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Flow Chart Galvanizing

The document is a flow chart describing the galvanizing production process. It shows the steps of material preparation, degreasing, rinsing, pickling, finishing, quenching, hot dip galvanizing, and fluxing. Various chemicals are used at each step including acid degreaser, chloride acid, sodium bichromate, zinc chloride, and ammonium chloride. Byproducts and waste are also indicated such as sludge from degreasing, pickling, and galvanizing steps.

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Mahfud Afandi
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65 views1 page

Flow Chart Galvanizing

The document is a flow chart describing the galvanizing production process. It shows the steps of material preparation, degreasing, rinsing, pickling, finishing, quenching, hot dip galvanizing, and fluxing. Various chemicals are used at each step including acid degreaser, chloride acid, sodium bichromate, zinc chloride, and ammonium chloride. Byproducts and waste are also indicated such as sludge from degreasing, pickling, and galvanizing steps.

Uploaded by

Mahfud Afandi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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FLOW CHART PROSES PRODUKSI GALVANIZING

WATER CHLORIDE ACID (HCl)

KAWAT IKAT WATER ACID DEGREASER RINSING WATER RINSING WATER

MATERIAL PREPARATION DEGREASING RINSING PICKLING RINSING

RINSING WATER RINSING WATER


SLUDGE DEGREASING HCl 4% SLUDGE HCl (FeCl2, FeCl3) SLUDGE Fe(OH)3
WASTE WASTE
(3.2 kg/day) (1.7 kg/day) (1.2 kg/day) (1.2 kg/day)
(3.3 kg/day) (3.3 kg/day)

SODIUM ZINC ZINC NICKEL


WATER
BICHROMATE
AMMONIUM ZINC
CHLORIDE CHLORIDE

MATERIAL HOT DIP


FLUXING
FINISH FINISHING QUENCHING GALVANIZING
(60-80oC)
GOOD (450-460oC)

SLUDGE ZINC
(3.2 kg/day)
ZINC ASH ZINC DROSS
SLUDGE (FeCl2, FeCl3)
(Zn,Fe,Ni,Al) (Zn,Fe,Ni,Al)
(3.2 kg/day)
(67.5 kg/day) (135 kg/day)

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