Neralaccessmarine
Neralaccessmarine
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EM&I
OPERATING PROCEDURE
Confidentiality Statement
TECHNICAL DOCUMENT
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Review / Reviewed
Revision
Revision Comments / Revised
No
Date By
Sept 04 1 Reviewed for content and format – No significant changes made DMM
Oct 06 2 Reviewed for content and format – No significant changes made DMM
June 07 2 Reviewed for content and format – No significant changes made DMM
June 08 2 Reviewed for content and format – No significant changes made DMM
28/07/2009 3 Reference to Form IRATA 020 amended to read IRATA form No. JRG
15/2 – Access Log form changed to IRATA form No. 15/2 –
Equipment checklist amended to include Bag and Hours Used.
22/09/2009 3 Reviewed for content and format – No significant changes made DMM
14/09/2010 4 Reviewed for content and format – No significant changes made DMM
11/09/2011 4 Reviewed for content and format – No significant changes made DMM
10/09/2012 5 Reviewed for content and format – No significant changes made DMM
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14/09/2013 6 Reviewed for content and format – No significant changes made DMM
17/11/2014 7 Reviewed for content and format – No significant changes made PGr
18/11/2015 7 Reviewed for content and format – No significant changes made PGr
18/09/2016 8 Reviewed for content and format – No significant changes made DMM
21/03/2017 8 Reviewed for content and format – No significant changes made PGr
29/03/2018 8 Reviewed for content and format – No significant changes made PGr
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Contents
1.0 INTRODUCTION ................................................................................................................................................. 6
2.0 SCOPE 7
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REFERENCES
IV Guidance Manual for the Inspection and Condition Assessment of Tanker Structures
IX EM&I’s General Procedures & Guidelines for Retreat & Rescue in Industrial Rope
Access Activities (Doc. Ref: GARR 001)
XI HSE Contact Research Report Ref 451/2002 Harness Suspension: Review and
Evaluation of Existing Information - P Seddon
XIII BS 7985:2002 – Code of practice for the use of rope access methods for industrial
purposes
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1.0 INTRODUCTION
This procedure governs the method of working of EM&I when applying Industrial Rope
Access Techniques.
These techniques enable trained personnel to access various locations on a ship structure
using specialised methods based on climbing/caving/lifting equipment, to carry out
inspection, survey, maintenance and repair tasks.
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2.0 SCOPE
2.1 This General Access Procedure shall be used, in conjunction with the EM&I M.A.S.S.
Procedures to perform Rope Access based services on ship structures.
2.2 It shall only be used by competent personnel trained and certificated in Industrial
Rope Access to the appropriate levels (refer Section 2.0, Personnel) in accordance
with the Industrial Rope Access Trade Association (IRATA) guidance and, where
appropriate the Working at Height Regulations 2005 SI 735.
2.3 It shall only be used when the EM&I Safety Supervisor on site deems that the task
can be performed safely, with due regard to all factors including, but not limited to the
following:
The decision of the Safety Supervisor shall be final and he will have a direct
responsibility in this respect, to the Company’s Technical Manager.
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3.0 PERSONNEL
3.1 All personnel used shall be trained and certificated to IRATA Levels I, II or III as
defined in the IRATA Training, Assessment and Certification Scheme (TACS).
Where a prospective employee is not known to the Rope Access Manager rope
access references will be required and checked. In addition to an extensive interview,
prospective new employees may be given a rope access and rescue skills test,
conducted by the Rope Access Manager or his delegate.
In addition to any medical certification held by the individual an appraisal will be made
of the applicant’s physical fitness for rope access.
All internal (In house) training to be carried out by a competent person (minimum
qualification – IRATA Level III).
2 Rope Access Lead Technicians (Level II) or 1 (Level I) and 1 (Level II).
or
(Providing that retreat / rescue can be safely accomplished without placing the
rescuer at risk).
3.3 The Safety Supervisor shall not take responsibility for a team of more than 2
Technicians using Access Equipment, at any one time.
Note: It may be necessary for certain Specific Access Procedures to have one
Technician working on the work-face, and to have the Safety Supervisor with an
assistant, who shall be Level II, available to assist.
Where more than 2 Technicians are required to use Access Equipment, additional
Safety Supervisors will be necessary.
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3.4.1 Defining the method of access, retreat and rescue from the work-face
(Specific Access Procedure)
3.4.2 Engagement in the development of Job Safety Analysis (JSA) and Formal
Risk Assessments (FRA) whenever rope access activities are to take place.
Upon completion of the JSA / FRA the Safety Supervisor shall fully brief /
communicate to all team members the results and any / all mitigation
processes, assigned specific duties etc. The mandatory pre job Toll Box Talks
(TBT) and the mandatory Specific Access Procedure shall also be used to
brief / re-enforce the JSA / FRA results. The TBT and SAP once complete
shall be signed by all participating personnel to state their understanding and
acceptance of the briefing.
3.4.3 The designated Safety Supervisor shall attend / participate in all pre-
mobilisation briefings, in order to ensure that all aspects of the rope access
activities associated with the specific scope of work are fully discussed and
understood by the project team. Particular attention is to be given to rescue
and retreat, emergency response, equipment selection, skill requirements,
potential hazards and communications processes.
3.4.4 Responsibility for checking and issue of equipment to the Technicians on site.
3.4.5 Responsibility for placement and checking of Access Equipment to the belay
points.
3.4.6 Responsibility for thorough briefing of all team members in the techniques to
be deployed for access, retreat and rescue.
3.4.8 Responsibility for maintaining a Safety Watch at all times when any of the
team are using Access Equipment.
3.4.10 Responsibility for instructing the Technicians to retreat from the work-face, if,
during a work-task, he deems the conditions are likely to become unsuitable
to continue working.
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3.5.1 Understanding and enacting his role regarding the methods of access, retreat
and rescue.
3.5.2 Checking his / her own personal access, safety equipment and protective
clothing.
3.5.3 Performing his inspection and maintenance duties at the work-face, and
communicating with the Safety Supervisor on all relevant matters.
3.5.4 Following the instructions of the Safety Supervisor, and in particular in the
case of instructions to retreat from the work-face.
3.5.5 Checking and handing back at the end of each work task, the equipment
issued to him and reporting any suspect equipment to the Safety Supervisor.
3.5.6 Assisting his Supervisor as required when he, the Technician is not on the
work-face.
3.5.7 Where applicable, a Level II shall be capable of taking the role of Level III
under the direction of the qualified Level III.
3.6.1 Understanding and enacting his role regarding the methods of access, retreat
and rescue.
3.6.2 Checking his/her own personal access, safety equipment and protective
clothing.
3.6.3 Performing his inspection and maintenance duties at the work-face, and
communicating with the Safety Supervisor on all relevant matters.
3.6.4 Following the instructions of the Safety Supervisor and in particular, in the
case of instructions to retreat from the work-face.
3.6.5 Checking and handing back, at the end of each work-task, the equipment
issued to him and reporting any suspect equipment to the Safety Supervisor.
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All personnel shall demonstrate continuous employment within rope access industry
by means of logging all rope access hours, e.g. IRATA Log Book. Where there is a
gap of employment of 6 months or more where rope access tasks were not carried
out, further training and/or assessment will be required to prove competency.
Newly qualified Level I technicians shall only carry out rope access tasks while under
the close supervision of a Level III.
All personnel shall be physically fit and have the necessary aptitude to carry out the
workscope.
IRATA or other equivalent certification at the appropriate levels will be acceptable for
personnel competence.
Level III Safety Supervisors shall hold an HSE recognised First Aid Certificate.
Personnel shall be provided with an induction programme to ensure that they are
fully aware of the conditions and working environment on ships relative to the
workscope.
Personnel shall be suitably trained / certificated in the use of all tools, equipment,
etc., required to carry out the workscope.
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4.1 Categories
All equipment used will meet the requirements of the relevant EN standard or
recognised equivalent (Refer Attachment VI).
Where equipment is of a type that has not been approved to an EN standard and
where there is NO RECOGNISED EQUIVALENT it shall be:-
Examined by a competent person, who will establish its suitability and gain written
approval from the Technical Manager and then it shall be submitted to type, load
testing and/or other appropriate test and records of such tests will be kept on file.
Equipment shall be indelibly marked, showing that it meets the required specification
and such type specifications shall be kept on file.
Notes:
Equipment shall, wherever practicable, be of a type that minimises the risk of causing
an incendive spark.
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All deployed back up devices shall be of a type that does not slip at a static load of
2.5 kN. When selecting a backup device it is essential that the probability of any
misuse is taken into account and the risks formally assessed before deployment.
Control measures such as, increased supervision, alternative equipment choice,
additional training, modified work practices etc. are to be considered before
deployment of such devices.
In general the selection principles for all rope access equipment shall take into
account the probability of failure / misuse, and appropriate mitigation methods
employed before deployment.
4.3.1 The equipment shall be stored in a secure place when not in use, so as to
prevent unauthorised access to same.
4.3.3 Typically:
4.3.4 Ropes should be stored in a well ventilated, dry environment away from ultra-
violet light.
4.3.5 Karabiners, abseil devices, wire strops, slings, ascenders, jumars, shunts etc.
should be stored in racks or hanging in a dry environment away from
corrosive substances.
4.3.7 Equipment will be issued to the Safety Supervisor by the Storeman, against a
standard checklist.
4.3.9 Equipment will be issued to the Safety Supervisor and Technicians by the
Storeman, against a standard checklist.
4.3.10 Upon job completion, all equipment and unused consumables shall be
returned to the Storeman and checked by him to ensure that the equipment
has been returned in good condition.
4.3.11 Whilst on site, the equipment shall be stored as in 4.3.1 and 4.3.2 above and
shall be checked thoroughly before and after each usage. Personal
equipment shall be primarily the responsibility of the Technician to whom it
was issued. However, the Safety Supervisor should ensure that all
equipment used is in good condition.
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4.4.1 Inspection
The guidelines used to inspect equipment and consumable items are covered
by EM&I Operating Procedure Ref: ERA-002, Latest Revision, “Examination
of Industrial Rope Access Equipment”.
If at any time the equipment or consumables shall give cause for concern,
from a safety viewpoint, the said equipment shall be withdrawn from use by
the Safety Supervisor.
4.4.2 Disposal
Note 1: Rejected items shall NOT be used as spare parts for other
equipment.
Note 2: Where rejected equipment has been rejected for other than
normal wear and tear or contamination, the Storeman shall
bring such anomalous equipment failure to the attention of his
Supervisor and the Technical Manager, so that equipment
performance is monitored and safety information disseminated.
Note – The Operations Centre Manager (OCM) shall be responsible for managing the
technical equipment assigned to an Operations Centre including its issue, location,
certification, and fitness for purpose, compatibility with other equipment provided to
perform a specific task, instruction/training manuals, storage, packing, site
management, security, quarantine, repair and maintenance. Duties in this regard may
be delegated to others by the OCM provided they have the necessary competencies,
training and experience.
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5.0 COMMUNICATIONS
5.1 Communications between the Technicians and the Safety Supervisors may be
approved by VHF radio, by cable connected headsets, by hand signals, whistles, by
other signalling methods and, whenever possible, by direct voice communication.
5.2 The methods of communication shall be established during team briefings and
toolbox talks and, where appropriate, as part of Specific Access Procedures.
5.4 At all times, at least two separate and independent methods of communication shall
be available between team members to enable safe working, evacuation escape and
rescue.
5.5 Special attention is to be given to “Over The Side Working” on offshore installations.
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6.0 PREPARATION
The team will be briefed on the assignment before departure to the job location and
will carry a work pack, including all information relevant to the work. This will include,
method statement, risk assessment, original workscope, drawings and all other
information and administrative material relevant to the efficient execution of the job.
The work pack is designed to be a useful tool when at the worksite. It provides
valuable information to both the work-team and to the client and any safety officers.
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On completion of the job these files will be archived in the office. The files will likely
be useful during any IRATA or ISO audit.
As an absolute minimum the job pack will include the “Recommended list of
information to be kept on site”, as detailed in Annex N of the IRATA ICOP.
The Safety Supervisor in conjunction with the Team or Project Leader shall assess
the required task and decide on the specific access procedures to be used.
This will cover access, retreat and rescue scenarios for both personnel and
equipment, relative to the task being undertaken.
Where the task is unusual in nature, eg where personnel are unfamiliar with the task,
the potential hazards and/or the work site, a Specific Access Procedure (SAP) shall
be written on site, with sketches whenever possible, and will be signed by the Safety
Supervisor and a copy kept on file. The Specific Access Procedure shall be part of a
documented job risk assessment (SAP Form - see Attachment X).
The Safety Supervisor shall also engage fully in all required Job Safety Analysis
(JSA) / Risk Assessments (RA) conducted by the Clients, as and when required
where rope access activities are to be deployed.
6.2 Briefing
A team of appropriate size, make-up and skills profile will be assembled in good time
prior to the start of the job.
The supervisor will be issued with all specific documentation relating to the
workscope as well as all standard information included within a standard job pack.
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The whole of the Access Team shall be fully briefed on Item 6.1 and the Safety
Supervisor shall be satisfied that all scenarios to be used are fully understood and
that the team are capable of performing same, before work can preceed.
Toolbox talks shall be held at least daily or when the work site, task and/or conditions
change. All attendees shall sign off the Tool Box Talk sheet, agreeing that they have
fully understood all aspects of the briefing and will act accordingly.
The Safety Supervisor shall assess ambient conditions and deem these as
satisfactory, and likely to stay satisfactory for the work-task duration, before work can
proceed.
6.4 Work-site
Barriers and signs may be required on multiple elevations affected by Rope Access
Operations. Only Rope Access Personnel will routinely be allowed in the “Controlled
Area”. If a visitor is required to enter, they will be closely supervised and
accompanied whilst they are inside the controlled area.
If the visitor needs fall protection equipment then this must be provided by their
employer and they must be competent to use it.
When working on grated deck areas, measures should be taken to prevent items of
equipment falling through the grating.
Rigging techniques that allow quick and simple rescue should be considered where
appropriate (“rigging for rescue”), e.g. releasable anchor systems allowing immediate
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6.4.2 Main belay points where they are accessible to non-access personnel shall
be clearly labelled:-
6.4.3 Full anchor / belay procedures shall be adopted in all situations within the
work-site and in every situation before leaving safeguarded ladders,
walkways or decking.
6.4.4 Careful consideration shall be given to the placement of belay / anchor points,
as follows:
Primary Anchor Points are the load bearing structural features to which rope
access equipment is attached. They must be capable of withstanding loads
greater than the combined breaking strains of the Rope Access Equipment
attached to them. The advice of Structural Engineers should be sought if there
is any doubt over the strength of a primary anchor point.
• Primary structural members and steel beams that are in good condition.
• Specially welded pad eyes and brackets.
• Specially engineered and constructed scaffolding.
• Specially engineered wire ropes.
• Substantial elements that may be found on buildings.
• Mobile Dead Weights.
• Rock bolts
• Any other item or feature whose weight or holding strength is 100%
reliable and unquestionably capable of withstanding loads greater than
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6.4.4.2Belay / anchor points and rope runs from belay points shall avoid
damage to the structures fabric, and in particular to lagging,
coatings, valves, instruments, cable trays etc.
All main anchor points consist of primary attachment point and a
completely separate secondary back-up point. All ropes are
independently anchored. However, both anchors may be connected
to each other in such a way that they share load.
Substantial Primary Anchors Points may support more than one pair
of ropes. However, Primary Anchor Points for Rope Access
Personnel must not be used simultaneously as anchor points to lift
heavy objects or to support staging unless no other arrangement is
possible and additional consideration has been given to the ultimate
anchor strength.
All Team Members must be advised when anchors have been de-
rigged.
Deviations used to redirect ropes should not exceed 20º from the
vertical, or the deviation should not be more than 2m lateral
displacement from the main anchor.
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Excess rope should be coiled and hung up rather than left to lie on
deck.
Working lines and safety lines shall be rigged from separate anchor
/ belay points; they should then be connected to each other for
added security should one of the main anchor belay points fail.
Wherever possible deviation anchors should be full strength slings
anchored to the structure.
Deviations used to redirect ropes should not exceed 20° from the
vertical, or the deviation should not be more than 2m lateral
displacement from the main anchor.
6.4.4.6 In all instances, a primary and secondary belay / anchor point shall
be used, and interconnected whenever practicable.
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It is an essential part of pre-work planning that any threat to the integrity of the
rope system is identified and dealt with in an unquestionably effective manner.
The intended path of the ropes must be scrutinised in detail from top to
bottom. In addition, the possibility of sideways, or lateral, movement of the
ropes during operations must be carefully considered and the effects of this
movement protected against.
Where possible every effort should be made to use rigging solutions in order
to keep the ropes away from sharp or hot surfaces. Common options include
Y-hangs, Deviations and Re-belays. Additional rope protection may also be
required to protect the ropes against the effects of sideways, or lateral,
movements during operations.
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Where it is not possible to avoid contact with hazardous edges then effective
rope protection must be deployed. Canvas “rope protectors”, despite their
name, are often not sufficient by themselves to offer adequate protection from
aggressively sharp or abrasive surfaces and additional measures must be
deployed to ensure unquestionably reliable protection to the ropes.
Particular care should be taken when passing rope protection, to ensure that
levels of protection are not compromised when opening and closing protection
in the process of passing it.
Upon leaving the work-site for meal breaks etc. the site shall be left free from
any dangerous obstructions, ropes across walkways etc.
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It is impractical to lanyard all small items, particularly nuts, bolts and washers.
These should be carried in a bolt-bag with appropriate closing flap. Particular
care must be taken when working above other personnel and additional
measures may have to be taken if possible, i.e. exclusion zones, catch nets
etc.
National and local legislation / rules must be consulted before deploying such
equipment on site. Certification / PAT testing documentation shall accompany
all electrical equipment / tools when mobilised to site.
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Care shall be taken that tools and equipment are not dropped.
Lanyards shall be used wherever possible to affix power tools to the structure
or working platform. It is not good practice to attach tools to the individual,
and where this is necessary, quick release mechanisms should be used.
Note: Special consideration shall also be taken when using high current
electrical equipment to avoid earth loops or other electrical problems.
6.4.9 Requirements for heavy equipment
Close liaison with the rope access Safety Supervisor shall be maintained at
all times to ensure safe operations.
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The Safety Supervisor shall take into account ambient and environmental conditions, and in
particular:
Where work is carried out on the external parts of a ship, this shall be discontinued in
wind speeds at the work site in excess of 35 mph or at lower speeds if specified by
the Safety Supervisor.
7.2 Precipitation
Work where carried out on the external parts of a ship shall be discontinued if
precipitation interferes with visibility, communications or other activities to the extent.
7.3 Temperature
Extremes of temperature and humidity can exist on ships. Supervisors shall take
account of this when defining rest periods, fluid intake etc.
Also, care shall be taken that ice does not form on ropes or other equipment so as to
impair safe use, when operating in extreme cold conditions.
Personnel cannot operate effectively when ship motion is excessive and where this is
the case, work shall be discontinued when the Safety Supervisor decides that
working is impracticable or unsafe.
Most of the work is carried out in enclosed spaces with the potential for flammable
and toxic gases and hazards of insufficient breathable air.
The Safety Supervisor shall assess the above parameters and shall decide if it is
safe to proceed with the workscope.
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His / her decision to proceed may not be over-ridden by the Project Leader or
Installation’s Safety and Operational personnel. Where agreement to proceed cannot
be reached the issue shall be referred to the Technical Manager.
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Involves abseiling, prussiking (using jammers) and working suspended from ropes,
on belay seats, in chairs or from staging.
8.2 Climbing
Running belays are placed for protection and main belays, controlled by the Safety
Supervisor, form the basis of “safe” climbing access.
Combinations of these two access methods are also used. (See Attachment VIII for
further details of access techniques).
Note: Specialised and traversing equipment techniques may also be used, including
the use of flexible poles to secure specialised secondary attachment aid.
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9.1 The Safety Supervisor shall ensure that a Safety Watch is maintained at all times
when any personnel are using Access Equipment.
9.2 The Safety Watch shall maintain at least two of the following methods of
communication with the personnel using Access Equipment:
9.2.1 Inter-visual
He shall also maintain a communication link, normally by radio, to the ship’s Master
or other designated person in charge.
9.3 When working over the sea, it is ESSENTIAL that all personnel shall wear buoyancy
aids or life-jackets of an EM&I approved type. They shall be of a design that does
not interfere with the safe operation of access or other equipment and methods.
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10.1 Team briefings, toolbox talks and, where appropriate, Specific Access Procedures
shall include the topics of Retreat and Rescue methods for the particular
circumstance of the work-task in hand. This shall form part of a documented job risk
assessment.
10.2 The Retreat technique shall be deployed at the completion of each work-task and
whenever the Safety Supervisor deems it is necessary to do so.
Note: There may be more than one method of Retreat built into the Specific Access
Procedure.
In all cases, the application of the Rescue technique shall be the responsibility of the
Safety Supervisor.
He shall inform the appropriate installation personnel in the event that a Rescue
technique is being deployed and in particular, he shall NOT leave the work-place to
start a Rescue operation until a new Safety Watch is in place.
Note: Details of Rescue & Retreat are given in EM&I Document Ref: GARR-001
General Procedure and Guidelines for Retreat & Rescue in Industrial Rope
Access Activities.
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Where applicable, a separate incident report must accompany the IRATA form 020R for each
incident which occurred on the job.
EM&I’s IRATA representative (see ATTACHMENT XII for personnel flowchart) will collate all above
figures on IRATA form No 15/2 (see ATTACHMENT IX) and submit to IRATA on a quarterly basis.
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AE (Access Engineering)
This is a generic term describing the activity of gaining access to industrial and civil structures by
means of ropes, harnesses, slings and other equipment and techniques, typically used in climbing
and caving.
Ascenders
These are jamming devices used to attach to ropes to enable personnel to climb up the rope
system. Equipment used includes Clog, Jumar and Petzl.
Camming Device
See Ascenders
Cow’s Tail
Safety Attachments used when passing anchors or knots or for protection on a roped traverse.
Usually consists of 1 long (0.75m) and 1 short (0.25m) 10.5 mm Ø rope.
Descenders
Abseil devices. Typical: Petzl RIG Compact self-braking descender, Petzl STOP Self braking
descender.
Edge Rollers
A roller used to deflect and protect ropes from contact with other ropes and / or structures.
Harnesses
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Harnesses used in rope access activities are usually either sit harness with a separately attached
chest strap or the full body type.
Haltrak Pulley
Propriety brand name of block and tackle equipment
Jammer
Device used for ascending ropes
Karabiner
A spring loaded gated shackle device used to attach ropes, harnesses, slings etc. together.
Maillon Rapide
A type of shackle which uses a screw device for closure as opposed to a spring-loaded gate.
Petzl
French company making various items of climbing equipment
Prussiking
The generic term for the technique of climbing up ropes using ascender devices such as Jumars.
Screw-gate
As in screw-gate karabiner - a type of karabiner whose gates are screw closed.
Shunt
A Safety Device that stops descent on the safety rope should the working rope fail.
Sling
Either rope or tape loop used to attach personnel or equipment.
Stop
Self-locking abseiling device made by Petzl.
Strop (Wire)
Wire strop used for a variety of purposes such as belaying.
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Note: Items marked * will be issued on a personal basis so as to minimise any hygiene problems.
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Team equipment will be kept in identified tackle sacks with checklists attached. Contents will be
divided into two categories; normal use and back-up. This is to reduce the amount of equipment
which will be scattered around a work-site, but still ensure that all necessary equipment is taken on
site to all tasks.
The back-up component allows for work to proceed even if normal equipment is dropped or lost on
site. This equipment is not Emergency Equipment (see below)
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BACK-UP
2 Abseil devices
2 Ascenders
1 Spare helmet
1 100 metre or 2 x 50 metre 11mm dynamic climbing rope
6 Tape slings - various lengths
10 Screwgate karabiners
4 Maillon rapides
1 Gear rack with knife, whistle and maillon spanner
10 Pairs spare gloves
1 Sit harness
1 Chest harness
6 Pair safety goggles / glasses
SPECIAL
There may be a request for various specialised items of rigging equipment eg beam clamps,
wire strops, ladders etc.
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All ropes are designed as consumable items. Individual logs shall be maintained for each item and
all ropes shall be uniquely identified.
All ropes will be stored under manufacturer’s optimum storage conditions. They will normally be
transported in rope bags, to and from the work-sites, and will be washed and dried after contact with
hydrocarbons, sea water or sea-washed surfaces.
The family of ropes used will focus around the following designations:
PRO-STATIC ROPES
11mm diameter pro-static ropes of kermantle construction. 50m lengths will be normal, but some
tasks may require the use of other lengths. EN 1891.
DYNAMIC ROPES
Kermantle climbing ropes of 11mm diameter. Typically 50m and 100m lengths. EN 892.
CABLEWAYS
The quality and type of ropes to be used shall be decided prior to the work commencing, and shall
take into account spare ropes for back-up and rescue.
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All equipment is selected only after careful consideration of the following points:
• If the intended use is outside that covered by the equipment standard or the
manufacturer’s instructions, or the manufacturer’s instructions are inadequate, the
equipment should be assessed to show it is appropriate for intended use. See
foreseeable misuse documents.
• IRATA ICOP Section 2.7
• Track record in use
• Equipment that trainees are likely to use in the field
• Equipment Standards
• Ergonomics and system compatibility
• Unit cost, weight and complexity
• Vulnerability to operational damage
Rope
• 10.5mm or 11.0mm low stretch kernmantel, EN 1891, for rigging and rescue applications.
• 11mm dynamic, EN 892, for cowstails and lead climbing where done.
Ropes are subject to a daily inspection by the Level 3 in charge of operations and are
immediately replaced if showing signs of fatigue.
Harnesses
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Connectors
Two types of connector are presently in use:
• EN 362 – compliant karabiners and scaffold hooks, these are either screwgate or
autolock and either alloy or steel.
• EN 12275 / EN 362 – compliant steel maillons of various shapes.
• For further detail see IRATA ICOP 2.7.4
Descenders
Descenders in use all have an autolock facility, and comply with EN 341 / EN 12841-C typical items
being the Petzl I’D and Stop.
For further detail see IRATA ICOP 2.7.5 and foreseeable misuse document for Stop.
Ascenders
Ascenders in use comply with EN 567 / EN 12841-B and typically include the Petzl Expedition and
Croll.
Back-up Devices
For current conventional rope access operations and training the Petzl Shunt EN 567 is used as the
system back-up, the limitations and dangers through poor handling and misuse of the device are
highlighted to technicians and trainees.
Use of the Shunt is under constant review, in the event of a potentially more appropriate device
becoming available this will be field tested and reviewed for suitability.
For further detail see IRATA ICOP 2.7.7 and foreseeable misuse document for Shunt.
Lanyards
Rope access lanyards or “Cowstails” are cut from 11mm dynamic single rope EN 892 and tied
individually to the harness with figure of eight knots. Cowstails are subject to daily inspection by the
individual user and the Level 3 and are immediately replaced if showing signs of fatigue.
Fall Arrest lanyards are used in certain applications and comply with EN 354 and/or EN 355 as
appropriate.
In certain situations fall arrest blocks complying with EN 360 are used.
Helmets
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Appropriate industrial climbing helmets are used, complying with EN 397 and EN 12492. Currently
all technicians use the Petzl Vertex Best.
Anchor Slings
A variety of anchor slings may be selected for use by the company. As the minimum
requirement for anchor strength is 15kN, it follows that the slings attached to those anchors
should have at least equivalent strength. In practice all of the slings in use far exceed this
minimum requirement. All main anchor slings are hung in pairs and, depending on type, will
comply with one of the following standards:
Textile or Wire
EN 795 - B (Transportable temporary anchor devices)
Minimum MBL will depend on type - see below:
Textile
EN 566 (Mountaineering slings):
Minimum MBL 22kN
Textile
EN1492-2 (Rigging round slings):
Minimum 1Te WLL (purple) MBL 70kN
Wire
EN 13414-1 (Wire rope slings for general lifting service):
Minimum 7mm, 6x19FC = MBL 29.2kN
Chain
EN 818-6 (Short link lifting chain for lifting purposes):
Minimum 10mm, MBL 155kN
Where general lifting slings are used for the suspension of people the Factor of Safety will be
increased in line with LOLER recommendations.
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ITEM STANDARD
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Typically an inspection below deck to investigate a point in a cargo tank will involve the
following techniques. (The Procedure outlined is for a simple task and only basic techniques
are described; many refinements and back-ups are available).
Two appropriate lengths of rope are attached to separate anchor points and either paid out
or deployed from rope bags.
The Technician dons harness etc., and rigs up his equipment for descending the static
ropes. Safety checks are made by the Safety Supervisor. The Technician takes with him
equipment for ascent. NDT equipment, tools etc., will normally be delivered later.
The Technician will usually lower himself on one rope using an abseil device (a Petzl stop,
for example) and secure himself with a Petzl Shunt or similar device on the safety rope.
Either or both of these devices can be used to arrest his descent. Both will engage ropes
when hands are removed, so either by conscious action, or inadvertently, these devices are
readily brought into play.
On reaching his objective, the Technician “locks off” the Petzl Stop. He runs the shunt tight
up on the safety rope. Further descent is impossible without releasing the stop “lock”.
Either by bringing into play a short length of rope, or by using slings or karabiners, the
Technician secures himself safely and comfortably to the structure so that he will not swing
about while working.
If NDT or any ancillary tools or inspection equipment are required, a simple diagonal
cableway may ensure the safe and controlled despatch of equipment and eliminate the
possible snagging of the Technician’s main ropes.
The Technician and the Safety Supervisor ensure that viable communications and watch
systems are established.
When the inspection has been completed, the Technician’s equipment and tools are hauled
back to the “work-site” using the spare ropes.
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To regain the “work-site” the Technician engages a chest jamming device and a second
jammer with footloop assembly, to the rope down which he originally abseiled (he leaves the
shunt in place). He unties his lock-off knots and disengages the Petzl stop.
He ascends the rope system by sequentially moving and loading the jammers. He has
independent safety back-up from the shunt (the Technician can tie-in to his load rope at
intervals for additional safety).
On arrival at the “work-site”, the Technician gains “safe” ground and methodically removes
himself from the ropes.
Note:
a) The inspection routine is completed when all equipment has been checked
and removed from the “work-site” and a loose article check carried out.
c) The Petzl system of equipment has been used for this illustration. Jumar or
Clog prussik devices can be deployed with equal success.
d) The role of a third member of the Work team can be a flexible one according
to the task in hand. In the case illustrated, he is additional to requirements.
B) CLIMBING TECHNIQUES
Typically an inspection of a deck traverse, flare boom or any horizontal structure may call for
the deployment of the following techniques. Again, a “classic” example is given and the
potential for variation is considered.
A “work-site” is established at a safe and appropriate place. The Safety Supervisor briefs the
team, specified the techniques and equipment requirements; he covers the rescue strategy.
The Technician dons his harness and “racks-up” his access protection gear, strops, slings,
karabiners etc.
The Safety Supervisor establishes himself in a suitable stance with two anchor points. He
deploys an appropriate length of dynamic climbing rope and makes ready the independent
safety equipment. He assembles a dynamic belay on the climbing rope.
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The Safety Supervisor conducts a routine system of checks with the team.
The Technician climbs the structure, placing strop, tape or rope running belays as required,
until he reaches his objective. The Safety Supervisor pays out the rope. (He can lock-off the
rope at any time, bring it in or pay it out as required, and he can direct the Technician, when
necessary).
Once the Technician reaches his objective, he secures himself with extra rope lengths, cow's
tails or slings and karabiners, so that he can conduct his work in complete security.
Additional equipment can be despatched as described in the static rope example (diagonal
ropeway). Extra ropes may be brought into play by the Safety Supervisor, relocating as he
deems fit.
At the completion of the inspection, surplus equipment is hauled back to the “work-site”. The
Technician removes his local belays and, as the Safety Supervisor takes in the rope, the
Technician climbs back to his starting point removing all the running belays.
Note:
a) In the event of a slip or fall by the Technician, the Safety Supervisor locks-off
his Belay device. Normally, the Technician should be able to remain in
contact with the structure, but if not, either:
1) He deploys a Petzl jammer or Jumar and climbs his own dynamic rope
to safety
or
2) The Safety Supervisor hoists or lowers him to a safe location
or
3) The Safety Supervisor rescues the Technician in one of a variety of
ways, depending on the location.
b) Almost any high location, which has to be accessed by climbing, can be
exited by abseil.
c) Some tasks might require a team to climb up one structure, climb across
another and abseil to the location requiring inspection. Egress will then
usually be by abseil with the Safety Supervisor rigging the system.
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2a. Year
Note: delete boxes that are not
applicable
2b. Year and quarter
Average number of persons employed and have been directly managed during the quarter, i.e. do NOT include other
4.
IRATA company employees sub-contracted to you but who will be making their own returns directly to IRATA.
All directly
employed
All self-
employed
individuals
Other; non-
IRATA company
employees
Estimate of hours worked in various situations. This is to include only those who are on rope access sites (i.e. not including
5.
those employed at head office etc), and who are under direct control of the company
Working on ropes including Work at height other than Work at ground or secure Other type of work (if any).
rigging ropes and ropes e.g. from cradles or floors on rope access sites Please specify below
anchorages and gaining scaffolding
access
Directly Sub- Directly Sub contract Directly Sub contract Directly Sub-
employed contract employed employed employed contract
On shore
Off shore
Other Please
specify
6. Comments and clarifications. To include any views on the reporting process or explanation of any detail on this form or on form
022R.
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2. Date of Incident
4. Employee or sub-contractor
5. Time lost
7. Immediate cause of the accident/incident. If more than one cause tick all relevant boxes.
Fall Falling object Collapse or Caught by tools Electric shock Gassing/ Burn or Equipment Other Please
overturn or materials Asphyxiation explosion failure specify below
including blown
grit or debris.
9. If an accident the part of the body hurt. Please tick one or more boxes as appropriate.
Head Neck/ Face/ Back Arm Hand/ Chest Stomach Leg Foot/ Other
shoulder eyes fingers ankle/
toes
11. Brief description of incident only required if necessary to make the situation clearer.
12. Remedial action taken following the incident. The supply of this information is voluntary but it could be useful when reviewing
IRATA procedures.
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The procurement, examination and re-certification of all rope access equipment before issue to site
is the responsibility of RA Equipment Supervisor.
The nominated EM&I / IRATA Focal Point (Graham Bissett), previously qualified as an IRATA LIII
technician.
The EM&I nominated QHSE Manager has been involved in the management of rope access
activities for 10 years.
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