INTRODUCTION The DYNA MYTE 2402 is a@ three axis comouter controlled precision miniature machine. It features precision ground and harcenec Slides, adjustable gids, preloaced lead screws and a maintenance free precision hiph speed spindle. It has been designe anc factory adjusted to provide long trouble-free service wher it is properly maintaines. User maintenance is mirimal and consists only of oiling and periodic gib adjustment (as reauires). Mecnarical parts that are subject to wear are easily replaceable. Electrical circuits are all modularized for easy replacemerit. This Manual previces all the information necessary for maintenance and service of the machine. Ar accompanying Operating anc Programming Manual describes the operation cf tne machine.HEAD ELEVATOR POST \ SPEED CHANGE BELT zs woos ence ‘SPEED CONTROL / ‘QUILL UPDOWN TROL LEVER. MAIN SWITCH AND ON/OFF INDICATOR - 2 a CONTROLLER ‘SPINDLE UPIDOWN LIMIT PINDLE & TOOL COLLET INDICATOR. WORK PIECE TABLE Y-SLIDE LOCKING LEVER FIGURE 1 DYNA MYTE 2400 OPERATING CONTROLSThe DYNA MYTE 24@@ ic a precision machine. It will provide long. trouble-free service if it is proverly maintained and adjusted. Tne required maintenance procedures are simple and are described in the following sections. BREAK-IN OPERATION The breau-in pericd is approximately 24 hours. Prior ta start of ozeraticn the machine should be lubricated for proper operation. During the breaw-in perioo the machine should not be excessively leacec. De not use a heavy workpiece or maximum cutting speed or feec rates. The User Exercise described in tne Ooerating Manual is a gecd first machining routine, since it familiarizes the user with tne machine coeration and provides an easy break-in of the machine. During this perica, the X, Y, and Z slides will bed in to each other ard the cil may become excessively contaminated cue to this initial wear-in, The slides and the soirdle surface snculd be inspected frequently dring this pericd for evicence of dirty cil. If evicert, the surfaces should be cleaned with a soft clotn moisterec with the same oil and the slides should be re- lubriceted. The snindle bearings have been permanently ubricatee with a high quality lubricant. No further lubrication ef the scindle is necessary until it neecs reslacement QILING “he most important maintenance routine is prover and daily ciling. This protects the machine from corrosion, excessive wear. ne interval of lubrication, the lubrication pints and the tyoe ef cil to be used are shown in the CENTRALIZED SUERICATION SYSTEM diagram. A list of suitable oils is given in Table 1. Use only the recommended oi1 and do not mix oils of cifferent tyses ar use heavy o21 for lubrication. Inspect the slides often for evicence of discolored or dirty ci If this is opservec, lubricate the slides ever if it is not tne routine oiling time. Keep the slides clean of all debris anc metal particles by wiping them off with a soft cloth moistenec in cil. DQ NOT CLEGN SLIDES OR E IN AIR GUN as this will force particles between the slides.WALSAS NOILVOINSNT G3ZMVYLNIDog an? 2-02 dH .Nvo €€ 110 4 Z ‘ON 110 es-» siaaa VuLOWA Wo 9 AWM OOONNS | 1OD43N3 48 | —14ENT AVM VNNOL 173HS “a0w 00g 2-02 dH g .Nvo ee 10 4 60b1 110 os sigad aNmonowa Wo 4 waa Nns | 1OD43N3 da | —1¥aN7 AVM VNNOL T13HS “180 001 41H 0 8 uod £€ 110 wniaaw 1€6 SIANNS zs ossauaL snqiai| AAVaH 110 10 3 Joouana 48] 10 Ivoau ‘1aHs | 31a 11a0W umiee 01 Wa 0 8 YOd os 9 ee 110 wniaaw 11883 WAULIA | AAV3H 110 toa SIANNS | 109H3N3 dB} 10 IwOad TISHS |vuLOWA 1180 gt AVM 9-01 dH 091 LNVo zp siaaa s2 WO L sort 10 a0 9 ~38N71 NNS | JODW3Na da| —1Nant AVM WNNOL 113HS een yMoLe g9 dH v &@ 10 vz 310 z vy H OLNN sna 10 “a SIANNs | 109U3N3 dB] 110 OGNVY “1aHs risow 18 siANn OR uv zt 10 1HOIT 1 ANNs | —~ ~~~ ey ossauaL snTTaL 110 0 “a Mo Wwoae ‘ahs | 34a Wa0W 96 santos € dH 109 09 110 las a. uo] 9 ‘ON 110 ve OSS3NId: saqiaL aLI0073A, ov 43N3 d@ X4LNIdS a3HS s1a0W S10WAS 0 Nns Wo 48] WO xaLwo io ossa] 0 T13HS | +10 BOW wen a F1aVvi 10 SAILVEVdWOS TABLE 1Ové aSvauo | 0-S1 aswa¥o asvau9 9» lo da Oval In 0 x3av1 0 z @DUSaud NMS} = —H3N3 dB da 113Hs | Xx 3747/80 zy aswauo | Z-s1 asvauo | & WNIW3Hd @ asvauo ywauvis | Z NOOV38 vinvaty | 2 XN1Ig0W WO A JOUSaud NMS | —H3N3 dB ‘Wwoau 13Hs £26 10 | 110 WaLSAS sacct fp sete n | one nn- LpN SIAINA IO. N ON 173HS ON 10W aNnodwoo | 20006 YD aim o€ aini4 | d GNNOsWOo wniauvo | 0 ovL10W 110 W ONIMVYG NMS | T09u3Na da] xz YaLWHO 1u3uuns 73Hs 4a 9@v HD € LNVOId eda 92 110 ¥ lag aNnodwoo 0601 daNNs WWOoWW Wor oouaNa da |-an7 vaouaW | 037-0-N3d 713 Wa0w HS 06 “a7 9-09 dH 9 LNVO U0) 4 ¥ ON 110 eL-y Si8ad VHLOWA, 10» AWM O20NNS | 109U3N3 da | —1dENT AVM WNNOL 173HS s1a0W uMis8 Sct Wa oR ud Wy 10 ‘AAW3H 99 o1Lss3 sn71ai | vuLxa 110 wor SIANNs | 10943N3 48] 10 1W93u T1aHs WuLova Tew SL6 SIANNS Suh aH 0% #3) 69 ossaual ian oo smal | Wulx3 110 Wot Joouana da} = 10 938 “aans | 310 1e0W uMie8 ost wa 08 Had 4€ 110 | AAV3H 110 $$ d11ss3 VauLiA VuLOWA oH SIANNS | 109N3N3 da] 10 Iw9au 1aHs 780"i iT & 'S ADIUSTMEt Tne DYNA MYTE 2400 has an adjustadle taper gib on each of tne three axes. These provice for maintaining tne accuracy of tne machine table movement as the taper gibs wear-ir. When tne taver Gibs wear-in, the clearance between the slides increases. This results in loss cf taple accuracy, sauareress, and parallelism. It also results in chatter, poor surface finish, and excessive loads on the lead screws and drive motors. All slides snoulc be inspectec for looseness periodically. If looseness is detectea tne taser pibs snculd be acjustec. Eaci taper gid is heid im olace oy an adjusting screw and a locxing screw, as snown in figure 4 To adjust the taper gib, loosen the locking screw and tighten the adjusting screw clocwwise slipntly until a slight drag is felt. When the correct setting is reached, tighten the locking screw. In the event of overtightening the aojusting screw, the siide ic not move smoothly when the macnine has beer, started. In this case, icesen tne adjusting screw and tighten tne locking scres a little bit for loosening the taper gib. Then the reacjusting car, be cone according to tne same procedures Sescribed asove.AN3WISNOV S@1D Y3dvL nang ~] aor x » aunold 3 il | TX) mas 8 a a | many Baapse1 E The DYNA MYTE 24@0 soincle is supported by three preloadeo angular contact ball bearings. These bearinos have beer carefully acjusted at the factory and snould not be tampered with, If the spindle exhibits signs of wear or excessive neat the entire spindle assembly shculd be reolaced. MECHANICAL REPAIRS The soincle drive belt, the soindle assembly and the X, Y, and Z table lead screws and supernuts are subject to wear, ard may need replacement after long pericds cf operation. The replacement proceoures are cescribed below. BELT & PLACEMENT Replace tne belt if it snows signs of wear. Tne belt can be easily removed by raising it slipntiy above tne pulley at tne point woere it contacts the pulley, and simultanecusly rotating the pulley clockwise. Replace the belt ard adjust the belt tersicr, To adjust tne tension on the belt and to compensate for tolerance in the leroth of the belt the spindie drive can be moves in 2 mm increments. To mave the spindle motor locsen tne ur hexagonal head bolts (Item #72 of SPINDLE HOUSING ASSEMBLY) arc move the motor until belt tension is satisfactory. De not put tos much tension on the belt as this will put a load on the stincie and will result in excessive heating of the soincle.Drilling capacity mile Stee? Aluminum Endmil? capacity Wile Steel, Alumarum hax cistance from soindle nose te table Soincle stroke sit] clameter Soindle szeec X-axis travel Cloneitusinal) yoaxis travel (cross) Z-axis travel (vertical) work table area Soindie motor Net Weight Resolution Reveatability Power Reauirements Rapic Traverse Position Accuracy Spincie Collet Capacity S mm, 0.2" 22 mm, 0.37" 232 mm, 9.1" 36 mm, 1.5" BE mm, 1.4 @ ~ 10,022 rom Continuously adjustable 157 ma, 6.2" 126 mm, 5" 125 mm, 4" x 152 ma, 13" x & 1/2 HP Universal AC tyoe Widtn 622, Depth S4é, Height S46 mm, Ww D 21.8", 421.5 13@ ko, 252 Lbs. Ail axes @.@225 mo, @. 0201" @.@1 mm, R25" 120 V 6@ He AC Single nase, 7 Amos 3@ ar./min. for all axes @.012 in /total 0.02 mm/total 1/16" = 3/8" C1 mm — 18 mind1. Tool box 1 pc 2. Spanner for collet nut 1 oc 3. Soanrer for soindle 1 oe Collet 1@ma (3/8") 1 oc Mex wrench keys 1.5 - 6mm 7 pes Double ended scanners: € x 7, Bx 1@, 11 x 13mm 2 vcs Screw driver (+) Ne. & 1 pc Screw driver (-) 6 x 100mm 1 oc ant recovery hose 1 pe Cabie RSE3: 1 oe Dust cover 1 oc OPTIONAL ACCESSORIES cS arbor for saws, asa" x 53) 1 set Arbor for saws a4") 1 set 8 arbor asa") 1 set Fly cutter sie") 1 set Base olate (both of steel and aluminum are available) 1 set Nut for tool nelder 3 pe Leng arbor for saws aye" x 56) 1 set Arbor for saws ave 1 set Coolant collection hood 1 set Boring heac «3/8" x 8/16" st) 1 set Collets 1 = Stain 11 pes Guick-cnange nut for tool holder 1 ec Encmi11 tocl holder sie") 1 set Endmill tool holder aan 1 set Eriemili tec] noloer (ae) 1 set Face mill aroor asa") i set Chuck arbor (IT @ 1 oe Chuck arbor (qT 0 1 pe Chuck aroor (JT 32 1 pe Clamping kit 1 set Arbor for saws 3/8") 1 set Blank tool holder (OD. 0.63") 1 set Blank tool holoer (OD. 1.02") 1 set Cassette taves 1 ec Prove 1 setDYNA MYTE 2480 RECOMMENDED SPARE PARTS PART NUMBER DESCRIPTION sezee: BELTS sreaeci DRIVER BOARD x AXIS sezaece DRIVER BOARD Y AXIS. E4QER DRIVER BOARD Z AXIS DISTRIBUTION BOARD MOTOR SPEED CONTROLLER SUPER NUT LEAD SCREW X AXIS e40ee LEAD SCREW Y AXIS SPEKaEs LEAD SCREW Z AXIS $22407 PINION GEAR sre4ee SPUR GERR SP2409 STEPPER MOTOR sreier LIMIT SWITCH x AXIS srecies LIMIT SWITCH ¥ AXIS spzeies Limit switch Z axis aia POWER SWITCH ON/OFF (ROCKER sreaie COVER STEPPER MOTOR COVER BOTTOM BxLT BELT COVER TOP WAY SHIELD X,¥,Z SPINDLE MOTOR BRUSHES FOR MOTORDYNA MYTE 2400 TROUELESHOOTING GUIDETABLE OF CONTENTS I, DIAGNOSTICS INITIALIZING FLOW CHART TROUBLESHOOTING GUIDE INITIALIZATION INCOMPLETE BACKLASH TOO BIG STUCK AXIS Ro HIMMING POWER GN, CONTROLLER DISPLAYS "INITIALIZING: BUT NO AXIS MOVEMENT SERVICE INSTRUCTIONS REPLACEMENT GF STEPPER MOTOR REPLACEMENT OF DISTRIBUTION BOARD REPLACEMENT OF MOTOR SPEED CONTROL BOARD ORIENTATION AND WIRING OF STEPPER MOTORPOSSIBLE CAUSE: SOLUTION: 1. DIRTY LIMIT SWITCH: REMOVE X AND Y AXIS LIMIT SWITCH COVERS. X LIMIT SWITCH COVER IS LOCATED ON THE FRONT SIDE OF THE Xx AXIS TABLE. Y LIMIT SWICH COVER IS LOCATED ON THE Y TABLE. USING THE EMERGENCY MOVE (BY ANSWERING "NO" TO THE "READY?" QUESTION), JOG THE X,Y AND Z AXIS, SQ THAT THE LImiT SWITCH POGO CONTACTS WILL BE OPEN; THEN CLEAN ALL OF THE SWITCHES WITH A DRY SOFT CLOTH. 2. BROMEN LIMIT SWITCH OR Wire: REPAIR OR REPLACE AS NEEDED 3. DISTRIBUTION BOARD: IF BY UNPLUGGING ALL AXIS, TURNING POWER ON, ANSWERING YES TO THE | —"READY?" QUESTION, THE CONTROLLER SHOULD DISPLAY INITIALIZING FOR ABOUT 1@ SECONDS. THEN IT SHOULD GO TO “MODE”. IF CONTROLLER STAYS IN "INITIALIZING", WITHOUT TIMING OUT; DISTRIBUTION BOARD MUST BE REPLACED.€ INITIGLIZATION INCI POSSIELE CAUSE: 1 DIRTY LIMIT SWITCH BROMEN LIMIT SWITCH OR WIR! DISTRIEUTION BOARD: PLETE SOLUTION: REMOVE X AND Y AXIS LIMIT SWITCH COVERS. X LIMIT SWITCH COVER IS LOCATED ON THE FRONT SIDE OF THE x AXIS TABLE. Y LIMIT SWICH COVER IS LOCATED ON THE Y TABLE. USING THE EMERGENCY MOVE (EY ANSWERING “NO” TO THE “READY?” QUESTION), JOG THE X,Y AND Z AXIS, SO THAT THE LImit SWITCH POGO CONTACTS WILL BE OPEN; THEN CLEAN ALL OF THE SWITCHES WITH A DRY SOFT CLOTH. BY UNPLUGGING ALL AXIS, TURNING POWER ON, ANSWERING YES TO THE "READY?" QUESTION, THE CONTROLLER SHOULD DISPLAY INITIALIZING FOR ABOUT 1@ SECONDS. THEN IT SHOULD GO TO “MODE. IF CONTROLLER STAYS IN “INITIALIZIN( WITHOUT TImING OUT; DISTRIBUTION BOARD MUST BE REPLACED.A- INITIALIZING FLOW CHART POWER ON READY ? INITIALIZING ——_1____ BACKLASH X=.NNN MM | BACKLASH Y=.NNN MM 1 BACKLASH «NNN MM z— “sTuck axis" POSSIELE CAUSE: 1. LOCKED GIB LEVER NEGATIVE BACKLASH (LIMIT SWITCH IS STILL CLOSED OR MAKING CONTACT) CORRECTIVE ACTION: LOOSEN GIE LEVER CLEAN OR REPLACE AFFECTED POGO CONTACTD “BACKLASH TOO EI! POSSIBLE CAUSES: CORRECTIVE ACTION: 2. LIMIT SWITCH CONTAMINATION CLEAN AFFECTED LIMIT SWITCH AND LOCAL AREA. 2. Lth SWITCH BROKEN REPLACE AFFECTED SWITCH POGC CONTACT MARGINAL REPLACE AFFECTED POGO8 MOTOR HUMMING POSSIBLE CAUSE: CORRECTIVE ACTION: 1. LOCKED GIB LEVER UNLOCKED ALL GIE LEVER BEFORE TRYING TO INITIALIZE THE MACHINE. 2 LIMIT SWITCH IS NOT CLEAN OR REPLACED FAULTY BEING DETECTED SWITCH 3. DEFECTIVE mOTOR REFER TO SERVICE INSTRUC TIONS SECTION “D" 4. DEFECTIVE STEPPER REFER TO SECTION G2 DRIVER BOARDGS POWER ON, CONTROLLER DISPLAYS “INITIALIZING” BUT NO AXIS MOVEMENT POSSIBLE CAUSE: 1. LOCKED GIE LEVERS 2, DEFECTIVE STEPPER DRIVER BOARD 3. DEFECTIVE moTOR CORRECTIVE ACTION: UNLOCKED ALL GIB LEVERS BEFORE — ATTEMPTING To TO INITIALIZE THE MACHINE TURN POWER ON, AND ANSWER "NO" TG THE "READY?" QUESTION ON THE CONTROLLER YOU ARE NOW IN THE EMERGENCY MOVE MODE. SELECT ONE AXIS AT THE TIME TO DETERMINE WHICH AXIS IS FAULT. REPLACE DEFECTIVE BOARD. REFER TO SECTION DCOMMON PROBLEMS AND THEIR SOLUTIONS SOFTWARE 1. Program missing or parts of program data incorrect. You are Gisconnecting controller from machine or desktop unit without first ewitcning off power. This will scramble the memory. &. Program runs occasionally off at random. This is due t electrial noise coming down the line from other machines. Tr anctner outlet. Always avoid cutlets wired to larce macnines. 3. Draft an set-up reference zero position, Occurs when you curt END NEKPART in program or use SKIP TO before END NEWFART. 4 Inch values changed to metric. May occur wher line number G22 as ignorec and program start is on a different line number ofHagDwaRi 1. Sticking axis - Inadequate lubrication is usually at fault. Run axis test (diagnostics in manual moce) to check axis while lubricating. Only after exhausting ctner service procecures, shoulc you adjust gibs. 2. Large variations in backlash measurments - Contamination of liwit switches. They should be free and clear of dirt, cil, grime and cter debris. Large inaccurate backlash will produce circles skewed at @ anc 18@ cr 92 and 270 deprees. cx of keystroxe response - Contamination of keyboare with cil, Girt, or protective covering, city hanes, missing or faulty orcund at outlet, or limit switches filled witn metal 4, Inoperative axis — Loose axis plup at socket. A loose axis Pluc can Cause intermitten operation or total axis failure. S.No spindle cveration.-Cneck circuit breaker under soincle beiz cover Check spind-e on-cff control for proper positicn. foo 3 awn and 12 amp fuse. €. Noisy sincle.-Caused by a loose spindle belt. Tignten oeit by acjusting ozsition of motor to minimize belt noise.SERVICE INSTRUCTIONS:12. 8 & IT OF SIEPPER MOTOR DO ALL MAINTENANCE IN AXIS DRIVE AREA WITH ALL BI DISCONNECT AC CORD FROM OUTLET. REMOVE ROPROPRIATE AXIS COVER (2 SCREWS). REMOVE STEPPER MOTOR HEAT SINK (2 OR 4 HEX NUTS, DEPENDING ON CONFIGURATION). DISCONNECT DRIVER BOARD CONNECTORS (4). OVE DRIVER BOARD (@ SHORT SCREWS, 2 LONG SCREWS). REMOVE SCREW (1) SECURING AXIS CABLE TO MOTOR FLATE (BELOW STEPPER MOTOR). REMOVE SOCKET HEX SCREWS (4) SECURING MOTOR PLATE TO BEARING HOUSING. REMOVE SCREWS (2 OR 4 SCREWS DEPENDING ON CONFIGURATION) SECURING STEPPER MOTGR TO MOTOR PLATE. NOTE POSITION OF STEFTER MOTOR WIRES. REVERSE PROCEDURE TO INSTALL NEw STEPPER MOTOR, AWPLY HEAT SIN4 COMPOUND (IF AVAILABLE) TO MATING SURFACES OF STEPPER MOT RETURN REPLACED ITEMS FOR CREDIT . SEE RMA NUMBER. 3. POSITION OF MOTOR PLATE IS IMPORTANT FOR PROPER GEAR MESn, REDUCED NOISE, AND DECREASED BACKLASH. Al. RUN HEX SOCKET SCREWS IN UNTIL MOTOR PLATE EB). VISUALLY CENTER MOTOR PLATE AND BIAS TOWARDS THE RIGrT, UNTIL GEAR MESH IS FELT AND THEN TIGHTEN SOCKET HEX SCREWS. DO NOT USE TOO MUCH FORCE OR NOISe LEVEL WILL INCREASE, GEARS WILL WEAR OUT SOONER, OR JAMS mAY OCCUR.EMEN. QE RISTRIBUTION BOARD DG ALL MAINTENANCE IN POWER PACK WITH ALL POWER OE; DISCONNECT AC CORD FROM OUTLET. MOVE POWER PACK COVER. REMOVE CONNECTORS FROM DISTRIBUTION BOARD, NOTING REPLACEMENT AND DIRECTION OF CONNECTORS, INSIDE AND OUTSIDE OF PACH. OVE & SCREWS SECURING DISTRIBUTION BOARD TO THE SIDE PANAL OF POWER PACK. REPLACE NEW EOARD. REINSTALL ALL CONNECTORS.€ REPLACEMENT OF MOTOR SPEED CONTROL BOARD DO ALL MAINTENANCE WITH DISCONNECT AC POWER CORD FROM OUTLET. REMOVE POWER PACK COVER. DISCONNECT WHITE MOLEX CONNECTOR ONLY. REMOVE S SCREWS SECURING BOARD TO THE SiDE PANEL OF POWER PACK. REPLACE NEW BOARD. RECONNECT WHITE MOLEX CONNECTOR.RB QRIENTSTLON AND WIRING OF STEPPER MOTOR }o00000 MEASURING STEPPER MOTOR WINDINGS. THEY SHOULD READ BETWEEN .7 TO 1 GHM RESISTANCE. IF THEY DON'T - REPLACE STEPPER MOTOR. UNFLUG MOTOR CONNECTOR ON APPROPRIATE DRIVE. LOOKING TOWARD LEAD SCREW, BLUE WIRE WILL BE ON YOUR LEFT. COUNTING THIS AS NUMBER 1 CHECK RESISTANCE (SEE WIRE TABLE) B=THEEN 1 & 5, 2 & 6, 3 & 7, 4 & 6. IF READINGS ARE CORRECT , REMOVE COVER FROM ANOTHER MOTOR , REMOVE HEAT SINK, REMOVE 8748 MICRO PROCESSOR AND INSTALL IN DRIVER BOARD. IF AKIS MOVES, 8748 MICRO FROCESSOR CHIP MUST Be REPLACED, IF NOT, REPLACE DRIVER BOARD. WIRE TABLE PIN NO.] COLOR GRN GRA/WHT BRN BLU / WHT GRN/ WHT GRA BRN BLU BAIT KHAUN—DYNA MYTE WIRING DIAGRAMPARTS LISTg z z = & = a g 2 & =AlaINaSsSV YOLDANNOOD (IL) WVYDVIG ONIMIMWIRING DIAGRAM Ref, No. 1 e 16 17 16 Parts Number 74e3-e0002 71e2-00201 79e2-eaeee 7922-00006 79e2-e@eas 7ee0-eeaez 72@0-eeeaz 7202-02004 Me4araae 7304-0020: 7904-20202 20144007 7200-22021 77e@1-ee0e: 7502-22004 20441009 790@-2aees eessiece 79¢e-e220z 20141017 ea441e05 Parts Name Stepping motor Steoping moter Driver Brd Terminal Housing Terminal Housing Terminal Housing 7-Conductor Cable x 7-Conductor Cable Y 7-Conductor Cable Z Power Package wire Wire Wire Wire POSO Contact Terminal Lug Contact Seat 15 Conductor Cable Strain Relief Emergency Stop SW Emercency Stop Name-plate D-Connector Female D-Connector Name Plate DIN Femaie Connector PROBE Name Flate SYNC 1/0 Name Plate @ty Spec. 3 pmI ussse 3 2 8 Pin 3 6 Fin 2 3 Fan 1 Belcer, 9537 1° Belden 9527 1 Belden, 9537 1 1 Orance 24AWG 1 Blue 24au 1 Yellow 24aus 1 Black 24AWG 3 pesseu 3 wz0as 2 1 Beloen 9541 1 SBEN~6 1 1eAsseevACWIRING DIAGRAM Ref. No. 26 a7 28 29 ae 47 48 43 se Parts Number eer4eeoa eei4i2v6 22141207 eeisieve evisie0s 22146003 eeauiaie eer4ie1 @a141013 ei 41a14 ee4si007 aeaaaard ee44ee3 cr 248225 ee iseaes eaiseeai emi 48004 eei4sas 2144006 e107-e3016 @111-@3ee5-i2e @111-e3006 eeaseae ea44iaie Parts Name Connecter X Axis Name Plate Y Axis Name Plate Z Axis Name Plate U Axis Name Plate Controlier Name Plate 11@VAC Name Plate SPINDLE POWER Name Plate 3A Fuse Name Plate 1A Fuse Name Plate ower Cord Power ON/OFF Name Plate X-Axis Cover Y-Axis Cover Protection Ring Capie Protection Soring Protection Ring Wire Protection Soring X-Axis Terminal Seat Y2-Avis Terminal Seat CRS Reed Rnd He Mach SCR CRS Reco Bog Mach SCR CRS Recd Bdg Mach SCR Spacer Screw Q'ty Soec. 4 1 1 1 1 a 1 1 a a a reasiesy 1 1 1 a € 1 1 z 2 maxie rwWIRING DIAGRAM Ref. Parts No. Number St eei4ae0e 52 em4aeeo4 53 ea44aaes S46 ea444eaE Parts Name Protection Soring Packing Contact Seat Cover Terminal Seat Cover Q'ty Spec. nm mW ow 3egmnCONNECTOR ASSEMELE Ref. No. 1 2 Parts Number 20146001 7902-00030 eo1 46002 @138-02303-122 Parts Name Upper Cover Female Header Base Crs Recd Flat Hd Tapping Scr Q'ty Spec. 4 4 axe 4 160 ME. 3x9SPINDLE PULLEY ASSEMBLY wa + + A A ~ a | / te QoSPINDLE ASSEMBLY one 7s 1 a 4COLUMN, TABLE, SADDLE & BASE ASSEMBLY (1)(I) A1awassv 3Sva ¥ 31GQVS ‘3Tavi ‘NWNI09& BASE ASSEMBLY (1)GEAR ASSEMBLY r Leadscrew enATESWASSV YAGNITAD17 16 1s en a1 PINDLE HEAD ASSEMBLY Parts NM ee111982e @ei1e1s @412-2009 evi 1ie@er eer. @278-10000 e7a2-e1000 eo 11023 e112-22004 ears a-26020 Qa 18-02 1e eeriees aa4110e1 2841100 @aaiiaez @e115e33 Basi 1926 @eraa Bear 1204 2411017 @i12-eaere ee 12049 2208-23006 Parts Name Dial Kno Shaft Soring Fin hasner Dial Wave Wasner Ext Retaining Rino C-type Steel Washer Hex Skt Set Ser Dial-Support Housine have Washer Soring Fin Worm Shaft Shee-Guill Leck url) Leck Bushing Screw-Guill Ci hand Lever Sieeve-Column Clamo Steeve-Column Clam movasle Knob Soeed Dial nex Skt Set Scr cover Crs Reco Flat Ho Mach Scr G'ty Spec. ny Wu-20 12 wa-e Esty maxieSPINDLE HEAD ASSEMELY Parts Number 25 eariiese 26 — @111-23006 27 ee1i10se 28 e1ee-es008 29 ea@1i1ee9 Be esie-e3ece Bi @e1iiere 32 eSae-eaEes-ANA 33 aez11ea6 24 eeai1ees 32 eei1nees 36 eas e@eiiieas Be 42E-02@10 33 emis, 4a @112-e4028 41 eeiii-16 42 e@i111017 42 @276-14000 44 e7e@-e1400 45 e@i1iese 46 eesi1e15, 47 e@1110¢e 48 ee112003 Parts Name Soacer Cre Reed Beg mach Cover Hex Skt Bolt Knob Soring Fin Hané-Lever Housing Deep Groove Ball Bearing Set Eusn Soring Washer Bush Worm Gear Soring Fin Dial Bushing hex Skt Set Ser Friction Gasket Dial-Cross Shaft Wave Wasner Ext Retaining Ring C-type Snap Plug Botton Housing Shaft Gu111 Gear Q'ty Soec. e 2 M3x6 1 1 1 1 1 a 629rz a 1 1 1 1 2 sxe 1 1 mane a 1 2 WW 114 1 1 1SPINDLE HEAD ASSEMBLY 6s 69 72 n Parts Nuwber 612-0506 eeir1004 @:11-03006-122 ee: 11206 @:20-24014 eerie @oiiiest @4i1019 2041128: @e41 1206 ea111845 ee4riece @asia @see-esere @111-e4e25, @estie16 @:e0-e5e:¢ een ii2@9e @2411009 e100-e3e00 @1i1-e3ea6-122 aeri1e4e, eces-eaone @102-evei5-525 22411007 Parts Name Soring Fan Bush Crs Recd Bog macn Ser Bearing Housing Hex Skt Belt knoe hance Lever Name Flate Face Flate Incicating Plate Cover-Spincle Cover-Teo Cover-Bot tem hex Skt Holt Crs Recd Bog Mach Ser Guige Fan Hex Skt Holt Seal Cover Dust Seal Hex Skt Belt Crs Reco Bog Mach Scr Cover, . Spring Washer Hex Hd Bolt Brackert Q'ty Soec. 3x6 M3xe mac maxi axe MExI@ No. 8x1 /zSPINDLE HEAD ASSEMBLY 7 7 76 79 Be er Parts Numer azes-eseoe e@122-0se30 eosrie814 @es11e12 2107-241 @107-e4e5¢ e24iiei0 eesiierze eesiiere 2112-26008 e311-2@s3e @e411082 Parts Name Spring Washer Hex Hd Bolt Little Colum Plate Crs Reed Rnd mach Scr Crs Recd Rnd mach Scr Plate Filter Motor Pulley Hex Skt Set Ser Polymax Belt Rem Incicator Rivet Q'ty Spec. 4 5 4 m5x30 maxee MoxS@ 5@ mesn Mex ‘SM530SPINDLE ASSEMELY Ref. New 1 2 Parts Nuwper 22410201 DAV 713 evs ieeee 22412222 2242004 ae4 12005 @279-e6e01-151 @501-27001-DAS 2a418a26 ee: 18022 aes 10227 ee41e009 @:11-e@20eE-12e ear ees ear 12229 Parts Name Guill Angular Contact Bail Bearing Fixed Ring Soiree Belleville Soring for Bearing Angular Contact Ball Bearing Sleeve Soring-Rack Rack-Ous11 Sleeve-Rack Crs Recd Bop mach Ser Nut Extraction Tanoue Q'ty Sec. a 2 w Ti9@3C/E4 DT sear 7eeiC/P4 M3XeSPINDLE PULLEY ASSEMELY RE} o PARTS NUMBER ea41Z001 @7e1-e3202 20412002 22739-9600: @see-eeaee-AGM ea4i2003 Rea rcees @192-e4e16 2720-e15¢2 PARTS NAME Pulley Support Housing Internal Retaining Ring C-type Spacer Belleville Soring for Bearing Deeo Groove Ball Bearing soindle Pulle Driving Ring Hex Skt Bolt External Retaining Ring C-type arty nm SEC. 3e eave eeveze max teCOLUMN, TABLE, SADDLE Ref. No. 1 z Parts Number eeazener eeazeeez @onzeeo3 eeazenos eenzoas ee4z2006 eoseena7 ee29-e2000-F eeszoae eoazenes e:12-e3006 e@100-23026 eoazaere aoazoaes @212-es00e eaazee:i 629-e0720-6 e1ee-e8e:2 eaazaere e120-e8e25 ae420012 eonzee4 e102-14075 e102-14250 aasz00i5 & BASE ASSEMBLY Parts Name Vertical Colum Damper Vertical Siide Tacer Gio Adjusting Screw Nut Bracket Super Nut o-ring cover Bellow Seat Hex Skt Set Scr Hex Sxt Bolt Cover nylon Pao Hex Skt Set Scr Leadscrew o-rane Hex Skt Bolt Z Bearing Housing Hex Skt Bolt Taper Pin Ease Slice Hex Set Bolt Hex Skt Beit Support arty Spec. M3x6 (P=O.5) m8 ( -7) 4x6 MSK1E(P=2. 6) PT Ex 12 mexe5 axe” m14x75 M1452COLUMN, TAELE, SADDLE & BASE ASSEMBLY Ref. No. ze 27 28 29 46 47 48 49 Parts Number e:0e-26045 e112-e5e10 eai20217 eeizeaie 2187-24008 eeazoei8 2420017 aaazonie @o4z0e19 eoszoaze eaazeesr eoszoaze easzeeez eoaeenes eaazoncs eeazae7e eeazone7 a1@e-e4e24 eosevace aaszoaes 2593-21006 eosznase eeseeasi e1a2-e3008 Parts Name Hex Skt Belt Hex Skt Set Scr Column Wasner Crs Reed Rnd Hd mach Ser. Ereatner Feit Cross Table Tapoer Gib Table Tapoer Gib Leadscrew Nut Bracket Bellow Seat Bellows ciamo Clams Hex Sut Bolt X Y Bearing Housin X Screw Support Dry Bearing Bellow Seat Stand Hex Skt Bolt Hex Skt Bolt Q'ty Soec. 4 MBxas, 2 MSxie@(P=o. 8) mom oo * M4x6 (Pee, 7) mac 1 4 (Fr MEL@eEDU M3x8 (P=e. 5) MEx25 (P=0. 8)COLUMN, TAELE, SADDLE & BASE ASSEMELY Ref. Now 66 67 66 69 72 nm ve Parts Number es12-5i102 eeszorse eos2ea33 e112-23004 eeaz0es4 e20:-25020 eouzeess eaazoese @e420037 eaazonse eoazeess @107-4012 eanzanse eoaceasi easzoase ee4zea43 e1¢e-e4o1e @ire-euare eoazonss eeszvass aeszaase 22420047 eeazeeue e102-e401e Parts Name Thrust Ball Bearing Busn uU-nut Cao Hex Skt Set Ser Taoer Firs Hex Nut Leadscrew Y Screw Support X-Axis Wioer X-Axis Wioer X-Axis Cover Crs Recc Rnd scr Y-Axis Wiper Y-Axis Wiper Y-Axis Cover Y-axis Wiser Hex Skt Bolt aoe «R) Ho Mach (FLD (FR) (FD Seat hex Skt Set Ser Y-Axis Wiper Y-Axis Wiper Y-Axis Cover Feit Z-Axis Cover hex Skt Bolt RD «RD wR Q'ty Spec. 2 S1100 2 2 me 2 MEx4 (P=@. 5) » & Wax 374" a) 1 1 2 2 4 18 mane cea MLE (P= -7 4 max1@(Pae.7) 1@ mae CER. 7)COLUMN, TABLE, SADDLE & BASE ASSEMELY Ref. Now 76 7 76 73 Be 87 68 96 37 98 Parts Numbers: easz2049 easzeese ears0227 00111833 eascaaes evazaves, eareeese ea4zaesi easzacce @111-es21e ea4zoase easz0as3 eeazaass eaieeei4s eo1z2@:5 @111-@3006, earze2e1 easzoess, e107-25e12 20190825 @107-e3004 ea4eeese Parts Name Rubber Cover Fixing Plate Snoe-Gibd Lock Hand Lever Set Screw Set Screw Set Screw Stopper Steopoer Crs Reco Bog Scr. Packine Cover Handie Knob Z Cover Strain Relief Crs Recd Bog Scr. XY Cover X Aas Cover Crs Recd Rnd Scr. Strainer Crs Recd Rne Ser. X Gas cover He Mach Ha Mach cs Ha mach Ha Mach w Qty Spec. won 3 n MSx1@(F=2. 8) 23«me MExe (P=, 5) MSx1z(P=e. 8) M2K4 «COLUMN, Ref. No. 99 10a 1e1 12 107 126 1¢3 11e 117 118 1g 1ze Parts Number @1 11-4006, eaaze0s7 @190-26012 eaizaces 2100-26025 eaazerse eei2ee3i eaieeear 2102-26030 eeszorss easzneee eeszacer @112-10014 eaazavee ea4za0e3 e24zave7 a@eszanes @111-e3020-122 e112-e40ce 201-24000-122 e402-93040-5, ee4z0071 TABLE, SADDLE & BASE ASSEMBLY Parts Name Crs Recd Bog Ho mach Ser. Cover hex Skt Bolt Bracket Staré Hex Skt Bolt Contreller Bracket Controller Seat Eurcle Hex Skt Bolt 021 Indicator Hex Skt Plug Flue Packing Soacer Cover Hex Skt Set Scr cover Soacer Stooper Cover Crs Recd Bag Mach Ser Hex Skt Set Ser Hex Nut Taper Pin Name Plate Q'ty Soec. 2 M46 (Pee. 7) 1 2 moxie 1 4 mex3e 1 1 1 1 mex3e 1 19 1 Pave 1 OFS/B 1 mie@xa4 1 4 2 1 4 m3xeo ze maxze 2 m4 € #3x1 aveCOLUMN, TABLE, SADDLE & BASE ASSEMBLY Ref. Parts Parts Name No. Number 124 Rivet 4STEF MOTOR & REDUCING GEAR ASSEMELY Ref. No. 1 2 16 17 18 19 za 8 p fi » a fp ® pw & Parts Number eaaze001 539-2112 @512-511@0-ARA 2605-20030-a58 ea430a02 @112-e4005, ee43en0z zd2-BERRE-122 eeazeaas O599-e.8i2 eeazanes SMO-AEES—AnA eeazanee @112-e4024 @2E5-2a4e0-S5= eze1-ese0e- 122 e:ea-eaars 20132006 22120003 @1:1-e3eae-122 e@:0¢-eueve @ 122-2406 e@2432007 ee4z0aee 22430003 Parts Name DU Bush Thrust Ball Bearing SC Tyoe 011 Seat Gear Hex Skt Set Ser Soacer Hex Nut motor Plate Du Buen Svacer D Grv Bre Pinaer hex Skt Set Scr Soring Wasner Hex Nut Hex Skt Bolt Spacer Soacer Crs Recd Bog Mach Scr Hex Skt Bolt Hex Sut Bolt Heat Sink Seat Heat Sink Spacer Q'ty Soec. 3 3 mB1e1eDU € s110¢ 3 sczaxsexs 3 maxS 3 6 me 2 3 1e1eDu 3 e2szz 3B axa 6 ne 6 3 12 manta 6 16.60 6 1 12 M3K6 3 maxes 3 méxe 3 3 eSTEP MOTOR & REDUCING GEAR ASSEMELY Ref. Parte Parts Name or ty Soec. Ne. Number 26 —@144-Oz308-142 Crs Recs Rnd Ho Mach Scr 12 ME. 3x6 27 @111-e3ees-122 Crs Recs Bog Mach Scr 12 M36 28 © @111-@310-122 Crs Recd Hog mach Scr & Maxie 29 76¢3-eaees Silicon Ineulator 6 30 Insulator 6 2 31 @E81-@N4BE-SzE Hex Nut 6 NoeCYLINDER ASSEMELY Ref. No. 1 Farts Numbers. eeqsiee1 @629-e220a-F 2639-22800-F e120-a401e 451022 2899-aEa02-5 eassiee: 2452004 e4sieis easi02 2451007 2e39-e1000-F eusie2e 2452029 2639-e1200-F 2120-24014 easiere easia1z Parts Name Sleeve Check valve © Ring © Ring Hex Skt Bolt Elbow Joint Steel Ball Check Filter Screen Wear Ring cover Cylinder © Ring Soring Plunger © Ring Hex Skt Bolt Grio Washer 1/4 P10 pie man 4 178CENTRALIZED LUBRICATION SYSTEM Ref. Now a 2 nm Farts Nuiber eaasoae: eessence eoaseees eeasoaes eaaseves, eoaseace - eosseaa7 VAERLE aaseees easeaie eoseert easenie e45e@13 @10e-25a20 eeaseoi4 e@a4seais easanie Parts Name Distributor Sleeve Compression Flug D Tyoe Nipple Flow Urat Flow Unit Elbow m Type Connector Joint #1 Pipe Pipe #3 Pipe #4 Five #5 Pive #6 Pipe #7 Pipe ne Pipe #9 Pipe #12 Pive #11 Pipe mz Five Hex Skt Boit Formed Tube Packing marifeld Qty Spec. 14 14 wow ow ~ pA-8 PEG Pana pD-4 PST- psT-2 PT 1/8-04 Pm 104 e4 a4 4 a4 24 @4 4 e4 a4 4 4 e4 MSxeo O4x@2. 5CENTRALIZED LUBRICATION SYSTEM Ref. No. 26 27 Parts Number @e4seai7 eo4ser168 Parts Name Hex Skt Bolt Hex Skt Plug Twin Joint #12 Pive #14 Pipe Gity Spec. 4 maxre 1 PT Ave 2 pm4 1 O4 1 4