weave) and self guiding TRACKMATIC™ &
that can be adapted for various textile applications. Indivi- lightweight TRACKMATIC™ belts are used in many systems for im-
dual solutions that are matched to the specific process and pregnation, dewatering, or creation of desired product imprints.

Type Material Aperture Open area

TRACKMATIC™ 1530 1.4401 15.0 x 3.0 mm 59%

TRACKMATIC™ 1660 1.4401 15.0 x 6.0 mm 66%
Special V-crimp mesh 1.4401 with FEP 35.0 x 4.0 mm 57,5%
Lightweight TRACKMATIC™ 4/4 1.4301/1.4401 1.78 x 1.62 mm 42%
Lightweight TRACKMATIC™ 6/4.5 PPS/1.4401 0.88 x 1.62 mm 37%
Lightweight TRACKMATIC™ belt

The table only shows a small overview of the many versions available. Other types are available on request.
 INSULATION
FORMING + BONDING

Process belts made of metal and synthetic meshes assist the spectrum of solutions offered ranges from anti-static syn-
process for manufacturing insulation materials. Whether thetic fabric belts and spiral belts for forming applications to
sheep wool, cellulose fibers, glass fibers, organic artificial metallic fabric belts for various bonding processes. Belts made
materials such as polystyrene or mineral fibers – GKD delivers of material combinations and spiral belts, as well as TRACK-
the right process belt for the forming and bonding of all con- MATIC™ or PPS DUOFIL® belts also form part of the portfolio
ventional insulation materials. Both single-belt and double- of conveyor belt solutions produced by GKD.
belt air-through ovens can be equipped with these belts. The

Type Special feature Material

Metal belts non-magnetic / magnetic 1.4401 / steel

DUOFIL® belts non-magnetic / magnetic PPS / 1.4401 / steel
TRACKMATIC™ belts self-guiding belt 1.4401
Spiral belts unfilled / filled PES, PPS

The table shows the classic mesh types for this application. Other types are available on request.

10|11 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

FLOORINGS

FORMING + BONDING
GKD process belts made of metal fabric have proven their selecting the most suitable alloys and material components.
worth in the manufacturing of PVC floor coverings and carpets This allows all of our customers to benefit from GKD conveyor
for decades. Potential applications range from drying PVC to belts that are always individually tailored to the respective
fixing dyes in carpet manufacturing. In all of these proces- production requirements.
ses the conveyor belts must be designed to cope with ever
shorter production times, higher temperatures and the use of
chemical substances such as plasticizers. We achieve this by

Type Metal belts PROPERTIES

Mesh type 7.5/4.9 p.cm • Suitable material quality (stainless steel, cast steel)
• High degree of cross-stability
Material 1.4401 / steel • Optimum flatness
• Durable
• Easy belt control
• Optimized for easy cleaning
• High temperature resistance for extremely efficient drying

The table shows the classic mesh types for this application. Other types are available on request.
 TRACKMATIC™ BELTS
SPECIAL SOLUTIONS

TRACKMATIC™ belt from „inside“ TRACKMATIC™ belt on roller TRACKMATIC™ belt with strand

The TRACKMATIC™ process belt is a special, self-guiding GKD in dedicated grooved drive, tension and support rollers.
development. The wires of the mesh in the direction of rotation Thanks to guidance of the V-crimps in the grooved rollers,
are flexible, while the transverse weft wires are rigid and form there is no need for belt control. Request a copy of our
rows of V-crimps on the bottom side. The rows of V-crimps run special brochure.

TRACKMATIC™ Aperture Ø wire in mm Material Article no. Kg/m2 % open area

1504 15x0.4 2.00/1.50 1.4401 45370400 8.7 19
1508 15x0.8 2.00/1.50 1.4401 45370501 7.4 31
1515 15x1.5 2.00/1.50 1.4401 45371200 5.9 44
1530 15x3 2.00/1.50 1.4401 45372400 4.2 59
1550 15x5 2.00/1.50 1.4401 45373200 3.3 68
1620 15x2 2.00/2.00 1.4401 45371850 7.5 44
1660 15x6 2.00/2.00 1.4401 45374000 4.2 66
1715 15x1.5 2.80/2.01 1.4401 45371220 9.5 36
1740 15x4 2.80/2.00 1.4401 45373145 6.2 56
1820 15x2 2.80/2.50 1.4401 45371885 12.4 37
1860 15x6 2.80/2.50 1.4401 45374015 7.5 59
1505 15x0.5 2.00/1.50 PES/1.4401 45800250 8.7 19
1601 15x0.1 2.00/2.00 PES/1.4401 45800121 12 6.2
1601 15x0.1 2.00/2.00 Kevlar/1.4401 45800123 11.9 6.7

The table only shows a small overview of the many versions available. Other types are available on request.

12|13 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

SPIRAL BELTS

SPECIAL SOLUTIONS
Due to their production process, spiral fabrics do not have a in the food industry. Depending on the intended purpose,
seam and are therefore more suitable for numerous industrial the spirals can be made from round or flat wires and have
applications than woven fabrics. Spiraled continuous screens anti-static, dirt-repellent, or enhanced abrasion-resistance
are ideal for applications in which a seam would be prone to properties. Spiral belts from GKD are available as filter and
failure due to mechanical loads. Seamless spiral meshes are dryer screens or as conveyor belts made of polyester or PPS.
therefore commonly used in dewatering processes with fibrous Application-optimized air permeability rates, tracking stability,
products such as coconut fibers or for sludge dewatering in a high throughput rate and good separating behavior make
the paper industry. Spiral screens are often also used in a the new GKD spiral belt ideal for a multitude of applications –
range of thermal applications, including drying of veneers, whether filled or unfilled.
manufacture of gypsum plasterboard, or for multi-level dryers

Article no. Type Ø spiral wire Ø seam wire Filler wire cfm
71561003 S20-6508-370 0.65 mm 0.80 mm 1 x 0.69 x 3.05 mm 370
71561001 S13-6508-700 0.65 mm 0.80 mm 3 x 0.70 mm 700
71561002 S12-6508-880 0.65 mm 0.80 mm 2 x 0.70 mm 880
70561001 S0-6508-1000 0.65 mm 0.80 mm unfilled 1000
71565404 S16-1010-290 1.00 mm 1.00 mm 6 x 0.70 mm 290
71565403 S14-1010-500 1.00 mm 1.00 mm 4 x 0.80 mm 500
71565406 S20-1010-640 1.00 mm 1.00 mm 1 x 0.92 x 2.50 mm 640
71565407 S13-1010-650 1.00 mm 1.00 mm 3 x 0.80 mm 650
70565401 S0-1010-1100 1.00 mm 1.00 mm unfilled 1100

The table only shows a small overview of the many versions available. Other types are available on request.
 SEAM DESIGNS
SEAMS

SYNTHETIC / METAL

Woven pin seam Woven spiral pin seam Endless woven seam

PAD seam Welded loop pin seam Soldered seam

Sewn pin seam M-clipper seam Spliced loop pin seam

Beside high rotational accuracy, the key technological requi- the customer product during the design phase and selection
rement of process belts is to avoid imprints on the end pro- of the seam type. GKD offers optimal seam solutions for the
duct. This means that the focus is already on the quality of various process belt types and technical requirements.

14|15 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

EDGE DESIGNS

EDGES
SYNTHETIC / METAL

V-profile Thermal edge treatment Glue-sealing Edge coating

PTFE Welded edges V-crimp mesh edge weld DUOFIL® with edge coating

Cleanly deburred, welded or coated edges guarantee the fixing for the belt control system to scan properly and ensure direc-
of the weft wires and avoid residue clinging on to product me- tional stability at high production speeds.
dia. An edge with even straightness and thickness is essential
 BELT INSTALLATION
SERVICE

Tow-in devices guarantee easy, yet above all damage-free Detailed installation instructions allow customers to install the
fitting of process belts. When working with long or inacces- belts in their systems and seal the seams themselves. Howe-
sible systems, their use is indispensable. Tow-in devices from ver, belt installation can also be performed by the global GKD
GKD are offered as standard and can be used multiple times. Service.

BELTS
OF WOMADE
AND SPIVEN MESH
RALS

BELTS MADE PROCESS BELTS

OF WOVEN MESH
AND SPIRALS
PROCE
MONT
AGEA NL SS BELT
EIT UN S
PROZESS G / MOUN
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MONTAGEA NLEITUNG / MOUNTING IRAL K
NM
INCLUDS EILLEISTEN
ESH
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WITH WOVEN PIN SEAM WED G
PROCESS BELTS UIDING
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ALLG MOU
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additional seam
SEAM ECKNA
HT

DIESE

wires are included

AN
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with every belt.

dass das Prozessband
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For a safe and easy closing it is T
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16|17 PROCESS BELTS FOR: NONWOVENS + HYGIENE + TEXTILE APPLICATIONS

TECHNICAL CONSULTING AND

SERVICE
24/7 GLOBAL SERVICE HOTLINE

Beside individual customer consulting, technical service repre- tallations and general troubleshooting here. We believe that a
sents another of GKD‘s strengths. A large team of service combination of sales and service is the only way to guarantee
engineers and technologists is available to help with belt ins- the acceptance and success of GKD products.

24/7 Global 24/7 GKD Serviceteam

service hotline
EUROPE: 0049 (0) 2421 803 308
USA: 001 - 443 - 477 - 4119
CHINA: 0086 - 10 - 516 - 596 - 18
SOUTH AFRICA: 0027 (0) 82 - 445 - 6827

FOR ALL OTHER COUNTRIES +49 (0)2421 80 33 08

 CONSISTENTLY HIGH AND REPRODUCIBLE
SERVICE

STANDARDS WORLDWIDE

To ensure that we can act more flexibly than other companies cost optimization are also key aspects here. The GKD standard
in this globalized, economically closely intertwined world, all is based on an end-to-end product and process control. This
subsidiaries work in accordance with the GKD standard. This starts with seamless checks of input materials arriving at our
allows our customers throughout the world to relax in the facility and does not end until we have received feedback that
knowledge that they can always rely on the consistently high all products actually comply with the required properties in
quality of all GKD products. In addition, the standard stipula- industrial use. We also develop individual inspection plans in
tes responsible occupational safety and sustainable environ- close consultation with our customers as and when needed.
mental protection. Protection of all resources and constant

Certifications
ISO 14001 : 2015
ISO 9001 : 2015
ISO 50001 : 2011
OHSAS 18001 : 2007

18|19 PROCESS BELTS FOR: NONWOVENS - SERVICE AND PRODUCTION

 PRODUCTION

GKD production, process belts division

 WORLD WIDE WEAVE

GKD - GEBR. KUFFERATH AG

Metallweberstrasse 46
52353 Düren
Germany
T +49 (0) 2421 803 - 0
F +49 (0) 2421 803 - 182
[email protected]
www.gkd.de

GKD-USA, INC. GKD GROUP SOUTH AFRICA:

825 Chesapeake Drive GKD BUISMET (PTY) LTD.
Cambridge, MD 21613 GKD MANUFACTURING AND SERVICES (PTY) LTD.
USA GKD MINING AND INDUSTRIAL SERVICES (PTY) LTD.
T +1 410 221 0542 18 Fiat Street
F +1 410 221 0544 Randfontein
[email protected] South Africa
www.gkdusa.com 1759
T +27 (0) 11 696 80 00
Office Croisilles (near Paris) F +27 (0) 11 412 48 23
Sophie Gautier [email protected]
28210 Croisilles www.gkd.co.za
France P.O. Box 6175
T +33 (0) 672 18 40 75 Greenhills
[email protected] South Africa
www.gkd.fr 1767
FINSA ARQUITECTURA, S.L. GKD INDIA LTD.
Joan Monpeó 144 52, Industrial Area Jhotwara
08223 Barcelona Jaipur - 302012, Rajasthan
Spain India
T +34 93 786 1861 T +91 141 710 51 00
F +34 93 785 8359 F +91 141 710 51 99
[email protected] [email protected]
www.finsa-arquitectura.com www.gkd-india.com
GKD LatAm S.A. GKD (QUFU) IND. TECHNOLOGIES CO., LTD.
La Estera 418 West end of Changchun Road
Lampa, Santiago West Economic Development Zone
Chile Shandong Province
T +56 2 2489 1040 Qufu, Jining, 273100
F +56 2 2489 1031 China
[email protected] T +86 537 453 05 68
www.gkd-latam.com F +86 537 453 05 69
[email protected]
GKD MIDDLE EAST
www.gkd-china.com
Office 1308 Fortune Tower
Jumeirah Lakes Towers GKD (BEIJING) IND. TECHNOLOGIES CO., LTD.
P.O. Box 112410 (SALES SERVICE)
Dubai Room 2619, Building 1
United Arab Emirates North Pearl Building, No.188
GKD_Nonwovens_Brochure_EN_01-19

T +971 4 375 70 70 Litang Road, Dongxiaokou Town

F +971 4 427 04 20 Changping District
[email protected] Beijing 102218
www.gkd-middle-east.com China
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