Selig 2011
Selig 2011
This paper describes the wind tunnel testing methodology that has been applied
to testing over 200 airfoils at low Reynolds numbers (40,000 to 500,000). The ex-
periments were performed in the 2.8×4.0 ft (0.853×1.219 m) low-turbulence wind
tunnel in the Subsonic Aerodynamics Research Laboratory at the University of Illi-
nois at Urbana-Champaign (UIUC). The test apparatus, methodology, and data
reduction techniques are described in detail, and the measurements are validated
against benchmark data. New results on the AG455ct airfoil with a large 30%-chord
flap, deflected over a wide range, are presented. The results show a dramatic in-
crease in drag with higher flap deflections, and the flap efficiency reduces with large
deflections up to 40 deg. Also, tests on a flat-plate airfoil with leading edge serration
geometries were conducted to explore the effects on stall characteristics. The results
support the conclusions of other researchers that leading edge serrations (protuber-
ances like those found on the fins/flippers of some aquatic animals) lead to higher
lift and softer stall. The results suggest that these characteristics are accompanied
by lower drag in the stall and post-stall range.
I. Introduction
Airfoil performance at low Reynolds numbers impacts the performance of a wide range of systems.
The expanding role of unmanned aerial vehicles (UAVs) into unmanned aircraft systems (UAS) in military
use 1,2 has led to growing interest in subsonic low Reynolds number aerodynamics. 3–5 Low Reynolds number
aerodynamics of airfoils also apply to a host of other applications such as wind turbines, 6–8 motorsports,
high altitude aircraft and propellers, natural flyers, 9 and subscale testing of many full scale systems.
Accurate measurements of low Reynolds number airfoil performance is key to understanding and improv-
ing the efficiency of low Reynolds number systems. Most aerodynamic performance measurement techniques
for airfoils rely on using balance systems or pressure systems, or a combination of both. 10–12 The approach
described in this paper uses a force balance approach to obtain lift and moment data and the wake rake
method to obtain drag. Sections II and III of this paper describe this experimental approach and validation.
Section IV presents first, data on an airfoil with large flap deflections, and second, data on a flat-plate airfoil
as compared with one having a range of leading-edge serration geometries. The paper ends with conclusions
that can be drawn from this research.
This section presents detailed descriptions of the UIUC low-turbulence subsonic wind tunnel facility, test
section flow quality, lift, drag and moment measurement techniques, data acquisition equipment, and data
reduction procedures that have been documented in Refs. 6,13–16.
∗ Associate Professor, Department of Aerospace Engineering, 104 S. Wright St., Senior Member AIAA.
http://www.ae.illinois.edu/m-selig
† Graduate Student, Department of Aerospace Engineering, 104 S. Wright St., Student Member AIAA.
‡ Graduate Student, Department of Aerospace Engineering, 104 S. Wright St., Student Member AIAA.
1 of 32
Rf
Figure 4. Experimental setup (Plexiglas splitter plates and traverse enclosure box not shown for clarity).
the model was free to pivot (far side of Fig. 4). At this location, the angle of attack was measured using a
precision potentiometer. The right-hand side of the airfoil model was connected to the lift carriage through
two steel wing rods that passed through the wing-rod fixture and were anchored to the model through two
set screws. At this side, the airfoil model was free to move vertically on a precision ground shaft, but not
free to rotate. The lift carriage was linked to a custom load beam, as described later. Linear and spherical
ball bearings within the lift carriage helped to minimize any frictional effects.
The two-axis traverse can be seen in Fig. 4, positioned above the wind-tunnel test section. Not shown
is the pressure-sealed box that encloses the traverse system. The traverse was manufactured by LinTech
and consists of horizontal and vertical screw-type linear positioning rails that operate in combination with
two computer-controlled stepper motors. The rails are equipped with linear optical encoders that supply a
feedback signal to the motor controller allowing the traverse to operate with virtually no error. Attached to
the traverse is a 3-ft (0.914-m) long boom that extends down into the wind tunnel test section to support
the eight side-by-side wake pitot probes [spaced 1.5 in. (3.81-cm) apart in the spanwise direction].
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0.15
0.1
0.05
100,000 200,000 300,000 400,000 500,000
Reynolds Number
DC Coupled
HPF = 0.1Hz
0.2 HPF = 3Hz
HPF = 10Hz
0.15
0.1
0.05
100,000 200,000 300,000 400,000 500,000
Reynolds Number
Figure 5. Turbulence intensity at tunnel centerline, empty test section and with rig in place.
1. Turbulence Intensity
The turbulence intensity was previously documented; 17 however, those measurements were with an empty
tunnel test section. It is of interest to examine what effect, if any, the splitter plates and other test section
components have on the turbulence intensity.
The turbulence intensity was measured using hot-wire anemometry. In particular, the hot-wire system
was a TSI Incorporated IFA 100 anemometer in conjunction with a TSI Model 1210-T1.5 hot-wire probe.
The probe makes use of a 1.5 micron platinum-coated tungsten wire. The probe was mounted in the tunnel
end-flow orientation with the wire perpendicular to the tunnel floor in order to measure the axial turbulence
intensity. A PC equipped with a data acquisition card was used to log the signal from the anemometer. A
Hewlett-Packard HP 35665A Dynamic Signal Analyzer, which performed an FFT (Fast Fourier Transform)
analysis, was employed to allow the turbulence spectrum to be monitored over a broad range of frequencies.
The hot-wire probe was calibrated in the UIUC low-speed subsonic wind tunnel. The tunnel speed was
set using static pressure probes inside the tunnel, and the corresponding (average) output of the anemometer
was recorded. From these data, a curve fit was generated that was used to measure the fluctuating velocity
with the hot-wire probe. Corrections were made to the signal to account for changes in temperature and
density between the time the probe was calibrated and the time the measurements were made. A more
detailed description of the methods used is found in Ref. 18.
The turbulence intensity was calculated from data using a total of 50,000 samples with a sample frequency
of 10,000 Hz and is shown in Fig. 5 for the case in which the tunnel was empty and that in which the full
measurement apparatus was installed. As compared with the baseline empty tunnel, turbulence levels
observed with the test apparatus installed are relatively unchanged at Re = 100,000 but increase at higher
Reynolds numbers. These effects all but disappear when the high-pass filter is set above 3 Hz. The main
effect of the test rig appears to be added velocity fluctuations in the very low frequency range. Figure 6
shows the power spectra between 0 and 100 Hz for the Re = 350,000 case both for the empty tunnel and
for that with the test apparatus installed. Measurements were taken over a wide range of frequencies (up
to 6,400 Hz), but in all cases the interesting features ranged between 0 and 100 Hz. Apart from the peaks
in power at 56 and 79 Hz, the turbulent power spectrum is similar in magnitude for both configurations. It
is only in the range from 0 to 25 Hz that there is a noticeable offset between the empty-tunnel test section
and the installed-apparatus section. In general, these turbulence levels are considered to be sufficiently low
for taking low Reynolds number airfoil measurements.
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−40
Power (dB)
−50
−60
−70
−80
0 10 20 30 40 50 60 70 80 90 100
Frequency (Hz)
Figure 6. Power spectrum comparison between empty tunnel and installed test apparatus cases for Re =
350,000.
2. Freestream Velocity
The variation of velocity in the test section of the UIUC low-speed subsonic wind tunnel was obtained
by comparing the dynamic pressure (directly related to velocity) at a pitot-static probe mounted near the
entrance of the splitter plates with that measured by a downstream probe. The upstream probe was located
at the centerline of the tunnel in the spanwise direction (X = 0), 0.97 ft (0.296 m) below the centerline of the
tunnel in the vertical direction [Y = −11.66 in. (0.296 m)], and 1.323 ft (0.403 m) upstream of the quarter-
chord location of the airfoil model when mounted in the test section. The downstream probe was traversed
in the X-Y plane perpendicular to the freestream and coincident with the quarter chord. Measurements
were made both with the test section empty and with the test apparatus installed.
The measurement plane extended from 5.5 in. (13.97 cm) above the tunnel centerline to 14.5 in. (36.83 cm)
below in the vertical direction Y , and from 10.5 in. (26.67 cm) to the left of the tunnel centerline to 10.5 in.
(26.67 cm) to the right in the horizontal direction X. A grid spacing of 1 in. (2.54 cm) was used for the
measurements, resulting in a total of 462 measurement points for each case tested.
Three differential-pressure transducers were used for the measurements. One transducer measured the
upstream dynamic pressure Qu by measuring the pressure difference across the total pressure and static
pressure ports of a pitot-static probe. A second pressure transducer was configured to measure the difference
between the upstream and downstream total pressure ΔP0 . A third transducer was configured to measure
the difference between the upstream and downstream static pressure Δp. The change in dynamic pressure
ΔQ is just ΔP0 − Δp. Thus, the local dynamic pressure at each point is therefore
Q = Qu + ΔQ = Qu + ΔP0 − Δp (2.1)
For each Reynolds number tested, the tunnel speed was set using the upstream probe as the reference.
Differences in temperature and ambient pressure were accounted for. The percent difference at each point
was calculated according to
Q − Qu
ΔQ(%) = × 100% (2.2)
Qu
Figure 7 shows contours of ΔQ for various Reynolds numbers plotted against its X and Y location for
the case in which the wind tunnel was empty. For comparison, Fig. 8 shows ΔQ plotted against its X and
Y location with the test rig installed.
From Figs. 7 and 8, several observations can be made. First, for the empty test section case, there is a
slight decrease in the test section flow speed at the location of the model relative to the upstream probe.
When the test rig is installed, there is instead an increase in the flow speed. It is likely that the velocity
measured at the location of the model is higher than the upstream velocity because of the growth of the
boundary layer along the splitter plates, ceiling and floor as well as the blockage that occurs between the
splitter plates and the tunnel sidewalls. This percentage increase in the flow speed grows larger as the
Reynolds number is reduced, which is consistent with the thicker wall boundary layers at lower Reynolds
numbers. As discussed later, this rise in velocity is accounted for in the airfoil-performance data-reduction
procedure. Second, over the region where the model is located, the net change in flow speed is observed to
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0.2
−0 −0.2
0.4
0
.4 0 0.4
0 .2
0
0 0
−0
0
0 .2 0.2
0.4
−0.
0.2
−0
−0 .
2 0
Y (in)
Y (in)
0
−0.4 0
2 −0 .
−0 . 2
−5 0 −5
.4
0
−0 0.2
0
0
2
−10
0 −0.2 −10
0.2 0.2 0.4 0.2 0.4
0.4 0.0.4 0.6 0.8
0.4
02 06
0.6 0
−10 −5 0 5 10 −10 −5 0 5 10
X (in) X (in)
ΔQ (%), Re/l = 350,000/ft ΔQ (%), Re/l = 500,000/ft
5 0.4 5
0.2
0.4 0
0.
0
0.20.2
0.4
0.4 0.2
2
−0 0
0.2
0 0 0 0 .2
0
0 −0.2 0
0
0.2
0.4
0 .4
0
Y (in)
Y (in)
0 −0 −0.2
−0.2
0.2
.2
−5 −5
0.4
0
−0
0.4 −0.
2 0 −0
.2 .6
0
−0 −0.4.2
0
−10 0
2
0.4
6
0.
0. 0
0.
6 4
0.6 0.6 0.8 0.8 0.6 0. 0.6
0.6
1 0
−10 −5 0 5 10 −10 −5 0 5 10
X (in) X (in)
Figure 7. Dynamic pressure variation across the test section when empty.
1.8 1.8
1.8
1.
1.
2
1.8
2
0 1.6 0 6
2
1.6
2
1.
1.
2
1.6
Y (in)
6
1.
1.
−5 −5
2.2
1.8
6
4
1.8
1.8
1.
1.8
1.6 1.6
2
1.8 1.4
−10 2 2 −10 1.8
2.4.6 1.6
2.2 2 2 2.2 2.4
8
201
1.8 2. 2 012 2 2.6
−10 −5 0 5 10 −10 −5 0 5 10
X (in) X (in)
ΔQ (%), Re/l = 350,000/ft ΔQ (%), Re/l = 500,000/ft
5 5 0.8 0.8
0.8
1.6 .4
. 1.
0 1 6 0 0.8
0.6
0.4
0.2 0.4
1.2
0.6
1.4
1.2 1.6
Y (in)
Y (in)
2 1.8
1.4 0.4
1.
4
0.
0.
1.2
4
0.4
6
0.6
−10 1.4 −10 0.8 .2
1
6
1.6 00..8 1
1.8
2 2.2 1.4
1
1.8 1 1 1.4
102 2 1
0 1
−10 −5 0 5 10 −10 −5 0 5 10
X (in) X (in)
Figure 8. Dynamic pressure variation across the test section with the experimental rig installed.
be relatively small. For instance, Fig. 8 shows that at Re/l = 200,000/ft (656,168/m), the increase in the
flow speed varies from approximately 1.4% to 1.8%, which is a relative difference of ±0.2% in the working
6 of 32
range of the test section. As stated in Ref. 19, it is desirable for the variation in dynamic pressure in the
working range of the test section to be less than 0.5% from the mean, i.e., ±0.5%. The results show that
the flow is well within the “rule of thumb.” A third observation is the existence of a slight asymmetry in the
flow, noticeable mainly in the +X:−Y quadrant (bottom right corner in Figs. 7 and 8). The asymmetry is
present with the tunnel empty and with the test rig in place; hence, it is unrelated to the test rig. Moreover,
the lines of constant Q are parallel to the tunnel floor at X = 0 (centerline), so the effect is negligible with
respect to the performance-measurement quantities in the center region of the test section.
0.5 0.4
0.4
0.3
0.1
0.
−0
0.3 0.4
0.3
02
0.1
1
20.1.1
.2
. .3
02
−0.1 −0
0.3
00
0
5 .1 0.2 5
0.3
0
0.3 0.1
0.2
0.1
0.20.4 0 0
0.1
Y (in)
Y (in)
0.1
−0
0 0
0.3
.1 0
.2 0.2 0.4 0.2
0.3
3
0. 0.1
.1
0.1 0.4 0.4 0.3
0.2
0 .6
0.5
0.5
−5 0.3 −5 0 .2
0.2
0 .6
0.4
0 0.1
0.7
0.5 0.3
0.5 0
1 .6 04.8
0.0..5
00.4.3 0.9 0.1 0 0.1 00.5
23
0 0.
0.1 0..7
6
00.1
.1 0.2 0.2 0 0 −−0.2
0
−100 1
.6
−10
−5 0 5 −5 0 5
X (in) X (in)
Pitch Angle (deg), Re/l = 350,000/ft Pitch Angle (deg), Re/l = 500,000/ft
10 10 0.
4 −0.1
3
0. −0.3 2 0.3 00.3. −0.2 −0.2 4
0. 3
−00. .1
0.01.2
0
.3
0.10
0.
0.
3
0
−0
−0.2
.2
0
5 0.2 0.1 5 .1
00.1 0.1 1
0.1 0.
0
0
0
0
Y (in)
Y (in)
0
0.1 0.3
−0.1
0 0
0.2
0.1
0.
1
0 0
0.1 0.1
.3 0.3
0.2
−5 −5
0.2
0.1 00 .60 0.
0.5
.6
0.
0.4
1
0.50
2
01
0.4
0 0..2
0.
0.1
0.1 0 1
00.2
0 .1
0−0
.3
0 0.1 0 −0.1
0
−100
0
−10
−5 0 5 −5 0 5
X (in) X (in)
Figure 10. Pitch angle variation across the test section with the experimental rig installed.
Yaw Angle (deg), Re/l = 100,000/ft Yaw Angle (deg), Re/l = 200,000/ft
10 0 10
−0.2 0.1
00.2
0
0 0.3
0.4
0..21 −00
00.2.3
0
.3
.1
−0.
0 0. 0 0.1
0.2
02
52 1 5
0.
3
0.1
3
0
0.1
.2
−−0
0.1
−0.4
3 0.2
Y (in)
Y (in)
0
−0.3
2
−0.
0.2.1 0.3
0
−0.1
0.2
0 −0.−4 0.2
−0.4 −0 0−
−5 0.1 −5 −0.7 .5 .3
0 −0.
0
−0
−0.5
.1
02
0 40.4 −0.3 1
−0
−0.3
−0.4 5 .9−
−0.2 −0. −0−−. 00.8
.2
0
0
Yaw Angle (deg), Re/l = 350,000/ft Yaw Angle (deg), Re/l = 500,000/ft
10 10 0
0.10.2
−0 −0.2
0.2
0
0
.1
.2 0.1 .3
−0
−0.3 − 0 −0.
0
0 . 50.2 2
−0.2
5 2
−0.−0.
2
−0.3 −0.2
−0.3
Y (in)
Y (in)
−0.3
−0
−0.2
0 −0.2 0 −0
.2
−0.
−0.3 .2
−0.2 −0.3 −0.2
2
−0 .1
−0
−0.3
−0.2
−.30.
−5 0.3 −−00.5
.4 −5 −0
−0.6 −0.6
2
−0
0.1 −0.1
−0 −0. .4
0 0 .2
−0
.2 3
0
10 0 −50..7
.4
8 5 9
−0. −0 −1 . .
−0−−.040−.60−1
..87
.9
−−00
−0
−10 −10
−5 0 5 −5 0 5
X (in) X (in)
Figure 11. Yaw angle variation across the test section with the experimental rig installed.
The contour plots of flow angle in the test section show that pitch and yaw angles are smallest at Re =
500,000, becoming more pronounced at lower Reynolds numbers. Pitch angle, the more important angle for
airfoil testing, is generally between 0 and 0.2 deg (±0.1 deg) across the working region of the test section
where the airfoil model is located. According to Ref. 19, a flow angle variation of ±0.2 deg is acceptable, but
±0.1 deg or better is the preferred. The current measurements meet this latter desired level of flow quality.
8 of 32
04
0.5
0.4
0.2 0.3 0.1
0.
0.5
0.3
5
0.4
0.3
1
0.3
0.2
0.
5 2 5
0 .2
0. 0.2 0.3 0.3
0.
0. 0.4
2
0.3
0.2 3
0
Y (in)
Y (in)
2
0 00 0.4
0.1
0.4
.40
0.2
0.2 0. 4 0.3 .3 0.3
0.2
0.5 2
0.50.2
0 .4 0 . 8 .6
0.6
−5 0 5 0. 0
−5 0 0.1
0.3
.2 .7
0.6
0.
00.5
0.7
0.5
1
1 0.9
020
0.1
..4
3
0.5
04 5
7
.8
0.6
.6 .9
0.3
0.4
0.
0.
0.3 0.4 .2 00.600. 18
−10 −10 .3 0
−5 0 5 −5 0 5
X (in) X (in)
Combined Angle (deg), Re/l = 350,000/ft Combined Angle (deg), Re/l = 500,000/ft
10 0.3 10
0.4 0.4 0.40.3
0.2
0.3
02
0.4
0.
0.4
0.1 0.3
2
1
4 0. 0.2 0.3
.3 .3
5 0 5 0 0.2
1
0.
0.2 0.2 0.2
2
2 0.
0.3 0. 0.3 2
0.3 0.3
0.2
Y (in)
Y (in)
0.2
0.2
0 0
0.2 0.2
0.
0.3
0.3
0.4
3
0.2 0.2
0.1
0.6 00. . 0.40.2
0.
−5 0 53 −5 0.5
2
. 2 0.9 0.8
7
.1
1
0.5 0
0.3
0
0.
02
3
0.
7
00.6
4 0.91 .81
0.9
0. 0.6
0.
02
0. 1 0
0.
.5
0.4
2
.8
−10 −10
−5 0 5 −5 0 5
X (in) X (in)
Figure 12. Combined pitch and yaw angle across the test section with the experimental rig installed.
It is worth noting that downstream of the pitot-static probes placed near the floor, relatively large flow
angles were recorded locally. Flow angle perturbations due to probes near the wall, such as the dynamic
pressure probes used to determine the flow speed during the airfoil tests, are of no concern because the
corresponding flow is well below the working region of the test section where the model is located.
B. Airfoil Models
In order to determine the accuracy of the wind-tunnel models, most all models that have been tested
are digitized using a coordinate measuring machine (CMM) to determine the actual airfoil shape at the
midsection of the model. Approximately 80 coordinates points are typically taken around the airfoil. The
spacing is more or less proportional to the local curvature. Near the leading and trailing edges the spacing
used is relatively small and then larger over the airfoil midsection. Measurements such as these can be found
in Refs. 13–16 .
As an overview to this section, the data acquisition process, which was largely choreographed by computer
control, is briefly described. Two types of runs were performed: “lift runs” and “drag runs.” For the former,
only lift and moment vs angle of attack data were taken for a fixed Reynolds number; whereas for the
latter, drag data were included. Lift runs were extended to high angle of attack and sometimes into stall;
drag runs were set to take data nominally over the low drag range, which for this work was defined as Cd
approximately less than 0.05. For lift runs, data were taken for both increasing and decreasing angles of
attack to document any aerodynamic hysteresis present. For drag runs, data were taken only for increasing
angles of attack. For each angle of attack, the tunnel speed was checked and, if necessary, adjustments were
made to maintain a fixed Reynolds number. In general, acquiring data during a lift run was a relatively
quick process compared with acquisition during a drag run. Since no wake measurements were taken during
a lift run, it was possible, for instance, to cover a full angle of attack range from −10 to 20 deg and back in
1 deg increments in approximately 20 min. For a drag run, however, the time could range from 1 to 6 hr,
depending principally on the width of the wake and desired angle of attack range. Details pertaining to the
lift, drag, and moment measurements are described in more detail in the following sections.
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∞
√
d=2 q∞ − ΔP0 q∞ − q∞ − ΔP0 dy (2.8)
−∞
During the tests, to ensure that the wake had relaxed to tunnel static pressure, the wake measurements
were performed 14.8 in (approximately 1.25 chord lengths) downstream of the trailing edge of the airfoil.
Each vertical wake traverse consisted of between 20 and 80 total-head pressure measurements per probe
(depending on wake thickness) with points nominally spaced 0.08 in. (2.03 mm) apart.
Pressure measurements within the wake were made using MKS Baratron Model 220 variable-capacitance
differential pressure transducers with a full-scale range of 1-mm Hg (0.02 psia), having a resolution of 0.01%
of full-scale reading and an accuracy of 0.15% of reading. All of the transducers were factory calibrated prior
to the tests and checked during the tests.
In order to obtain an accurate value for the drag coefficient, wake profile measurements were taken at eight
spanwise locations spaced 1.5 in. (3.81 cm) apart over the center 10.5 in. (26.67 cm) span of the model. The
resulting eight drag coefficients were then averaged to obtain the drag at a given angle of attack. Figure 15
depicts a typical variation in the spanwise drag coefficient at Reynolds numbers from 100,000 to 500,000.
For Re = 100,000, a component of the variation could be attributed to “scatter,” which is partly due to the
unsteadiness in the wake and the difficulty in resolving such small pressure differences. At the higher Re’s,
however, an intrinsic steady-state variation is present. For the interested reader, more documentation of this
phenomenon is presented in Refs. 23 and 24.
1.5 1.5
1.0 1.0
C C
l l
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 0.00 0.01 0.02 0.03 0.04 0.05
Cd Cd
1.5 1.5
1.0 1.0
C C
l l
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 0.00 0.01 0.02 0.03 0.04 0.05
C C
d d
Figure 15. Drag results for the E387 (E) airfoil depicting typical spanwise drag variations for the eight spanwise
stations for Re = 100,000, 200,000, 350,000, and 500,000.
total pressure, lift, angle of attack, probe x-y position, and temperature) were measured simultaneously. Once
a run started, the entire data acquisition process was completely automated as previously described. This
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c
εwb = Cdu (2.14)
2 hts
Streamline Curvature: Because of the physical constraints of the tunnel boundaries, the normal curvature
of the free air as it passes over a lifting body (such as an airfoil) is altered, increasing the airfoil effective
camber as the streamlines are “squeezed” together. For closed wind-tunnel sections, the increase in camber
results in an increase in lift, pitching moment about the quarter-chord point, and angle of attack. The drag
is unaffected by streamline curvature.
57.3 σ
Δαsc = (Cl + 4 Cm,c/4 ) (2.16)
2π
where
2
π2 c
σ= (2.17)
48 hts
1.04
1.03
/V
corr
1.02
V
1.01
1.0
100,000 200,000 300,000 400,000 500,000
Reynolds number
Figure 18. Velocity correction curve to account for boundary-layer growth between the splitter plates.
wake blockage as well as boundary-layer growth. Combining the velocity corrections in a single expression
gives
Other freestream quantities, such as the Reynolds number and dynamic pressure, were then obtained directly
from the corrected value of the velocity.
The model quantities of interest are the lift, drag, moment, and angle of attack, which were corrected
in their nondimensional form to account for solid and wake blockage as well as streamline curvature. These
correction equations for lift, drag, moment, and angle of attack are expressed as
1−σ
Cl = Clu (2.20)
(1 + εb )2
1 − εsb
Cd = Cdu 2 (2.21)
(1 + εb
15 of 32
pressure drag over the region of the laminar separation bubble is responsible for the relatively high drag that
can sometimes accompany airfoils at low Reynolds numbers. The existence of a laminar separation bubble
and its extent can be deduced by examining surface oil flow visualization, as was done in the study.
The surface oil flow visualization technique made use of a fluorescent pigment (Kent-Moore 28431-1)
suspended in a light, household-grade mineral oil that was sprayed onto the surface of the model using a
Paasche Model VL airbrush. The model was then subjected to 20–45 min of continuous wind-tunnel run
time at a fixed speed and angle of attack. During this period, the oil moved in the direction of the local flow
velocity at a rate dependent on the balance of forces dictated by the boundary-layer skin friction Cf and
surface tension of the oil. As a result, discernible regions of the flow could be identified for comparison with
the NASA LTPT data. 11,28
Figure 19 is a photograph of the surface oil flow pattern made visible under fluorescent light. Figure 20
conceptually illustrates the connection between the salient surface oil flow features and the skin friction
distribution. Note that the skin friction distribution, though conceptual, is consistent with the results of
many computational studies. 29–32
Several important flow features can be identified and related to the underlying skin friction and surface
tension forces. In Fig. 19, laminar flow is seen to exist from the leading edge to approximately x/c = 40%.
The oil streaks are characteristically smooth in this region until laminar separation, which has been identified
in Fig. 20 as the point where Cf = 0. (Note again that the flow shown in Fig. 20 is conceptual, and it is not
intended to match Fig. 19 in detail.) Downstream of the point of laminar separation, the original airbrushed
“orange-peel” texture that existed before running the tunnel test still exists, indicating that the flow is
mainly stagnant in this region. This stagnant flow is consistent with the known behavior of the interior
leading-edge region of a laminar separation bubble. As sketched, the magnitude of the Cf in this region is
quite small because of the low flow speed and negative in sign because of reverse flow at the surface.
In the presence of a laminar separation bubble, transition takes place in the free shear layer above the
airfoil surface. Downstream of this point, reattachment occurs in a process that is known to be unsteady as
vortices are periodically generated and impinge on the airfoil surface at reattachment. 32,33 These unsteady
vortices colliding with the surface lead to a relatively high shear stress that tends to scour away the oil at
the mean reattachment point, pushing the oil upstream or downstream in a random walk of sorts. As seen
in Fig. 20, the reattachment line is less distinct because the bulk of the oil has been pushed away, revealing
the underlying black airfoil surface. In Fig. 19, the tunnel run time was long enough that the reattachment
line at x/c = 58% is even harder to see. In the original high-resolution color photographs that were archived,
this feature is clear and easily quantifiable.
Downstream of reattachment, the boundary layer is, of course, turbulent. The high skin friction in this
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area relative to the laminar boundary layer tends to clear away more oil, again making the dark-colored
surface downstream more visible than it was upstream, where it was laminar.
The remaining feature of the flow is a line where the oil tends to pool, termed here the “oil accumulation
line.” This intrinsic feature of the oil flow has no direct connection to laminar flow, reverse flow in the
bubble, or the ensuing turbulent flow downstream. However, it does have physical significance. The negative
Cf spike shown in predictions and sketched conceptually in Fig. 20 is most likely responsible for generating
the oil accumulation line. Assuming that this is the case, the fluctuating high skin friction that is generated
over the unsteady reattachment zone will tend to push the oil upstream ahead of the mean reattachment
point. At some location on the airfoil, however, the oil moving upstream will experience a balance of forces
between the rapidly weakening skin friction force (at the edge of the negative Cf spike) and the surface
tension or oil adhesion that is retarding its motion. Where these two forces balance, the oil accumulates into
a line that becomes the single most visible feature of the oil flow. Moreover, there is speculation that this
flow feature is further distinguished by sometimes being mislabeled as “reattachment” as will be discussed
below.
The upper-surface oil flow features, as just described, were obtained over a range of angles of attack
for Reynolds numbers of 200,000 and 300,000. These results are shown in Fig. 21 and compared with the
NASA Langley LTPT data. Over the low drag range from −2 deg to 7 deg, the agreement in the laminar
separation line between the data sets is mostly within 1–2% of x/c, which is very near the uncertainty of
the method. As previously discussed, the next feature to appear is the oil accumulation line. The UIUC
oil accumulation line agrees fairly well with the “reattachment” line identified in the NASA experiment. It
is believed, however, on the basis of the previous reasoning, that this label in the original reference 11 is a
misnomer. Had the UIUC tests been performed for a longer time, the reattachment zone would be scoured
clean with no distinguishing feature, leaving only the oil accumulation line to be labeled as the “reattachment
line,” since one must exist. Hence, here and in prior UIUC work 14 there is speculation that such a scenario
took place in the NASA study, i.e., the oil-accumulation line was misinterpreted as the reattachment line.
Given this working assumption, the two results again are in good agreement.
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9 9
8 8
7 7
6 6
5 5
4 4
α (deg) α (deg)
3 3
2 2
1 1
0 0
−1 −1
−2 −2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
x/c x/c
Figure 21. Comparison of major E387 (E) upper-surface flow features between UIUC and LTPT for Re =
200,000 and 300,000.
Moving further downstream, the UIUC reattachment data are plotted, but no direct comparison can be
made because reattachment proper was not reported in the NASA study. However, close inspection of the
data suggests that at a Reynolds of 300,000 and between 5 deg and 7 deg, the LTPT line merges with the
UIUC reattachment line. Perhaps in this case, the measurements at Langley were indeed the reattachment
points.
It is worth mentioning that surface oil flow data were not taken at a Reynolds number of 100,000 during
these tests because the run times would be in excess of 2 hrs per data point. Over this period of time, the
droplets of oil spray that initially give rise to the “orange peel” texture tend to smooth out. This reduces the
contrast between the different regions of the flow, thereby making it difficult to ascertain the distinguishing
features of the flow.
The conclusion to be drawn from this comparison of the oil flow visualization results is that the two
facilities produce airfoil flows that are in close agreement. Moreover, assuming that the arguments regarding
the oil accumulation line are correct, then the agreement is excellent and within the uncertainty of the
measurements.
C. Drag Polars
Figure 23 shows a comparison between UIUC and NASA LTPT drag data for the Reynolds numbers of
100,000, 200,000, 300,000, and 460,000. To begin this discussion, data at a Reynolds number of 200,000
and 300,000 are considered. For these cases, the oil flow results were in close agreement as well as the lift
data, which, taken together, suggest that the drag data should likewise be in good agreement. Indeed, for
Re = 200,000, there is close agreement. However, for Re = 300,000, the agreement is not as good. As for the
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C C C C
l m l m
Cl Cm Cl Cm
Figure 22. Comparison between UIUC and LTPT E387 lift and moment coefficient data for Re = 100,000,
200,000, 300,000, and 460,000.
other cases, for a Re = 460,000, the agreement improves, while for Re = 100,000, there is less agreement.
When these cases are studied in more detail, it is seen that the edges of the drag polar are in quite close
agreement for each case, with the Re = 100,000 perhaps being the exception.
There can be many reasons for the observed discrepancies, not the least of which is the fact that at low
Reynolds numbers the drag data, when determined from downstream wake measurements, vary along the
span—the further downstream, the more variation. The current measurements were taken 1.25 chord lengths
downstream of the trailing edge, while those in the NASA study were taken 1.5 chord lengths downstream.
Because of this variation in spanwise drag, ideally many wake profile measurements should be taken along
the span and the resulting drag coefficients summed and averaged. This approach of performing multiple
wake surveys was taken in the current study (as mentioned previously, eight wake surveys were taken), but
in the NASA study, wake rake data were taken at only one station for the purpose of acquiring the full polar
data reported. However, in the NASA study, some limited spanwise data were taken at angles of attack of
0 and 5 deg. For these cases, the degree of spanwise variation observed is quite similar to the current data
shown in Fig. 15. Consequently, the discrepancies in part must be related to the variation in drag along the
span. In the NASA study, had data been taken at many stations for all conditions, it is likely that better
agreement would be observed.
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D. Summary
Regarding the accuracy of the current data overall, first, it was shown that surface oil flow data obtained
on the E387 airfoil exhibited excellent agreement with NASA LTPT data for Re = 200,000 and 300,000.
Second, current lift data were shown to have good agreement with LTPT data for all Reynolds numbers up
to stall, after which three-dimensional end effects and unsteady aerodynamics produced slight discrepancies.
Third, the pitching moment data were shown to agree well with LTPT data over a broad range of angles
of attack. Lastly, in support of the three previous conclusions, the drag data showed good agreement, with
some discrepancies yet to be fully explained.
V. Conclusions
The wind tunnel test techniques described in this paper have been validated and used to test over 200
airfoils at low Reynolds numbers at UIUC. The approach relies on using a force balance method for lift and
moment, and a wake rake method for airfoil drag. This paper presented new results on the AG455ct airfoil
with a large 30%-chord flap deflected over a wide range that might be used for glide path control or extreme
maneuvering. In a second series of tests, a flat-plate airfoil was tested with leading edge serration geometries
to explore the effects on stall characteristics. The results support the conclusions of other researchers that
leading edge serrations (protuberances like those found on the fins/flippers of some aquatic animals) leads
to higher lift and softer stall. The results suggest that these characteristics are accompanied by lower drag
in the stall and post-stall range, but drag data was not obtained in these conditions. Finally, the results
from the experimental setup have been used in the design, test and validation of many airfoils used in low
Reynolds number applications, and these data are readily available online and in the references provided
here (see Refs. 13–16,34).
Acknowledgments
The authors would like to thank Dr. Mark Drela of MIT for building the AG455ct flapped airfoil for
these tests. Also we thank Camille Goudeseune of the University of Illinois for design and fabrication of
constant-area leading edges, and Upper Canada Composites (http://www.uppercanadacomposites.com/) for
the design and fabrication of flat plate wind tunnel model.
References
1 “Unmanned Aircraft Systems Roadmap 2005–2030,” U.S. Department of Defense, August 2010.
2 “U.S. Army Unmanned Aircraft Systems Roadmap 2010–2035,” U.S. Army UAS Center of Excellence (ATZQ-CDI-C),
March 2010.
3 Mueller, T. J., editor, Low Reynolds Number Aerodynamics, Vol. 54 of Lecture Notes in Engineering. Springer-Verlag,
ASME Journal of Solar Energy Engineering, Vol. 126, November 2004, pp. 986–1001.
22 of 32
opment and Operation of UAVs for Military and Civil Applications, RTO AVT Course (RTO EN-9), Rhode-Saint-Genkse,
Belgium, September 2006.
11 McGhee, R. J., Walker, B. S., and Millard, B. F., “Experimental Results for the Eppler 387 Airfoil at Low Reynolds
Numbers in the Langley Low-Turbulence Pressure Tunnel,” NASA TM-4062, October 1988.
12 Maughmer, M. D. and Bramesfeld, G., “Experimental Investigation of Gurney Flaps,” Journal of Aircraft, Vol. 45, No. 6,
Ice Accretion, Ph.D. thesis, Department of Aeronautical and Astronautical Engineering, University of Illinois at Urbana-
Champaign, Illinois, 1993.
18 Henze, C. M. and Bragg, M. B., “Turbulence Intensity Measurements Technique for Use in Icing Wind Tunnels,” Journal
York, 1999.
20 Bragg, M. B. and Lu, B., “Experimental Investigation of Airfoil Drag Measurement with Simulated Leading-Edge Ice
1688, 1936.
22 Schlichting, H., Boundary Layer Theory, McGraw-Hill Book Company, New York, 1979.
23 Guglielmo, J. J., Spanwise Variations in Profile Drag for Airfoils at Low Reynolds Numbers, Master’s thesis, Department
of Low Reynolds Number Airfoil Flows Involving Laminar Separation Bubbles,” ASME Paper 88-GT-32, 1988.
32 Alam, M. and Sandham, N. D., “Direct Numerical Simulation of ’Short’ Laminar Separation Bubbles with Turbulent
pp. 1570–1577.
34 Selig, M. S., Donovan, J. F., and Fraser, D. B., Airfoils at Low Speeds, Soartech 8, SoarTech Publications, Virginia
Whale,” Physics of Fluids, Vol. 16, No. 5, May 2004, pp. L36–L42.
38 van Nierop, Ernst A., Alben, S., and Brenner, M. P., “How Bumps on Whale Flippers Delay Stall: An Aerodynamic
Model,” Phys. Rev. Lett., Vol. 100, No. 5, Feburary 2008, pp. 054502–1–054502–4.
39 Fish, F. E., Howle, L. E., and Murray, M. M., “Hydrodynamic Flow Control in Marine Mammals,” Integrative and
23 of 32
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1.5 1.5
1.0 1.0
C C
l l
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 0.00 0.01 0.02 0.03 0.04 0.05
C C
d d
1.5 1.5
1.0 1.0
C C
l l
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 0.00 0.01 0.02 0.03 0.04 0.05
C C
d d
Figure 23. Comparison between UIUC and LTPT E387 drag coefficient data for Re = 100,000, 200,000, 300,000,
and 460,000.
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0.03
Difference (in)
0.00
−0.03
Figure 24. True AG455ct airfoil as compared with the digitized 12-in chord wind tunnel model (airfoil solid
line is true, airfoil dot-dash line is measured).
1.5
1.0
Cl
1.0
C 0.5
l
0.5
0.0
0.0
−0.5 −0.5
0.00 0.05 0.10 0.15 0.20 0.25 −10 0 10 20
Cd α (deg)
Figure 25. AG455ct airfoil polar for Re = 100,000 and flap deflections of −15, 0, 15, 30, and 40 deg.
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1.5
1.0
Cl
1.0
C 0.5
l
0.5
0.0
0.0
−0.5 −0.5
0.00 0.05 0.10 0.15 0.20 0.25 −10 0 10 20
Cd α (deg)
Figure 26. AG455ct airfoil polar for Re = 200,000 and flap deflections of −15, 0, 15, 30, and 40 deg.
1.5
1.0
Cl
1.0
C 0.5
l
0.5
0.0
0.0
−0.5 −0.5
0.00 0.05 0.10 0.15 0.20 0.25 −10 0 10 20
Cd α (deg)
Figure 27. AG455ct airfoil polar for Re = 300,000 and flap deflections of −15, 0, 15, 30, and 40 deg.
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flap = − 15 deg
1.0 1.0
0.5 0.5
Cl Cl
0.0 0.0
−0.5 −0.5
−1.0 −1.0
0.00 0.01 0.02 0.03 0.04 0.05 −10 0 10 20
C α (deg)
d
Figure 28. AG455ct airfoil polar for flap deflection of −15 deg and Re = 100,000, 200,000 and 300,000.
flap = 0 deg
1.5 1.5
1.0 1.0
Cl Cl
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 −10 0 10 20
Cd α (deg)
Figure 29. AG455ct airfoil polar for flap deflection of 0 deg and Re = 100,000, 200,000 and 300,000.
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flap = 15 deg
1.5 1.5
1.0 1.0
Cl Cl
0.5 0.5
0.0 0.0
−0.5 −0.5
0.00 0.01 0.02 0.03 0.04 0.05 −10 0 10 20
C α (deg)
d
Figure 30. AG455ct airfoil polar for flap deflection of 15 deg and Re = 100,000, 200,000 and 300,000.
flap = 30 deg
2.0 1.5
1.5 1.0
Cl Cl
1.0 0.5
0.5 0.0
0.0 −0.5
0.00 0.05 0.10 0.15 0.20 0.25 −10 0 10 20
Cd α (deg)
Figure 31. AG455ct airfoil polar for flap deflection of 30 deg and Re = 100,000, 200,000 and 300,000.
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flap = 40 deg
2.0 1.5
1.5 1.0
Cl Cl
1.0 0.5
0.5 0.0
0.0 −0.5
0.00 0.05 0.10 0.15 0.20 0.25 −10 0 10 20
Cd α (deg)
Figure 32. AG455ct airfoil polar for flap deflection of 45 deg and Re = 100,000, 200,000 and 300,000.
Flat Plate (3.1% thick) Flat Plate (3.1% thick) Flat Plate (3.1% thick)
Baseline Baseline Baseline
Cl Cm Cl Cm Cl Cm
Figure 33. Lift and moment coefficient characteristics for the baseline flat plate (3.2% thickness).
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Flat Plate (3.1% thick) Flat Plate (3.1% thick) Flat Plate (3.1% thick)
Leading Edge Serrations A Leading Edge Serrations A Leading Edge Serrations A
Cl Cm Cl Cm Cl Cm
Figure 34. Lift and moment coefficient characteristics for a flat plate with leading edge serrations (case A).
Serrations B
Amplitude = 0.049c
Wavelength = 0.052c
Flat Plate (3.1% thick) Flat Plate (3.1% thick) Flat Plate (3.1% thick)
Leading Edge Serrations B Leading Edge Serrations B Leading Edge Serrations B
Cl Cm Cl Cm Cl Cm
Figure 35. Lift and moment coefficient characteristics for a flat plate with leading edge serrations (case B).
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Flat Plate (3.1% thick) Flat Plate (3.1% thick) Flat Plate (3.1% thick)
Leading Edge Serrations C Leading Edge Serrations C Leading Edge Serrations C
Cl Cm Cl Cm Cl Cm
Figure 36. Lift and moment coefficient characteristics for a flat plate with leading edge serrations (case C).
Serrations D
Amplitude = 0.052c
Wavelength = 0.125c
Flat Plate (3.1% thick) Flat Plate (3.1% thick) Flat Plate (3.1% thick)
Leading Edge Serrations D Leading Edge Serrations D Leading Edge Serrations D
Cl Cm Cl Cm Cl Cm
Figure 37. Lift and moment coefficient characteristics for a flat plate with leading edge serrations (case D).
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